Professional Documents
Culture Documents
ECOSYS P5026cdw
ECOSYS P5026cdn
ECOSYS P5021cdw
ECOSYS P5021cdn
PF-5110
SERVICE
MANUAL
Published in Mar 2020
Rev.6
[CONFIDENTIAL]
CONFIDENTIAL
CAUTION
It may be illegal to dispose of this battery into the municipal waste stream. Check with your local solid waste
officials for details in your area for proper disposal.
ATTENTION
Il peut être illégal de jeter les batteries dans des eaux d’égout municipales. Vérifiez avec les fonctionnaires
municipaux de votre région pour les détails concernant des déchets solides et une mise au rebut appropriée.
For the purpose of this service manual, products are identified by print speed.
Revision history
Revision Date Pages Revised contents
1 2 September 2016 4-15, 4-16, Correction: [Color Registration]
4-20, 4-26, 4-44
4-20, 4-26 Correction: Text representation
7-38 to 44 Correction: C0970/C1810/C4000/C4010/C4600/C6000/
C6020/C6030/C6050
2 27 December 2016 6-18 Correction: Description of Toner Log
3 7 February 2017 2-16, 2-18 Correction: Illustration language
4 26 June 2018 7-63 Deletion: Firmware update
5 28 June 2019 6-18 Correction: Contents of the Toner Log
7-68 Addition: F60X
9-10 Addition: Maintenance command
6 11 March 2020 4-91 Addition: Caution of EEPROM handling
7-144 Delition: Step 3 in C0100
7-146 Delition: Step 3 in C0150
7-147 Delition: Step 3 in C0170
7-148 Delition: Step 3 in C0190
[CONFIDENTIAL]
Safety precautions
This booklet provides safety warnings and precautions for our service personnel to ensure the safety of
their customers, their machines as well as themselves during maintenance activities. Service personnel
are advised to read this booklet carefully to familiarize themselves with the warnings and precautions
described here before engaging in maintenance activities.
[CONFIDENTIAL]
Various symbols are used to protect our service personnel and customers from physical danger and
to prevent damage to their property. These symbols are described below:
DANGER: High risk of serious bodily injury or death may result from insufficient attention to or incorrect
compliance with warning messages using this symbol.
WARNING: Serious bodily injury or death may result from insufficient attention to or incorrect compliance
with warning messages using this symbol.
CAUTION: Bodily injury or damage to property may result from insufficient attention to or incorrect com-
pliance with warning messages using this symbol.
Symbols
The triangle ( ) symbol indicates a warning including danger and caution. The specific point of attention is
shown inside the symbol.
indicates a prohibited action. The specific prohibition is shown inside the symbol.
indicates that action is required. The specific action required is shown inside the symbol.
General action required. Remove the power plug from the wall outlet.
1. Installation Precautions
WARNING
• Do not use a power supply with a voltage other than that specified. Avoid multiple connections to
one outlet: they may cause fire or electric shock. When using an extension cable, always check that
it is adequate for the rated current. .....................................................................................................
• Connect the ground wire to a suitable grounding point. Not grounding the copier may cause fire or
electric shock. Connecting the earth wire to an object not approved for the purpose may cause
explosion or electric shock. Never connect the ground cable to any of the following: gas pipes, light-
ning rods, ground cables for telephone lines and water pipes or faucets not approved by the proper
authorities. ..........................................................................................................................................
CAUTION:
• Do not place the copier on an infirm or angled surface: the copier may tip over, causing injury. .........
• Do not install the copier in a humid or dusty place. This may cause fire or electric shock. .................
• Do not install the copier near a radiator, heater, other heat source or near flammable material. This
may cause fire. ...................................................................................................................................
• Allow sufficient space around the copier to allow the ventilation grills to keep the machine as cool
as possible. Insufficient ventilation may cause heat buildup and poor copying performance. ............
• Always handle the machine by the correct locations when moving it. .................................................
• Always use anti-toppling and locking devices on copiers so equipped. Failure to do this may cause
the copier to move unexpectedly or topple, leading to injury. ..............................................................
• Avoid inhaling toner or developer excessively. Protect the eyes. If toner or developer is accidentally
ingested, drink a lot of water to dilute it in the stomach and obtain medical attention immediately.
If it gets into the eyes, rinse immediately with copious amounts of water and obtain medical atten-
tion. .....................................................................................................................................................
• Advice customers that they must always follow the safety warnings and precautions in the copier’s
instruction handbook. .........................................................................................................................
[CONFIDENTIAL]
WARNING
• Always remove the power plug from the wall outlet before starting machine disassembly. ................
• Always follow the procedures for maintenance described in the service manual and other related
brochures. ..........................................................................................................................................
• Under no circumstances attempt to bypass or disable safety features including safety mechanisms
and protective circuits. ........................................................................................................................
• Always use the thermostat or thermal fuse specified in the service manual or other related brochure
when replacing them. Using a piece of wire, for example, could lead to fire or other serious acci-
dent. ...................................................................................................................................................
• When the service manual or other serious brochure specifies a distance or gap for installation of a
part, always use the correct scale and measure carefully. ..................................................................
• Always check that the copier is correctly connected to an outlet with a ground connection. ...............
• Check that the power cable covering is free of damage. Check that the power plug is dust-free. If it
is dirty, clean it to remove the risk of fire or electric shock. .................................................................
• Never attempt to disassemble the optical unit in machines using lasers. Leaking laser light may
damage eyesight. ...............................................................................................................................
• Handle the charger sections with care. They are charged to high potentials and may cause electric
shock if handled improperly. ...............................................................................................................
CAUTION
• Wear safe clothing. If wearing loose clothing or accessories such as ties, make sure they are safely
secured so they will not be caught in rotating sections. ......................................................................
• Use utmost caution when working on a powered machine. Keep away from chains and belts. ..........
• Handle the fixing section with care to avoid burns as it can be extremely hot. ..................................
• Check that the fixing unit thermistor, heat and press rollers are clean. Dirt on them can cause
abnormally high temperatures. ...........................................................................................................
[CONFIDENTIAL]
• Do not remove the ozone filter, if any, from the copier except for routine replacement. ......................
• Do not pull on the AC power cord or connector wires on high-voltage components when removing
them; always hold the plug itself. ........................................................................................................
• Do not route the power cable where it may be stood on or trapped. If necessary, protect it with a
cable cover or other appropriate item. ................................................................................................
• Treat the ends of the wire carefully when installing a new charger wire to avoid electric leaks. ..........
• Run wire harnesses carefully so that wires will not be trapped or damaged. ......................................
• After maintenance, always check that all the parts, screws, connectors and wires that were
removed, have been refitted correctly. Special attention should be paid to any forgotten connector,
trapped wire and missing screws. .......................................................................................................
• Check that all the caution labels that should be present on the machine according to the instruction
handbook are clean and not peeling. Replace with new ones if necessary. .......................................
• Handle greases and solvents with care by following the instructions below: ......................................
· Use only a small amount of solvent at a time, being careful not to spill. Wipe spills off completely.
· Ventilate the room well while using grease or solvents.
· Allow applied solvents to evaporate completely before refitting the covers or turning the power
switch on.
· Always wash hands afterwards.
• Never dispose of toner or toner bottles in fire. Toner may cause sparks when exposed directly to
fire in a furnace, etc. ...........................................................................................................................
• Should smoke be seen coming from the copier, remove the power plug from the wall outlet immedi-
ately. ...................................................................................................................................................
3. Miscellaneous
WARNING
• Never attempt to heat the drum or expose it to any organic solvents such as alcohol, other than the
specified refiner; it may generate toxic gas. ........................................................................................
• Keep the machine away from flammable liquids, gases, and aerosols. A fire or an electric shock
might occur. ........................................................................................................................................
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
CONTENTS
1 Specifications
1-1Specifications ....................................................................................................................... 1-1
(1)Common function ............................................................................................................. 1-1
(2)Printer Functions .............................................................................................................. 1-3
(3)Paper Feeder (PF-5110)(Option) ..................................................................................... 1-3
1-2Part Names........................................................................................................................... 1-4
(1)Machine Exterior .............................................................................................................. 1-4
(2)Part Names (Connectors/Interior) .................................................................................... 1-5
(3)With Optional Equipments Attached ................................................................................ 1-6
(4)Operation Panel ............................................................................................................... 1-7
1-3Optional Equipment .............................................................................................................. 1-8
(1)PF-5110 "Paper Feeder" .................................................................................................. 1-8
(2)Card Authentication Kit(B) "Card Authentication Kit" ....................................................... 1-8
(3)UG-33 "ThinPrint Option" ................................................................................................. 1-8
(4)SD/SDHC Memory Card .................................................................................................. 1-8
2 Installation
2-1Environment ......................................................................................................................... 2-1
2-2Installing the main unit.......................................................................................................... 2-2
(1)Unpacking and checking bundled items........................................................................... 2-3
(1-1)Main unit ............................................................................................................. 2-3
(1-2)Paper Feeder(Option)......................................................................................... 2-4
(2)Optional unit installation ................................................................................................... 2-4
(3)Setting up the Toner Container ........................................................................................ 2-5
(4)Connecting to the Interface Cable.................................................................................... 2-6
(4-1)Connecting to LAN Cable ................................................................................... 2-6
(4-2)Connecting USB Cable....................................................................................... 2-6
(4-3)Connecting the Power Cable .............................................................................. 2-6
(5)Setting of the Paper ......................................................................................................... 2-7
(5-1)Set paper in the cassette 1 ................................................................................. 2-7
(5-2)Set the paper in the cassette 2 ........................................................................... 2-9
(5-3)Precaution for Handling Paper.......................................................................... 2-11
(6)Power-up........................................................................................................................ 2-11
(7)Default Setting................................................................................................................ 2-12
(7-1)Setting Date and Time ...................................................................................... 2-12
(7-2)Network Setup .................................................................................................. 2-14
(7-3)Set the Wi-Fi Direct........................................................................................... 2-20
(7-4)Altitude Adjustment Setting............................................................................... 2-23
(8)Installing Software ......................................................................................................... 2-24
(9)Output of status page..................................................................................................... 2-25
(10)Completion of installing the main unit (Turning the power off) ..................................... 2-25
3 Machine Design
3-1Cross-section view ............................................................................................................... 3-1
(1)Main unit + Paper feeder (option)..................................................................................... 3-1
3-2Paper conveying and Paper detection.................................................................................. 3-2
(1)Main unit + Paper feeder (option)..................................................................................... 3-2
3-3Electric parts......................................................................................................................... 3-3
(1)Wire connection ............................................................................................................... 3-3
(1-1)Machine left side................................................................................................. 3-3
(1-2)Machine right side............................................................................................... 3-4
(2)Wire connection (option) .................................................................................................. 3-5
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
2RB/2RC/2RD/2RF/3R6
2RB/2RC/2RD/2RF/3R6
2RB/2RC/2RD/2RF/3R6
2RB/2RC/2RD/2RF/3R6
1 Specifications
1-1 Specifications
(1) Common function
Item Description
26 ppm model 21 ppm model
Product name ECOSYS P5026cdw ECOSYS P5021cdw
ECOSYS P5026cdn ECOSYS P5021cdn
Type Desktop
Printing Method Electrophotography by semiconductor laser
Paper Weight Cassette 60 to 163 g/m²
Multi Purpose 60 to 220 g/m², 230g/m² (Hagaki)
Tray
Paper Type Cassette Plain, Rough, Recycled, Preprinted, Bond, Color, Prepunched,
Letterhead, Thick, High Quality,
Custom 1 to 8 (Duplex: Same as Simplex)
Multi Purpose Plain, Transparency (OHP film), Rough, Vellum, Labels, Recy-
Tray cled, Preprinted, Bond, Cardstock, Coated, Color,
Prepunched, Letterhead,
Envelope, Thick, High Quality, Custom 1 to 8
Paper Size Cassette A4, A5-R, A5, B5, A6, B6, Letter, Legal, Folio, 216 × 340 mm,
Statement-R, Executive, Oficio II, 16K, B5(ISO),
Custom (105 x 148 to 216 x 356 mm)
Multi Purpose A4, A5-R, A5, A6, B5, B6, Letter, Legal, Folio, 216 × 340 mm,
Tray Statement-R, Statement, Executive, Oficio II, 16K, B5(ISO),
Envelope #10, Envelope #9, Envelope #6 3/4,
Envelope Monarch, Envelope DL, Envelope C5, Hagaki
(Cardstock), Oufuku Hagaki (Return postcard), Youkei 4,
Youkei 2, Custom (70 × 148 mm to 216 × 356 mm)
Printable Area Print margin for top, bottom and both sides is 4.2 mm.
Warm-up Time Power on 29 seconds or less 32 seconds or less
(23°C/ 73.4°F,
Sleep 13 seconds or less 12 seconds or less
60%)
Paper Capac- Cassette 300 sheets (64 g/m²)/250 sheets (80 g/m²)*1
ity
Multi Purpose 55 sheets (64 g/m²)/50 sheets (80 g/m²) :A4/Letter or smaller
Tray
Output Tray Inner tray 150 sheets (80 g/m²)
Capacity
Image Write System Semiconductor laser and electrophotography (a single beam)
Photoconductor OPC drum (diameter 24mm)
Charging system Contact charger roller method
Developer system Non-magnetic dual-component developing system
Toner replenishing: Automatic from the toner container
1-1
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
Item Description
26 ppm model 21 ppm model
Transfer system Primary: Transfer belt method
Secondary: Transfer roller method
Separation system Diameter separation, separation needle
Cleaning Drum Counter blade
system
Primary trans- Counter blade
fer
Charge erasing system Exposure by cleaning lamp (LED)
Fusing system Heat and pressure fusing with the heat roller and the press
roller
Heat source: halogen heater
Abnormally high temperature protection devices: thermostat
Memory 512 MB
Interface USB Interface Connector: 1 (Hi-Speed USB)
Network interface: 1
(10 BASE-T/100 BASE-TX/1000 BASE-T)
USB Port: 1 (Hi-Speed USB)
Wireless LAN support Wireless LAN support
(ECOSYS P5026cdw only) (ECOSYS P5021cdw only)
Operating Temperature 10 to 32.5°C/50 to 90.5°F
Environment
Humidity 10 to 80%
Altitude 3,500 m/11,482 ft maximum
Brightness 1,500 lux maximum
Dimension (W × D × H) 16.42" × 16.89" × 19.49" /410 × 410 × 329 mm
Weight (without toner container) Approx. 46.3 lb/Approx. 21 kg
Space Required (W × D) (Using multi purpose tray) 16.15" × 23.39" / 410 × 594 mm
Power Source 120 V Specification Model: 120 V 60 Hz 8.6 A
230 V Specification Model: 220 to 240 V 50 Hz 4.5 A
*1 Up to upper limit height line in the cassette.
1-2
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
1-3
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
1
2 9
8
7
3 6
5
11
5
10
1-4
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
3
5 6 7
4
1-5
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
14
1011 1213
2
1
1. Cassette 2
2. Rear cover 2
1-6
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
12
1 11
2, 3
4 10
6
7 9
8
1-7
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
(1) PF-5110
Software option
(3) UG-33
1-8
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
2 Installation
2-1 Environment
Installation environment
1. Temperature: 50 to 90.5°F (10 to 32.5°C) (But humidity should be 70% or less when the temperature is 90.5°F
(32.5°C).)
2. Humidity: 10 to 80%(But the temperature should be 86°F (30°C) or less when humidity is 80%.)
3. Power AC100V 50/60Hz More than 10.3A
AC110V 60Hz More than 9.4A
AC120V 60Hz More than 8.6A
AC220 to 240V 50Hz More than 4.5A
4. Frequency fluctuation: 50Hz+/-2% or 60Hz+/-2%
Installation location
The operative environmental conditions are as follows:
Adverse environmental conditions may affect the image quality. It is recommended to use the machine as follows:
Humidity: 36 to 65% Temperature: 60.8 to 80.6°F or less (16 to 27°C).
Avoid the following locations when selecting a site for the machine.
Avoid locations near a window or with exposure to direct sunlight
Avoid locations with vibrations
Avoid locations with rapid temperature fluctuations
Avoid locations with direct exposure to hot or cold air
Avoid poorly ventilated locations
If the floor is delicate, when this machine is moved after installation, the floor material may be damaged by the casters.
During operation, some ozone is released, but the amount does not cause any ill effect to one's health.
If, however, the machine is used over a long period of time in a poorly ventilated room or when making an extremely
large number of copies, the smell may become unpleasant. To maintain the appropriate environment for copy work, it is
suggested that the room be properly ventilated.
Installation space
200mm
Figure 2-1
2-1
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
START
2-2
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
2 1
11 10
12
Figure 2-2
2-3
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
1
2
Figure 2-3
2-4
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
2-5
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
1 Connect
1 Connect the USB cable to the USB interface connector in the left side of the main unit.
2-6
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
Make sure to use the power cable that is attached with the machine.
2-7
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
5 Insert the cassette slowly and deeply into the main unit.
7 Set
Select paper size and paper type.
2-8
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
2-9
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
5 Insert the cassette slowly and deeply into the main unit.
2-10
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
Separate the paper, true up the edge of the paper in a flat place.
In addition, note the following.
• In case of the fold or the curl of the paper, stretch in a straight line. Such paper may cause
a jam.
• If paper is left the environment under high humidity after taking the paper out of the
package. Keep sealing the remaining paper in the cassette into the paper storage bag.
Also, keep sealing the remaining paper on the MP tray into the paper storage bag.
• If the machine will not be used for a prolonged period, keep sealing the paper in the paper
storage bag to take it out of the cassette in order to protect it from the humidity.
If you use the recycled paper (the printed paper once), make sure to remove a staple needle
and a clip. Do not use paper with a staple or clip. This may cause poor image quality or
malfunctions.
Refer the following in case of using the paper (preprint) which is printed the punched paper,
the logo, the company name, and the special paper such as the letterhead.
(6) Power-up
2-11
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
The default of administrator ID and administrator in the factory shipment is set as follows.
Administrator ID: 2600 or 2100
Administrator password: 2600 or 2100
2-12
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
2 Set
[▲] [▼] key > [Time difference] > [OK] key > Select the time difference > [OK] key > [▲] [▼]
key >
[Day and Time(Year/Month/Day)] > [OK] key > Set the date > [OK] key > [▲][▼] key >
[Time(Time/Minute/Second)] > [OK] key > Set the time > [OK] key > [▲] [▼] key > [Date
format] >
[OK] key > Select date format > [OK] key
Item Descriptions
Time Zone Set the time difference from GMT. Choose the nearest region
where you use. If you select a region that utilizes summer time,
configure settings for summer time.
Day and Time(Year/ Set the date and time for the location where you use the machine.
Month/Day) Set Value: Year (2000 to 2037), Month (1 to 12), Day (1 to 31)
Time(Time:Minute:Sec- Set the date and time for the location where you use the machine.
ond) Set Value: Hour (00 to 23), Minute (00 to 59), Second (00 to 59)
Date Format Select the display format of year, month, and date. The year is dis-
played in Western notation.
Set Value: Month/Day/Year, Day/Month/Year, Year/Month/Day
2-13
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
IPv4 setting
2 Set
1 [▲] [▼] key > [On] > [OK] key
3 [▲][▼] key > [DHCP] > [OK] key > [▲][▼] key > [Not set] > [OK] key
2-14
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
After changing the setting, restart the network from System Menu, or turn the machine OFF
and then ON.
Ask your network administrator for the IP address which set, prepare in advance.
In the following cases, set the IP address of DNS server in using the Command Center RX.
When using the host name with "DHCP" setting [Off] "
When using the DNS server with IP address that is not assigned by DHCP automatically.
With regard to the IP address setting of the DNS server, refer Command Center RX operat-
ing procedures.
If you want to switch the network interface except for the wire, change the appropriate setting value in
"Communication".
If you use the Wi-Fi Direct, before connecting the machine unit and the PC in the Wi-Fi Direct, take effect (Select
[Use]) the Wi-Fi Direct on the operation panel, making sure of checking that the network is restarted.
When connecting to the machine unit directly by using the LAN cable, Auto-IP address (Link Local Address) is alloted
both the machine unit and the computer. To use a wired LAN cable directly connected to the machine, the Auto-IP
(Link-local) address will be assigned to the machine and the computer.
Make sure whether the connecting PC is compatible to WPS or not. Configure the settings on the operation panel if
your computer supports WPS.
2-15
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6-3
1 2
4 Select [Maintenance].
2-16
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
Only one machine can be searched using Wi-Fi Setup Tool. It may take times to search
the machine.
If the machine is not detected, select [Advanced setup] > [Next]. Select [Express] or
[Custom] as device discovery method, specify the IP address or host name to search the
machine.
5 Select [Use the device setting] via [Certification mode], and enter [the login user name] and
[the login password] (Admin together) > [Next]
2 Set
[▲] [▼] key > [On] > [OK] key
2-17
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6-3
1 2
7 Select [Maintenance].
2-18
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
5 Select [Use the device setting] via [Certification mode], and enter [the login user name] and
[the login password] (Admin together) > [Next]
2-19
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
2-20
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
4 [Menu] key > [▲] [▼] key > [Wi-Fi Direct] > [►] key
2 Select the network name (SSID) appeared in step 5 from the list.
2-21
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
10 [Menu] key > [▲] [▼] key > [Wi-Fi Direct] > [►] key
[▲][▼] key > [Push button connection] > [OK] key > [OK] key
11 Press the push button on the computer or portable device and [OK] key on the
operation panel simultaneously.
The network between this machine and the computer or handheld device is configured.
You can connect to three portable devices at the same time using Wi-Fi Direct setting. When the devices that support
Wi-Fi Direct have already been connected, if you want to connect other device, disconnect the network of the already-
connected devices. The disconnection methods are as follows:
Disconnect the network from the computer or handheld computer
Disconnecting all devices from the network on the operation panel
[Menu] key > [▲][▼] key > [Wi-Fi Direct] > [►] key > [▲] [▼] key > [All cut] > [OK] key > select in [OK] key order
Configuring auto disconnecting time from the System menu
Set auto disconnecting time from OK
2-22
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
2-23
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
2-24
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
[MENU] Key
Figure 2-4
Figure 2-5
Figure 2-6
IMPORTANT
While [Data] lamp is lighting, the main unit is operating. If you turn the power switch off while the main unit is operating,
it may cause malfunctions.
2-25
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
3 Machine Design
3-1 Cross-section view
(1) Main unit + Paper feeder (option)
8
5
4
10
6
7
2
1
11
3
Paper path
Paper path (Option) / Optical path
Figure 3-1
3-1
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
F
5
E
D
2 4
C
1
A
Figure 3-2
3-2
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
2 5
Figure 3-3
3-3
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
7
11 10 9 8
Figure 3-4
3-4
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
1 2
Figure 3-5
3-5
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
Figure 3-6
Figure 3-7
Figure 3-8
3-6
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
[200V models]
Figure 3-10
Figure 3-11
3-7
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
Fuser unit
10
11
1
13
Drum unit
Main unit
6
7
8 12
9
4
3
Developer unit
5
2
Figure 3-12
3-8
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
1. Main/Engine PWB ................................. Controlling the entire software to control the interface to the PC and network
and image data process, etc. Controlling the entire hardware to control the
image scanner unit and operation section.
Engine PWBControlling the hardware such as electric parts drive, high volt-
age, bias output, paper conveying, fuser temperature, etc.
2. Container relay PWB............................. Consisting of the engine PWB and wiring relay for the feed/conveying drive
section.
3. Unit relay PWB...................................... It consists of the relay wiring to the developer unit, drum unit and process
unit thermistor.
4. High-voltage PWB................................. The drum main charger high voltage, developer bias, transfer bias, etc. are
output.
5. Power source PWB ............................... The input voltage (AC) from the AC power supply is changed to DC such as
DC24V, and it controls the fuser heater.
6. Drum PWB (K) ...................................... It retains the drum unit information.
7. Drum PWB (M)...................................... It retains the drum unit information.
8. Drum PWB (C) ...................................... It retains the drum unit information.
9. Drum PWB (Y) ...................................... It retains the drum unit information.
10. APC PWB.............................................. Emitting and controlling the laser beam.
11. PD PWB ................................................ Controlling the synchronous lateral laser beam.
12. Operation panel PWB ........................... It consists of LCD, LED indicators, key switches and buzzer.
13. Wi-Fi PWB *1 ........................................ It communicates wireless data.
No. Name used in service manual Name used in parts list Part. No.
1 Main/Engine PWB PARTS PWB MAIN ASSY SP 302RF9401_
302RD9401_
302RC9401_
302RB9403_
PARTS PWB MAIN ASSY EU SP 302RF9402_
302RD9402_
302RC9402_
302RB9404_
2 Container relay PWB PARTS PWB CONTAINER CONNECT 302R79421_
ASSY SP
3 Unit relay PWB PARTS PWB UNIT CONNECT ASSY 302R79424_
SP
4 High-voltage PWB PARTS UNIT HIGH VOLTAGE SP 302R79431_
5 Power source PWB PARTS UNIT LOW VOLTAGE 120V SP 302R79429_
PARTS UNIT LOW VOLTAGE 230V SP 302R79430_
6 Drum PWB (K) – –
(DK-5230) (302R79301_)
7 Drum PWB (M) – –
(DK-5231) (302R79302_)
8 Drum PWB (C)
9 Drum PWB (Y)
10 APC PWB – –
(LK-5230) (302R74614_)
11 PD PWB
3-9
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
No. Name used in service manual Name used in parts list Part. No.
12 Operation panel PWB PARTS PWB P PANEL ASSY SP 302RB9402_
13 Wi-Fi PWB *1 PARTS WIFI MODULE SP 302RH9408_
(PARTS WIFI UNIT SP) (302R79401_)
*1: Wi-Fi model only
3-10
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
Fuser unit
4
5
6
Main unit
Drum unit
14
12
2
11
1
17
Developer unit
15
7 13
8 16
9
10
3-11
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
No. Name used in service manual Name used in parts list Part. No.
1 Paper sensor PARTS SENSOR OPT. SP 302P79401_
2 Registration sensor PARTS SENSOR OPT. SP 302P79401_
3 Fuser pressure release sensor - –
(FK-5230) (302R79308_)
4 Eject sensor
(FK-5232) (302R79309_)
5 Fuser thermistor 1 (edge) (FK-5231) (302R79310_)
6 LSU thermistor - -
(LK-5230) (302R79311_)
7 T/C sensor (K) - -
(DV-5230(K)) (302R79303_)
8 T/C sensor (M) - -
(DV-5230(M)) (302R79305_)
9 T/C sensor (C) - -
(DV-5230(C)) (302R79306_)
10 T/C sensor (Y) - -
(DV-5230(Y)) (302R79304_)
11 ID sensor (R) PART PWB ID SENSOR ASSY SP 302R79420_
12 ID sensor (L)
13 MP paper length sensor PARTS SENSOR OPT. SP 302P79401_
14 Interlock switch INTER LOCK SWITCH 2FB2716_
15 Right cover switch SW.PUSH 7SP01000004+H01
16 Power switch PARTS PWB SWITCH ASSY SP 302R79426_
17 Temperature sensor (outside) PARTS PWB ASSY THERMISTOR SP 302M29413_
3-12
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
(4-3) Motors
Fuser unit
3
Main unit
6
Drum unit
1
5
Developer unit
3-13
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
1. Conveying motor ................................... Drive for the paper feed, toner supply and waste toner disposal mechanism
2. Main motor (Drum/Developer)............... Drive for the drum unit / developer unit.
3. Polygon motor ....................................... Drive for polygon mirror.
4. LSU cleaning motor............................... Drive for the LSU glass cleaning mechanism.
5. In-machine fan motor ............................ In-machine cooling
6. Eject fan motor ...................................... Cooling the eject section
No. Name used in service manual Name used in parts list Part. No.
1 Conveying motor PARTS MOTOR-BL W40 SP 302LC9428_
2 Main motor (Drum/Developer) PARTS MOTOR-BL W40 SP 302LC9428_
(DR-5230) (302R79315_)
3 Polygon motor - -
(LK-5230) (302R79311_)
4 LSU cleaning motor
5 In-machine fan motor PARTS FAN MOTOR SP 302NG9422_
6 Eject fan motor FAN MOTOR 302HN4421_
3-14
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
(4-4) Others
Fuser unit
13
Main unit
Drum unit
3 2
12
9 10
4
Developer unit 11
14
1
5
6
7
8
3-15
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
No. Name used in service manual Name used in parts list Part. No.
1 Lift solenoid SOLENOID TONER 302GR4415_
2 Switchback solenoid SOLENOID TONER 302GR4415_
(PARTS GUIDE EXIT R ASSY SP) (302R79416_)
3 Color developer drive solenoid SOLENOID MPF 302HN4416_
(DR-5230) (302R79315_)
4 MP paper feed solenoid SOLENOID TONER 302GR4415_
(PARTS FRAME MFP ASSY SP) (302R79408_)
5 Toner solenoid (K) SOLENOID MPF 302HN4416_
6 Toner solenoid (M) SOLENOID MPF 302HN4416_
7 Toner solenoid (C) SOLENOID MPF 302HN4416_
8 Toner solenoid (Y) SOLENOID MPF 302HN4416_
9 Registration clutch PARTS CLUTCH 35 Z35R SP 302NR9401_
10 Fuser pressure release clutch - -
(PARTS DRIVE EXIT PRESS ASSY (302R79408_)
SP)
11 Paper feed clutch PARTS CLUTCH 35 Z35R SP 302NR9401_
12 Eject/Duplex clutch - -
(PARTS DRIVE EXIT PRESS ASSY (302R79408_)
SP)
13 Fuser heater - -
(FK-5230) (302R79308_)
(FK-5232) (302R79309_)
(FK-5231) (302R79310_)
14 Eraser PARTS PWB ERASER ASSY SP 302R79423_
3-16
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
3
2
5
6
4
1
Figure 3-13
No. Name used in service manual Name used in parts list Part. No.
1 PF PWB PARTS PWB PWB PF ASSY SP 303R69401_
2 PF paper sensor PARTS SENSOR OPT. SP 302P794010
3 PF cover switch SW.PUSH 7SP01000004+H01
4 PF lift solenoid SOLENOID TONER 302GR4415_
5 PF paper feed clutch PARTS CLUTCH 35 Z35R SP 302NR9401_
6 PF conveying clutch PARTS CLUTCH 35 Z35R SP 302NR9401_
3-17
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
7
8
9
5
a
6
e
10
5
1
9 d
6
2
7
3 3 1 a
8 4
4
3
c
3 b
Figure 3-14
[Eject/Fuser pressure release unit(blue letters)] [Main drive unit (Red letters)]
3-18
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
a b c d
A
Figure 3-15
A
B
a b c d
a b c d
Figure 3-16
3-19
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
A.Conveying motor
B.Paper feed clutch
Figure 3-17
A.Conveying motor
Figure 3-18
3-20
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
A.Conveying motor
Figure 3-19
a.Feedshift roller
b.Eject roller
Figure 3-20
3-21
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
A
2
B 4
3 5
7 C
6
Figure 3-21
3-22
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
Figure 3-22
Figure 3-23
3-23
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
6
11
7 6
5
13
Figure 3-25
3-24
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
Block diagram
Main/Engine
PWB
CASPE
Paper detection sensor YC16-4
REGIST
Registration sensor YC16-1
FDMOTRDYN
YC11-3
FDMOTCLKN
Feed motor YC11-4
FDMOTREMN
YC11-5
FDUCLN
Feed clutch YC2-4
REGCLN
Registration clutch YC2-6
CASOLN
LIft solenoid YC3-10
Container
relay PWB
Figure 3-26
3-25
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
Components parts
1. MP paper feed roller
2. MP separation pad
3. MP friction plate
5 3 1
4. MP bottom plate
5. MP paper width guides 4 9 7 12 10 10
6. MP cover
7. MP conveying roller A
8. MP conveying pulley A
9. MP actuator
(MP paper sensor)
10. MP conveying roller B 6 2 8 11 11
11. MP conveying pulley B
12. MP conveying guide
Figure 3-27
10
12
11
9
2 10
5 1 11
4
7
8
3 5
Figure 3-28
3-26
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
Block diagram
Main/Engine
PWB
MPFDSOLN
MP Paper feed solenoid YC9-3
MPFPE
MP Paper detection sensor YC9-5
FDMOTRDYN
YC11-3
FDMOTCLKN
Feed motor YC11-4
FDMOTREMN
YC11-5
Container
relay PWB
FDUCLN
Paper feed clutch YC2-4
Figure 3-29
3-27
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
Components parts
4 7 4 4 7 4
1. Polygon motor 3 3 6 3 3 6 3 3
2. fθ lens
3. Mirror
4. LSU glass
5. Laser scanner frame
6. Cleaning shaft
7. Cleaning holder
8. Collimate lens
9. Cylindrical lens 2 5 1 2
3 2 2 3
Figure 3-30
9 1
8 3
2
6
7
3
7
6
Figure 3-31
3-28
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
Block diagram
Main/Engine
PWB
YC1 YC21
APC PWB
LSUTH
LSU Thermistor YC3-1
POLREMN
YC20-3
Polygon motor POLRDYN
YC20-4
POLCLKN
YC20-5
Container relay
PWB
LSUMOTA
LSU Cleaning YC13-1
LSUMOTB
motor YC13-2
Figure 3-32
3-29
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
Components parts
1. Developer roller 6 1 6 1 6 1 6 1
2. Developer blade
3. Developer screw A
4. Developer screw B
5. T/C sensor
6. Developer case
7. Developer shutter
4 3 4 3 4 3 4 3
5 2 5 2 5 2 5 2
Yellow Cyan Magenta Black
Figure 3-33
3 1
5
2 7
Figure 3-34
3-30
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
Block diagram
Main/Engine
PWB
DLPSOLN
Color developer stop solenoid YC9-1
MMOTDIRN
YC11-1
MMOTRDYN
YC11-2
Main motor MMOTCLKN
YC11-3
MMOTREMN
YC11-4
TCSDA
YC9-1
TCSCL
T/C sensor (K) YC9-3
TSENSK
YC9-7
Unit relay
PWB
TCSDA
YC8-1
TCSCL
T/C sensor (M) YC8-3
TSENSM
YC8-7
TCSDA
YC7-1
TCSCL
T/C sensor (C) YC7-3
TSENSC
YC7-7
TCSDA
YC6-1
TCSCL
T/C sensor (Y) YC6-3
TSENSY
YC6-7
Figure 3-35
3-31
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
(4-2) Cleaning
The remaining toner on the drum surface after transferring is removed by the cleaning blade, and collected to the
waste toner box by the drum screw. The eraser consists of the LED lamp, and it removes the remaining electric
charge on the drum before the main charge.
[Components parts] 1 5 1 5 1 5 1 5
1. Drum 43 43 6 43 43
2. Charger roller
3. Drum screw
4. Cleaning blade
5. Eraser light guide
6. Primary transfer belt
7. Drum unit frame
2 7 2 7 2 7 2 7
Yellow Cyan Magenta Black
Figure 3-36
2
4
3
Figure 3-37
3-32
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
Block diagram
Main/Engine
PWB
MMOTDIRN
YC11-1
MMOTRDYN
YC11-2
Main motor MMOTCLKN
YC11-3
MMOTREMN
YC11-4
DRUMSDA
YC2-1
Drum PWB (Y) DRUMSCL
YC2-3
DRUMSDA
YC3-1
Drum PWB (C) DRUMSCL
YC3-3
DRUMSDA
YC4-1
Drum PWB (M) DRUMSCL
YC4-3
DRUMSDA
YC5-1
Drum PWB (K) DRUMSCL
YC5-3
Unit relay
PWB
High voltage
MCTLK / MCTLM / MCTLC / MCTLY PWB
[Main charge]
Figure 3-38
3-33
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
Components parts
2 1 6
1. Primary transfer belt 7
2. Belt tension roller
3. Belt drive roller
4. Backup roller
5. Primary transfer roller
6. Cleaning screw
7. Cleaning blade
8. Drum 5 5 5 5 4 3
8 8 8 8
Yellow Cyan Magenta Black
Figure 3-39
1 3
4
6
Figure 3-40
3-34
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
Block diagram
Container
relay PWB
FDMOTRDYN
YC11-3
FDMOTCLKN
Feed motor YC11-4
FDMOTREMN
YC11-5
Main/Engine
PWB
Magenta
Yellow
Black
Cyan
Figure 3-41
3-35
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
Components parts
1. Secondary transfer roller
2. Separation brush 5
3. Transfer front guide
4. Belt drive roller
5. Primary transfer belt 2
4 1
Figure 3-42
2
1
3
5 4
Figure 3-43
3-36
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
Block diagram
Container
relay PWB
FDMOTRDYN
YC11-3
FDMOTCLKN
Feed motor YC11-4
FDMOTREMN
YC11-5
Separation needles
YC2
GND
Main/Engne
PWB
T2CTL
High voltage
Belt drive roller PWB
[Secondary transfer bias]
Figure 3-44
3-37
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
Components parts
1. Fuser heater
2. Fuser heat roller 8
3. Fuser press roller
4. Fuser separator 4
5. Fuser thermistor 5 3
6. Fuser thermostat
7. Fuser front guide 6
8. Actuator
(Eject sensor) 7
9. Feedshift pulley A 2
10. Feedshift roller 1
Figure 3-45
8
9
10
3
Figure 3-46
3-38
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
Block diagram
Main/Engine
PWB
FUSER
Eject sensor YC15-1
TH1
Thermistor 1 YC23-2
PRSDIR
Fuser press release sensor YC15-4
Low voltage
power source
PWB
LIVE
Themostat YC3-1 YC1
NEUTRAL
Fuser heater YC3-3
PRSSCL
Fuser press release clutch YC2-2
YC2
Container
relay PWB
FDMOTRDYN
YC11-3
FDMOTCLKN
Feed motor YC11-4
FDMOTREMN
YC11-5
Figure 3-47
3-39
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
Components parts 6 1 2 3 4
1. Feedshift pulley A
2. Feedshift roller
3. Feedshift pulley B
4. Feedshift guide
5. Actuator
8
(Eject sensor)
6. Eject roller
7. Eject pulley
8. Eject lever
9. Eject tray 9
7 5
Figure 3-48
2
3
4
8
7
6
Figure 3-49
3-40
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
Block diagram
Main/Engine
PWB
EXITFANRN
Eject fan motor YC22-2
FUSER
Eject sensor YC15-1
YC2
Container
relay PWB
REVSOLN
Feed shift solenoid YC11-2
EXITCLN
Eject/Duplex clutch YC2-8
FDMOTRDYN
YC11-3
FDMOTCLKN
Feed motor YC11-4
FDMOTREMN
YC11-5
Figure 3-50
3-41
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
Components parts
1. DU conveying roller
7
2. DU conveying pulley
3. DU conveying guide
4. Rear registration roller
5. Front registration roller
6. Actuator
(Registration sensor) 1
2
7. Actuator
(Eject sensor)
8. Feedshift roller 3
9. Feedshift guide
4
5
2
6 1
Figure 3-51
7
9
8
1
2
2
1
6
4
5
Figure 3-52
3-42
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
Block diagram
Main/Engine
PWB
REGIST
Registration sensor YC16-1
FUSER
Eject sensor YC15-1
YC2
Container
relay PWB
REVSOLN
Feed shift solenoid YC11-2
EXITCLN
Eject/Duplex clutch YC2-8
FDMOTRDYN
YC11-3
FDMOTCLKN
Feed motor YC11-4
FDMOTREMN
YC11-5
FDUCLN
Paper feed clutch YC2-4
REGCLN
Registration clutch YC2-6
Figure 3-53
3-43
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
Components parts
1. PF paper feed roller
2. PF pickup roller
11 9 10
3. PF pickup holder 6
4. PF retard roller 5
5. PF conveying roller
6. PF conveying pulley 2
7. PF cassette bottom plate
8. PF friction pad
9. PF paper width guides
10. PF actuator
(PF paper sensor) 12 7 1 4
11. PF paper length guide 8 3
12. PF cassette base
Figure 3-54
1
2 5
4
6
10
9 7
12
11
3
8
9
Figure 3-55
3-44
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
Block diagram
Main/Engine
PWB
PFCOVER
PF Cover switch YC47-5
YC47
PFPE
PF Paper detection sensor YC4-1
PFCLN
PF Feed clutch YC2-1
PFFEEDCLN
PF Paper feed clutch YC2-3
PFSOLN
PF Lift solenoid YC3-2
PF PWB
Figure 3-56
3-45
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
4 Maintenance
4-1 Precautions for the maintenance
(1) Precautions
Before disassembling the main unit, press the main power switch to turn the power off. Make sure that the power
lamp on the operation panel is off and unplug the power cord from the wall outlet. Then, start the disassembly.
When handling the PWBs (printed wiring boards), do not touch parts with bare hands. Make sure not to damage the
PWB.
If ICs are mounted on the PWB, do not touch them by hand or something charged with electrostatic.
Make sure to release the hook before disconnecting the connector with the hook.
Take care not to pinch up the wire and cable.
Use the original screws when reassembling the parts which have been disassembled.
If the types and the sizes of screws are not sure, refer to the parts list.
A black-colored band when seen through the anti-counterfeit film portion left side window ( mark).
The forgery prevention film portion is " Gold color(gloss) " when seen through the right window ( mark).
When seen as the above, it is genuine. Otherwise (e.g. both seen in gold), it is a counterfeit.
4-1
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
( marking) ( marking)
Validation viewer Validation viewer
Brand Brand
protection protection
seal seal
Figure 4-1
Three incisions are indicated in the anti-counterfeit film portion as below chart, you can not reuse
Figure 4-2
4-2
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
a b
Figure 4-3
Figure 4-4
4-3
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
Figure 4-5
Figure 4-6
4-4
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
Figure 4-7
IMPORTANT
When replacing the new pickup holder or retard holder, take care not to touch on the roller surface.
Figure 4-8
4-5
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
c
b
Figure 4-9
b
a
Figure 4-10
4-6
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
Figure 4-11
9. While lifting two top both ends (b) of the front cover,
open the front cover (a).
b
*: After proceeding the step 24, detaching and reat-
taching of MP paper feed roller is possible.
Figure 4-12
4-7
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
Figure 4-13
a b
Figure 4-14
4-8
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
13. While holding the handle (b) of MPF guide (a), pull
down it.
b
a
Figure 4-15
b
c
b
Figure 4-16
4-9
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
Figure 4-17
g c
e
Figure 4-18
4-10
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
c
c
Figure 4-19
c
a
b
Figure 4-20
4-11
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
Figure 4-21
Figure 4-22
4-12
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
Figure 4-23
Figure 4-24
4-13
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
9. While lifting two top both ends (b) of the front cover,
open the front cover (a).
b
Figure 4-25
Figure 4-26
4-14
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6-1
a
11. Disconnect the connector (a).
12. Pull the drive release lever (b).
13. Pull the process unit (c).
IMPORTANT
When pulling, take care not to hit the front cover.
b
Figure 4-27
IMPORTANT
Take care not to hold the transfer belt when pulling, put
on a flat place.
Figure 4-28
Execute the following setting after replacing the primary transfer unit.
1. Clearing the transfer counts. (Execution of maintenance mode U127): Clear
2. Set the ID correctional operation.
: [System menu/Counter] key > [Adjustment/Maintenance] > [Calibration]
3. Adjust the color printing position.
: [System menu/Counter] key > [Adjustment/Maintenance] > [Color Registration] > [Auto]
4-15
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6-1
Figure 4-29
Execute the following setting after replacing the secondary transfer unit.
1. Set the ID correctional operation.
: [System menu/Counter] key > [Adjustment/Maintenance] > [Calibration]
2. Adjust the color printing position.
: [System menu/Counter] key > [Adjustment/Maintenance] > [Color Registration] > [Auto]
4-16
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
Figure 4-30
Figure 4-31
4-17
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
Figure 4-32
Figure 4-33
4-18
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
Figure 4-34
a
12. Disconnect the connector (a).
13. Pull the drive release lever (b).
14. Pull the process unit (c).
IMPORTANT
When pulling, take care not to hit the front cover.
b
Figure 4-35
4-19
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6-1
IMPORTANT
Take care not to hold the transfer belt when pulling, put
on a flat place.
Figure 4-36
16. Remove FFC (a) of the drum unit from the connec- a
tor (b) of the unit relay PWB. c b
17. Release two lock levers (c) and (d) of the drum unit.
18. Remove the drum unit (e) in the direction of the
arrow from the process frame (f).
19. In a similar way remove each color of the drum unit. e
20. Check the drum unit and clean or replace it.
21. Reattach the parts in the original position.
IMPORTANT
When removing the drum unit, take care not to touch the
drum.
Figure 4-37
*: When replacing with new unit, execute automatically [LSU cleaning/Drum refresh/Calibration]. (About five minutes)
4-20
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
Figure 4-38
Figure 4-39
4-21
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
Figure 4-40
Figure 4-41
4-22
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
Figure 4-42
a
11. Disconnect the connector (a).
12. Pull the drive release lever (b).
13. Pull the process unit (c).
IMPORTANT
When pulling, take care not to hit the front cover.
b
Figure 4-43
4-23
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
IMPORTANT
Take care not to hold the transfer belt when pulling, put
on a flat place.
Figure 4-44
15. Remove FFC (a) of the drum unit from the connec- a
tor (b) of the unit relay PWB. c b
16. Release two lock levers (c) and (d) of the drum unit.
17. Remove the drum unit (e) in the direction of the
arrow from the process frame (f).
18. In a similar way remove each color of the drum unit. e
IMPORTANT
When removing the drum unit, take care not to touch the
drum.
d
Figure 4-45
4-24
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
19. Remove FFC (a) of the developer unit from the con-
nector (b) of the unit relay PWB. a
b
Figure 4-46
b
d
a
Figure 4-47
4-25
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6-1
IMPORTANT
When removing the developer unit, take care not to touch
the developer roller and the film.
Figure 4-48
Notes when attaching
b
IMPORTANT a
Do not press the range (d) that might be cause of an
image failure.
b
Figure 4-49
*: When a new unit is replaced, the [T/C sensor correction/Calibration] is automatically executed. (About 90 sec-
onds).
4-26
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
c
b
Figure 4-50
Figure 4-51
4-27
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
a b
Figure 4-52
IMPORTANT
When removing the fuser unit (a) immediately after the
machine operates, take care not to touch to high tem-
perature position of the conveying section.
Figure 4-53
4-28
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
Figure 4-54
b
d
d
c
Figure 4-55
4-29
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
(2-2) Detaching and reattaching the right cover/the right bottom cover
Procedures
1. After pushing the lock button (a), open the right
cover.
2. After bending the fulcrum side of the right cover (b),
remove the fulcrum (c).
3. Remove the fulcrum (d) and remove the right cover
(b).
c
d
a
Figure 4-56
c
c
d
c c
b
a
Figure 4-57
4-30
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
c
b
Figure 4-58
Figure 4-59
4-31
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
b
a
Figure 4-60
Figure 4-61
4-32
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
Figure 4-62
b d
Figure 4-63
4-33
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
Figure 4-64
c c
a
Figure 4-65
4-34
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
Figure 4-66
Figure 4-67
4-35
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
Figure 4-68
a b
Figure 4-69
4-36
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
(2-10) Detaching and reattaching the top rear cover and the top front cover
Procedures
1. While spreading the both ends hooks (b) of the b
top rear cover, remove the top rear cover (a).
b a
Figure 4-70
c
d
Figure 4-71
4-37
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
a
b
Figure 4-72
c a
Figure 4-73
4-38
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
Figure 4-74
Figure 4-75
4-39
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
Figure 4-76
9. While lifting two top both ends (b) of the front cover,
open the front cover (a).
b
Figure 4-77
4-40
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
Figure 4-78
11. After twisting the left rear cover (a), release two pro-
trusions (b), remove the left rear cover (a) in the
direction of the arrow.
b
a
Figure 4-79
4-41
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
b
a
Figure 4-80
a
14. Disconnect the connector (a).
15. Pull the drive release lever (b).
16. Pull the process unit (c).
IMPORTANT
When pulling, take care not to hit the front cover.
b
Figure 4-81
4-42
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
Figure 4-82
19. Disconnect the connector (a) and FFC (b) from the
main/the main engine PWB.
a
20. Unplug the removed connector (a) and FFC (b) in
the LSU side from the holder aperture section (c).
21. After lifting the LSU (a), take it out.
22. Check the ISU (a) and clean or replace it.
23. Reattach the parts in the original position. b
IMPORTANT
When taking out the LSU (a), take care not to touch on
the slit glass side and hit the front cover.
c
Figure 4-83
4-43
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6-1
IMPORTANT
When removing the FFC of the main/the engine PWB (a),
release the lock (c) of the connector (b). b
c a
Figure 4-84
Execute the following setting after replacing the laser scanner unit.
1. Adjust the color printing position.
: [System menu/Counter] key > [Adjustment/Maintenance] > [Color Registration] > [Auto]
4-44
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
Figure 4-85
Figure 4-86
4-45
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
7. While lifting two top both ends (b) of the front cover,
open the front cover (a).
b
Figure 4-87
Figure 4-88
4-46
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
Figure 4-89
11. After twisting the left rear cover (a), release two pro-
trusions (b), remove the left rear cover (a) in the
direction of the arrow.
b
a
Figure 4-90
4-47
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
b
a
Figure 4-91
14. After opening the left rear inner cover (a) in the
direction of the arrow, remove it.
Figure 4-92
4-48
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
Figure 4-93
Figure 4-94
4-49
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
a
18. Disconnect the connector (a).
19. Pull the drive release lever (b).
20. Pull the process unit (c).
IMPORTANT
When pulling, take care not to hit the front cover.
b
Figure 4-95
Figure 4-96
4-50
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
a
a
Figure 4-97
c
c
c
c
b c
c
c
c
c a
Figure 4-98
4-51
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
b
b
a
b
b
b b
Figure 4-99
b d
a
Figure 4-100
4-52
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
c
c b
a
b
Figure 4-101
c
b
a
Figure 4-102
4-53
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
b b
Figure 4-103
d d
d
c
d a
d
d d
d
Figure 4-104
4-54
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
(4-2) Detaching and reattaching the eject unit/the pressure release unit
Procedures
1. Open the right cover (a). b
2. After pushing up the container lock lever, release
the lock.
3. Remove to pull out the container.
4. In a similar way remove each color of the container a
in following procedures
Figure 4-105
b
d
d
c
Figure 4-106
4-55
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
d
a
Figure 4-107
c
c
d
c c
b
a
Figure 4-108
4-56
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
13. After twisting the left rear cover, release two protru-
sions (b), remove the left rear cover (a) in the direc-
tion of the arrow.
b
a
Figure 4-109
14. While spreading the both ends hooks (b) of the top b
rear cover, remove the top rear cover (a).
b a
Figure 4-110
4-57
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
Figure 4-111
17. While lifting two top both ends (b) of the front cover,
open the front cover (a).
b
Figure 4-112
4-58
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
c
d
Figure 4-113
20. Remove the wire (c) from two hooks (b) of the eject
duct.
21. Disconnect the connector (d) from the main frame.
22. Detach two screws (e)(M3x8).
23. Remove the eject duct (a).
e
e
b
a
d
c
Figure 4-114
4-59
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
c
c
b
Figure 4-115
4-60
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
Figure 4-116
b
d
d
c
Figure 4-117
4-61
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
d
a
Figure 4-118
11. After twisting the left rear cover, release two protru-
sions (b), remove the left rear cover (a) in the direc-
tion of the arrow.
b
a
Figure 4-119
4-62
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
b
a
Figure 4-120
14. While spreading the both ends hooks (b) of the top b
rear cover, remove the top rear cover (a).
b a
Figure 4-121
4-63
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
Figure 4-122
17. While lifting two top both ends (b) of the front cover,
open the front cover (a).
b
Figure 4-123
4-64
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
18. Remove the FFC (c) from the connector (d) of the
b
main/the engine PWB. a
19. After releasing two hooks (b) of the top front cover,
come near in the direction of the arrow, and detach
b
the top front cover (a) to remove the other hook.
c
d
Figure 4-124
a
b
Figure 4-125
4-65
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
c a
Figure 4-126
c
c
d
c c
b
a
Figure 4-127
4-66
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
c
d
Figure 4-128
e
e
b
a
d
c
Figure 4-129
4-67
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
c
c
b
Figure 4-130
c
31. Release two hooks (b), remove the eject fan motor d
(c).
32. Detach two screws (d)(M3x8). d
33. Detach two screws (e) (M4×12P tight).
a
34. Detach the eject unit (a) in the direction of the arrow.
e
e
Figure 4-131
4-68
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
b
b b
b
b
b a
Figure 4-132
c
c
Figure 4-133
4-69
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
Figure 4-134
b
d
d
c
Figure 4-135
4-70
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
d
a
Figure 4-136
c
c
d
c c
b
a
Figure 4-137
4-71
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
13. After twisting the left rear cover, release two protru-
sions (b), remove the left rear cover (a) in the direc-
tion of the arrow.
b
a
Figure 4-138
14. While spreading the both ends hooks (b) of the top b
rear cover, remove the top rear cover (a).
b a
Figure 4-139
4-72
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
c
d
Figure 4-140
17. Remove the wire (c) from two hooks (b) of the eject
duct.
18. Disconnect the connector (d) from the main frame.
19. Detach two screws (e)(M3x8).
20. Remove the eject duct (a).
e
e
b
a
d
c
Figure 4-141
4-73
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
c
b
Figure 4-142
4-74
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
(4-5) Detaching and reattaching the paper feed/the resist clutch assembly
Procedures
1. Open the right cover (a). b
2. After pushing up the container lock lever, release
the lock.
3. Remove to pull out the container.
4. In a similar way remove each color of the container a
in following procedures
Figure 4-143
b
d
d
c
Figure 4-144
4-75
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
d
a
Figure 4-145
c
c
d
c c
b
a
Figure 4-146
4-76
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
c
d
Figure 4-147
c
b
b
Figure 4-148
4-77
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
(5) Others
(5-1) Detaching and reattaching the conveying unit
Procedures
1. Open the rear cover (a).
Figure 4-149
b d
Figure 4-150
4-78
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
Figure 4-151
Figure 4-152
4-79
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
b
d
d
c
Figure 4-153
b
a
Figure 4-154
4-80
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
b
a
Figure 4-155
b a
Figure 4-156
4-81
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
Figure 4-157
10. While lifting two top both ends of the front cover,
open the front cover (a).
b
Figure 4-158
4-82
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
11. Remove the FFC (c) from the connector (d) of the
b
main/the engine PWB. a
12. After releasing two hooks (b) of the top front cover,
come near in the direction of the arrow, and detach
b
the top front cover (a) to remove the other hook.
c
d
Figure 4-159
a
b
Figure 4-160
4-83
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
c a
Figure 4-161
c
13. Release two hooks (b), remove the eject fan motor d
(c).
14. Detach two screws (d)(M3x8). d
15. Detach two screws (e) (M4×12P tight).
a
16. Detach the eject unit (a) in the direction of the arrow.
17. Check the eject unit (a) and clean or replace it. e
18. Reattach the parts in the original position. e
Figure 4-162
4-84
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
Figure 4-163
4-85
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
(6) PWBs
(6-1) Detaching and reattaching the main/the engine PWB
Procedures
1. Open the rear cover (a).
2. After releasing two protrusions (c) in the direction of
the arrow, remove the left rear cover (b).
c
b
Figure 4-164
b
a
Figure 4-165
4-86
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
Figure 4-166
Figure 4-167
4-87
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
Figure 4-168
Figure 4-169
4-88
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
a
a
Figure 4-170
c
c
c
c
b c
c
c
c
c a
Figure 4-171
4-89
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
b
b
a
b
b
b b
Figure 4-172
4-90
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
Figure 4-173
*: Since the MAC address changes when replacing the main/the engine PWB, check the network settings.
Example: If the printer name is registered with the IP address, reset the IP address.
4-91
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
b
d
d
c
Figure 4-174
b
a
Figure 4-175
4-92
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
b
a
Figure 4-176
b a
Figure 4-177
4-93
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
Figure 4-178
10. While lifting two top both ends of the front cover,
open the front cover (a).
b
Figure 4-179
4-94
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
11. Remove the FFC (c) from the connector (d) of the
b
main/the engine PWB. a
12. After releasing two hooks (b) of the top front cover,
come near in the direction of the arrow, and detach
b
the top front cover (a) to remove the other hook.
c
d
Figure 4-180
a
b
Figure 4-181
4-95
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
c a
Figure 4-182
c
13. Release two hooks (b), remove the eject fan motor d
(c).
14. Detach two screws (d)(M3x8). d
15. Detach two screws (e) (M4×12P tight).
a
16. Detach the eject unit (a) in the direction of the arrow.
e
e
Figure 4-183
4-96
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
17. Detach six hooks (e), remove the FFC cover (a).
18. Remove the container FFC (b) from the connector a
and the hook.
19. Remove the high voltage FFC (c) from the connec-
tor and the hook.
e
e
e
e
e
e
Figure 4-184
Caution
When reattaching, securely cover the wire (c) with the
dust-proof film (a).
b
Take care not to tear the dust-proof film.
Figure 4-185
4-97
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
21. Detach seven connectors (b) and (c) from the con-
nector of the container relay PWB (a). a
b
c
Figure 4-186
Figure 4-187
4-98
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
c
b
Figure 4-188
b
a
Figure 4-189
4-99
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
Figure 4-190
Figure 4-191
4-100
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
Figure 4-192
Figure 4-193
4-101
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
a
a
Figure 4-194
c
c
c
c
b c
c
c
c
c a
Figure 4-195
4-102
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
b d
a
Figure 4-196
c
c b
a
b
Figure 4-197
4-103
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
b
d
d
c
Figure 4-198
b
a
Figure 4-199
4-104
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
b
a
Figure 4-200
Figure 4-201
4-105
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
Figure 4-202
10. While spreading the both ends hooks (b) of the top b
rear cover, remove the top rear cover (a).
b a
Figure 4-203
4-106
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
11. Remove the FFC (c) from the connector (d) of the
b
main/the engine PWB. a
12. After releasing two hooks (b) of the top front cover,
come near in the direction of the arrow, and detach
b
the top front cover (a) to remove the other hook.
c
d
Figure 4-204
a
b
Figure 4-205
4-107
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
c a
Figure 4-206
c
13. Release two hooks (b), remove the eject fan motor d
(c).
14. Detach two screws (d)(M3x8). d
15. Detach two screws (e) (M4×12P tight).
a
16. Detach the eject unit (a) in the direction of the arrow.
e
e
Figure 4-207
4-108
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
17. Detach six hooks (e), remove the FFC cover (a).
18. Remove the container FFC (b) from the connector a
and the hook.
19. Remove the high voltage FFC (c) from the connec-
tor and the hook.
e
e
e
e
e
e
Figure 4-208
Caution
When reattaching, securely cover the wire (c) with the
dust-proof film (a).
b
Take care not to tear the dust-proof film.
Figure 4-209
4-109
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
21. Detach seven connectors (b) and (c) from the con-
nector of the container relay PWB (a). a
b
c
Figure 4-210
a
e
Figure 4-211
4-110
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
25. Disconnect the eraser (b) and FFC (c) from the con-
nector of the container relay PWB (a). c
26. Detach four screws (d). a
27. Remove the container relay PWB (a) in the direction
of the arrow.
28. Check the condition of the container relay PWB (a)
and if necessary clean or replace it.
29. Reattach the parts in the original position. b
d
d
d d
Figure 4-212
4-111
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
Figure 4-213
5. After twisting the left rear cover (a), release two pro-
trusions (b), remove the left rear cover (a) in the
direction of the arrow.
b
a
Figure 4-214
4-112
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
b
a
Figure 4-215
Figure 4-216
4-113
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
10. While lifting two top both ends of the front cover,
open the front cover (a).
b
Figure 4-217
Figure 4-218
4-114
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
Figure 4-219
a
14. Disconnect the connector (a).
15. Pull the drive release lever (b).
16. Pull the process unit (c).
IMPORTANT
When pulling, take care not to hit the front cover.
b
Figure 4-220
4-115
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
IMPORTANT
Take care not to hold the transfer belt when pulling, put
on a flat place.
Figure 4-221
b
18. Remove FFC (b) in each color of the drum unit from
the unit relay PWB (a). c
19. Remove FFC (c) in each color of the developer unit
b
from the unit relay PWB (a). c
b
c
b
c
a
Figure 4-222
4-116
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
Figure 4-223
4-117
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
b
d
d
c
Figure 4-224
b
a
Figure 4-225
4-118
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
b
a
Figure 4-226
Figure 4-227
4-119
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
Figure 4-228
10. While spreading the both ends hooks (b) of the top b
rear cover, remove the top rear cover (a).
b a
Figure 4-229
4-120
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
11. Remove the FFC (c) from the connector (d) of the
b
main/the engine PWB. a
12. After releasing two hooks (b) of the top front cover,
come near in the direction of the arrow, and detach
b
the top front cover (a) to remove the other hook.
c
d
Figure 4-230
a
b
Figure 4-231
4-121
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
c a
Figure 4-232
Figure 4-233
4-122
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
a b
Figure 4-234
Figure 4-235
4-123
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
Figure 4-236
Figure 4-237
IMPORTANT
When replacing the new pickup holder or retard holder, take care not to touch on the roller surface.
Execute the following setting after replacing the paper feed roller.
Clearing the maintenance counts (maintenance mode U251): Clear
4-124
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
c
b
Figure 4-238
3.
Disconnect all the connectors from the PF PWB (a).
4. Detach one screw (b) (M3×8P tight).
5. Remove the PF PWB (a).
6. Check the condition of the PF PWB (a) and if neces-
sary clean or replace it.
7. Reattach the parts in the original position.
b
a
Figure 4-239
4-125
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
5 Firmware
5-1 Firmware update
Execute the following to update the firmware below.
*: The processing time is reduced with simultaneous processing by group.
[GROUP1 UPDATE]
UPDATE Target Master file name Message
Turn
1 Controller firmware DL_CTRL.2RB CTRL
2 The first color table data DL_PCLT1.2R7 P-CLUT1
3 The second color table data DL_PCLT2.2R7 P-CLUT2
4 Optional language data 1 DL_OPT_xx.2RB*1 OPT1
5 Optional language data 2 DL_OPT_xx.2RB*1 OPT2
6 Optional language data 3 DL_OPT_xx.2RB*1 OPT3
7 Optional language data 4 DL_OPT_xx.2RB*1 OPT4
8 Optional language data 5 DL_OPT_xx.2RB*1 OPT5
[GROUP3 UPDATE]
UPDATE Target Master file name Message
Turn
1 Engine firmware DL_ENGN.2RB ENGN
5-1
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
Preparations
Unzip the file containing the downloaded firmware and then copy the firmware and high-speed master file (skip files:
ES_SKIP.ON) in the root folder of the USB memory.
*: If the high-speed master file exists, the same version firmware update is skipped.
Procedures
1. After turning the power switch (a) on and the
screen is properly displayed, turn the power
switch (a) off.
2. Insert the USB memory (b) with the firmware into
the USB memory slot.
3. Turn the power switch (a) on.
4. [FW-UPDATE] is displayed, the version upgrade is
started.
*: Several kinds of firmware updates are processed
simultaneously. c
b
a
Figure 1-5-1
5. The target name and the progress situation are represented by the progress bar during the firmware update.
(Display sample)
The first line: Display "FW-Update" FW-Update
The second line: The progress bar is displayed the
update progress situation.
6. When the firmware update complete normally, the completion message is displayed on the first page, the character
string of the update target and updated version are displayed on the second and subsequent pages.
(The first page)
The first line: "FW-Update" FW-Update 1/10
Display page number/total page number, upper and lower key icon Completed
The second line: "Completed" (Completion message)
5-2
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
In case that any errors(the error which can not read a file) occurs, interrupt the progress immediately, makes the comple-
tion display without executing the subsequent FW-UPDATE.
Error code
Code Error contents Code Error contents
0000 Others S000 Other signature verification error *1
0100 There is not master file. S001 Official signature verification file is short.
0200 Master file version discrepancy N001 can not connect to the network *2
(There is not the target on the way to
03xx*4 There is not download file(No.xx).
update.)
04xx*4 File(No.xx) check sum discrepancy N002 can not connect to the network *3
(There is the target on the way to
05xx*4 File(No.xx) preparation failure
update.)
06xx*4 File(No.xx) size excess
08xx*4 File(No.xx) writing failure
03 FDTBIN
04 ROOTFS
05 APPL1
The first color table (for printer) 01 CLUT1
The second color table (for printer) 01 CLUT2
5-3
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
10. Unplug the power cord and disconnect the USB memory.
11. Plug in the power cord and turn the power switch (a) on.
12. Check that the "Home" screen is displayed and then turn the power switch (a) off.
Precautions
Never turn the power switch (a) off or disconnect the USB memory (b) during the firmware update.
Safe-Update
When the firmware update was interrupted by power shut-off or disconnecting the USB memory during the firmware
update, the firmware update is retried at the next power-on.
Turn the main power on again while the USB memory is installed.
*: The firmware update that was already completed before power shut-down is skipped.
5-4
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
6 Service modes
6-1 Service modes
The machine is equipped with a maintenance function which can be used to maintain and service the machine.
Ready to copy
2. Select [Adjustment/Maintenance]
using the [▲] [▼] keys.
System Menu:
Print Report
USB Memory
Job Box
Counter
Paper Settings
Print Settings 3. Select [Service Setting] using
Wi-Fi Direct Set the [▲] [▼] keys.
Wi-Fi Settings Adjust/Maint.:
Wired Network Color Calibration
Network Settings Registration
Device Common Normal
Security Registration
Details
4. Select the item using
User/Job Account
Restart Printer the [▲] [▼] keys.
Application
Service Service.:
Administrator
Print Status Page
Adjust/Maintenance
Print Network Status Page
Op functions
Print Test Page
Write Data *1
Maintenance *2
DEV-CLN
LSU
Drum
Altitude Adj.
Normal
MC
6-1
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
Service settings
Contents
Prints the service status page. The service status page contains various settings and service data.
Purpose
Use to retrieve the information of the environmental setting and service data.
Method
1.Enter the Service Setting menu.
2.Select [Print Status Page].
3.Press the [OK] key.
4.Press the [OK] key.
5.Prints the service status page.
Completion
Press the [Menu] key.
6-2
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
(6)
Service Status Page [XXXXXXXXXX]
Printer (2) 2014/10/30 15:15
ECOSYS P5026cdw (3) (4) (5)
(1) Firmware Version 2RB_2000.000.000 2014.10.30 [XXXXXXXX] [XXXXXXXX] [XXXXXXXX]
Controller Information
Memory status (28) FRPO Status
Standard Size 1.0 GB User Top Margin A1+A2/100 0.0
Option Slot 1.0 GB User Left Margin A3+A4/100 0.0
(7) Total Size 2.0 GB .
.
Time
(8) Local Time Zone .
+01:00 _Tokyo
(9) Date and Time .
10/30/2014 02:33
(10) Time Server .
10.183.53.13
.
Installed Options .
(
(11) Paper Feeder2 Installed .
(12) SD Card Not Installed .
(13) Card Authentication Kit (B) Installed .
(14) UG-33 Installed .
(15) USB Keyboard Installed .
(16) USB Keyboard Type US-English .
(17) Print Coverage .
Average(%) / Usage Page(A4/Letter Conversion) .
(18) Total .
K: 1.10 / 1111111.11 .
C: 2.20 / 2222222.22 .
M: 3.30 / 3333333.33 .
Y: 4.40 / 4444444.44
(19) Copy e-MPS error control Y6 0
K: 1.10 / 1111111.11
C: 2.20 / 2222222.22 RP Code
M: 3.30 / 3333333.33 (29) 1234 5678 9012
Y: 4.40 / 4444444.44
(30) 5678 9012 3456
(20) Printer (31) 9012 3456 7890
K: 1.10 / 1111111.11
C: 2.20 / 2222222.22 (32) 3456 7890 1234
M: 3.30 / 3333333.33
Y: 4.40 / 4444444.44
(21) FAX
K: 1.10 / 1111111.11
(22) Period (27/10/2010 - 03/11/2010 08:40)
(23) Last Page K/C/M/Y(%) 1.00 / 2.22 / 3.33 / 4.44
FAX Information
(24) Rings (Normal) 3
(25) Rings (FAX/TEL) 3
(26) Rings (TAD) 3
(27) Option DIMM Size 16MB
Figure 6-1
6-3
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
Figure 6-2
6-4
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
6-5
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
6-6
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
6-7
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
6-8
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
Code conversion
A B C D E F G H I J
0 1 2 3 4 5 6 7 8 9
Contents
Prints the network status page.
Purpose
Acquires the network setting information.
Method
1.Enter the Service Setting menu.
2.Select [Print Network Status Page].
3.Press the [OK] key.
4.Press the [OK] key.
5.Prints the network status page.
Completion
Press the [Menu] key.
Contents
Outputs the test page in each of 4 colors formed in 3-
level halftone. 16/256
Purpose Density*2 24/256 Black
32/256
Outputs the test page to judge the cause when an
image failure occurs.
Cyan
Method
1.Enter the Service Setting menu.
Magenta
2.Using the [▲] [▼] key, select [Print Test Page].
3.Press the [OK] key.
4.Press the [OK] key.
5.Prints the test page. Green*1
(Yellow)
Figure 1-6-1
*1: It is hard to identify the focus on the single yellow and cyan is mixed to make green.
*2: Formed in each color in 3-level halftone.
If the focus shift is large, dots are not formed in 16/256 part and the image density becomes uneven. Also,
the white or black vertical line appears in 24/256 or 32/256 part.
Completion
Press the [Menu] key.
6-9
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
Write Data
Contents
Writing data in a USB memory.
Executable only when a USB memory is detected.
Method
Insert the USB memory before writing data.
1. Enter the Service Setting menu.
2. Using the [▲] [▼] key, select [Write Data].
3. Press the [OK] key.
4. Press the [OK] key.
5."Data waiting" appears and enters into o the write data waiting status.
6. "Processing" appears and writing data in a USB memory is executed by sending data from the host in
this status. "Ready" appears after completion.
Completion
Press the [Menu] key.
Maintenance
Contents
Reset the counter after replacing the maintenance kit.
The "Replace MK" message indicates that the print count has reached the pre-specified one and it is nec-
essary to replace the maintenance kit. After replacing the maintenance kit, execute this item to reset the
counter and to newly start the counter.
*: Appears in the system menu only at the time of replacement.
Purpose
Clears maintenance kit life counts.
Replacement procedures
Drum unit (See page P.4-17)
Developer unit (K,C,M,Y)(See page P.4-21)
Primary transfer unit (See page P.4-12)
Secondary transfer roller assy (See page P.4-16)
Fuser unit (See page P.4-31)
Feed roller assy (See page P.4-3)
Retard roller assy (See page P.4-3)
Method
1. Enter the Service Setting menu.
2. Using the [▲] [▼] key, select [Maintenance].
3. Press the [OK] key.
4. Press the [OK] key.
5. "Completed" appears and the counter of the each unit is reset.
Remarks
The counter reset at the maintenance kit replacement is recorded in the event log as the page or image
count at the maintenance kit replacement (P.6-2,P.6-13 reference). Base on this information, it can be
judged that it was reset at other timing than the maintenance kit replacement.
6-10
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
DEV-CLN
Description
The laser output of the image data, exposure, developing and middle transfer is executed for ten pages
equivalent. (Paper is not fed)
Purpose
Execute when the image failure or problem in the developer unit occurs
Method
1.Enter the Service Setting menu.
2.Select [DEV-CLN].
3.Press the [OK] key.
4.Press the [OK] key.
5.Execute Developer Refresh.
Completion
Press the [Menu] key.
LSU
Contents
The cleaning pad is operated by the LSU cleaning motor and cleans the LSU dust-proof glass.
Purpose
Executes when the image failure of vertical lines appear.
Method
1.Enter the Service Setting menu.
2.Using the [▲] [▼] key, select [LSU].
3.Press the [OK] key.
4.Press the [OK] key.
5.Executes the laser scanner cleaning.
Completion
Press the [Menu] key.
Drum
Contents
Toner is thinly spread to the entire drum and it is rotated about 2 minutes. The cleaning blade inside the
drum unit scrapes off toner to clean the drum surface.
Purpose
Cleans the drum surface if an image failure occurs from the drum factor. Effective to execute when conden-
sation occurs on the drum.
Method
1.Enter the Service Setting menu.
2.Using the [▲] [▼] key, select [Drum].
3.Press the [OK] key.
4.Press the [OK] key.
5.Execute Drum refreshing.
Completion
Press the [Menu] key.
6-11
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
Altitude Adj.
Description
Sets the altitude adjustment mode.
Purpose
Execute when print quality deteriorates in the installation at the altitude of 1,001 meters or higher
Method
1.Enter the Service Setting menu.
2.Using the [▲] [▼] key, select [Altitude Adj.].
3.Press the [OK] key.
4.Using the [▲] [▼] keys, select [Normal], [1001 - 2000m], [2001 - 3000m] or [3001 - 3500m].
5.Press the [OK] key to set the setting value.
Completion
Press the [Menu] key.
MC
Description
Sets the main charger output.
Purpose
Execute when the image density declines, dirt of a background or an offset has occurred.
Method
1.Enter the Service Setting menu.
2.Using the [▲] [▼] key, select [MC].
3.Press the [OK] key.
4.Using the [▲] [▼] key, select the setting "1" to "7".
5.Press the [OK] key to set the setting value.
Completion
Press the [Menu] key.
6-12
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
Contents
List of the history of paper jams, self-diagnostics errors and toner container replacement is printed.
Purpose
The machine failure is analyzed by judging the occurrence history of each item.
Method
1.Connects between the main unit and PC (network) via the USB interface connector or network interface
connector.
2.Connects the power cord.
3.Turn the power switch on. Check if it comes to the ready-to-print status.
4.Sends the following Prescribe command from PC to the main unit.
!R!KCFG"ELOG";EXIT;
Completion
Press the [Stop] key.
Remarks: explaining the set contents (detail of the above procedure 4.).
In the case of connection via the network interface connector (using the FTP communication).
(1)Save the file describing the Prescribe commands at the above 4.
(2)Start up DOS and execute the following command.
IP address of ftp printer
*: Both user name and password are left black to proceed.
(3)Next, execute the following command.
put file name
*: *Designate the file name saved at (1)
6-13
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
Event Log
Printer XXXXXXXXXXXXXXXX
ECOSYS P5026cdw (2) 2014/10/19 15:15
(1) Firmware version 2RB_2000.000.000 2014.09.19 [XXXXXXXX] [XXXXXXXX] [XXXXXXXX]
(3) (4) (5)
(6) Machine No.:Z7T0000000 (7) Life Count:100000
7 (a)
9999999 (b) (c) (d) 2014/07/04
4003.01.00.00.00 (e) 10:00
6 9999999 4003.00.00.00.00 2014/06/26 10:00
5 9999999 4003.00.00.00.00 2014/05/01 10:00
4 9999999 4003.00.00.00.00 2014/04/05 10:00
3 9999999 4003.00.00.00.00 2014/02/21 10:00
2 9999999 4003.00.00.00.00 2013/11/3010:00
1 9999999 4003.00.00.00.00 2013/11/24 10:00
Figure 6-7
6-14
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
Event Log
Printer XXXXXXXXXXXXXXXX
ECOSYS P5026cdw (2) 2014/10/19 15:15
(1) Firmware version 2RB_2000.000.000 2014.09.19 [XXXXXXXX] [XXXXXXXX] [XXXXXXXX]
(3) (4) (5)
(6) Machine No.:Z7T0000000 (7) Life Count:100000
Figure 6-8
6-15
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
6-16
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
6-17
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6-2
6-18
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
(12) Counter (f) Paper jam (g) Self diagnostic error (h) Replacement for main-
Log tenance Item
Consist of Indicates the log counter of Indicates the log counter of Indicates the log counter
three log paper jams depending on self diagnostics errors depending on the mainte-
counters
location. depending on cause. nance replacing item.
of paper Refer to Paper Jam Log.
jams, self Example: C6000: 004 T: Toner container
diagnos-
All instances including Self diagnostic error 6000 00: Black
tics errors, those not having occurred has happened four times. 01: Cyan
and main- are displayed. 02: Magenta
tenance
03: Yellow
replace-
ment M: Maintenance kit
items.
01: -
Example: T00: 1
The toner container
(Black) has been replaced
once.
6-19
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
7 Troubleshooting
7-1 Feeding/Conveying Failures
(1) Prior standard check items
No. Contents
(1-1) Paper jam due to the cover-open detection
(1-2) Paper jam due to the wave or curl in the fuser section of the damp paper
(1-3) Paper jam due to the dog-ear, paper skew, paper creases, fusing failure or the paper curl
(1-4) Paper jam caused by the conveying guide, paper entry guide or the feedshift guide
(1-5) Paper jam caused by incorrectly loaded paper in the cassette or the paper deck
(1-6) Paper jam due to the inferior paper
(1-7) Paper jam caused by the conveying rollers or the paper feed pulleys
(1-8) Paper jam due to the sensor
(1-9) Paper jam due to the setting / detection failure
(1-10) Paper jam due to the static electricity
(1-11) Paper jam caused by the installation environment (Papers inside the cassette are always
damp.)
7-1
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
(1-2)Paper jam due to the wave or curl in the fuser section of the damp paper
Step Check description Assumed cause Measures Reference
1 Checking the paper The paper curls. Reload paper upside down. How to
load paper
2 Checking the paper The paper fanning is not Fan the paper well and load it How to
enough. by reversing the paper direc- load paper
tion
3 Checking the paper The paper is damp. Replace the paper.
7-2
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
(1-3)Paper jam due to the dog-ear, paper skew, paper creases, fusing failure or the paper
curl
Step Check description Assumed cause Measures Reference
1 Checking the paper path The paper is caught with a When the dog-ear occurs,
and the paper piece of paper, etc. Or the check if a piece of torn paper,
leading edge of the sheet foreign objects or the burrs
is bent. on the part do not exist on the
paper path, and remove
them.
2 Fuser temperature setting The paper curls since the Reload paper upside down
fuser temperature is when the paper curls. Or
improper. replace the paper.
(1-4)Paper jam caused by the conveying guide, paper entry guide or the feedshift guide
Step Check description Assumed cause Measures Reference
1 Checking the paper path The paper is caught with a Remove any paper, foreign
piece of paper, etc. objects on the paper path or
the case there are the burrs
on the parts such as the
guide and actuator.
2 Checking the guide The guide is dirty. If the guide or the separation
needles are dirty with toner or
paper dust, etc., clean them
with a dry cloth or a brush.
3 Checking the guide The guide does not cor- Check the guide, and remove
rectly operate due to the any burrs there are. Also, if
incorrect attachment or a the guide does not operate
fault. smoothly manually, reattach
the guide. replace it if not
repaired after that or if there
is deformation or frictional
wear.
4 Checking the solenoid The solenoid does not Check if the guide can move
operate normally. smoothly manually by the
operation sounds. If the guide
is not operated thoroughly or
smoothly, reattach the guide.
And, replace the solenoid if
not repaired after reattaching
the guide.
7-3
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
7-4
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
(1-7)Paper jam caused by the conveying rollers or the paper feed pulleys
Step Check description Assumed cause Measures Reference
1 Cleaning the roller The roller is dirty. Check if the conveying rollers
or the pulleys have no paper
dust, toner, foreign objects,
diameter change or frictional
wear and clean their surface.
If they have a diameter
change or frictional wear,
replace the parts.
2 Checking the clutch The clutch does not oper- Check if the relative motors
ate normally. operate normally. If the clutch
does not operate normally, go
to the next step. (If the motor
operation is faulty, perform
the proper measures depend-
ing on the jam code.)
3 Checking the clutch The clutch is not correctly Check if the connector is
attached, is not correctly securely connected to the
connected, or the foreign clutch, the clutch is correctly
objects adhere on the attached, and there are no
clutch. foreign objects on the clutch.
Then, perform the proper
measures if necessary.
4 Replacing the clutch The clutch is faulty. If the clutch does not operate
normally after reattaching
and reconnecting, or if the
clutch is rusted, replace it.
(Use the individual clutch or
the unit containing the
clutch.)
5 Checking the bushing The bushing is dirty. Clean the roller's shaft or the
bushing when the load is
applied to the rotation of the
conveying rollers due to dirt
on them.
6 Checking the spring The spring comes off. Check if the spring came off,
or if it adequately presses the
roller or the pulley, and reat-
tach it if necessary.
7-5
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
7-6
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
(1-11)Paper jam caused by the installation environment since the papers inside the cassette
are always damp.)
Step Check description Assumed cause Measures Reference
1 Checking the paper stor- Papers have been stored Ask users to store paper in a
age place in the improper place. dry place.
7-7
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
Paper jam
Shows the location of a paper jam.
Cassette 1
D
C
A
B
B
Figure 7-1
7-8
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
F
5
E
D
2 4
C
1
A
Figure 7-2
1. Paper sensor
2. MP paper sensor
3. PF paper sensor
4. Registration sensor
5. Eject sensor
7-9
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
* Refer to figure 7-2 for the paper JAM indication (see pageP.7-9).
7-10
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
7-11
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
7-12
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
7-13
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
7-14
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
7-15
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
7-16
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
7-17
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
7-18
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
7-19
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
7-20
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
7-21
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
7-22
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
7-23
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
7-24
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
7-25
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
7-26
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
7-27
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
7-28
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
7-29
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
7-30
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
7-31
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
7-32
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
7-33
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
7-34
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
0120 MAC address data error Flash mem- 1. Unplug the power cord from the wall outlet, and
ory wait five seconds. Then plug in the power cord
In case MAC address is (Main/Engine and then turn on the power switch.
invalid data PWB) 2. Check the MAC address on the network status
page.
3. If it is blank, obtain an EEPROM with its MAC
address written by the service support and install
it.
4. Replace the main/engine PWB.
(see page 4-86)
0130 Backup memory Flash mem- 1. Unplug the power cord from the wall outlet, and
Read/write error (Main/ ory wait five seconds. Then plug in the power cord
Engine PWB) (Main/Engine and then turn on the power switch.
PWB) 2. Check that the connectors on the main/engine
Read/write to the NAND PWB are properly connected, and if not, re-con-
memory cannot be exe- nect them.
cuted. 3. Replace the main/engine PWB.
(see page 4-86)
7-35
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
0160 EEPROM data error EEPROM 1. Unplug the power cord from the wall outlet, and
(Main/Engine PWB) (Main/Engine wait five seconds. Then plug in the power cord
PWB) and then turn on the power switch.
Reading data from 2. If the EEPROM data is corrupted, contact the
EEPROM is detected service support.
abnormal.
0170 Billing counting error EEPROM 1. Check that the EEPROM installed in the main/
(Main/Engine engine PWB is correct and, if not, install the cor-
Mismatch between the PWB) rect EEPROM for the model.
value of the main/engine 2. Replace the main/engine PWB.
PWB and EEPROM, in (see page 4-86)
one of the value of billing 3. If the EEPROM data is corrupted, contact the
counter, life counter, or service support.
scanner counter.
0190 Backup memory device EEPROM 1. Unplug the power cord from the wall outlet, and
error (engine) (Main/Engine wait five seconds. Then plug in the power cord
Unable to read out data PWB) and then turn on the power switch.
from the IC on the main 2. Check that the connectors on the main/engine
unit PWB. PWB are properly connected, and if not, re-con-
Read out data from the IC nect them.
on the main unit PWB. (3 3. Contact service headquarters to get an
retrials) EEPROM to install.
7-36
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
0840 Faults of RTC Settings of Execute Date Setting using the system menu.
RTC
[Check at powerup] Backup bat- 1. Check if the backup battery on the main/engine
tery PWB is not short-circuited.
The RTC setting has
(Main/Engine 2. Unplug the power cord from the wall outlet, and
reverted to a previous
PWB) wait five seconds. Then plug in the power cord
state. Or, the machine has and then turn on the power switch. Then plug in
not been turned on for 5 the power cord and then turn on the power
years (regularly compared
switch. If the same service call error is displayed,
with a set value stored in replace the backup battery.
the EEPROM).
The RTC setting is older Main/Engine 1. If the communication error (due to a noise, etc.)
than 00:01 on January 1, PWB is present with the RTC on the main/engine
2000. PWB, check that the PWB is properly grounded
or secured by screws.
2. Replace the main/engine PWB.
[Checked periodically (at (see page 4-86)
every 5 minutes) after
powerup.]
7-37
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6-1
7-38
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6-1
7-39
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6-1
7-40
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6-1
6000 Broken fuser heater wire Fuser unit 1. Make sure there is no paper jam.
2. Confirm that the wiring connector is firmly con-
During warm up, the tem- nected, and if necessary, connect the connector
perature detected by the all the way in.
thermistor does not reach Fuser unit - Main/Engine PWB(YC23)
100 °C/212.0 °F for 20 s. 3. If the wiring is disconnected, short-circuited or
has a ground fault, replace the wire.
During warm up, the tem- 4. If the fuser heater is not turned on (broken ther-
perature detected by the mostat wire), replace the fuser unit. (see page 4-
thermistor does not reach 27)
the stable display tempera- Low voltage 1. Confirm that the wiring connector is firmly con-
ture for 40 s, after it power supply nected, and if necessary, connect the connector
reaches 100 °C/212.0 °F.
PWB all the way in.
Low voltage power supply PWB - Maine/Engine
PWB(YC1)Replace the main/engine PWB.
(see page 4-99)
Main/Engine 1. Check the engine firmware and upgrade to the
PWB latest version if necessary.
2. Replace the main/engine PWB.
(see page 4-86)
7-41
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6-1
7-42
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6-1
A1
A2
TR431
Black
White
Figure 7-1
7-43
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6-1
7-44
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
7-45
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
7-46
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
7-47
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
7-48
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
7-49
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
7-50
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
7-51
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
7-52
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
7-53
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
7-54
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
7-55
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
7-56
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
7-57
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
7-58
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
7-59
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
7-60
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
7-61
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
7-62
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6-4
F050 Print engine Main/Engine 1. Unplug the power cord from the wall outlet, and
Main program error PWB wait five seconds. Then plug in the power cord
and then turn on the power switch.
2. Confirm that the EEPROM has been properly
installed.
3. Check both the main and engine firmware, and
upgrade to the latest version, if necessary.
4. If not corrected, replace the main/engine PWB.
(see page 4-86)
7-63
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
*: Please initially check the following when the error (Fxxx) is indicated.
- Check the DIMM (DDR memory) and neighboring parts: Check the contact on the control PWB by releasing and reinserting the DIMM.
If the error repeats after that, replace the DIMM.
*: Power is partially supplied to this machine when the power is turned off.
Unplug the power plug and check if the F-code error is not released when passing one minute or more after turning the power off and then on.
7-64
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
7-65
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
7-66
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
7-67
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
F62X Abnormality detecting in a service execution (1) Initialize HDD and perform an operation check. (FULL of U024) Since the USB log at the time of occur- Support
part * rence is needed for analysis, please
(2) Carry out U021 Main backup initialization and perform an opera- give me cooperation of acquisition.
tion check.
(3) Exchange a Main board and perform an operation check.
(4) Exchange HDD and perform an operation check. *
(5) Get USBLOG and contact service headquarters.
* Only HDD standard model
F63X Abnormality detecting in a device control sec- (1) Initialize HDD and perform an operation check. (FULL of U024) Support
tion *
(2) Carry out U021 Main backup initialization and perform an opera-
tion check.
(3) Exchange a Main board and perform an operation check.
(4) Exchange HDD and perform an operation check. *
(5) Get USBLOG and contact service headquarters.
* Only HDD standard model
7-68
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
7-69
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
(1) Image failure(Image forming factor: printer engine for single color)
(1-1)No image (1-2)No image (1-3)The entire (1-4)The back- (1-5)Vertical white
appears (entirely appears (entirely image is faint ground is colored streaks or bands
white) black) appear
(1-13)The image is (1-14)Poor gray scale reproduction (1-15)Irregular horizontal white streaks
blurred appear in the image Dots appear in the
image
7-70
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
7-71
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
Check if the developer drive Replace the developer unit if broken. (see
gear is broken. page 4-21)
Check if the developer roller can Replace the developer unit if it has a problem.
be rotated manually. (see page 4-21)
The high voltage PWB (devel- Replace the high voltage PWB.
oper, transfer) output failure. (see page 4-92)
4 Laser scanner unit Check the connector contact. Or, 1. Reinsert the FFC cable if it is incompletely
(LSU) check the wire's continuity. inserted. Replace the wire if there is no
continuity.
2. Replace the LSU. (see page 4-39)
5 Main/Engine PWB Check if the main/engine PWB Replace the main/engine PWB. (see page 4-
control signal is not output. 86)
7-72
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
3 Developer unit Check if there is the contact fail- 1. Correct the terminal if it is deformed so that
ure with the high voltage PWB. it contacts.
2. Reattach the new developer unit.
4 High voltage PWB Check the connector contact. Or, If the connector is not inserted enough, recon-
check the wire's continuity. nect it. Replace the wire if there is no continu-
ity.
High voltage power supply PWB - Main/Engine
PWB(YC3)
There is the main charge current Replace the high voltage PWB.
failure or developer bias output (see page 4-92)
failure from the high voltage
PWB.
5 Laser scanner unit Failure in turning the laser diode Replace the LSU. (see page 4-39)
(LSU) on/off control failure on the LSU
PWB.
6 Main/Engine PWB Video data output failure in the Replace the main/engine PWB. (see page 4-
main/engine PWB. 86)
7-73
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
Check if the developer bias con- Correct the terminal if it is deformed so that it
nection terminal is deformed. contacts.
3 Developer unit There is the contact failure with Clean the DS pulleys. Replace the developer
the drum due to the dirt or dam- unit if broken.
age of the DS pulleys in the
sides of the developer roller.
Check the contact failure Reattach the new developer unit.
between the developer roller and
drum surface. (Pressure failure)
Check if the toner control sensor Replace the developer unit.
is normal. (see page 4-21)
4 Toner container Shake the toner container up Replace the toner container if "Add toner" is
and down about ten times and indicated or the toner supply vent does not
check the following. open.
1. Check "Add toner" indica-
tion.
2. Check if the toner supply
vent opens.
5 Toner solenoid Check the action of the toner Check connection if the toner solenoid is not
solenoid. acted.
7-74
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
7 Primary transfer Check the primary transfer roller 1. Reattch the primary transfer roller.
unit attachment to confirm the belt 2. Replace the primary transfer unit.
contact with the drum. (see page 4-12)
Check the high voltage contact Correct the terminal if it is deformed so that it
deformation. contacts.
8 Transfer high volt- Primary transfer current output Replace the transfer high voltage PWB. (see
age PWB failure on the transfer high volt- page 4-92)
(40 ppm model age PWB.
only)
9 LSU 1. LSU laser beam power fail- Replace the LSU.
ure. (see page 4-39)
2. Internal mirror contamination
10 Drum unit 1. Check if the eraser lamp is 1. Clean the eraser lamp if it is dirty.
dirty. 2. Replace the drum unit if it is not improved
2. Check the lamp on/off. after cleaning, it is not turned on or the sur-
3. Check if the drum surface is face is worn. (see page 4-17)
worn down.
11 Charger roller Check the terminal with the high Remove foreign objects if adhering to the ter-
voltage PWB. minal.
12 Main/Engine PWB Main/Engine PWB is defective. Replace the main/engine PWB. (see page 4-
86)
7-75
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
2 Drum unit 1. Check if the machine is used If the room temperature is 16 °C/60.8 °F or
in an environment of low less, try to use in the environment of more than
temperature. 16 °C/60.8 °F.
2. Check if the drum unit is Reattach the drum unit.
attached improperly. (see page 4-17)
7-76
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
3 Light path between Check if the light path is inter- If there are foreign objects in the frame
LSU and Drum rupted by foreign objects such between the developer unit and drum unit, and
as dust, toner, etc. on the seal, remove them.
4 Drum unit Check if the main charge roller is Clean the main charge roller if it is dirty.
dirty. Replace the drum unit if it does not take the
dirty.
The drum has scratches. Replace the drum unit. (see page 4-17)
Check if the eraser lamp is dirty. Clean the eraser lamp if it is dirty.
7-77
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
Check if the drum surface is Replace the drum unit. (see page 4-17)
scratched.
Check if the cleaning blade edge
is damaged.
Check if there is wear or paper
dust is pinched in. Check if
toner is accumulated at the
cleaning section.
3 Developer unit Foreign objects adhere to the 1. Clean the developer roller surface.
developer roller surface. 2. Replace the developer unit if it is contami-
nated by foreign matter. (see page 4-21)
7-78
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
3. Check if the drum is Replace the drum unit. (see page 4-17)
scratched.
4. Check the ground terminal of 1. Check the drum unit attachment and reat-
the drum or drum drive shaft. tach it if its fixing is insufficient.
2. Replace the drum unit.
(see page 4-17)
3 Primary transfer Check if the terminal for the high 1. Clean the terminal if it is dirty.
roller (Transfer voltage PWB and the primary 2. Correct the terminal if it is deformed so that
belt) transfer roller is dirty with toner. it contacts.
Check if the terminal is deformed 3. Replace the primary transfer unit.
and there is no contact. (see page 4-12)
4 High voltage PWB Contact failure of the high volt- Check if how the high voltage PWB is attached
age PWB or uneven bias volt- and secure it with screws to secure grounding.
age. Or replace. (see page 4-92)
7-79
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
2 Primary transfer Check the attaching condition of If the transfer roller and belt are at incorrect
roller the primary transfer roller. position, correct it and reattach them. Replace
(Primary transfer (Uneven pressure to the drum) the primary transfer unit.
unit) (see page 4-12)
3 Drum unit 1. Check if toner spreads 1. Execute the drum refreshing. ([System
evenly on the drum. Menu] > [Adjustment/Maintenance])
2. Check if it is used at high 2. Use in the environment without condensa-
humidity. tion.
3. Check if the drum surface is 3. Replace the drum unit.
worn down. (see page 4-17)
4 Developer unit 1. Check if the toner layer thick- 1. Execute the developer refresh (DEV-CLN)
ness on the developer roller to evenly distribute the toner in the devel-
is even. oper unit. ([System Menu] > [Adjustment/
2. Check if the DS pulleys the Maintenance])
sides of the developer rollers 2. Clean the developer roller and DS pulley.
are dirty or damaged. (Fail- Replace the developer unit if broken. (see
ure of the developer roller to page 4-21)
contact the drum surface)
7-80
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
3 Developer unit 1. Check if the developer bias 1. Clean the terminal if it is dirty.
connection terminal of the 2. Clean the developer unit or replace it if the
developer unit is dirty with DS pulley is damaged.
toner. (see page 4-21)
2. The DS pulleys at the sides
of the developer unit are
damaged.
4 LSU Check the image if it is the phe- Replace the LSU. (see page 4-39)
nomenon from uneven laser
beam output.
7-81
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
7-82
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
7-83
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
2 LSU Check if the LSU slit glass is Execute the LSU cleaning action if 1. LSU slit
entirely dirty. glass is dirty. ([System Menu] > [Adjustment/
Maintenance])
3. Replace the LSU. (see page 4-39)
7-84
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
Check the ground contact for the Correct the terminal if it is deformed so that it
drum ground failure. contacts.
7-85
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
7-86
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
7-87
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
(2) Image failure (Transfer, paper conveying and fusing factor: printer engine for 4
colors)
(3-1)No image (3-2)The entire (3-3)The back- (3-4)Vertical white (3-5)Black or color
appears (entirely image is faint ground is colored streaks or bands streaks appear
white) appear longitudinally
7-88
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
7-89
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
2 High voltage PWB 1. Check how the connector is 1. If the connector is not inserted enough,
inserted. reinsert it.
High voltage PWB to Engine 2. Replace the wire if there is no continuity.
PWB 3. Replace the high voltage PWB.
2. Check the wire's continuity. (see page 4-92)
3 Main/Engine PWB 1. Check how the connector is 1. If the connector is not inserted enough,
inserted. reinsert it.
2. Check the wire's continuity. 2. Replace the wire if there is no continuity.
3. Check if the secondary 3. Replace Main/Engine PWB if no signal is
transfer high voltage on sig- output. (see page 4-86)
nal is output from Main/
Engine PWB.
7-90
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
3 Secondary trans- Check the secondary transfer If the secondary transfer roller is taken off, refit
fer roller roller position. (Pressure failure) it.
4 High voltage PWB Check if there is dirt or deforma- 1. Clean the terminal if it is dirty.
tion in the terminal of the high 2. Correct the terminal so that it contacts if it
voltage PWB to the secondary is deformed.
transfer roller. (Secondary trans- 3. Replace the high voltage PWB. (see page
fer bias error) 4-92)
7-91
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
7-92
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
7-93
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
2 Secondary trans- Check dirt, deformation or wear 1. Clean the secondary transfer roller if con-
fer roller of the secondary transfer roller. taminated.
2.
Replace the secondary transfer roller if it is
deformed or worn out.
(see page 4-16)
3 Separation needle Check if the separation needles Clean the separation needles if they are dirty.
are dirty with paper dust and
toner.
4 Fuser unit 1. The paper separation plate is 1. Clean the paper separation plate if contam-
contaminated with toner. inated.
2. Check if the paper weight 2. Change the setting if the paper weight set-
setting matches the paper to ting does not match the paper to use.
use.
5 Eject guide The ribs are dirty with toner. Clean it if dirty.
7-94
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
2 Secondary trans- 1. Check if the right cover is 1. Close the right cover firmly.
fer roller closed. 2. Refit the press spring for the secondary
2. Check if the secondary transfer roller. Replace it if is deformed.
transfer roller surely contacts
the transfer belt.
3 Fuser unit Check if there is a problem on Clean the fuser roller if it appears in the image.
the print image in the interval of Replace the fuser unit if it is not improved after
the circumference of the fuser cleaning it. (see page 4-27)
roller.
7-95
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
2 Secondary trans- Check dirt, deformation or wear 1. Clean the secondary transfer belt if con-
fer roller of the secondary transfer roller. taminated.
2. Replace the secondary transfer unit if it is
not improved after cleaning it. (see page 4-
16)
3 Fuser unit Check if the roller, drive section Replace the fuser unit if the roller drive section
and fuser pressure release and fuser pressure release mechanism are
mechanism are deformed, worn deformed, worn or damaged. (see page 4-27)
out or damaged.
7-96
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
7-97
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
4 Paper conveying The paper conveying guide is Replace the paper conveying guide if
guide deformed. deformed.
(2-10) Regular error arises at the leading edge of the original image and copy one.
7-98
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
Check of the registration sensor If paper feed failure occurs, clean the feed
on timing (for paper deflection) is roller or replace paper to check if it is improved.
proper.
7-99
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
(2-11) Irregularly error arises at the leading edge of the original image and copy one.
Image sample
Image sample
4 Fuser unit The fuser pressure spring of the Replace the fuser unit. (see page 4-27)
fuser unit is faulty.
7-100
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
Image sample
7-101
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
(2-14) The image is partly missing (Outlines objects and white dots)
Image sample
3 Secondary trans- Check the print image on paper 1. Clean the secondary transfer roller.
fer roller has a problem in the interval of 2. Replace the secondary transfer unit.
the circumference of the second- (see page 4-16)
ary transfer roller.
7-102
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
Image sample
Image sample
7-103
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
Image sample
2 Image position Check the center alignment If the adjustment is insufficient, adjust the print
adjustment when the image is written. position in the service mode.
7-104
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
4 Image adjustment Check if the target density Execute calibration. ([System Menu] >
adjustment was done. [Adjustment/Maintenance])
(see page 6-1)
5 Developer unit Toner is not charged. Execute the calibration after executing the
developer refresh (DEV-CLN). ([System Menu]
> [Adjustment/Maintenance])
(see page 6-1)
6 Drum unit Check the drum surface conden- Execute the drum refreshing. ([System Menu]
sation. > [Adjustment/Maintenance])
(see page 6-1)
7 Printer driver set- Check the printer color table 1. Change the printer color table selection to
ting selection. the proper mode in the color reproduction
mode in [Imaging] tab of the printer driver.
2. Download necessary color tables.
Check the printer data is CMYK. If the printer data is CMYK, select the proper
mode in the KPDL color conversion process.
7-105
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
3 Primary transfer Check if the ID sensor can Execute the calibration and replace the primary
unit detect the image density cor- transfer unit if the color registration patches
rectly after executing the calibra- appear twice at the left and right sides of the
tion with degraded belt. transfer belt. (see page 4-12)
Check the belt skew. Reattach the primary transfer unit. Replace the
frame if deformed.
4 Main/Engine PWB Extreme color registration shift. Replace the main/engine PWB. (see page 4-
(The motor speed control is not 86)
correctly operated.)
7-106
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
Image sample
7-107
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
2. Defective drive trans- Check if each gear and gear rotate smoothly. Apply grease
mission system. to the busing and gears if they are faulty. Check each gear
if it is damaged and replace it if there is damage.
3. PWB is defective. Replace the main/engine PWB.
(see page 4-86)
(4) 1. Wire failure or con- If the connector is not inserted enough, reinsert it.
The eject fan motor nection failure of the Or check the wire's continuity and replace the wire if there
does not rotate. connector. is no continuity.
Eject fan motor to Main/Engine PWB (YC22)
2. Motor is defective. Replace the eject fan motor.
3. PWB is defective. Replace the main/engine PWB.
(see page 4-86)
7-108
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
7-109
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
7-110
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
7-111
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
7-112
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
7-113
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
8 PWBs
8-1 Description for PWB
(1) Main/Engine PWB
Connector position
10 1
4 YC8 1
YC13
YC23 11 20
1
20 1
2
YC3
1
3
YC15 8 1 29 1
1 5 1 5 YC31
YC26 YC2
6 YC32 YC50 1
1
12
YC7
13
YC29 1
YC11 1
1 6 YC9
YC33 7
1 9 1 5
1
YC28 YC52
YC34 YC22
9
1 5 4
1 1
1
YC16
YC47 6
L4 R10
1
YC35
4
YC27 12
1
YC20
L1 R1
5
1
U4 30
YC24 YC21
12 1 5 1
11 YC51 YC55 1
8 YC1 1
Figure 8-1
External appearance photograph
Figure 8-2
8-1
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
8-2
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
8-3
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
8-4
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
8-5
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
8-6
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
8-7
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
8-8
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
Connector position
YC13
YC12 YC4 YC5
YC11 YC3
29 YC2 2 1 10
7 1 2 1 1 21 2 1
YC1 7 1
1
4 1 4 1 4 1 4 1
Figure 8-3
External appearance photograph
Figure 8-4
8-9
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
8-10
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
8-11
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
8-12
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
Connector position
10
YC6 YC2 YC7 YC3 YC8 YC4 YC9 YC5
YC1
7 1 6 1 7 1 6 1 7 1 6 1 7 1 6 1
1
Figure 8-5
External appearance photograph
Figure 8-6
8-13
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
8-14
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
8-15
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
Connector position
1 20
YC1
Figure 8-7
External appearance photograph
Figure 8-8
8-16
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
8-17
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
Connector position
1 8
YC2
YC3
3
Black
White
Figure 8-9
External appearance photograph
[100V
[200V
Figure 8-10
8-18
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
8-19
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
Connector position
1 8
YC1
YC2
2
1
Figure 8-11
External appearance photograph
Figure 8-12
8-20
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
8-21
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
Connector position
1 7
YC7
1
YC4 YC2
3 1
4
2 YC3 1
Figure 8-13
External appearance photograph
Figure 8-14
8-22
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
8-23
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
9 Appendixes
9-1 Appendixes
(1) Repetitive defects gauge
9-1
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
Note: Before changing any FRPO parameters, print out a service status page, so you will know the parametervalues
before the changes are made. To return FRPO parameters to their factory default values, send theFRPO INIT (FRPO-
INITialize) command. (!R! FRPO INIT; EXIT;)
FRPO parameters
9-2
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
9-3
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
9-4
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
9-5
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
9-6
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
9-7
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
9-8
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
9-9
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
Coverage setting
Content
Display the each coverage counter at full-color print and set the coverage level.
Purpose
Set the counter display at the color print
Purpose
To set the Color coverage Level at the color print.
* Print with the density more than the density set as Level 2 is considered as Level 3 (High coverage) count.
9-10
+24V5IL2
LSU
7 7 1 1
INLET
GND
Fuser unit
6 6 2 2
5 5 FDMOT REMN
3 3
LIVE
GND
thermistor
4 4 FDMOTCLK N Feed motor
4 4
3 3 FDMOT RDYN
5 5
YC7
YC11
NEUTRAL
LIVE
(4) Wiring diagram
1 1 1 1
Contact (Y)
2 2 REVSOLN 1 2 Feed shift
GND
LSUTH
Container PWB
1 1 +24V5IL2 2 1 solenoid
YC3
2
1
YC8
YC1
2
1
GND 8 8 EXITCLN
1 1 1 Eject/Duplex
1 +24V5IL2
LSUTH 7 7
(Edge)
2 2 2 clutch
YC3
2
Contact (C)
XAPCNY 3
3
Container PWB
XAPCNC
Thermistor 1
VCONTY 5 6 6 1 1 Regisutration
5 +24V5IL2
VCONTC 6 5 5 2 2 clutch
6
GND 7 YC9
Low voltage
7
YC2
VDATAYP 8
8 FDUCLN
VDATAYN 9 4 4 1 1 Paper feed
9 +24V5IL2
GND 10
Contact (M)
3 3 2 2
10 clutch
ID sensor (L)
ID sensor (R)
Container PWB
VDATACP
YC2
VDATACN 12
12
GND
1
2
3
4
5
1
2
3
4
5
8
7
6
5
4
3
2
1
13 13 PRSSCL Fuser press
VDATAMP 2 2 1 1
YC10
14 14 +24V5IL2
8
7
6
3
2
1
5
4
VDATAMN 15 1 1 2 2 release clutch
15
GND
GND
GND
16 16
VODL
VORL
YC21
VODR
VORR
Contact (K)
VDATAKP 17
17 Interlock
GND
GND
Container PWB
+3.3V3F4
+3.3V3F4
VDATAKN
LEDREFL
2
+24V0
LEDREFR
18
+24V0
18
SLEEP
GND switch
19 19 1
YC12
HEATDRV
APC/PD PWB
VCONTM
ZCROSSN
20 20
RELAYDRV
+24V5
VCONTK
TH1
GND
21 21
+24V5IL
XAPCNM 10 1 CASOLN
22 22 2 1
2
1
1
2
3
4
5
6
7
8
3
2
1
XAPCNK +24V5IL2 Lift solenoid
YC1
23 23 9 2 1 2
OUTPEN GND
2
1
9
8
7
5
4
3
2
1
1
2
3
4
6
7
8
3
2
1
11
24
10
24 29 1
BDN 25 GND
25 28 2
3.3V3F1 26 GND
26
5 YC1
3.3V3F1 27 GND 3 8 3 TNSOLKN
6 YC24
YC31
2 1
YC23
27 27 26
Toner
3.3V3F1 GND 4 7 4 +24V5IL2
28 28 1 2 solenoid (K)
3.3V3F1 25 RCOVER 5
29 29 24
3.3V3F1 MAINSW 6
30 30 23 +3.3V3F2 7 6 5 TNSOLMN Toner
2 1
YC3
POLCLK N +24V5IL2F1
1 1 5 5 19 11 TNSOLCN
+24VILF
YC20
motor 4 4 2 2
+24V5F1 16 TNSOLY 14
5 5 1 1 15 15
TNSOLC 2 9 TNSOLYN 2 1 Toner
YC1
14 16
YC2
9 21 1 1 2 2 switch
FDMOTCLK
SD card 8 FDMOTREM 22
YC29
7 FDMOTRDYN 23
6 24 POWERN
Debugger (Main)
Debugger (Main)
5 PRSSOL 25 1 1 GND
YC5
4 26 switch
FDDUCL
3 EXITCL 27
3 3 LED POWERN
2 28
sensor
REGCL N.C
1 1 GND
YC13
YC33
YC32
YC34
YC50
Temperature
2 1
1 2
20 GND 1
19 GND 2
YC1
18 MCTLK 3
sensor
MCTLM
9-11
17 4
Humidity
LSUMOTA
LSUMOTB
16 MCTLC 5
USB
YC28
MCTLY
Eraser
dvice
15 6
LSU
14 T1CTLK 7
YC27
T1CTLMCY 1 2 1
13 8
Ethernet
T2CTL 2 1 2
12 9
11 TREV 10
DBCTLK
YC3
10 11
cleaning motor
9 DBCTLM 12
8 DBCTLC 13
7 DBCTLY 14
ACCTLK
High voltage PWB
6 15
5 ACCTLMCY 16
Paper 3 3 +3.3V1LED3 1 6 4 HVCLKN 17
2 2 GND 2 5 3 +24V5IL2F2 18
detection +24V5IL2F2
sensor 1 1 CASPE 3 4 2 19
1 HVISENS 20
YC16
3 3 +3.3V3LED3 4 3
Registration 4 4 TEMP
2 2 GND 5 2 1 1
sensor 3 3 GND
1 1 REGIST 6 1 2 2
HUMCLK
YC35
2 2 3 3
-
1 1 HUMDATA
4 4
sensor (out)
Temperature
3 3 +3.3V3LED1 4 3
Eject
2 2 GND 5 2
sensor 1 1 FUSER 6 1 VBUS 1 1
- DATA 2 2
+DATA
YC8
3 3
FANRN GND 4 4
Inner fan 2 1 4 4
USB host
1 2 +24V5F1 3 3
motor
YC22
2 1 EXITFANRN 2 2
Eject fan
1 2 +24V5F1
motor 1 1
YC13
PWB
Wi-Fi
*Wi-Fi model only
2RB/2RC/2RD/2RF/3R6
[CONFIDENTIAL]
6 DRUMSDA
1
5 GND
2
4 DRUMSCL
3
ADRS1
(Y)
YC1
3 4
YC2
2 ADRS0
5
+3.3V3
Drum PWB
1
DRUMSDA
6
GND 1
5
DRUMSCL 2
4
ADRS1 3
YC1
(C)
3
ADRS0 4
YC3
2
+3.3V3 5
1
Drum PWB
DRUMSDA
6 1
GND
5 2
DRUMSCL
4 3
ADRS1
YC4
YC1
3 4
(M)
ADRS0
2 5
+3.3V3
1 6
Drum PWB
(K)
3 TSENSK
YC1
4
YC5
ADRS0 8 8 2 2
2 5 TSENSM
+3.3V3 7 7 3 3
Drum PWB
TSENSC
YC7
5 5 5 5
UNITSCL
YC1
4 4 6 6
GND
TCSDA 3 3 7 7
7 1 UNITSDA
GND 2 2 8 8
6 2 TSENSY
TCSCL 1 1 9 9
5 3
4 ADRS1 4
(Y)
YC1
YC6
3 ADRS0 5
2 +3.3V3 6
TCSDA 1
7
GND 2
6
TCSCL 3
5
ADRS1 4
4
(C)
YC1
YC7
ADRS0 5
3
+3.3V3 6
2
T/C sensor
TCSDA 1
7
GND 2
6
TCSCL 3 1
5
YC2
ADRS1 4 GND 2
4
YC8
(M)
8 1
YC1
ADRS0 5 C2PRST
3 7 2
Operation panel PWB
+3.3V3 6 +3.3V1F
2
T/C sensor
6 3
YC26
INTMENUKEY
3 6
TCSDA
LC D
1 P2CSDAT
128*32
7 2 7
GND 2 +5V1F
6 1 8
TCSCL 3
5
ADRS1 4
4
(K)
YC9
YC1
ADRS0 5
3
+3.3V3 6
2
T/C sensor
9-12
PF SETN
1 1 1 1
+3.3V1LED3 +3.3V1LED3 2 2
PF paper 3 3 1 1 1 1 2 2
Main/Engine PWB (2/2)
GND 2 2 3 3 3 3
detection 2 2 PF PE
YC4
PF PE 3 3 2 2 4 4 4 4
switch 1 1
PF rear 2 2 PFCOVER 5 5 5 5
cover switch 1 1 GND 6 6 6 6
YC47
PF lift +24V5F1
YC1
1 1
solenoid PFSOLN 2 2 GND
YC3
7 7 7 7
3 3 +24V5F1 8 8 8 8
4 4 PFSOL 9 9 9 9
P F PWB
5 5 PFFEEDCL
10 10 10 10
PF paper 2 2 +24V5F1 1 4 6 6 PFCL
PFFEEDCLN 2 3 GND 11 11 11 11
feed clutch 1 1 7 7 12 12 12 12
YC2
PF feed 2 2 +24V5F1 3 2
clutch 1 1 PFCLN 4 1
PF unit
1 1 +24V 5F1 6 6
2 2 GND 5 5
Main motor 3 3 MMOT REMN 4 4
MMOTCLK N
YC11
(Drum/Developer) 4 4 3 3
5 5 MMOT RDYN 2 2
6 6 MMOT DIRN 1 1
+3.3V1LED1 1 3 1 7
3 3
MP paper GND
MP unit
2 2 2 2 2 6
detection sensor MPFPE 3 1 3 5
1 1
MP paper +24V5F1F 1 2 4 4
MPFDSO LN 2 1 5 3
YC9
feed solenoid
+24V5F1F 1 2
Color developer 6 2
DLPSOLN 2 1
stop solenoid 7 1
2RB/2RC/2RD/2RF/3R6
[CONFIDENTIAL]
[CONFIDENTIAL]
Instaration Guide
PF-5110
(250 sheets × 1 Paper Feeder)
Installation Guide
PF-5110
安裝手冊
㉘㾌㙼⇨㉐
Руководство по установке
For U.S.A.: For Canada:
To install the optional paper feeder unit, contact your service representative. CAN ICES-3B/NMB-3B
This unit is for use only with Models ECOSYS M5526cdw, ECOSYS M5526cdn, ECOSYS M5521cdw,
ECOSYS M5521cdn, ECOSYS P5026cdw, ECOSYS P5026cdn, ECOSYS P5021cdw and ECOSYS P5021cdn.
PF-5110 安裝PF-5110 1 2
PF-5110 㻼㻲㻙㻡㻝㻝㻜㉘㾌
㉘㾌
PF-5110 㻼㻲㻙㻡㻝㻝㻜䛾タ⨨
PF-5110
PF-5110 2
Установка PF-5110
1
3 4 5
1 2
1
4
1
Загрузка бумаги 2
1
裝入紙張 3
1
㟝㫴G㤵㣠
3 4 5
2016.4 303R65631001
[CONFIDENTIAL]
KYOCERA Document Solutions America, Inc. KYOCERA Document Solutions Asia Limited
Headquarters Unit 3 & 5, 16/F.,Mita Centre, 552-566, Castle Peak Road
225 Sand Road, Tsuen Wan, New Territories, Hong Kong
Fairfield, New Jersey 07004-0008, USA Phone: +852-2496-5678
Phone: +1-973-808-8444 Fax: +852-2610-2063
Fax: +1-973-882-6000
Latin America KYOCERA Document Solutions
8240 NW 52nd Terrace Dawson Building, Suite 100 (China) Corporation
Miami, Florida 33166, USA 8F, No. 288 Nanjing Road West, Huangpu District,
Phone: +1-305-421-6640 Shanghai,200003, China
Fax: +1-305-421-6666 Phone: +86-21-5301-1777
Fax: +86-21-5302-8300
KYOCERA Document Solutions Canada, Ltd.
6120 Kestrel Rd., Mississauga, ON L5T 1S8, KYOCERA Document Solutions
Canada (Thailand) Corp., Ltd.
Phone: +1-905-670-4425 335 Ratchadapisek Road, Wongsawang, Bangsue,
Fax: +1-905-670-8116 Bangkok 10800,
Thailand
KYOCERA Document Solutions Phone: +66-2-586-0333
Mexico, S.A. de C.V. Fax: +66-2-586-0278
Calle Arquimedes No. 130, 4 Piso, Colonia Polanco
Chapultepec, Delegacion Miguel Hidalgo, KYOCERA Document Solutions
Distrito Federal, C.P. 11560, México Singapore Pte. Ltd.
Phone: +52-555-383-2741 12 Tai Seng Street #04-01A,
Fax: +52-555-383-7804 Luxasia Building, Singapore 534118
Phone: +65-6741-8733
KYOCERA Document Solutions Brazil, Ltda. Fax: +65-6748-3788
Alameda África, 545, Pólo Empresarial Consbrás,
Tamboré, Santana de Parnaíba, State of São Paulo, CEP KYOCERA Document Solutions
06543-306, Brazil Hong Kong Limited
Phone: +55-11-2424-5353
Unit 1,2,4,6,8 & 10, 16/F.,Mita Centre, 552-566, Castle
Fax: +55-11-2424-5304
Peak Road Tsuen Wan, New Territories, Hong Kong
Phone: +852-3582-4000
KYOCERA Document Solutions Chile SpA Fax: +852-3185-1399
Jose Ananias 505, Macul. Santiago, Chile
Phone: +562-2350-7000 KYOCERA Document Solutions
Fax: +562-2350-7150 Taiwan Corporation
6F., No.37, Sec. 3, Minquan E. Rd.,
KYOCERA Document Solutions
Zhongshan Dist., Taipei 104, Taiwan R.O.C.
Australia Pty. Ltd. Phone: +886-2-2507-6709
Level 3, 6-10 Talavera Road North Ryde N.S.W, 2113, Fax: +886-2-2507-8432
Australia
Phone: +61-2-9888-9999 KYOCERA Document Solutions Korea Co., Ltd.
Fax: +61-2-9888-9588 #10F Daewoo Foundation Bldg 18, Toegye-ro, Jung-gu,
Seoul, Korea
KYOCERA Document Solutions Phone: +822-6933-4050
New Zealand Ltd. Fax: +822-747-0084
Ground Floor, 19 Byron Avenue, Takapuna, Auckland,
New Zealand KYOCERA Document Solutions
Phone: +64-9-415-4517 India Private Limited
Fax: +64-9-415-4597 Second Floor, Centrum Plaza, Golf Course Road,
Sector-53, Gurgaon, Haryana 122002, India
Phone: +91-0124-4671000
Fax: +91-0124-4671001
[CONFIDENTIAL]