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Reference Guide

Operating Terminal
Remote Operating Terminal

Firmware Version 01.004.033

(Original Instruction)
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more information in this document, please contact us at our address below. Anton Paar assumes no liability
for any errors or omissions in this document.

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Further information
Published and printed by Anton Paar GmbH, Austria
Copyright © 2020 Anton Paar GmbH, Graz, Austria
Address of the instrument producer: Anton Paar GmbH
Anton-Paar-Str. 20
A-8054 Graz / Austria – Europe
Tel: +43 (0) 316 257-0
Fax: +43 (0) 316 257-257
E-Mail: info@anton-paar.com
Web: www.anton-paar.com

Date: December 2020


Document number: C73IB001EN-U

Reference Guide

Operating Terminal
Remote Operating Terminal

Firmware Version 01.004.033

(Original Instruction)
Contents

Contents
1 Safety Instructions.................................................................................................................................. 7
1.1 General Safety Instructions............................................................................................................... 7
1.2 Conventions for Safety Messages .................................................................................................... 8
2 OT/ROT - An Overview ........................................................................................................................... 8
2.1 Basics ............................................................................................................................................... 8
2.2 Online Screen ................................................................................................................................... 9
2.3 Dimensions ..................................................................................................................................... 12
2.4 Interfaces Overview ........................................................................................................................ 12
3 Checking the Supplied Parts ............................................................................................................... 14
4 Preparing the Operating Terminal / Remote Operating Terminal..................................................... 16
4.1 Required Specifications .................................................................................................................. 16
4.2 Mounting the OT/ROT..................................................................................................................... 16
5 Electrical Installation ............................................................................................................................ 17
5.1 Electrical Installation of the Operating Terminal ............................................................................. 17
5.2 Electrical Installation of the Remote Operating Terminal................................................................ 18
5.3 Electrical Installation of the Analog / Digital - I/O Communication .................................................. 19
5.4 Optional Connector Set 4-pole........................................................................................................ 20
5.5 Electrical Installation of the Anton Paar CANopen Communication................................................ 20
5.6 Electrical Installation of the Fieldbus Communication Interfaces.................................................... 21
6 How to Use the Analog / Digital - I/O Communicaton Interface........................................................ 25
6.1 Analog Output ................................................................................................................................. 25
6.2 Digital Output .................................................................................................................................. 25
7 How to Use the Fieldbus Communication Interfaces ........................................................................ 26
7.1 PROFIBUS DP................................................................................................................................ 26
7.2 PROFINET IO ................................................................................................................................. 26
7.3 EtherNet/IP ..................................................................................................................................... 26
7.4 Modbus TCP ................................................................................................................................... 27
7.5 DeviceNet ....................................................................................................................................... 28
7.6 Input Datablock ............................................................................................................................... 28
7.7 Output Datablock ............................................................................................................................ 39
7.8 Application Examples for a Single Line System.............................................................................. 42
8 Putting a Smart Sensor into Operation............................................................................................... 44
8.1 Main Menu ...................................................................................................................................... 44
8.2 Adjustment ...................................................................................................................................... 47
8.3 Product Settings.............................................................................................................................. 47
8.4 Product Type Settings..................................................................................................................... 47
8.5 Start / Stop Measurement ............................................................................................................... 48
8.6 Hardware Configuration .................................................................................................................. 48
8.7 Menu Setup .................................................................................................................................... 49
8.8 Menu Service .................................................................................................................................. 50
8.9 Putting the L-Vis 510/L-Vis 520 Ex into Operation.......................................................................... 51
8.10 Putting the Carbo 510 / Carbo 520 Optical into Operation ........................................................... 57
8.11 Putting the L-Rix 510/520 into Operation...................................................................................... 62
8.12 Putting the Oxy 510 into Operation............................................................................................... 65
9 Upkeep and Cleaning ........................................................................................................................... 71
9.1 Storing and Transporting the OT/ROT............................................................................................ 71
9.2 Packing the OT/ROT....................................................................................................................... 71
10 Maintenance and Repair..................................................................................................................... 71
10.1 Maintenance Performed by an Authorized Anton Paar Service Engineer .................................... 71
10.2 Repair Performed by and Authorized Anton Paar Representative ............................................... 71

4 C73IB002EN-U
Contents

11 Troubleshooting.................................................................................................................................. 72
11.1 Problems with the Measurement .................................................................................................. 72
11.2 Specific Error Messages on the Operating Terminal .................................................................... 72
11.3 Sensor Specific Error Messages................................................................................................... 72
Appendix A: CE Certificate ..................................................................................................................... 79
Appendix B: Technical Data ................................................................................................................... 80
Appendix C: Connectors......................................................................................................................... 88
Appendix D: Document Numbers........................................................................................................... 92

C73IB002EN-U 5
Contents

6 C73IB002EN-U
1 Safety Instructions

1 Safety Instructions
• Read the documentation before using the Oper- • Do not use any accessories or spare parts other
ating Terminal/Remote Operating Terminal (OT/ than those supplied or approved by Anton Paar
ROT). GmbH.
• Follow all hints and instructions contained in the • Make sure all operators are trained to use the
documentation to ensure the correct use and instrument safely and correctly before starting
safe functioning of OT/ROT. any applicable operations.
• The documentation is a part of the product. • In case of damage or malfunction, do not con-
Keep this document for the complete working tinue operating OT/ROT. Do not operate the
life of the product and make sure it is easily instrument under conditions which could result
accessible to all people involved with the prod- in damage to goods and/or injuries and loss of
uct. If you receive any additions or revisions to life.
the documentation from Anton Paar GmbH,
these must be treated as part of the documenta- Maintenance and service
tion.
• The results delivered by OT/ROT not only
depend on the correct functioning of the instru-
1.1 General Safety Instructions ment, but also on various other factors. We
therefore recommend you have the results
checked (e.g. plausibility tested) by skilled per-
Liability sonnel before consequential actions are taken
• This document does not claim to address all based on the results.
safety issues associated with the use of the • Service and repair procedures may only be car-
instrument and samples. It is your responsibility ried out by authorized personnel or by Anton
to establish health and safety practices and Paar GmbH.
determine the applicability of regulatory limita-
tions. Disposal
• Anton Paar GmbH only warrants the proper • Concerning the disposal of OT/ROT, observe
functioning of OT/ROT if no adjustments have the legal requirements in your country.
been made to the mechanics, electronics, and
firmware. Returns
• Only use OT/ROT for the purpose described in • For repairs send the cleaned OT/ROT (instru-
the documentation. Anton Paar GmbH is not lia- ment) to your Anton Paar representative. Only
ble for damages caused by incorrect use of OT/ return the instrument together with the filled out
ROT. RMA (Return Material Authorization) and the
form "Safety Declaration for Instrument
Installation and use Repairs". Please download the Safety Declara-
• OT/ROT is not an explosion-proof instrument tion form from our website www.anton-
and therefore must not be operated in areas paar.com.
with risk of explosion. • Do not return instruments which are contami-
• The installation procedure should only be car- nated by radioactive materials, infectious agents
ried out by authorized personnel who are famil- or other harmful substances that cause health
iar with the installation instructions. hazards.

C73IB001EN-U 7
2 OT/ROT - An Overview

1.2 Conventions for Safety Messages NOTICE


Description of risk.
The following conventions for safety messages are Notice indicates a situation which, if not avoided,
used in this document: could result in damage to property.

TIP In this manual the abbreviation OT will be used


DANGER for Operating Terminal, the abbreviation ROT will be
used for Remote Operating Terminal.
Description of risk.
Danger indicates a hazardous situation which, if
not avoided, will result in death or serious injury.

WARNING
Description of risk.
Warning indicates a hazardous situation which, if
not avoided, could result in death or serious
injury.

CAUTION
Description of risk.
Caution indicates a hazardous situation which, if
not avoided, could result in minor or moderate
injury.

2 OT/ROT - An Overview
2.1 Basics The communication between a Smart Sensor and
the OT/ROT uses the Anton Paar CANopen bus
system. This fieldbus system allows a cable length
The Remote Operating Terminal (ROT) and the Op-
of up to 250 m between the Smart Sensor and the
erating Terminal (OT) are flexible evaluation units
ROT. The OT/ROT provides several interfaces for
for Anton Paar Smart Sensors. (e.g. Carbo 510,
external communication.
Carbo 520 Optical, L-Vis 510, L-Vis 520 Ex, L-Rix
510, Oxy 510).
NOTICE
The OT is delivered directly mounted on the Smart
If you change the Operating Terminal from one
Sensor. The ROT is separated from the Smart Sen-
Smart Sensor to a Smart Sensor of another
sor and is an own unit. It will be mounted either on a
instrument type (e.g. from Carbo 510 to L-Vis
wall, pipe or optionally in an electronic panel.
510), all product settings will be deleted.

8 C73IB001EN-U
2 OT/ROT - An Overview

scroll buttons
<up> and <down>

Fig. 3: Remote Operating Terminal with wall mounting


adapter
display
The Operating Terminal and the Remote Operating
Terminal are equipped with a communication inter-
face board correspondingly according to your re-
quirement (e.g. Analog/Digital, PROFIBUS DP,
Modbus TCP, etc.).
TIP Only one interface board can be used all at
once.For further details see 3 "Checking the Sup-
plied Parts" and 5 "Electrical Installation".

3 menu buttons
Fig. 1: Operating Terminal
2.2 Online Screen
Functions of the buttons When you switch on the Smart Sensor the user is
locked (Fig.4). You have to log in first: press <US-
The buttons are light sensors detecting a change of ER> and scroll either to Operator or Administrator
light in a certain time. The instrument has two and <LOGON>. Type in the appropriate code and
<SCROLL> buttons (upper display part) and three <LOGON> again.
<MENU> buttons (lower display part).
1 2
TIP
• Touch the button completely and quickly for a 3
firm switch. Flashing red lights will indicate a
4
switch consecutively.
• Use the <SCROLL> buttons to change a num- 5
ber or to navigate in the menu.
6
• The Operating Terminal and Remote Operating 7
Terminal are identical for the user.
1 Online screen
• Only the ROT can be used in a front panel 2 Side menu
installation. 3 Status (OK)
4 Product
5 Layout (2 or 4 lines)
6 User symbol "locked"
7 User logon (description of currently selected side
menu)
Fig. 4: Main screen when OT/ROT is locked

Fig. 2: ROT: Front panel installation

C73IB001EN-U 9
2 OT/ROT - An Overview

2.2.1 User Management 1

There are 3 different user groups with different 2


rights:
3
Operator (PIN 3333): all rights except <Settings>, 4
<Product settings>, <Product Type Settings> and
<Service> 5
Administrator (PIN 2222): all rights except <Smart 6
Sensor Settings> 1 Side menu
2 Status (ERROR)
Service: all rights without restrictions 3 Product
For safety reasons change the PINs on installation 4 Layout (2-4 lines)
of the Smart Sensor in 5 User symbol "Operator"
6 User logon (description of currently selected side
"Menu > Setup > Change PIN Codes" menu)

You can scroll up and down the side menu when Fig. 5: Main screen of OT/ROT when Operator is logged
you see menu on the bottom left. In Fig.5 you see on
that the operator is logged in and that the status is
ERROR (shown by the "!" symbol). Touch <STA-
TUS> and the <DETAILS> on the bottom right will
appear. Click there and the explanation of the prob-
lem will be written on the screen.

10 C73IB001EN-U
2 OT/ROT - An Overview

Table 1: Display

1 Scroll buttons Use the buttons <up> and <down> to navigate


2 Menu buttons Use the function buttons to enter menus

3 Side menu Select the side menu using the scroll buttons and the right menu button. The side
menu shows the following icons:
Status Current status (select the button <STATUS> to see status details)

Check .......................Status OK

Exclamation mark .......... Status WARNING


= NAMUR state 4

Flash................................Status ERROR
= NAMUR state 1 (Sensor needs a reset after troubleshooting to
clear the Status ERROR)
Product number Product number (select to change product)
max. 30 products possible
Display layout Display layout (select to change display lines)
2 or 4 lines
User icons User log off (select to logon)
Instrument locked
The instrument will log off automatically after 30 minutes stand-by

Operator: PIN Code "3333"

Administrator: PIN code "2222"

Service: For experts only!

C73IB001EN-U 11
2 OT/ROT - An Overview

2.3 Dimensions

Fig. 6: Dimensions of Remote Operating Terminal [mm]

2.4 Interfaces Overview

2.4.1 Smart Sensors with OT/ROT

Fig. 7: Smart Sensor wtih Operating Terminal an analog/ Fig. 8: Smart Sensor with Operating Terminal and field-
digital board OT/ROT bus interface board

12 C73IB001EN-U
2 OT/ROT - An Overview

The 2 CANopen interfaces of a Smart Sensor are in-


ternally connected. These terminals cannot be used
when an operating terminal is built in. For Smart
Sensors without OT these terminals are used for:
• ROT
• mPDS 5
• additional Smart Sensor (in combination with an
mPDS 5)

For details see 5.5 .

NOTICE
The CANopen interfaces of a Smart Sensor with
Operating Terminal must not be connected, as Fig. 9: Remote Operating Terminal with analog/dig-
they are only for external evaluation units. ital board OT/ROT

The interface boards of a Remote Operating Termi-


nal have 2 inputs 24 V (internally connected) to sup-
ply a Smart Sensor.

Labelling Description
24 V power supply
CAN Anton Paar CANopen for com-
H / L / GND munication between Smart Sen-
sor and Remote Operating
Terminal
AO1 +/- analog output for data transfer
AO2 +/-
DI / DIO GND digital input for start/stop or hold Fig. 10: Remote Operating Terminal with fieldbus
measurement value interface board
DO / DO+ digital output for limit monitoring
DIO/GND or error status NOTICE
Display connector to the Operating Ter- The maximum distance between the ROT and
minal the Smart Sensor is 250 m. The available con-
nectors depend on the installed communication
ETH/PB/DN fieldbus connector
interface (analog/digital or fieldbus).

C73IB001EN-U 13
3 Checking the Supplied Parts

3 Checking the Supplied Parts


The OT/ROT was tested and packed carefully be- 2. Check the delivery for correctness by comparing
fore shipment. However, damage may occur during the supplied parts to those noted in Table 4.
transport.
3. If a part is missing, contact your Anton Paar rep-
1. Keep the packaging material (box, foam piece, resentative.
transport protection) for possible returns and
4. If a part is damaged, contact the transport com-
further questions from the transport or insurance
pany and your Anton Paar representative.
company.
Table 2: Supplied Parts

Symbol Pcs. Article Description Mat. No.

1
Operating Terminal for Smart Sensor
100088
(mounted on the Smart Sensor)
or

1 Remote Operating Terminal for Smart Sensor 94636

One! of the following interface boards is integrated with the suitable cover plate

1
Analog/Digital Board OT/ROT
93952
or

1 PROFIBUS DP Board OT/ROT


93948
or

1 PROFINET IO Board OT/ROT


97346
or

1 Modbus TCP Board OT/ROT


97348
or

1 EtherNet/IP Board OT/ROT


97347
or

1 DeviceNet Board OT/ROT 93950

1 Instruction manual

4 Cable gland M16x1.5 IP68 only for ROT 90711

14 C73IB001EN-U
3 Checking the Supplied Parts

Table 3.1: Optional parts for electrical installation

Symbol Pcs. Article Description Mat. No.

Panel Installation for


1 95150
Remote Operating Terminal

1 Power Supply DC 24 V 3.75 A 79719

Connection Set 4 pole 94633

Connection Set 5 pole 96554

C73IB001EN-U 15
4 Preparing the Operating Terminal / Remote Operating Terminal

4 Preparing the Operating Terminal / Remote Operat-


ing Terminal
4.1 Required Specifications

Fig. 11: Type plate ROT

Ambient - 20 °C to max. 40 °C
conditions
Fig. 13: Mounting device for ROT, dimensions [mm]
Degree of IP 65
protection
Power supply SELV/PELV DC 24 V - 15% /
4.2.2 Mounting the Remote Operating Termi-
+ 20% nal in a Panel

4.2 Mounting the OT/ROT

4.2.1 Mounting the Remote Operating Termi-


nal

Fig. 14: Mounting the Remote Operating Terminal

Fig. 12: Mounting the ROT


The Remote Operating Terminal can be mounted in
different positions on walls or pipes.
TIP The consumables (screws, washers, nuts) are
not included in the delivery.

NOTICE
Watch the limitations for the ambient tempera-
Fig. 15: Panel cutout, dimensions [mm]
ture specifications (see Appendix B) and avoid
vibrations. TIP Use the mounting ring as template for drilling
the holes.

16 C73IB001EN-U
5 Electrical Installation

4.2.3 Positioning the Top Cover 1. Remove the top cover by opening the fixation
screws (see Fig.17).
2. Remove the board‘s cover by unscrewing the 3
fixation screws.
3. Insert the interface board so that the connector
board fits tightly.
4. Break out the necessary parts from the cover
with pliers. Insert and tighten the board´s cover
again.
5. Connect the user interface with its plug to the
interface board and tighten the top cover again
to its housing.

Fig. 16: Rotating the top cover


Change the position of the Operating Terminal top
cover by unscrewing all screws and rotating it care-
fully to the left or right. Fasten screws properly to
make the housing tight according to IP 65 (IP 67).

4.2.4 Mounting the Communication Inter-


faces
1 2 3 4 5

WARNING 1 Housing
2 Connector board
Disconnect power supply before starting the 3 Interface board
mounting. 4 Cover
5 Operating Terminal (OT) top cover with user interface
The interface board will be mounted in the Smart Fig. 17: Mounting the interface board
Sensor (with OT or ROT) by Anton Paar before de-
livery. If not, proceed as follows:

5 Electrical Installation
NOTICE 5.1 Electrical Installation of the Operat-
The OT/ROT can be used in combination with ing Terminal
several types of smart sensors. Although the OT/
ROT recognizes the type of connected sensor it The OT is equipped with a ribbon cable and a plug
is recommended to follow these steps: for its power supply and Anton Paar CANopen com-
munication between the Smart Sensor and the Op-
- After first power up log on as administrator erating Terminal. Insert the plug to the smart
or service technician. sensor‘s electronics.
- Execute "Menu>Service>Restore factory
Settings" once.
NOTICE
- Afterwards the OT/ROT loads the set-
Do not put any force on the plug or on the cable,
tings
e.g. by leaving the OT‘s weight on the cable con-
- matching the connected SMART sensor.
nector.

C73IB001EN-U 17
5 Electrical Installation

See also instruction manuals of the specific Smart • Use ferrules


Sensors (Carbo 510,
• The diameter of the cables must be selected so
Carbo 520 Optical, L-is 510, L-Vis 520 etc.)
as to ensure optimum sealing against the cable
gland (4.5 to 10 mm).
5.2 Electrical Installation of the Remote • Suggested cable type: LiYCY
Operating Terminal The wires must be connected according to the label-
ing on the cover plate. Make sure the shielding is
correct.
5.2.1 Power Supply
Make sure that the used power adapter is capable
The ROT needs DC 24 V - 15% / + 20% of providing enough current to both ROT and Smart
The ROT may be supplied together with the Smart Sensor.
Sensor using the Anton Paar power supply (option-
al). 5.2.2 Cable Glands
The Remote Operating Terminal‘s electronic hous-
WARNING ing is equipped with two dummy plugs and two cable
glands and delivered together with two additional
Description of risk. cable glands. If needed, remove the dummy plugs
• The connection cables must comply with and insert the cable glands.
local regulations and must be adapted to the
local ambient conditions. Recommended
cable diameter 4.5 - 10 mm. Install a proper
strain relief to reduce the mechanical load on
the cables.
• Only shielded cables with double insulation
are permitted. The shield must only be
grounded at one end.
• Conductor cross section: min. 0.5 mm² (mind
the resistance drop)
• Use ferrules
• Supply cable: 2-pole shielded cable Fig. 18: Installation
• Diameter 4.5 – 10 mm
NOTICE
Recommended cable for the power supply: • Make sure the cable is mounted with a loop
to avoid water influx.
• Shielded cable: 2-pole
• Make sure to position the cable glands or
• Conductor cross section: min. 0.5 mm² (mind plugs at the bottom and tighten them prop-
the resistance drop) erly.

18 C73IB001EN-U
5 Electrical Installation

5.2.3 Shield message "Stopped via digital input" appears on the


display of the OT/ROT.
Connect the cable shield at the ROT or the Smart TIP The settings have to be done in the menu "Hard-
Sensor as shown below. ware Configuration" (see Chapter Fig.8.6).
It is necessary to use a common GND for the digital
input and output.
For specifications of the digital input see Appendix
B.

Fig. 19: Connection of cable shield


TIP The shield has to be connected at the sensor
side only.

5.3 Electrical Installation of the Fig. 21: Block diagram of the digital input (passive)

Analog / Digital - I/O Communication


5.3.3 Digital Output
5.3.1 Analog Output The digital output is galvanically isolated.

The analog output is a 4 to 20 mA signal. It is used The digital output can be used active or passive (de-
for data transfer. pending on the requirements).
The cable length is limited by the maximum load re- The digital output can be used for limit monitoring or
sistance of 600 Ω. the error status.
TIP The settings have to be done in the menu
"Hardware Configuration". Enter alarm limits us-
ing menu "product settings".
It is necessary to use a common GND for the digital
input and output. For specifications of the digital out-
put see Appendix B.

Fig. 20: Block diagram of the analog output (4 - 20 mA 5.3.3.1 Digital Output - Active
active)
The digital output provides an internal auxiliary volt-
TIP The measurement value assignment and scal-
age of DC 15 V (galvanically isolated) with a maxi-
ing for the analog output has to be done in the menu
mum output current of 30 mA. The digital output
"Hardware Configuration" (see Chapter Fig.8.6).
signal can be connected to a digital input of a PLC
If both 4-20 mA interfaces are used, they must not
or can be used to operate a signal lamp, relay or
be connected to each other.
similar components.
For specifications of the analog output see Appen-
dix B.

5.3.2 Digital Input


The digital input is galvanically isolated.
To switch, a voltage between DC15 V and DC 30 V
must be applied between DI and DIO GND.
The digital input can be used to start / stop the mea-
surement or to freeze the measurement values. If
the instrument is stopped via the digital input, the Fig. 22: Block diagram of the digital output (active)

C73IB001EN-U 19
5 Electrical Installation

5.3.3.2 Digital Output - Passive Wiring of the Anton Paar CAN-bus

An external power supply of DC 15 V to DC 30 V is The following drawings Fig.26 to Fig.29 show the
necessary. different CAN-bus wiring options. Mind the connec-
tions that are not allowed!
The digital output has an electronic switch. The ap-
plied voltage on DO+ is switched through. ROT Smart Sensor with OT

Fig. 23: Block diagram of the digital output (passive) Fig. 25: Remote Operating Terminal and Smart Sensor
with Operating Terminal

5.4 Optional Connector Set 4-pole


Optionally, a connector set 4-pole Mat. No. 94633 ROT Smart Sensor only (no OT)
can be ordered instead of using cable glands. For
this connector set, Anton Paar specifies the follow-
ing cable preparation, installation and pin assign-
ment: See Appendix B

5.5 Electrical Installation of the Anton


Paar CANopen Communication
The Anton Paar CANopen is used for communica- Fig. 26: Remote Operating Terminal and Smart Sensor
tion between the Smart Sensor and the Remote Op- without Operating Terminal
erating Terminal.
CAN is a 2-wire bus system which communicates
parallel to all other participants. The bus must be
terminated at each end with 120  to avoid reflec- ROT Smart Sensor only Smart Sensor only
tions. This is always necessary even for very short (no OT) (no OT)
cables!
For specifications of CANopen see Appendix B
TIP The Remote Operating Terminal is already
equipped with a 120  resistor between H and L.
Make sure the shielding is correct.
Using a Remote Operating Terminal, the maximum
distance from the ROT to the Smart Sensor is 250
m. Fig. 27: Remote Operating Terminal and Smart Sensor
without Operating Terminal and an additional Smart
Sensor without Operating Terminal

Fig. 24: Block diagram of connection to the ROT

20 C73IB001EN-U
5 Electrical Installation

On each smart sensor a certain CAN address is se-


lected by default. If you have a 2-line configuration
using an mPDS 5, the CAN addresses of the 2
smarts sensors must be different. See instruction
manual for the specific Smart Sensor for further de-
Smart Sensor only (no OT) tails.

5.5.1 Optional Connector Set CAN


Optionally, a connector set 5-pole Mat. No. 96554
can be ordered instead of using cable glands. Anton
Paar specifies the following cable preparation, in-
stallation and pin assignment for this connector set:
See Appendix B

5.6 Electrical Installation of the Field-


Fig. 28: mPDS 5 and Smart Sensor without OT bus Communication Interfaces
For specifications of the fieldbus communication in-
terfaces see Appendix B

Smart Sensor with OT

Fig. 29: mPDS 5 and Smart Sensor with Operating Ter-


minal

C73IB001EN-U 21
5 Electrical Installation

5.6.1 PROFIBUS DP

5.6.1.1 The Smart Sensor is the Last Device in the Bus


The following parts are needed:

Symbol Pcs. Article Description Mat. No.

Female Connector M12 715, 5 pole B-Cod.


1 17043
(for the PROFIBUS input)

T-fitting for PROFIBUS DP


1 (splitter for connecting the OT/ROT to PROFI- 79478
BUS input and output)

Profibus terminating plug M12, 4-pole


1 80985
(terminal resistor for the end of the PROFIBUS)

TIP The female socket is already mounted on the


OT/ROT housing at delivery.
For female connector (Mat. No. 17043) assembly
and specifications of the female connector and the
female socket see Appendix C.3

Fig. 30: Connection diagram

5.6.1.2 Smart Sensor is NOT the Last Device in the Bus


The following parts are needed:

Symbol Pcs. Article Description Mat. No.

Female Connector M12 715, 5 pole B-Cod.


1 17043
(for the PROFIBUS input)

T-fitting for PROFIBUS DP


1 (splitter for connecting the OT/ROT to 79478
PROFIBUS input and output)

Male Connector M12 715 5, pole B-Cod.


1 17044
(for the PROFIBUS output)

22 C73IB001EN-U
5 Electrical Installation

5.6.2 PROFINET IO, EtherNet/IP, Modbus


TCP
TIP
• The connector is included in the corresponding
fieldbus board.
Fig. 31: Connection diagram
TIP The female socket is already mounted on the • The female socket is already mounted on the
OT/ROT housing on delivery. OT/ROT housing on delivery.

For male/female connector (Mat. No. 17044/17043) For connector assembly and specifications of the
assembly and specifications of the male/female connector and the female socket see Appendix C.4
connector and the female socket see Appendix C.3

5.6.3 DeviceNet

5.6.3.1 The Smart Sensor is the Last Device in the Bus


The following parts are needed:

Symbol Pcs. Article Description Mat. No.

Female Connector M12 715 5-pole shieldable


1 18848
(for the DeviceNet input)

T-fitting for DeviceNet


1 (splitter for connecting the OT/ROT to DeviceNet 134756
input and output)

Terminating plug M12, 5-pole


1 83999
(terminating resistor CANopen for DeviceNet)

TIP The female socket is already mounted on the


OT/ROT housing on delivery.
For the female connector (Mat. No. 18848) assem-
bly, its specifications and the female socket see Ap-
pendix C.2.

Fig. 32: Connection diagram

C73IB001EN-U 23
5 Electrical Installation

5.6.3.2 The Smart Sensor is NOT the Last Device in the Bus
The following parts are needed:

Symbol Pcs. Article Description Mat. No.

Female Connector M12 715, 5 pole shieldable


1 18848
(for the DeviceNet input)

T-fitting for DeviceNet


1 (splitter for connecting the OT/ROT to DeviceNet 134756
input and output)

Male connector, 5 pole, shieldable (for the


1 42013
DeviceNet output)

TIP The female socket is already mounted on the


OT/ROT housing on delivery.
For the female connector (Mat. No. 18848) assem-
bly, specifications and the female socket see Ap-
pendix C.2

Fig. 33: Connection diagram

24 C73IB001EN-U
6 How to Use the Analog / Digital - I/O Communicaton Interface

6 How to Use the Analog / Digital - I/O Communicaton


Interface
6.1 Analog Output "Start/Stop" function:

The digital input can be used to start or stop the


The Analog/Digital Board OT/ROT is equipped with
Smart Sensor. This means that as long as the digital
2 analog outputs.
input is high the Smart Sensor is stopped. When the
Any measurement value can be assigned to the an-
digital input goes to ’0’ the Smart Sensor starts the
alog output.
measurement.
The analog output is an active output which supplies
a 4 to 20 mA signal. TIP
By default the analog output is set to the error cur- - For electrical installation of the digital input
rent of 2 mA under the following conditions: see 5.3.2
- The settings of the digital input have to be
- Status ERROR
done in the menu "Hardware configura-
- Product number 0
tion". See 8.6.4
- The assigned measurement value does not
- The specification of the digital input see
lie within the specified scaling
Appendix B
- Measurement stopped via digital input
- The digital output can also be inverted (see
Depending on the requirements of the particular ap- 8.7.4 ).
plication the error current can be selectively deacti-
vated using the settings. See 8.7.5 for details.
TIP
6.2 Digital Output
- For electrical installation of the analog output "Limit monitoring" function:
see 5.3.1
- The settings of the analog outputs have to be The digital output can be used for limit monitoring.
done in the menu "Hardware configura- This means if the lower alarm or the upper alarm
tion". See 8.6.1 value (see Menu "Product Settings") is reached
- For specification of the analog outputs see the digital output switches.
Appendix B. "Error status" function:
The digital output can be used for error monitoring.
6.1.1 Digital Input This means whenever an error occurs the digital
output switches.
The digital input detects the status of the connected
The following situations cause the digital output to
signal (high or low). This input is galvanically isolat-
switch:
ed.
• Status WARNING
A voltage signal must be connected to the digital in-
put and the ground terminal "DIO GND" ("0"=low: < • Status ERROR
5 V; "1"=high > 15 V).
TIP
"Hold" function:
- For electrical installation of the digital output
The digital input can be used to hold ("freeze") the see 5.3.3
measurement values. This means that as long as - The settings of the digital output have to be
the digital input is high the measurement values are done in the menu "Hardware configura-
’frozen’ to the values when the digital input changed tion". See 8.6.3
from ’0’ to ’1’. When the digital input goes to ’0’ the - For specification of the digital output see
measurement values are updated again. Appendix B
- The digital output can also be inverted (see
8.7.4 )
- "Scaling exceeded" errors have no impact on
the digital output

C73IB001EN-U 25
7 How to Use the Fieldbus Communication Interfaces

7 How to Use the Fieldbus Communication Interfaces


• There are two data blocks: the input data block, Network settings on the OT/ROT:
which can only be read, and the output data
block, which can be read and changed. The "Menu > Setup > PROFIBUS settings"
name of the blocks and the reading and writing
methods differ according to the fieldbus. Avail- PROFIBUS Enter the required address for the
able data and functions are the same for all address OT/ROT in the network
fieldbuses.
• Both data blocks are 64 bytes long. Integration into the PROFIBUS network - GSD
• The USB flash drive supplied with each fieldbus file:
interface includes the required GSD/EDS/
GSDML files. When integrating the Operating PROFBUS Find the current GSD file on the
Terminal or Remote Operating Terminal into the DP board USB flash drive delivered with
fieldbus network you must select one input mod- OT each interface board
ule and one output module.
• Set the Operating Terminal or Remote Operat-
ing Terminal for your fieldbus (node ID=address, 7.2 PROFINET IO
subnet mask, ...)
System requirements:
Functions available via fieldbus
OT / ROT PROFINET IO board OT
• Product selection PLC PROFINET IO input
• Reading measurement values
• Modification of product parameter, offset and
gain Network settings on the OT/ROT:
• Sensor status information
• Simulation of digital inputs The network settings for the PROFINET IO are set
directly by the network. No settings are necessary
TIP Whenever the fieldbus interface is active, the on the OT/ROT.
product selection has to be done via a PLC. Contrary to the PROFIBUS DP, the address of each
network‘s participant is provided by the MAC ad-
For specifications of the fieldbus communication dress of each connected device and a logical IP ad-
interfaces see Appendix B. dress explicitly related to this physical address. The
IP addresses are assigned via DHCP (Dynamic
Host Configuration Protocol) or any similar mecha-
7.1 PROFIBUS DP nism or via the protocol DCP (Discovery Configura-
tion Protocol) specific for PROFINET IO.
System requirements: Integration into the PROFINET IO network -
GSDML file:
OT/ PROFIBUS DP board OT
ROT: PROFNET Find the current GSDML file on
PLC: PROFIBUS DP input according to EN IO board the USB flash drive delivered with
50170-2, IEC 611158 OT each interface board
64 bytes input memory / 64 bytes output
memory available (e.g. PLC S7-300)
7.3 EtherNet/IP
System requirements:

OT / ROT EtherNet/IP board OT


PLC with EtherNet/IP input

26 C73IB001EN-U
7 How to Use the Fieldbus Communication Interfaces

Network settings on the OT/ROT: 7.4 Modbus TCP


"Menu > Setup > EtherNet/IP settings"
System requirements:

DHCP Activating DHCP will set all other


OT / ROT Modbus TCP board OT
fields to invalid as the network
address is assigned automatically. PLC with Modbus TCP input
IP A unique address must be provided by
address the network administrator Network settings on the OT/ROT:
Subnet "255.255.255.0" or define otherwise
"Menu > Setup > Modbus TCP settings"
mask
Gate- The network administrator must pro- DHCP Activating DHCP will set all other
way vide this setting fields to invalid as the network
address is assigned automatically.
Integration into the EtherNet/IP network: IP A unique address must be provided
address by the network administrator
Use a generic module to integrate the OT/ROT via
Subnet "255.255.255.0" or define otherwise
EtherNet/IP to your PLC.
mask
Gateway The network administrator must
NOTICE provide this setting
(Known issue) Using EtherNet/IP please note
that the input data block starts at relative
address 4 instead of 0. Therefore the last mea-
surement value can‘t be used (Oxy 510: "
Remaining Cap Life in %" L-Rix Beer Fermenta-
tion: "Temperature in °F and all addresses must
be shifted by 4".

Integration into the Modbus TCP network:

Input register The "input register" corresponds to the input data block of the OT/ROT. This
block can only be read.
Holding register The "holding register" corresponds to the output data block of the OT/ROT.
This block can be read and changed.
Port Some support programs (e.g. ModScan or
ModbusReader ...) require the setting "502"
Addresses, MSB, LSB Modbus TCP has 2-byte (=word) addresses. Note the sequence of the bytes.
MSB and LSB are specified in the tables of the input and output datablock.
Supported commands Following function codes are supported:
(function codes) 0x03...Read Holding Registers
0x06...Write single Register
0x10...Write multiple Register
0x16...Mask write Register
0x17...Read/Write multiple Registers
0x04...Read Input Registers

C73IB001EN-U 27
7 How to Use the Fieldbus Communication Interfaces

7.5 DeviceNet 7.6.1 General Setup of the Input Datablock


System requirements: Byte Name Data type
no.
OT / ROT DeviceNet board OT 0 Status Operating Ter- Unsigned Byte
PLC with DeviceNet input minal
1 reserved Unsigned Byte
Network settings on the OT/ROT 2 Status Smart Sensor Unsigned Byte
3 reserved Unsigned Byte
"Menu > Setup > DeviceNet settings": 4-5 Product number Unsigned Integer
6-7 Product type number Unsigned Integer
DeviceNet Enter the required address for the
address OT/ROT in the network 8-11 Requested Value1 Float (swapped)
12-15 Requested Value2 Float (swapped)
Baudrate Enter the required bus speed
(125/250/500 kBit/s) 16-19 Requested Value3 Float (swapped)
20-23 Requested Value4 Float (swapped)
Integration into the DeviceNet network - EDS 24-27 Measurement Value1 Float (swapped)
file: 28-31 Measurement Value2 Float (swapped)
32-35 Measurement Value3 Float (swapped)
DeviceNet Find the current EDS file on the
36-39 Measurement Value4 Float (swapped)
board OT USB flash drive delivered with
each interface board 40-43 Measurement Value5 Float (swapped)
44-47 Measurement Value6 Float (swapped)
48-51 Measurement Value7 Float (swapped)
7.6 Input Datablock 52-55 Measurement Value8 Float (swapped)
56-59 Measurement Value9 Float (swapped)
The input datablock is used to transfer information.
60-63 Measurement Value10 Float (swapped)
from the OT/ROT to the PLC. It is 64 bytes long.
The measurement values which are contained in
the input data block are listed separately for each Data type "Float (swapped)"
Smart Sensor type. The measurement values are The data are stored at two consecutive addresses,
transferred in fixed units. whereby the first address contains the most signifi-
cant word (2 bytes) and the second address con-
tains the least significant word (2 bytes).

Address A Address A+1


Transmit- first last
ted
Default Byte 2 Byte 1 Byte 4 Byte 3
(LSB) (MSB)
Float Byte 4 Byte 3 Byte 2 Byte 1
(swapped) (MSB) (LSB)

28 C73IB001EN-U
7 How to Use the Fieldbus Communication Interfaces

NOTICE
• Unlike all other 4 fieldbus types, the Ether-
Net/IP fieldbus of the OT/ROT uses the
default data type as described in the table
above.
• The Bytes numbers for the EtherNet/IP inter-
face have to be shifted by 4. E.g. Byte 4 con-
tains the "Status Operating Terminal" etc. So
for EtherNet/IP only the first 9 measurement
values are available.

7.6.2 Status Message Overview


Status Operating Terminal:

Status Decimal value


No alarm 0
Alarm high 1
Alarm low 2
Sensor lost 4

Status Smart Sensor:

Status Decimal value


No alarm 0
Sensor error 1
Function check 2
Out of specification 4
Maintenance request 8
Initializing 16

C73IB001EN-U 29
7 How to Use the Fieldbus Communication Interfaces

7.6.3 L-Vis 510/L-Vis 520 Ex

7.6.3.1 L-Vis 510/520 Ex: Input Datablock

Modbus Byte no. Name Data type L-Vis 510/L-Vis 520 Ex


TCP
Address
30001 0 Status Operating Unsigned Byte See "status message overview"
(LSB) Terminal (7.6.2 )
30001 1 reserved Unsigned Byte
(MSB)
30002 2 Status Smart Unsigned Byte See "status message overview"
(LSB) Sensor (7.6.2 )
30002 3 reserved Unsigned Byte
(MSB)
30003 4-5 Product number Unsigned Integer The set product number (0 ... 29)
30004 6-7 Product type Unsigned Integer See "L-Vis 510/L-Vis 520 Ex/ Inline
number Viscometer - product types" 7.6.3.3
30005, 8-11 Requested Value1 Float Offsets or gain factors of 4
30006 (swapped) measurement values can be
30007, 12-15 Requested Value2 Float requested via the output datablock
30008 (swapped) (7.7.1 ). Set parameter type (7.7.2 )
30009, 16-19 Requested Value3 Float and Index (7.6.3.2 ) of the
30010 (swapped) measurement values whose offsets/
gain factors should be transferred
30011, 20-23 Requested Value4 Float
via input datablock.
30012 (swapped)
30013, 24-27 Measurement Float Viscosity [Pa.s]
30014 Value1 (swapped)
30015, 28-31 Measurement Float Temperature [K]
30016 Value2 (swapped)
30017, 32-35 Measurement Float Viscosity Ref [Pa.s]
30018 Value3 (swapped)
30019, 36-39 Measurement Float Viscosity Kin [m2/s]
30020 Value4 (swapped)
30021, 40-43 Measurement Float Viscosity Kin Ref [m2/s]
30022 Value5 (swapped)
30023, 44-47 Measurement Float Viscosity ASTM D431 [m²/s]
30024 Value6 (swapped)
30025, 48-51 Measurement Float Viscosity [mPa.s]
30026 Value7 (swapped)
30027, 52-55 Measurement Float Temperature [°C]
30028 Value8 (swapped)
30029, 56-59 Measurement Float not used
30030 Value9 (swapped)
30031, 60-63 Measurement Float not used
30032 Value10 (swapped)

30 C73IB001EN-U
7 How to Use the Fieldbus Communication Interfaces

7.6.3.2 L-Vis 510/520 Ex: Measurement Values

Adjust
Index
Meas.

able
Unit
value
Adjust
Index
Meas.

able
Unit
value Viscosity Kin cSt 16 yes
Viscosity Kin Ref m2/s 17 yes
Viscosity mPa.s 2 yes
Viscosity Kin Ref mm2/s 18 yes
Viscosity Pa.s 3 yes
Viscosity Kin Ref St 19 yes
Viscosity P 4 yes
Viscosity Kin Ref cSt 20 yes
Viscosity cP 5 yes
Viscosity ASTM D341 m2/s 21 yes
Viscosity Ref mPa.s 6 yes
Viscosity ASTM D341 mm2/s 22 yes
Viscosity Ref Pa.s 7 yes
Viscosity ASTM D341 St 23 yes
Viscosity Ref P 8 yes
Viscosity ASTM D341 cSt 24 yes
Viscosity Ref cP 9 yes
Temperature °C 10 no 7.6.3.3 L-Vis 510/520 Ex: Product Types
Temperature K 11 no
Temperature °F 12 no Type Decimal value
Viscosity Kin m2/s 13 yes Low Viscosity 1
Viscosity Kin mm2/s 14 yes Mid Viscosity 2
Viscosity Kin St 15 yes High Viscosity 3
Auto Viscosity 4
Cleaning 5

7.6.4 Carbo 510

7.6.4.1 Carbo 510: Input Datablock

Modbus
Byte no. Name Data type Carbo 510
TCP Ad.
30001 0 Status Operating Unsigned Byte See "status message overview"
(LSB) Terminal 7.6.2
30001 1 reserved Unsigned Byte
(MSB)
30002 2 Status Smart Unsigned Byte See "status message overview"
(LSB) Sensor 7.6.2
30002 3 reserved Unsigned Byte
(MSB)
30003 4-5 Product number Unsigned Integer The set product number (0 ... 29)
30004 6-7 Product type Unsigned Integer See Carbo 510 CO2 Sensor -
number "Product Tpyes" 7.6.5

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7 How to Use the Fieldbus Communication Interfaces

Modbus
Byte no. Name Data type Carbo 510
TCP Ad.
30005, 8-11 Requested Value1 Float Offsets or gain factors of 4
30006 (swapped) measurement values can be
30007, 12-15 Requested Value2 Float requested via the output datablock
30008 (swapped) (7.7.1 ). Set parameter type (7.7.2 )
30009, 16-19 Requested Value3 Float and Index (7.6.4.2 ) of the
30010 (swapped) measurement values whose offsets/
gain factors should be transferred
30011, 20-23 Requested Value4 Float
via input datablock.
30012 (swapped)
30013, 24-27 Measurement Float CO2 [Vol]
30014 Value1 (swapped)
30015, 28-31 Measurement Value Float CO2 [kg/m3] = CO2 [g/l]
30016 2 (swapped)
30017, 32-35 Measurement Float CO2 [bar]
30018 Value3 (swapped)
30019, 36-39 Measurement Float CO2 [MPa]
30020 Value4 (swapped)
30021, 40-43 Measurement Float Temperature [°C]
30022 Value5 (swapped)
30023, 44-47 Measurement Float Temperature [K]
30024 Value6 (swapped)
30025, 48-51 Measurement Float Temperature [°F]
30026 Value7 (swapped)
30027, 52-55 Measurement Float Line pressure [MPa]
30028 Value8 (swapped)
30029, 56-59 Measurement Float Days to next maintenance [d]
30030 Value9 (swapped)
30031, 60-63 Measurement Float not used
30032 Value10 (swapped)

7.6.4.2 Carbo 510: Measurement Values 7.6.5 Carbo 510: Product Types
Adjust

Type Decimal value


Index
Meas.

able
Unit
value

Beer 1
Beverage Sugar 2
CO2 Vol. 2 yes
Beverage Diet 3
CO2 g/l (kg/m3) 3 yes
Sparkling wine 4
CO2 bar 4 yes Mineral water 5
CO2 MPa 5 yes Strong beer 6
Temperature °C 6 no MID 7
Temperature K 7 no User defined 8
Temperature °F 8 no

32 C73IB001EN-U
7 How to Use the Fieldbus Communication Interfaces

7.6.6 Carbo 520 Optical

7.6.6.1 Carbo 520 Optical: Input Datablock

Modbus Byte no. Name Data type Carbo 520 Optical


TCP
Address
30001 0 Status Operating Unsigned Byte See Chapter 7.6.2 Status message
(LSB) Terminal Overview
30001 1 reserved Unsigned Byte
(MSB)
30002 2 Status Smart Unsigned Byte See Chapter 7.6.2 Status message
(LSB) Sensor Overview
30002 3 reserved Unsigned Byte
(MSB)
30003 4-5 Product number Unsigned Integer The set product number (0 ... 29)
30004 6-7 Product type Unsigned Integer See Carbo 520 Optical - "Product
number Types" 7.6.6.3
30005, 8-11 Requested Value1 Float Set values for offset or gain. See
30006 (swapped) "Request Parameter Type" and
30007, 12-15 Requested Value2 Float "Request Parameter Index" in the
30008 (swapped) output data block and "List of
30009, 16-19 Requested Value3 Float parameter types"
30010 (swapped)
30011, 20-23 Requested Value4 Float
30012 (swapped)
30013, 24-27 Measurement Float CO2 [Vol.]
30014 Value1 (swapped)
30015, 28-31 Measurement Float CO2 [g/l]
30016 Value2 (swapped)
30017, 32-35 Measurement Float CO2 [bar]
30018 Value3 (swapped)
30019, 36-39 Measurement Float CO2 [MPa]
30020 Value4 (swapped)
30021, 40-43 Measurement Float Temperature [°C]
30022 Value5 (swapped)
30023, 44-47 Measurement Float Temperature [K]
30024 Value6 (swapped)
30025, 48-51 Measurement Float Temperature [°F]
30026 Value7 (swapped)
30027, 52-55 Measurement Float
30028 Value8 (swapped)
30029, 56-59 Measurement Float Empty
30030 Value9 (swapped)
30031, 60-63 Measurement Float Empty
30032 Value10 (swapped)

C73IB001EN-U 33
7 How to Use the Fieldbus Communication Interfaces

7.6.6.2 Carbo 520 Optical: Measurement Values 7.6.6.3 Carbo 520 Optical: Product Types

Type Decimal value

Adjust
Index
Meas.

able
Unit
value

Beer 1
Beverage Sugar 2
CO2 Vol. 2 yes Beverage Diet 3
CO2 g/l (kg/m3) 3 yes Sparkling wine 4
CO2 bar 4 yes Mineral water 5
CO2 MPa 5 yes Strong beer 6
Temperature °C 6 no MID 7
Temperature K 7 no User defined 8
Temperature °F 8 no

7.6.7 L-Rix 510/520

7.6.7.1 Input Datablock


For L-Rix 510/520 and all product types except "Beer Ferment. L-Rix"

Modbus
TCP Byte no. Name Data type L-Rix 510
Address
30001 0 Status Operating Unsigned Byte See "status message overview"
(LSB) Terminal 7.6.2
30001 1 reserved Unsigned Byte
(MSB)
30002 2 Status Smart Unsigned Byte See "status message overview"
(LSB) Sensor 7.6.2
30002 3 reserved Unsigned Byte
(MSB)
30003 4-5 Product number Unsigned Integer The set product number (0 ... 29)
30004 6-7 Product type Unsigned Integer See L-Rix - "Product Tpyes"
number 7.6.7.3
30005, 8-11 Requested Value1 Float Offsets or gain factors of 4
30006 (swapped) measurement values can be
30007, 12-15 Requested Value2 Float requested via the output datablock
30008 (swapped) (7.7.1 ). Set parameter type
30009, 16-19 Requested Value3 Float (7.7.2 ) and Index (7.6.7.2 ) of the
30010 (swapped) measurement values whose
offsets/gain factors should be
30011, 20-23 Requested Value4 Float
transferred via input datablock.
30012 (swapped)
30013, 24-27 Measurement Float Refractive Index
30014 Value1 (swapped)
30015, 28-31 Measurement Float Concentration in °Balling
30016 Value2 (swapped)

34 C73IB001EN-U
7 How to Use the Fieldbus Communication Interfaces

Modbus
TCP Byte no. Name Data type L-Rix 510
Address
30017, 32-35 Measurement Float Concentration in °Brix
30018 Value3 (swapped)
30019, 36-39 Measurement Float Concentration in °Plato
30020 Value4 (swapped)
30021, 40-43 Measurement Float Concentration [ ]
30022 Value5 (swapped)
30023, 44-47 Measurement Float Temperature [°C]
30024 Value6 (swapped)
30025, 48-51 Measurement Float Temperature [K]
30026 Value7 (swapped)
30027, 52-55 Measurement Float Temperature [°F]
30028 Value8 (swapped)
30029, 56-59 Measurement Float Total Solids [TS]
30030 Value9 (swapped)
30031, 60-63 Measurement Float not used
30032 Value10 (swapped)

For product type "Beer Ferment. L-Rix":

Modbus
TCP Byte no. Name Data type L-Rix 510
Address
30001 0 Status Operating Unsigned Byte See "status message overview"
(LSB) Terminal 7.6.2
30001 1 reserved Unsigned Byte
(MSB)
30002 2 Status Smart Unsigned Byte See "status message overview"
(LSB) Sensor 7.6.2
30002 3 reserved Unsigned Byte
(MSB)
30003 4-5 Product number Unsigned Integer The set product number (0 ... 29)
30004 6-7 Product type Unsigned Integer See L-Rix - "Product Tpyes"
number 7.6.7.3
30005, 8-11 Requested Value1 Float Offsets or gain factors of 4
30006 (swapped) measurement values can be
30007, 12-15 Requested Value2 Float requested via the output datablock
30008 (swapped) (7.7.1 ). Set parameter type
30009, 16-19 Requested Value3 Float (7.7.2 ) and Index (7.6.7.2 ) of the
30010 (swapped) measurement values whose
offsets/gain factors should be
30011, 20-23 Requested Value4 Float
transferred via input datablock.
30012 (swapped)
30013, 24-27 Measurement Float Refractive index
30014 Value1 (swapped)

C73IB001EN-U 35
7 How to Use the Fieldbus Communication Interfaces

Modbus
TCP Byte no. Name Data type L-Rix 510
Address
30015, 28-31 Measurement Float Sugar concentration in °Plato
30016 Value2 (swapped)
30017, 32-35 Measurement Float Original extract in °Plato
30018 Value3 (swapped)
30019, 36-39 Measurement Float Appl.Extr-Dens °Plato
30020 Value4 (swapped)
30021, 40-43 Measurement Float Alcohol in %v/v20°C
30022 Value5 (swapped)
30023, 44-47 Measurement Float Alcohol in %w/w
30024 Value6 (swapped)
30025, 48-51 Measurement Float Real Degr.Ferm. in %
30026 Value7 (swapped)
30027, 52-55 Measurement Float Ferment.Velocity in %v/h
30028 Value8 (swapped)
30029, 56-59 Measurement Float Temperature in °C
30030 Value9 (swapped)
30031, 60-63 Measurement Float Temperature in °F
30032 Value10 (swapped)

NOTICE
Measurement Value 10 is not available for Ether-
Net/IP.

36 C73IB001EN-U
7 How to Use the Fieldbus Communication Interfaces

7.6.7.2 L-Rix 510/520: Measurement Values Temperature °F 9 no


For all product types except App.Extr-Dens °Plato 11 yes
"Beer Ferment. L-Rix": Alcohol %w/w 12 yes
Alcohol %v/v 13 yes

Adjust
20°C

Index
Meas.

able
Unit
value

Real Extract °Plato 14 yes


Real Degr.Ferm. % 15 yes
Refractive index nD 2 yes
Ferm.Velocity %v/h 16 yes
Sugar °Brix 3 yes
concentration Original Extract °Plato 17 yes
Sugar °Plato 4 yes
concentration
7.6.7.3 L-Rix: Product Types
Sugar °Balling 5 yes L-Rix 510:
concentration
Type Decimal value
Concentration [] 6 yes
RI Only 1
Temperature °C 7 no
Brix Glucose 2
Temperature K 8 no
Brix Sucrose 3
Temperature °F 9 no
Brix Fructose 4
Concentration TS 10 yes
Invert Sugar 5
For product type "Beer Ferment. L-Rix": User-defined Concentration 6
Beer Ferment. L-Rix 7
Adjust
Index
Meas.

able
Unit
value

L-Rix 520:

Refractive index nD 2 yes Type Decimal value


Sugar °Plato 4 yes RI Only 1
concentration User-defined Concentration 2
Temperature °C 7 no AP brix formula 3
Temperature K 8 no Beer Ferment. L-Rix 4

C73IB001EN-U 37
7 How to Use the Fieldbus Communication Interfaces

7.6.8 Oxy 510


Oxy 510: Input Datablock

Modbus Byte no. Name Data type Oxy 510 Optical


TCP
Address
30001 0 Status Operating Terminal Unsigned Byte see 7.6.2
(LSB) Status Message Overview
30001 1 reserved Unsigned Byte
(MSB)
30002 2 Status Smart Sensor Unsigned Byte see 7.6.2
(LSB) Status Message Overview
30002 3 reserved Unsigned Byte
(MSB)
30003 4-5 Product number Unsigned Integer The set product number
(0 ... 29)
30004 6-7 Product type number Unsigned Integer See 7.6.8.2 (Oxy 510
Optical Product types)
30005, 8-11 Requested Value1 Float (swapped) Offsets or gain factors of 4
30006 measurement values can
30007, 12-15 Requested Value2 Float (swapped) be requested via the output
30008 datablock (7.6.8.1 ). Set
30009, 16-19 Requested Value3 Float (swapped) parameter type (7.7.2 ) and
30010 Index (7.6.8.1 ) of the
measurement values
30011, 20-23 Requested Value4 Float (swapped)
whose offsets/gain factors
30012
should be transferred via
input datablock.
30013, 24-27 Measurement Value1 Float (swapped) O2 [ppb]
30014
30015, 28-31 Measurement Value 2 Float (swapped) O2 [ppm]
30016
30017, 32-35 Measurement Value 3 Float (swapped) O2 [µg/L]
30018
30019, 36-39 Measurement Value 4 Float (swapped) O2 [mg/L]
30020
30021, 40-43 Measurement Value 5 Float (swapped) Temperature [°C]
30022
30023, 44-47 Measurement Value 6 Float (swapped) Temperature [K]
30024
30025, 48-51 Measurement Value 7 Float (swapped) Temperature [°F]
30026
30027, 52-55 Measurement Value 8 Float (swapped) Amplitude [-]
30028
30029, 56-59 Measurement Value 9 Unsigned Integer Serial number of the sensor
30030 cap

38 C73IB001EN-U
7 How to Use the Fieldbus Communication Interfaces

Modbus Byte no. Name Data type Oxy 510 Optical


TCP
Address
30031, 60-63 Measurement Value 10 Float (swapped) Remaining cap life [%]
30032

NOTICE 7.7 Output Datablock


Measurement Value 10 is not available for Ether-
Net/IP. The output data block is used to transfer information
from the PLC to the OT/ROT.
It is used to set the product number, to change pa-
7.6.8.1 Oxy 510: Measurement Values
rameters and to simulate the digital input.

Measurement Unit Index Adjustable Writing parameters


value After transferring parameters via the output data
O2 ppb 2 yes block to the OT/ROT and sending the enter com-
mand, wait 2 seconds before sending further pa-
O2 ppm 3 yes rameters. During these 2 seconds the data block
O2 μg/L 4 yes must not be changed.
O2 mg/L 5 yes Reading parameters
Temperature °C 6 no It is possible to read (request) parameters from the
OT/ROT. To do this, the PLC must tell the OT/ROT
Temperature K 7 no
via the output data block which parameters (index
Temperature °F 8 no and type) should be read. Each new request of up to
Amplitude - 9 no 4 parameters simultaneously must be completed
with the enter command. The OT/ROT sends the re-
quested parameters as a part of the input data block
7.6.8.2 Oxy 510: Product Types back to the PLC. The parameters are part of the in-
put data block until a new request is sent.
Type Decimal value
Standard 1

NOTICE
There are no different product types for Oxy 510
available. The different measuring ranges are
handled using different sensor caps.

C73IB001EN-U 39
7 How to Use the Fieldbus Communication Interfaces

7.7.1 Setup of the Output Datablock


Modbus
Byte
TCP Name Data type Description
no.
Address
10001 0-1 Product number Unsigned Integer 0 ... 29
10002 2-3 Virtual digital input Unsigned Integer See "Simulation of digital
input to the Smart Sensor"
(7.7.3 )
DI = 0 ... DI not set
DI > 0 ... DI set
10003 4 Request Param Type 1 Unsigned Byte To read out the current
(LSB) offsets or gain factors of
10003 5 Request Param Index 1 Unsigned Byte certain measurement values
(MSB) set type (7.7.2 ) and index
10004 6 Request Param Type 2 Unsigned Byte (7.6.3.2 , 7.6.4.2 7.6.6.2 ,
(LSB) 7.6.7.2 and 7.6.8.1 ) and
then send the "Enter read"
10004 7 Request Param Index 2 Unsigned Byte
(Bytes 12-13) - command.
(MSB)
The requested offsets/gain
10005 8 Request Param Type 3 Unsigned Byte
factors are transferred to the
(LSB)
PLC via the input datablock.
10005 9 Request Param Index 3 Unsigned Byte
(MSB)
10006 10 Request Param Type 4 Unsigned Byte
(LSB)
10006 11 Request Param Index 4 Unsigned Byte
(MSB)
10007 12-13 Enter read Unsigned Integer "Enter read" - command:
The "Enter read" -
command is recognized if
the contents of this memory
address is changed
compared to the old value.
E.g. Old value="1" -> new
value="2".
10008 14-15 reserved Unsigned Integer

40 C73IB001EN-U
7 How to Use the Fieldbus Communication Interfaces

Modbus
Byte
TCP Name Data type Description
no.
Address
10009 16 Send Param Type 1 Unsigned Byte To set offset or gain values,
(LSB) you have to set the type
10009 17 Send Param Index 1 Unsigned Byte (offset or gain) - see "List of
(MSB) parameter types" (7.7.2 )
10010, 18-21 Send Param Value1 Float and the index (= the
10011 (swapped) measurement value for
which the offset or gain
10012 22-23 reserved Unsigned Integer
should be set) - see
10013 24 Send Param Type 2 Unsigned Byte
measurement value tables
(LSB)
in 7.6.3.2 , 7.6.4.2 ,
10013 25 Send Param Index 2 Unsigned Byte 7.6.6.2 ,7.6.7.2 , 7.6.8.1 .
(MSB) The "Send Param Value" is
10014, 26-29 Send Param Value Float the offset or gain value.
10015 (swapped)
10016 30-31 reserved Unsigned Integer Offsets or gain factors of up
10017 32 Send Param Type 3 Unsigned Byte to 6 measurement values
(LSB) can be transferred
10017 33 Send Param Index 3 Unsigned Byte simultaneously.
(MSB)
After you have set all
10018, 34-37 Send Param Value 3 Float
parameters, you have to
10019 (swapped)
send the "Enter write"
10020 38-39 reserved Unsigned Integer
command.
10021 40 Send Param Type 4 Unsigned Byte
(LSB)
10021 41 Send Param Index4 Unsigned Byte
(MSB)
10022, 42-45 Send Param Value 4 Float
10023 (swapped)
10024 46-47 reserved Unsigned Integer
10025 48 Send Param Type 5 Unsigned Byte
(LSB)
10025 49 Send Param Index 5 Unsigned Byte
(MSB)
10026, 50-53 Send Param Value 5 Float
10027 (swapped)
10028 54-55 reserved Unsigned Integer
10029 56 Send Param Type 6 Unsigned Byte
(LSB)
10029 57 Send Param Index 6 Unsigned Byte
(MSB)
10030, 58-61 Send Param Value 6 Float
10031 (swapped)

C73IB001EN-U 41
7 How to Use the Fieldbus Communication Interfaces

Modbus
Byte
TCP Name Data type Description
no.
Address
10032 62-63 Enter write Unsigned Integer "Enter write" - command:
The "Enter write" - com-
mand is recognized if the
contents of this memory
address is changed com-
pared to the old value. E.g.
New value="1" -> new
value="2".

Data type "Float (swapped)"


Start/Stop Starts or stops the measurement
The data are stored at two consecutive addresses,
whereby the first address contains the most signifi- Hold Freezes the measurement values
cant word (2 bytes) and the second address con- measure-
tains the least significant word (2 bytes). ment val.

Address A Address A+1 Use the following menu path on the OT/ROT to set
Trans- first last the required function of the simulated digital signal:
mitted "Menu > Product Type Settings > Hardware Con-
Default Byte 2 Byte 1 Byte 4 Byte 3 figuration > Digital Input"
(LSB) (MSB)
Float Byte 4 Byte 3 Byte 2 Byte 1
(swapped) (MSB) (LSB)
7.8 Application Examples for a Single
Line System
7.7.2 Parameter Types
7.8.1 Selecting a Product
Type Value
To select a new product, use bytes 0 and 1 of the
Offset 0
output data block. No specific "Enter" command has
Gain 1 to be sent.
E.g.: Select a product "3"
7.7.3 Simulation of Digital Input to the Smart
Sensor
Type, No. of
(absolute)

data bits
(relative)
Address

Address

Two bytes of the output data block are reserved for


value
Write

simulating a digital input to the smart sensor.


If the OT/ROT is equipped with a fieldbus interface,
it is possible to send digital signals from PLC -> OT/ 0 3 Unsigned integer, 16
ROT via fieldbus. The digital signal can have differ-
ent functions. The current product number can be traced back
Select between <Start/Stop> and <Hold measure- from the input data block (bytes 4 and 5).
ment value> function TIP Whenever a fieldbus interface is active, product
selection has to be done via a PLC.

42 C73IB001EN-U
7 How to Use the Fieldbus Communication Interfaces

7.8.2 Changing a Product Parameter in the • In real life it will be necessary to read out the
old value of the offset in order to add the new
OT/ROT offset and transfer the result to the OT/ROT.
Product parameters can be changed via the cyclical
output data block. 7.8.3 Read a Product Parameter from the
Type, index and value must be included in the out- OT/ROT
put data block and an "Enter" command must be
sent in a second step. 6 Parameters can be It is possible to read product parameters from the
changed in one step. OT/ROT using input/output data blocks.
Example changing the offset of CO2 concentra- First request the parameter you wish to read (Send
tion of a Carbo 510: "index", "type" and "Enter" command) via the output
data block. The requested parameter then is sent
You want to transfer an offset=0.15 for "CO2 con-
via the input data block to the PLC
centration" (Carbo 510) in [Vol.]. The fieldbus index
of "CO2" in [Vol.] is "2" - Chapter 8.6.4.2. The pa- Request (read) the offset of the CO2 value in [Vol]:.
rameter type is "0" derived from ("Offset") 7.7.2 .

Type, No. of
Write the "Offset" for "CO2" in [Vol]:

(absolute)

data bits
(relative)
Address

Address

value
Write
Type, No. of
(absolute)

data bits
(relative)
Address

Address

4 0 Byte, 8
value
Write

5 2 Byte, 8
16 0 Unsigned Byte, 8
Send "Enter" command for requesting (reading)
17 2 Unsigned Byte, 8 parameters.
18 0.15 Float (swapped)

Type, No. of
"Enter" command for writing parameters:
(absolute)

data bits
(relative)
Address

Address

value
Write
of data bits
Write value
(absolute)

Type, No.
(relative)
Address

Address

12 Different from Word, 16


old value!

62 The "Enter" com- Unsigned


TIP
mand is recognized if integer, 16
the content of this • After sending the "Enter" command, be sure to
memory address is wait for 2 seconds before sending new values/
changed compared commands.
to the old value.
E.g.: Old value="1" ... • The requested parameters are part of the input
New value="2". data block (bytes 8... 23) as long as no new
parameters are requested.
TIP • A maximum number of 4 parameters can be
requested in one step.
• After sending the "Enter" command, be sure
After finishing these 2 steps the requested offset of
to wait 2 seconds before sending new values/
the CO2 value in [Vol.] is transferred as "requested
commands.
value 1" to the PLC via input data block bytes 8-11
• 6 parameters can be changed in a single
(float; swapped).cap
step.

C73IB001EN-U 43
8 Putting a Smart Sensor into Operation

8 Putting a Smart Sensor into Operation


window, press <MENU>. Go back to the main
NOTICE screen by pressing <BACK> or <MAIN>.
Complete "4 " Preparing the Operating Terminal /
Remote Operating Terminal first. Functional Descriptions of the Main Menu Items

Power up the OT/ROT and "Searching for Smart 1) Adjustment Adjusting the measured val-
Sensor" will appear on the display. After a few sec- ues (Offset: constant value,
onds "Product 0 Out of Operation" is shown. Log on Gain: multiplier)
with the PIN codes as shown in 2.2 . 2) Product Select/edit the product set-
setting tings (name, number, type,
limits, ...)
8.1 Main Menu
3) Product Configure measuring settings
type seting (units, layout, ...)
TIP The main menu is the same for each Smart
Sensor. 4) Setup Edit system settings (display
brightness, PIN codes, lan-
Make sure you are logged on. Notice that there are guage)
some restrictions as user "operator" and "adminis- 5) Service Enter service settings
trator". To enter the main menu from the measuring

44 C73IB001EN-U
8 Putting a Smart Sensor into Operation

8.1.1 Menu Tree


The menu structure of the main menu items apart
from the menu item <Service> for all smart sensors
is the the same.

Adjustment Product selection Value selection (only Offset


adjustable values)
Gain

Product settings Add new product Product name


Product number
Product type
Lower alarm
Upper alarm

Copy product Product selection Product name


Product number
Product type
Lower alarm
Upper alarm

Edit product Product selection Product name


Product number
Product type
Lower alarm
Upper alarm
Delete product Product selection Security query

C73IB001EN-U 45
8 Putting a Smart Sensor into Operation

Product type settings Product type selection Display layout Display line 1
Display line 2
Display line 3
Display line 4

Hardware AO1 assignment


configuration***
AO1 scaling (4 mA)
AO1 scaling (20 mA)
AO2 assignment
AO2 scaling (4 mA)
AO2 scaling (20 mA)
Alarm assignment
Digital output
Digital input

Parameters*

Setup Display brightness

Change PIN codes User selection

Language selection Language selection

Fieldbus settings
or
ADIO settings

Logic digital input

Logic digital output


Service**

*) The menu item <Parameters> is only available for L-Vis 510/520 Ex and L-Rix 510/520
**) The menu item <Service> will be listed in the product specific chapters
***) Menu items depending on the hardware installed

46 C73IB001EN-U
8 Putting a Smart Sensor into Operation

8.2 Adjustment 8.3.1 Adding a New Product


Due to different process conditions and analysis To add a new product, select "Menu > Product set-
methods, deviations between process and laborato- tings > Add new product"
ry measurements are possible. These deviations Set the following parameter: Product name, Product
can be corrected using an offset or gain adjustment. type, Product number, Upper and Lower alarm.
To achieve the highest accuracy, do not adjust after
each laboratory measurement but correct the aver- Use the button <EDIT> to edit a parameter.
age deviation of several samples. These samples When you have finished a parameter setting, use
should be from different product batches of the the button <EXIT> and you will be asked if you ac-
same product type. We recommend taking at least cept your setting. Use the button <YES> or <NO>.
3 samples from the product line at one time for lab-
oratory analysis. The deviation between the individ- After all parameter settings use the button <SAVE>
ual laboratory results should be within the to save all the parameter settings. If you use the but-
customer’s specifications. ton <CANCEL> no parameter setting will be saved,
even if you used the button <YES> the step before!
Offset adjustment
The offset adjustment serves to change the process 8.3.2 Editing a Product
value by a constant value.
Gain adjustment To edit an existing product or to check the product
settings, select
The Gain adjustment corrects the measured value "Menu > Product settings > Edit product"
percentage-wise. The measurement value is multi-
plied by the gain factor. Use the button <EDIT> to edit a parameter.
When you have finished a parameter setting, use
TIP Do not analyze a sample in the laboratory the button <EXIT> and you will be asked if you ac-
immediately after the filler has started. The cept your setting. Use the button <YES> or <NO>.
concentration values can fluctuate greatly after the
filler start. The reason for this lies in pressure After all parameter settings use the button <SAVE>
fluctuations, the time delay when opening the valves to save all the parameter settings. If you use the but-
and the start of mixer or blender pumps. ton <CANCEL> no parameter setting will be saved,
even if you used the button <YES> the step before!

8.3 Product Settings 8.3.3 Copying a Product


This menu allows you to add new products, copy or To copy an existing product, select "Menu > Prod-
edit a already existing products or delete a product. uct settings > Copy product"
All important parameters are listed below:
- Product name
- Product number
8.3.4 Deleting a Product
- Product type
To delete an existing product, select
- Lower alarm
"Menu > Product settings > Delete product"
- Upper alarm
The maximum number of different products is 30
(Product ’0’ Out Of Operation + 29 other products). 8.4 Product Type Settings
The alarm limits can be set specifically for each
product, to make sure that the product is within the
specifications. If the alarm limits are set, a warning 8.4.1 Display Layout
will appear if these limits are exceeded.
In the display layout menu item the measurement
Additionally the alarm will be shown at the digital values of the main screen can be defined.
output.
Select "Menu > Product type settings > Select
product type > Display layout > Display line 1/2/
3/4"

C73IB001EN-U 47
8 Putting a Smart Sensor into Operation

It is possible to assign one of the available measure- Settings of analog output 1 and 2
ment values to each of the 4 lines of the display.
This assignment is product type specific!TIP In or- AO2 scaling required for scaling
der to change the display configuration (2 or 4 lines) (4 mA)
finally, go to the main screen and use the <layout> AO2 scaling required for scaling
function on the right side menu. (20 mA)

"Menu > Product Type Settings > Product type


8.5 Start / Stop Measurement selection > Hardware Configuration"

The Smart Sensor starts with its factory settings with


"Product 0 Out of Operation", or with the latest se- 8.6.2 Alarm Assignment
lected product. Use the <SCROLL> buttons to nav-
igate in the menu. Select <PRODUCT> and accept It is possible to assign a measurement value to the
by pressing the button <PRODUCT>. Use your pre- digital output for alarm monitoring. It is necessary to
ferred product and press <SELECT>. The instru- define a lower and an upper limit value for this mea-
ment will now automatically start the measurement. surement value in the product settings menu.

In order to stop the measurement, either select the 1. Select "Menu > Product type settings >
"Product 0 Out of operation" as described above or Select product type > Hardware configura-
turn off your power supply. tion > Alarm assignment > Select measure-
ment value"
TIP It is possible to use the digital input to "Start/ 2. To set the limit value, select "Menu > Product
Stop" the instrument. settings > Edit product > Enter Lower and
Upper alarm"

8.6 Hardware Configuration


8.6.3 Digital Output
The hardware configuration enables the assign-
ments and scalings of the analog and digital inputs It is possible to assign the limit monitoring or error
and outputs. Settings that are stored for a product status to the digital output.
type do not affect the remaining product types. Select between <Limit monitoring> and <Error
To make the hardware configurations, select "Menu status>.
> Product type settings > Select product type >
Hardware configuration" Limit When the limit is reached, the dig-
monitoring: ital output will switch from 0 to 1
8.6.1 Analog Output Error If an error appears, the digital out-
status: put will switch from 0 to 1
The instrument is equipped with two analog outputs
(AO). These outputs can be set easily by changing "Menu > Product Type Settings > Product type
the parameters. selection > Hardware Configuration > Digital
Output"

Settings of analog output 1 and 2 TIP The digital output can also be inverted (see
AO1 assign- select the preferred measure- 8.7.4 )
ment ment value
AO1 scaling required for scaling 8.6.4 Digital Input
(4 mA)
AO1 scaling required for scaling A start/stop signal or freezing of measurement val-
(20 mA) ues can be assigned to the digital input.

AO2 assign- select the preferred measure- Select between <Start/Stop> and <Hold
ment ment value measurement val.>

48 C73IB001EN-U
8 Putting a Smart Sensor into Operation

Example 1: "Logic Input (DI)" linked with Start/Stop


Start/Stop Starts or stops the
measurement Setting Input level* state

Hold measure- Freezes the measurement active high 1 or high measurement


ment val. values interrupted
active high 0 or low measurement in
"Menu > Product Type Settings > Product type progress
selection > Hardware Configuration > Digital In- active low 0 or low measurement
put" interrupted
active low 1 or high measurement in
progress
8.7 Menu Setup
*)1 (high) input level 15V - 30V
8.7.1 Display Brightness 0 (low) input level 0 - 5V
Behavior of the analog outputs under certain
To change the display brightness select "Menu > conditions
Setup > Display brightness"
By default ("Standard") the analog outputs go to 2
mA whenever there is an error or product ’0’ has
8.7.2 PIN Codes been selected etc.

To change the PIN codes select "Menu > Setup > It is possible to configure the behavior of the error
Change PIN codes" current function of the analog outputs.
"Menu > Setup > ADIO settings > AO NAMUR er-
8.7.3 Language ror"

To change the language select "Menu > Setup >


Language selection" 2 mA NAMUR state "Error" / Sensor Stopped
via digital input / NAMUR state "Warn-
ing" cause an error current of 2 mA at
8.7.4 Fieldbus Settings both analog outputs.
4 mA NAMUR state "Error" / Sensor Stopped
If you use a fieldbus board, you select via digital input / NAMUR State "Warn-
"Menu > Setup > Fieldbus settings". ing" cause a current of 4 mA at both
analog outputs.

8.7.5 ADIO Settings "Menu > Setup > ADIO settings > AO NAMUR
initial."
If you use an analog/digital board, you select
"Menu > Setup > ADIO settings" 2 mA NAMUR state "Initialization" causes an
error current of 2 mA at both analog out-
to set the logic of the digital input (DI) or of the digital
puts.
output (DO).
4 mA NAMUR state "Initialization" causes a
current of 4 mA at both analog outputs

C73IB001EN-U 49
8 Putting a Smart Sensor into Operation

"Menu > Setup > ADIO settings > AO Product 8.8.3 Filter Settings
’0’"
The filter setting Median/Average Filter is available
2 mA Product ’0’ = "out of operation" selected in all smart sensors and can be configured via OT/
causes an error current of 2 mA at both ROT. This special filter allows you to smooth con-
analog outputs. centration values and to remove spikes. The two pa-
4 mA Product ’0’ = "out of operation" selected rameters "Median Filter Size" and "Average Filter
causes a current of 4 mA at both analog Size" must be set according to the following rules:
outputs. - Median Filter Size and Average Filter Size
must be odd numbers
"Menu > Setup > ADIO settings > AO Scaling ex- - Average Filter size < Median Filter Size
ceeded" - 1 < Median Filter Size < 20
- 1 < Average Filter Size < 20
2 mA If the assigned measurement value
exceeds the scaling, the analog out- Mode of operation:
put goes to an error current of 2 mA.
Median Array
4 mA - If the assigned measurement value
20 mA falls below the lower limit of the scal- 1 . . . n

ing, the analog output goes to 4 mA; Averaging Array


if the assigned measurement value 1 . m
exceeds the upper limit of the scaling,
the analog output goes to 20 mA.
- In a first step the Median Array containing n
elements is sorted.
- In a second step the filter calculates the
8.8 Menu Service average of the middle part of the Median
Array with m elements.
The <operator> will not be allowed to enter this
menu.The <administrator> will only see the figures Conclusion: This filter removes a certain number of
without being able to change them. Full use of this minimum and maximum values and then additional-
menu is only provided when logged on as <ser- ly smoothes the remaining array of m elements.
vice>.
Example:

8.8.1 System Information Median Filter Size = 5


Average Filter Size = 3
Choose between the system information of the op-
erating terminal and the Smart Sensor.
"Menu > Service > System Information > Choose
System"
Input Array 9.0 9.5 9.2 9.0 9.7
(last 5 mea-
8.8.2 Diagnosis surement
values):
This menu allows you to display "Smart Sensor set-
tings" and helpful diagnosis values for the Smart Sorted 9.0 9.0 9.2 9.5 9.7
Sensor. Median
Array:
"Menu > Service > Diagnosis > Smart Sensor
settings" Averaging 9.0 9.2 9.5
Array:
"Menu > Service > Diagnosis > Diagnosis val-
Result (out- 9.23
ues"
put of the fil-
"Menu > Service > Diagnosis > Sensor Cap ter):
Settings"
(This menu item is only available for Oxy 510)

50 C73IB001EN-U
8 Putting a Smart Sensor into Operation

Special Cases ble for the oxygen sensor Oxy 510. For further de-
tails please see 8.12.4.4 .
- Median Filter Size = Average Filter Size = 1
(entire filter is deactivated)
- Median Filter Size = Average Filter Size > 1 8.9 Putting the L-Vis 510/L-Vis 520 Ex
(Median filter is deactivated, average filter is
active)
into Operation
- Median Filter Size > 1 & Average Filter Size
=1 8.9.1 Product Type Setting (Application Set-
(averaging filter is deactivated, median filter
active) tings)
TIP The minimum median filter size for Carbo 520 Additional information and parameters are stored in
Optical is "3". So the filter can’t be completely the product type setting. Choose between four
deactivated for this type of smart sensor. different product types for measuring and one for
cleaning: Low Viscosity, Mid Viscosity,High Viscos-
ity and Auto Viscosity are for measuring. The differ-
8.8.4 Restore Factory Settings ence between the product types is the measuring
speed. The product type setting will be influenced by
This will reset your sensor to factory settings. the liquid‘s viscosity, the shear effects and the mo-
"Menu > Service > Restore Factory Settings" tor‘s power consumption. Using the product type
cleaning, the instrument will rotate in just one direc-
TIP For further information see the Service Manual tion at a certain speed without any measuring.
of each Smart Sensor.
Motor speed

8.8.5 Rescan Sensor Cap (only for Oxy 510) Product type "Low Viscosity" - 2400 rpm forward -
2400 rpm backward
The menu item "Rescan sensor cap" is only applica- recommended for low-viscosity sample*
ble for the oxygen sensor Oxy 510. For further de-
tails please see 8.12.4.1 . Product type "Mid Viscosity" - 1500 rpm forward -
1500 rpm backward

8.8.6 Cap Adj. Zero Point (only for Oxy 510) recommended for medium-viscosity sample*
Product type "High Viscosity" - 600 rpm forward -
The menu item "Cap adj. zero point" is only applica- 600 rpm backward
ble for the oxygen sensor Oxy 510. For further de-
tails please see 8.12.4.2 . recommended for high-viscosity sample*
Product type "Auto Viscosity" - 600/1500/2400 rpm
8.8.7 Cap Adj. Oxygen Point (only for Oxy forward - 600/1500/2400 rpm backward
recommended for Newtonian sample in a wide vis-
510) cosity range*

The menu item "Cap adj. oxygen point" is only appli- * Basic recommendations depending on the mea-
cable for the oxygen sensor Oxy 510. For further de- suring bob.
tails please see 8.12.4.3 .
"Menu > Product Type Settings > Product type
selection"
8.8.8 Cap Adjustment Set (only for Oxy 510)
The menu item "Cap adjustment set" is only applica-

C73IB001EN-U 51
8 Putting a Smart Sensor into Operation

8.9.2 Parameters of L-Vis 510 / 520 Ex 1. Formula


ln  aT 
Parameters of L-Vis 510/520 Ex are set in Ea = RG  -------------------
1 1
------ – ------
Product type settings > Product type selection > T T
1 2
Parameters
Ea Flow activation energy [kJ/mol]
product product Para- Tref
type type meters aT Viscosity / temperature shift factor [-]
settings selection T1 Temperature 1 [K]
Ea T2 Temperature 2 [K]
Density RG Gas constant: 0.00831[kJ/mol.K]
Density
Ref. T.
2. Evaluate the viscosity of your sample at two
B different temperatures
Tref ASTM-
D341 Temperature 1 T1 = 30°C ........ η1 = 325.02
mPa.s
8.9.2.1 Temperature Compensation of the Dynamic Temperature 2 T2 = 40°C ........ η 2 = 174.38
Viscosity based on the Arrhenius Function mPa.s
This menu allows you to display the dynamic viscos-
ity of a sample at a certain reference temperature 3. Calculate the viscosity / temperature shift fac-
based on the Arrhenius function. tor
P 1  T1  325.02
 Tref = ---------------------------------------------------------- aT = ------------------ = ---------------- = 1.86386
Ea 1 1 2  T2  174.38
exp --------   ------- – ----------
RG T P T ref 4.Calculate the parameter Ea

T ref Viscosity at reference temperature TIP In order to calculate the parameter Ea, the
[Pa.s] temperature unit needs to be converted into Kelvin.
Tref Reference temperature [K]
T[K] = T [°C] + 273.15 K
P Viscosity at process temperature
[Pa.s] aT = 1.86386
TP Process temperature [K] T1 = 30 + 273.15 = 303.15 K
Ea Flow activation energy [kJ/mol] T2 = 40 + 273.15 = 313.15 K
RG Gas constant: 0.00831 [kJ/mol.K] RG = 0.008314 kJ / mol.K
ln  aT  ln  1.86386  kJ
Ea = RG  ------------------- = 0.00834  --------------------------------- = 49.14 ---------
TIP 1 1 1 1 mol
------ – ------ ------------- – -------------
T1 T2 303.5 313.5
• Perform an adjustment before entering any
parameters (see 8.9.3 ).
5. Enter Parameter into L-Vis 510/L-Vis 520 Ex
• The OT/ROT needs the reference temperature
Tref and the parameter Ea as parameters for the "Menu > Product Type Settings > Low/Mid/High
calculation. Viscosity > Parameters"
Enter calculated parameter Ea [kJ/mol] and refer-
Proceed as follows for calculating the parameters: ence temperature Tref [°C].

TIP The given values are exemplary values showing For displaying the reference viscosity see 8.4.1 .
the calculation procedure.

52 C73IB001EN-U
8 Putting a Smart Sensor into Operation

Calculation of the Kinematic Viscosity  Tref =


This menu allows you to display the kinematic vis- (EXP(EXP((LN(LN(  p+0,7))+B*(LN(Tk))))))-0,7
cosity of a sample at the process temperature and/ and
or a certain reference temperature.
Tp
T k = ---------
TIP The L-Vis 510/L-Vis 520 Ex Inline Viscometer T ref
needs the average density in kg/m3 at the process
temperature and/or the reference temperature.

Formula: Tref ASTM-D341 Reference temperature [K]


 Tp Process temperature [K]
 = ---
  Tref Kinematic viscosity at refer-
 kinematic viscosity [m²/s] ence temperature [m²/s]
p Kinematic viscosity at process
 dynamic viscosity [Pa.s] temperature [m²/s]

 density [kg/m3] Using 2 data points form the sample with the kine-
matic viscosity v and the corresponding tempera-
Kinematic viscosity at process temperature ture T
The calculation follows the above formula and 1 and T1
needs the "Density" as a parameter. 2 and T2
the paramter B can be solved
Kinematic viscosity at reference temperature B=
The calculation follows the above formula taking the (LN(LN(1+0,7))-LN(LN(2+0,7)))/(LN(T2)-LN(T1))
reference viscosity as dynamic viscosity and needs "Menu > Product Type Settings > Low/Mid/High
the Density Ref.T. as a parameter. Viscosity > Parameters"

"Menu > Product Type Settings > Low/Mid/High


Viscosity > Parameters" 8.9.3 Adjustment of L-Vis 510 / 520 Ex

8.9.2.2 Kinematic Viscosity at Reference Tempera- 8.9.3.1 Single Point Adjustment


ture using ASTM D341 Use this adjustment when measuring around one
The calculation covered by the standard ASTM single point in the process.
D341 converts viscosity at different temperatures.
The scope of the standard extends to the kinematic a) Adjusting with Offset
viscosity of a petroleum oil or liquid hydrocarbon at The offset adjustment adds a constant positive or
any temperature within a limited range, provided negative value to the measured value. e.g.:
that the kinematic viscosities at two temperatures
are known. Process Value  P = 120 (unit)
For practical purposes, this method generally uses
the mathematical equations mentioned in the annex Laboratory Value  L = 123 (unit)
of the standard and includes a double logarithmic
dependency between temperature and viscosity Offset = Laboratory Value - Process Value => 123 -
with additional parameters and appropriate tem- 120 = 3
peratures.
"Menu > Adjustment > Select Product > Adjust >
In order to be able to use this model, it is necessary
Choose Unit > Enter Value to Offset"
to know the product in advance and to determine the
parameter B, as well as being sure that the product b) Adjusting with Gain
does not change during the process. Doing so the The gain adjustment corrects the measured value
Kinematic viscosity at reference temperature is cal- proportionally. The measured value is multiplied by
culated according to: the gain factor. e.g.:

C73IB001EN-U 53
8 Putting a Smart Sensor into Operation

Process Value  P = 120 (unit) Process Values  P1 = 12 (unit)  P2 = 120 (unit)

Laboratory Value  L = 123 (unit) Laboratory Values  L1 = 10 (unit)  L2 = 123 (unit)

Gain = Laboratory Value / Process Value => 123 / d .... offset k .... gain
120 = 1.025
 L1 = d + k   P1 and  L2 = d + k   P2
"Menu > Adjustment > Select Product > Adjust >
Choose Unit > Enter Value to Gain" e.g.:
 P1   L2 –  P2   L1 12  123 – 120  10
8.9.3.2 Double Point Adjustment d = --------------------------------------------------------- = --------------------------------------------- = -2.555
 P1 –  P2 12 – 120
This adjustment uses the offset and gain in parallel.
It is used over a wider range of measured values.  L1 –  L2 10 – 123
The adjustment needs two process and related lab- k = --------------------------- = --------------------- = 1.046
 P1 –  P2 12 – 120
oratory values. e.g.:
"Menu > Adjustment > Select Product > Adjust >
Choose Unit > Enter Values to Offset and Gain"

54 C73IB001EN-U
8 Putting a Smart Sensor into Operation

8.9.4 L-Vis 510 / L-Vis 520 Ex - Menu Item <Service>

Service System information Operating Terminal Sensor name


FW version
HW version
Bus address
S/N

Smart Sensor Sensor name


FW version
HW version
Bus address
S/N

Diagnosis* Smart Sensor Product group


settings*
Mode
Speed low [1/min]
Speed high [1/min]
Meas. time low [s]
Meas. time high [s]
Adapting time [s]
Median filter size
Average filter size
Service counter [days]
VL 0
VL 1
VL 2
VL 3
VM 0
VM 1
VM 2
VM 3
VH 0
VH 1
VH 2
VH 3
Temp. K0
Temp. K1

C73IB001EN-U 55
8 Putting a Smart Sensor into Operation

Continuation Service Continuation Diagnosis Diagnosis values Power up counter


Operating time [days]
Service in [days]
Supply voltage [V]
Current [mA]
Speed [1/min]
Motor power [W]
Speed difference [1/min]
Speed deviation [%]
Distance
Distance difference
Temp. difference [°C]
Viscosity [mPa.s]
Temperature [°C]
Quench temp. [°C]
Microchip temp. [°C]
Error code
NAMUR state
Start / Stop

Restore factory settings Security query

*) The Smart Sensor settings are only visible when you are logged in as "administrator". Any changes of
these settings can be carried out by service engineers only. The parameters are explained in the corre-
sponding Service Manual of the Smart Sensor.

8.9.4.1 Service Settings

Setting Explanation min. max.


Value Value
Measuring time Set during factory adjustment, value must not be 0 65536
low changed. It specifies the period L-Vis runs on a con-
stant speed.
Adapting time Set during factory adjustment, it must not be changed. 0 65536
It is the time between the 2 measurement phases.
Median filter size see 8.8.3 1 19
Average filter size see 8.8.3 1 19
Next mainte- If the number of measurements exceeds this number, 1 4294967296
nance maintenance is required.

56 C73IB001EN-U
8 Putting a Smart Sensor into Operation

8.10 Putting the Carbo 510 / Carbo 520 filler start. The reason for this lies in pressure
fluctuations, the time delay when opening the valves
Optical into Operation and the start of mixer or blender pumps.

The first measurement value of the Carbo 510 is dis-


8.10.1 Product Type Settings (Application played after the first two measuring cycles are com-
Settings) plete. This typically takes about 30 seconds.
The first measurement value of the Carbo 520 is dis-
Carbo 510/520 has seven fixed product types played after the sensor electronics are initialized. To
stored. In addition, it is possible to create a custom- ensure accuracy, especially after CIP, this may take
er-specific product type. The product types are: up to 50 seconds.

- Beer Offset adjustment


- Beverages The offset adjustment serves to change the process
- Beverages Diet value by a constant value.
- Sparkling Wine e.g.:
- Mineral Water CO2 Carbo 3.54 g/l
- Strong Beer CO2 laboratory 3.57 g/l
- MID ----------------------------------------
- User defined* CO2 offset +0.03 g/l

*) If the "User defined" product type is selected, 2 Gain adjustment


additional parameters must be entered in order to
get CO2 results: "Absorption coeff." and "Solubility". The Gain adjustment corrects the measured value
Contact Anton Paar Support if this product type has percentage-wise. The measurement value is multi-
to be used for e.g. non-standard products.
plied by the gain factor. How this is calculated is
shown in the following example:
8.10.2 Adjustment of Carbo 510/520 Optical
e.g.:
Read the 8.2 about adjustment in general before CO2 Carbo 3.54 g/l
you read the details about adjustment of Carbo 510/
CO2 laboratory 3.57 g/l
Carbo 520 Optical in the following.
----------------------------------------
TIP Do not analyze a sample in the laboratory CO2 gain = CO2 laboratory / CO2 Carbo = 3.57 /
immediately after the filler has started. The
concentration values can fluctuate greatly after the 3.54 = 1.00847

C73IB001EN-U 57
8 Putting a Smart Sensor into Operation

8.10.3 Carbo 510 - Menu Item <Service>


Service System information Operating terminal Sensor name
FW version
HW version
Bus address
S/N

Smart sensor Sensor name


FW version
HW version
Bus address
S/N

Diagnosis Smart sensor settings* Offset press.


Gain press.
Offset temp.
Gain temp.
Rinse time
Measuring time
Impeller check rate
Next maintenance
Median filter size
Average filter size

Diagnosis values Operating time [days]


Power up counter
Measuring cycles
Next maint. [days]
Supply voltage [V]
Motor current [mA]
State
Case temp. [°C]
Gas pressure [bar]
Gas temperature [°C]
CO2 [g/l]
Sample temp. [°C]
Line pressure [bar]
CO2 pressure [Pa]
Pressure [bar]
Start/Stop

Restore factory settings Security query

*) The Smart Sensor settings are only visible when you are logged in as "administrator". Any changes of
these settings can be carried out by service engineers only. The parameters are explained in the
corresponding Service Manual of the Smart Sensor.

58 C73IB001EN-U
8 Putting a Smart Sensor into Operation

8.10.3.1 Service Settings (Carbo 510)


Setting Explanation min. Value max. Value
Offset pressure sensor Adjustment of pressure - 10 + 10
Gain pressure sensor Adjustment of pressure - 10 + 10
Offset temperature Adjustment of temperature - 100 + 100
Gain temperature Adjustment of temperature - 100 + 100
Rinse time Time to replace the product in the mea- 7 1000
suring chamber
Measuring time Period of time when the measuring cham- 7 25
ber is hermetically sealed
Impeller check rate Frequency the impeller check is carried 0 65536
out
0 ... impeller check deactivated
Next maintenance If the number of measuring cycles 1 4294967296
exceeds this number, maintenance is
required.
Median filter size see 8.8.3 1 19
Average filter size see 8.8.3 1 19
Disable valve check Default: 0; in some cases the Valve Error 0 1
"5003" detection has to be deactivated
(Disable Valve Check =1")

C73IB001EN-U 59
8 Putting a Smart Sensor into Operation

8.10.4 Carbo 520 Optical: Menu Item <Service>


Service System information Operating terminal Sensor name
FW version
HW version
Bus address
Serial no.

Smart sensor Sensor name


FW version
HW version
Bus address
Serial no.

Diagnosis Smart Sensor Set emitter 1 [A]


settings*
Set emitter 2 [A]
Offset temp. [°C]
Gain temp. [°C]
Offset ADn
Gain ADn
Offset ADCO2
Gain ADCO2
Median filter size CO2
Average filter size CO2
Internal cleaning unit CO2

Diagnosis values Global CO2 Offset


Operating time [days]
Power up counter
Internal cleaning unit cycles
Supply voltage [V]
Internal cleaning unit current [A]
Sensor board temp. [°C]
Detector temp. control current [A]
Detector temp. [°C]
Detector temp. Control PWM
Case temp. [°C]
Sig. extract [V]

60 C73IB001EN-U
8 Putting a Smart Sensor into Operation

continuation continuation continuation Ref. extract [V]


Service Diagnosis Diagnosis values Sig. CO2 [V]
Ref. CO2 [V]
Adn [V]
ADCO2 [V]
ADCO2s
ADns
Emitter 1 resistance [Ohm]
Emitter 2 resistance [Ohm]
Emitter temp. [°C]
Sensor board S/N
Sensor board vers.
CO2 raw [kg/m³]
CO2 raw [Pa]
CO2 [kg/m³]
Medium temp. [°C]
Sugar raw [°Brix]
CO2 [Pa]
Start / Stop

Restore factory Security query


settings

*) The Smart Sensor settings are only visible when you are logged in as "administrator". Any changes of these settings
can be carried out by service engineers only. The parameters are explained in the corresponding Service Manual of the
Smart Sensor.

8.10.4.1 Service Settings (Carbo 520 Optical)

Setting Explanation min. Value max. Value


Median filter size CO2 see 8.8.3 3 19
Median filter size sugar see 8.8.3 3 19
Average filter size CO2 see 8.8.3 1 19
Average filter size sugar see 8.8.3 1 19
Internal Cleaning Unit Activate/Deactivate Internal Cleaning Unit: 0 1
1 ... active
0 ... inactive

C73IB001EN-U 61
8 Putting a Smart Sensor into Operation

8.11 Putting the L-Rix 510/520 into Product type settings > Product type selection >
Parameters
Operation
8.11.2 Product Type Settings "AP Brix For-
8.11.1 Product Type Settings (Application mula" for L-Rix 520
Settings) for L-Rix 510/520
L-Rix 520 Inline Refractometer has 2 fixed product
L-Rix 510 Inline Refractometer has serveral fixed types stored.
product types stored. In addition, it is possible to The Anton Paar Brix formula is an optimized formula
have a concentration formula. The product types for beverages calculating a sugar concentration
are: from the refractive index and temperature according
• RI Only to the generic formula:
• Glucose (L-Rix 510 only)
• Sucrose (L-Rix 510 only) Concentration =
• Fructose (L-Rix 510 only)
• Invert Sugar (L-Rix 510 only) KA + KB * dt + KC * dt2 + KD * dt3 + KE * dt4 + KF * dt5) +
(KG + KH * dt + KI * dt2 + KJ * dt3 + KK * dt4) * dd +
• User defined concentration KL + KM * dt + KN * dt2 + KO * dt3) *dd2 +
• Beer Ferment. L-Rix (KP + KQ * dt + KR * dt2) * dd3 +
(KS + KT * dt) * dd4 +
• AP Brix Formula (L-Rix 520 only) (KU) * dd5
User-defined concentration
The sugar concentration can be selected with one of
The parameters of L-Rix 510/520 can be set from the following units:
"KA", "KB", .... " according to the formula:
° Brix
° Plato
Concentration = ° Balling
KA + KB * dt + KC * dt2 + KD * dt3 + KE * dt4 + KF * dt5) + Product type settings > Product type selection >
(KG + KH * dt + KI * dt2 + KJ * dt3 + KK * dt4) * dd + Parameters
(KL + KM * dt + KN * dt2 + KO * dt3) *dd2 +
(KP + KQ * dt + KR * dt2) * dd3 +
(KS + KT * dt) * dd4 +
(KU) * dd5
8.11.3 Product Type "Beer Ferment. L-Rix"
Parameter Settings
dt Temperature
This product type(application) is available for both
dd Refractive Index (RI) L-Rix 510 and L-Rix 520.
KA ... Polynomial coefficients The L-Rix has to be installed into a beer fermenta-
KU
tion tank and by means of this product type it is pos-
sible to monitor the whole beer fermentation
Instead of "Concentration" also "Sugar Concentra-
process. You enter the starting extract concentra-
tion" can be selected with one of the following units:
tion of the wort (=original extract). or you let the ap-
° Brix plication determine the starting extract automatically
° Plato (parameters described below). During the fermenta-
° Balling tion process the extract is converted to alcohol and
%
CO2. The reduction of the actual extract compared
no unit
to the original extract is used to determine several-
results such as "Alcohol", "App. Extr. Dens." "Ferm.
Speed." etc.

62 C73IB001EN-U
8 Putting a Smart Sensor into Operation

Set the parameters of this application according to your requirements:

Name Description

OE Detection Time [min] This is the interval the application tries to automatically determine the origi-
nal extract. E.G. If you enter a value of 60 (min) then the application stores
the maximum extract concentration within the first hour after selecting the
product as original extract. The original extract is needed for all consecutive
calculations.

Original Extract Max This is the maximum original extract which can be used as automatically
determined original extract (e.g. if the wort typically has a concentration of
12 °Plato you could set this parameter to "14".

Original Extract Min This is the minimum original extract which can be used as automatically
determined original extract(e.g. if the wort typically has a concentration of 12
°Plato you could set this parameter to "10".

Original Extract Stability The application stores a new original extract only if several extract values lie
within a certain range. E.g. enter a value of 0.1 ... 0.01 °Plato

OE Stability Duration This defines the number extract values (=seconds) which must lie within the
defined stability range (Original Extract stability), before storing a new origi-
nal extract. Enter a value greater than "2"

Original Extract Stored If the automatical determination of the Original Extract is not used you can
enter a fixed value corresponding to your wort. If you enter an "Original
Extract Stored" value the automatic determination of the original extract is
deactivated!

8.11.4 Adjustment of L-Rix 510/520 the filler start. The reason lies in pressure
fluctuations, the time delay when opening the valves
Read 8.2 about adjustment in general before read- and the start of the mixer or the blender pumps.
ing this chapter about adjustment of L-Rix 510/520
in detail. Offset adjustment

The concentration results of the L-Rix 510/520 can The offset adjustment serves to change the process
be adjusted according to laboratory reference val- value by a constant value. e.g.: Fructose L-Rix 510:
ues. Depending on the selected product type sever- 10.55 °Brix /
al concentration results are available (e.g.) Fructose laboratory: 10.59 °Brix
• Glucose => Fructose offset: +0.04 °Brix
• Sucrose Gain adjustment
• Fructose
• Invert Sugar The gain adjustment corrects the measured value
• Concentration (for product type "User-defined") percentage-wise. The measurement value is multi-
• AP Brix plied by the gain factor. The following example clar-
ifies this calculation:
• Alcohol
• App.ext. e.g.: Fructose L-Rix 510: 10.2 °Brix
• Real ext. Fructose laboratory: 10.3 °Brix
=> Fructose gain: Fructose laboratory / Fructose
TIP Do not analyze a sample in the laboratory L-Rix 510 10.3 / 10.2 = 1.0098
immediately after the filler has started. The
concentration values can fluctuate extremely after

C73IB001EN-U 63
8 Putting a Smart Sensor into Operation

8.11.5 L-Rix 510/520 Inline Refractometer: Menu Item <Service>


Service System information Operating terminal Sensor name
FW version
HW version
Bus address
Serial no.
Smart Sensor Sensor name
FW version
HW version
Bus address
Serial no.
Diagnosis Smart Sensor settings* LED Intensity
Median filter size
Average filter size
Diagnosis values* Fit State
Curve State
QSigma 1 to 3
Tip 1 to 3
LED intensity output
Humidity
Humidity Temp.
LED Curent
LED Temp.
XYZ Temp.
PT 100 Ref.
Raw RI
Supply Voltage
PT100 Resistor
CIP Cycles
SIP Low Cycles
SIP High Cycles
Continuous CIP
Continuous SIP Low
Continuous SIP High
Temperature
NAMUR state
Start / Stop
Restore factory Security query
settings

*) The Smart Sensor settings are only visible when you are logged in as "administrator". Any changes of
these settings can be carried out by service engineers only. The parameters are explained in the corre-
sponding Service Manual of the Smart Sensor.

64 C73IB001EN-U
8 Putting a Smart Sensor into Operation

8.11.5.1 Service Settings We recommend taking at least 3 samples from the


product line at one time for laboratory analysis.
Setting Explanation min. max.
Value Value TIP Do not analyze a sample in the laboratory
immediately after the filler has started. The
Median see 8.8.3 3 19 concentration values can fluctuate greatly after the
filter size filler start. The reason for this lies in pressure
Average see 8.8.3 1 19 fluctuations, the time delay when opening the valves
filter size and the start of mixer or blender pumps.
LED intensity of LED 0 100
intensity in % (typical The first measuement value of the Oxy 510 is dis-
value = 30) see played after the first two measuring cycles are com-
adjustment data plete. This takes about 15 seconds.
sheet. Single Point Adjustment
Use this adjustment when measuring around one
8.12 Putting the Oxy 510 into Opera- single point in the process.
Offset Adjustment
tion
The offset adjustment serves to change the process
value by a constant value.
8.12.1 Product Type Settings (Application e.g.:
Settings) O2 Oxy 510 5.7 ppb

The Oxy 510 Optical has one fixed product type: O2 laboratory 6.2 ppb
--------------------------------------
• Standard
O2 offset 0.5 ppb
Gain Adjustment
8.12.2 Adjustment of Oxy 510
The gain adjustment corrects the measured value
Due to the different process conditions and analysis proportionally. The measurement value is multiplied
methods, deviations between process and laborato- by the gain factor.
ry measurements are possible. These deviations e.g.:
can be corrected using an offset or gain adjustment.
O2 Oxy 510 5.7 ppb
To achieve the highest accuracy, do not adjust after
O2 laboratory 6.2 ppb
every laboratory measurement but correct the aver-
age deviation of several samples. Ideally, these ----------------------------------------
samples should be from different product batches of
O2 gain = O2 laboratory / O2 Oxy 510 = 6,2/5.7 =
the same product type.
1.08772

C73IB001EN-U 65
8 Putting a Smart Sensor into Operation

8.12.3 Oxy 510: Menu Item <Service>


Service System Information Operating terminal Sensor name
FW version
HW version
Bus address
S/N

Smart sensor Sensor name


FW version
HW version
Bus address
S/N

Diagnosis Smart sensor Measure interval [ms]


settings
Median filter size
Average filter size
Salinity [per mil]
Satemaster disabled
Inactive after hotCIP [min]
start-up phase [s]
start-up interval [ms]

Sensor cap values Sensor cap ID


Sensor type (2 or 3)
Remaining cap life [%]
Pulse counts
CIP cycles
dPhi1
dPhi2
m
dKSV1
f1
Calibration temp 1 st
Cal. phase angle 1 st
Air pressure
Calibration type gas

66 C73IB001EN-U
8 Putting a Smart Sensor into Operation

continuation continuation continuation Voltage supply


Service Diagnosis Sensor cap values Voltage sensor
Case temp.
SB temp.
Comp. temp.
Crit. SB temp. occurence
Signal LED current
Reference LED current
Memory state SB
Internal memory write
mode
One wire write mode
SB version
SB serial
Operating hours
Power on self test
NAMUR state
Start/Stopp

Restore factory Security query


settings

Rescan sensor cap

Cap adj. zero point

Cap adj. oxygen point

Cap adj. set

C73IB001EN-U 67
8 Putting a Smart Sensor into Operation

8.12.3.1 Service Settings (Oxy 510)

Setting Explanation min. Value max. Value


Salinity The solubility of gases (oxygen) in water usually 0 1000
[per mil] decreased by the addition of other solutes, particularly
electrolytes (e.g. NaCl). For special applications. It may
be necessary to enter a correct salt concentration in [per
mil]. Salt in [g] per 1000g of liquid.
Relative CIP For some applications (e.g. cleaning with hot water 0 1
rate without any cleaning agents) the calculation of the
remaining service life of a sensor cap is not correct. The
cap’s service life is not influenced by hot water rinsing
cycles ("HotWater Cycles"). As the Oxy 510 interprets
each cycle with a temperature of > 43 °C as CIP, the
remaining service life is not calculated correctly without
knowing the ratio of hot water cycles compared with true
CIP Cycles ("CIPCycles; using acids and alcalies):
Relative CIP rate = CIPCycles / (HotWaterCycles + CIP-
Cycles)
Example: 2 CIPCycles per week; 7 hot water rinsing
cycles per week
Relative CIP Rate: 2/9 = 0.22
Statemaster dis- In some applications (e.g. cleaning with hot water) the 0 1
abled calculation of the life time of a sensor cap is not correct.
(The capability Therefore it is possible to deactivate the Statemaster
to store the feature. The customer must check the correct function of
remaining cap the Oxy regularly by comparing the results with a refer-
life on the sen- ence method.
sor cap itself is 0 ......Statemaster active
called "State- 1 .... Statemaster inactive
master") TIP From Version 1.004.029 it is possible to define the
percentage of hot water rinsing cycles in order to
improve the remaining cap life calculation (see explana-
tion for the parameter "Relative CIP rate" in the row
above.
Inactive after To prevent the Oxy from damage caused be residual 0 120
hotCIP[min] aggressive cold CIP liquids it is possible to deactivate
the sensor for another 1... 120 minutes after the end of
the hot CIP cycle.
Measure This is the time the Oxy needs for a new oxygen value. 1000 ms 360000 ms
interval Default: 15000 ms
Start-up phase It is possible to increase the measure interval 0 7200 s
during the start-up phase of a production. This parame- (=120min)
ter defines the duration of the Start-up phase. After this
time, the Oxy will continue measuring with the value
defined in the parameter "measure interval". The
increased measure interval will be active after switching
from Product 0 to a certain product and also after CIP. It
will not be active after switching from one Product to
another.
Default: 0
Start-up interval This parameter defines the measure interval during the 1000 ms 360000 ms
start-up phase.
Default 1000 ms

68 C73IB001EN-U
8 Putting a Smart Sensor into Operation

8.12.4 Sensor Cap Adjustment for Oxy 510


Due to thermal or chemical stress, high temperature
during CIP, aggressive chemicals in CIP liquids etc.
the oxygen values may show changes during the life
time of a sensor cap. For highest accuracy, it is pos-
sible to adjust the displayed oxygen value with ref-
erence gases.
New adjustment constants will be stored in the sen- Fig. 34: Cap adjustment container of the the Cap Adjust-
sor cap’s memory chip. ment Kit

NOTICE NOTICE
The cap must be dry for adjustment with stan- Before you carry out any cap adjustment, make
dard gases. Entering the correct pressure influ- sure that your sensor has loaded the adjustment
ences the quality of the adjustment constants of the mounted cap via <Rescan sen-
tremendously (a deviation of 50 mbar leads to a sor cap>.
deviation of 5% of the measurement result).
Take the absolute air pressure from a manome- 1. Make sure the production line is empty and
ter. Be aware that a barometer will generally unpressurized.
compensate the measured pressure to sea level
which will be wrong for this adjustment. When 2. Remove the Oxy 510 from the main line and
taking the air pressure from internet weather mount it on the adjustment container.
information please watch taking the absolute 3. Connect the nitrogen bottle with a purity of 5.0.
value. to the adjustment container as shown in
Fig. 35: below.
8.12.4.1 Rescan Sensor Cap
The sensor cap in equipped with a memory chip
which stores specific parameters like calibration or
operation data. These parameters have to be trans-
ferred from the sensor cap to the sensor electronics.
Disconnecting a sensor from the power supply and connection for
starting up the sensor again will do this transfer au- nitrogen/oxygen
tomatically. If the sensor is not disconnected from mixture
the power supply one has to do this step manually.
"Menu > Service > Rescan Sensor Cap"

NOTICE
connection for
If the sensor cap's parameters are not trans- nitrogen valve
ferred to the sensor electronics after exchanging
the cap, the data from the old sensor cap stay Fig. 35: Oxy 510 mounted on the cap adjustment
stored in the electronics and the displayed oxy- container
gen values might be completely wrong!
4. Open the valve of the nitrogen bottle and the
8.12.4.2 Cap Adjustment Zero Point nitrogen connection valve on the adjustment
container. Let nitrogen flow through the con-
Use the Cap Adjustment Kit from Anton Paar and tainer (flow rate 3 L/min).
pure nitrogen gas for the zero point adjustment.
5. Wait for at least 3 minutes to reach temperature
equilibrium and to remove all residual oxygen in
the container.
6. Log in as "administrator".
7. Press <Cap adj. zero point> and enter the abso-
lute air pressure in [mbar] for your geographic

C73IB001EN-U 69
8 Putting a Smart Sensor into Operation

location. A typical value is 976 mbar (allowed the container.


range 300 ... 1100 mbar).
6. Log in as "administrator" or "service technician".
8. Klick <adjust> and confirm the question
7. Start <Cap adj. oxygen point> and enter the
"ADJUST - are you sure" with <Yes>. The mes-
oxygen concentration in % in addition to the air
sage "Adjustment in progress" appears for 20
pressure in [mbar].
seconds. As soon as the message "Adjustment
completed" appears, you can <exit> the service
menu. NOTICE
The oxygen concentration must be entered in [%
9. If "Adjustment failed" appears, restart the sensor oxygen] NOT in [% air saturation].
by briefly switching the power off and on before
repeating the procedure from the very begin-
8. Press <Adjust> and confirm the question
ning.
"ADJUST - Are you sure" with <Yes>. The mes-
10.After zero point adjustment, the Oxy 510 uses sage "Adjustment in progress" appears for 20
the user-defined adjustment parameters. seconds. As soon as the message "Adjustment
completed" appears, you can <exit> this service
11. Close the valve of the nitrogen bottle and the
menu.
nitrogen valve of the adjustment container.
Remove the Oxy 510 from the adjustment con- 9. If "Adjustment failed" appears, restart the sensor
tainer and mount it in the line. by briefly switching the power off and on before
repeating the procedure from the very begin-
8.12.4.3 Cap Adjustment Oxygen Point ning.

This adjustment can be carried out in addition to the 10. After <Oxygen point adjustment> the Oxy 510
zero point adjustment (see Fig. 8.12.4.2 above) to sensor uses the user-defined set of adjustment
further increase the accuracy over a wider range. constants.

Use the Adjustment Kit from Anton Paar (Fig. 34) 11. Close the valve of the nitrogen/oxygen bottle
and a reference gas mixture nitrogen/oxygen (1% and the nitrogen/oxygen valve of the adjustment
oxygen for the trace and 21% oxygen for the wide container and remove the Oxy 510 from the
range sensor cap). adjustment container and mount it on the line.

Before you carry out any cap adjustment, make sure


8.12.4.4 Cap Adjustment Set
that your sensor has loaded the adjustment con-
stants of the mounted cap via <Rescan sensor Each sensor cap is delivered with 2 sets of adjust-
cap>. ment constants stored directly on the memory chip
in the cap. At delivery time both sets are identical.
1. Make sure the production line is empty and
By default the Oxy 510 uses the first set of adjust-
unpressurized.
ment constants (Cap adjustment set = "0").
2. Remove the Oxy 510 from the main line and
During the re-adjustment at the zero point or at an
mount it on the adjustment container.
oxygen point, new constants are determined. Every
3. Connect the bottle with the nitrogen/oxygen mix- re-adjustment changes the second set of adjust-
ture to the adjustment container as shown in ment constants. The modified constants are stored
Fig. 35. on the memory chip. In the course of the first re-ad-
justment the Oxy 510 automatically switches to the
4. Open the valve of the nitrogen/oxygen bottle
user-defined adjustment constants (Cap adjustment
and let gas mixture flow through the container
set = "1").
(flow rate 3 L/min).
If you want to go back to the factory adjustment con-
5. Wait for at least 3 minutes to reach temperature
stants, go to <Cap adjustment set> and enter "0".
equilibrium and to remove all residual gases in

NOTICE
The factory adjustment constants can’t be
changed. The user-defined adjustment con-
stants are changed by every zero point and
every oxygen point adjustment. Every adjust-
ment changes the <Cap adjustment set> to "1".

70 C73IB001EN-U
9 Upkeep and Cleaning

9 Upkeep and Cleaning


The OT/ROT does not require any upkeep and it is Remove transportation protection not until
maintenance-free. Clean the OT/ROT surface with installation. Consider national regulations
a moist cloth. Standard non-aggressive cleaners regarding the weight and lifting the instrument.
may be used.
• The storage temperature is between
-20 and 60 °C.
NOTICE
Do not scratch or damage the glass front.
9.2 Packing the OT/ROT
9.1 Storing and Transporting the OT/ • Clean all parts of the instrument before packag-
ing.
ROT
• Make sure no spills remain on the instrument.
• Only use the original packaging for the storage • Return the instrument in the original packaging
and transportation of the instrument. material (box, foam piece, transport protection).
• Do not store outdoors and avoid direct sunlight.
Store the instrument in a dry, clean place.

10 Maintenance and Repair


10.1 Maintenance Performed by an 10.2 Repair Performed by and Autho-
Authorized Anton Paar Service Engi- rized Anton Paar Representative
neer In case your instrument needs repair, contact your
local Anton Paar representative, who will take care
OT/ROT does not require any maintenance. of the necessary steps. If your instrument needs to
be returned, request an RMA (Return Material Au-
thorization Number). It must not be sent without the
RMA and the filled “Safety Declaration for Instru-
ment Repairs”. Please make sure it is cleaned be-
fore return.
TIP: Find the contact data of your local Anton Paar
representative on the Anton Paar website (http://
www.anton-paar.com) under “Contact”.

C73IB001EN-U 71
11 Troubleshooting

11 Troubleshooting
TIP If firmware versions of Smart Sensor and Ope-
rating Terminal are incompatible, errors of the Smart
Sensor can be displayed as "unspecific error". If so,
the firmware of the OT must be updated.

If the If the message "Firmware mismatch" appears


on screen of the Operating Terminal, the firmware
version of the Smart Sensor is older and incompa-
tible to the firmware of the Operating Terminal. activity
icon
In this case please update the Smart Sensor to the
newest firmware version. Fig. 36: Searching for smart sensor
1. The activity icon stands still: the error is caused
by the user interface board.
11.1 Problems with the Measurement
2. The activity icon moves slowly: there is a CAN-
participant, however, it is not recognized by the
OT/ROT. The error is caused by the user inter-
Problem Recommendation face board. The problem can also be with
Dark dis- Check: another CAN-participant not compatible with
play power with CANopen (this other CAN-participant is not
electrical connections an Anton-Paar instrument).
display brightness 3. The activity icon moves quickly: the error is
Unstable Contact your Anton Paar represen- caused by the CAN-bus due to defective hard-
measure- tative ware (user interface board, Smart Sensor),
ment wrong wiring etc.
Measure- Check:
ment visually
stopped power supply
11.3 Sensor Specific Error Messages
CAN connection
contamination The Smart Sensors are equipped with self-diagno-
sis according to NAMUR NE 107. This self-diagno-
sis makes it possible for the Smart Sensor to switch
11.2 Specific Error Messages on the off automatically in case of an error.

Operating Terminal The error message will be displayed. On pressing


<Details> the full message including the necessary
proceedings will be displayed.
11.2.1 "Searching for Smart Sensor"
The message "Searching for smart sensor" dis-
played with an activity icon on the OT or ROT may
have different causes:

72 C73IB001EN-U
11 Troubleshooting

11.3.1 Carbo 510: Error Messages


Error Code Error message
NAMUR state Explanation
(Hex) Carbo 510
Alarm Limit high! Upper limit value exceeded: Product out-
side of specification!
Alarm Limit low! Lower limit value exceeded: Product out-
side of specification!
1002 0x01 Watchdog error! Contact Anton Paar Service!
2201 0x04 Motor current too low! Check wires and impeller!
0x01 Motor current too high! Contact Anton Paar Service (to have
2202
motor changed)!
0x04 Voltage too low! Check power supply
3201
(min. DC 20 V)!
0x01 Voltage too high! Check power supply
3202
(max. DC 30 V)!
0x04 Micro chip temp. too Contact Anton Paar Service!
4101
high!
4102 0x04 Liquid temp. too high! Sensor in cleaning mode!
0x01 Liquid temp. too low! Liquid temp. below - 5 °C: Out of mea-
4103
suring range!
5002 0x01 Impeller defective! Contact Anton Paar Service!
0x04 Valve error! Gas bubbles in measuring chamber or
5003
valves defective!
0x01 Temp. sensor failure! Check wires or contact Anton Paar Ser-
5004
vice!
0x01 Pressure sensor failure! Check wires or contact Anton Paar Ser-
5005
vice!
0x01 Impeller speed too low Rotation speed < 500 rpm
5008
Liquid too viscous or impeller defective!
7001 0x04 Line pressure too high! Line pressure above 10 bar!
7002 0x04 Line pressure too low! Line pressure below 0.5 bar!
0x04 Gas bubbles in measur- Measuring values incorrect!
7005
ing chamber!
0x04 Meas. chamber empty! Electronics recognized dry-run. Fill line
7006
or stop measuring instrument.
Unspecified error! Error! Contact Anton Paar Service!

C73IB001EN-U 73
11 Troubleshooting

11.3.2 Carbo 520 Optical: Error Messages


Error Code NAMUR state Error message Explanation
(Hex) Carbo 520
Open circuit of the internal cleaning
Internal cleaning unit cur-
2205 0x01 unit
rent too low
- Contact Anton Paar service
Short circuit of the internal cleaning
Internal cleaning unit cur-
2206 0x01 unit
rent too high
- Contact Anton Paar service
Supply voltage is below DC 20 V
3201 0x01 Voltage too low - Check power supply
- Mind power consumption
Supply voltage is above DC 30 V
3202 0x01 Voltage too high - Check power supply
- Mind power consumption
Line temperature below -5 °C (23 °F)
- Increase line temperature higher
4101 0x01 Line temperature too low
than -5 °C (23 °F)
- Check sapphire for damage
Line temp. above 35 °C!
Sensor in cleaning mode!
4102 0x04 Line temperature too high
- Decrease line temperature below
35 °C (95 °F)
CIP mode
4105 0x04 Sensor board temp. > 80 °C - Decrease line temperature below
35 °C (95 °F)
Detector temperature setpoint not
Detector temperature reached
4106 0x04
unstable - Wait until setpoint is reached (max.
3 minutes)
Case temperature below
- 5°C (23 °F)
4107 0x01 Case temperature too low
- check line temperature and ambient
temperature
Case temperature above
Case temperature too high + 80 °C (176 °F)
4108 0x01
- check line temperature and ambient
temperature
Line temperature sensor defective
5002 0x01 Line temp. sensor failure
- Contact Anton Paar service
Sensor board temperature sensor
Sensor board temp. sensor
5003 0x01 defective
failure
- Contact Anton Paar service
Defective detector temperature sen-
Detector temp. sensor fail-
5004 0x01 sor
ure
- Contact Anton Paar service
Defective detector
5006 0x01 Detector failure
- Contact Anton Paar service
Defective emitter
5007 0x01 Emitter failure
- Contact Anton Paar service

74 C73IB001EN-U
11 Troubleshooting

Error Code NAMUR state Error message Explanation


(Hex) Carbo 520
Sensor board defective
5009 0x01 Sensor board failure
- Contact Anton Paar service
Detector temperature control unit
Detector temp. control
500A 0x01 defective
failure
- Contact Anton Paar service
Defective emitter temperature sensor
500B 0x01 Emitter temp. sensor failure
- Contact Anton Paar service
CIP mode
500C 0x04 Internal cleaning unit active - Decrease line temperature below
35 °C (95 °F)
Adjustment constants are not compli-
ant with the serial number of the sen-
6300 0x04 Factory adjustment invalid
sor module
- Contact Anton Paar service
CO2 gets out of solution
7001 0x04 Gas bubbles on sapphire
- Check line pressure

11.3.3 L-Vis 510/520 Ex: Error Messages


Error Code NAMUR state Error message Explanation
(Hex) L-Vis 510/520 Ex
0x01 Motor malfunction! Generic drive error
1001 - Check wires of the motor
- Contact Anton Paar Service
0x01 Motor speed deviation error! Motor speed uneven
1003
- Check and clean the sensor
0x01 Current high! Drive current high
2202
- Check wires and power supply
0x01 Voltage low! Supply voltage low
3201
- Check power supply
0x01 Voltage high! Supply voltage high
3202
- Check power supply
0x01 Chip temperature too high Liquid or ambient temperature too
(>85 °C)! high
4101
- Lower temperature or remove
instrument
0x01 Power high! Drive power high
5001
- Check and clean the sensor
0x01 Quench temp. failure! Internal temperature sensor failure
5002
- Check wires or change sensor
0x01 Temp. sensor failure! Internal temperature sensor failure
5003
- Check wires or change sensor
0x01 Deflection sensor failure! Deflection sensor failure
5004
- Check wires or change sensor

C73IB001EN-U 75
11 Troubleshooting

11.3.4 L-Rix 510: Error Messages


Error Code NAMUR state Error message L-Rix 510 Explanation
(Hex)
0x08 Maintenance Request! Relative humidity in optical
Error! system exceeds specifica-
Contact Anton Paar Service tions
0x04 RI Measurement failed! RI could not be calculated or
1030
Check sample no sample on sensor
0x04 Not enough sample volume! The sample volume is not
1032
Check sample sufficient for measurement
0x04 RI out of Range! Measured RI is out of range
1033
Check sample
2223 0x04 LED Error! LED Hardware error
0x01 Line Temperature Sensor Error! Line temperature could not
3251
Contact Anton Paar Service be measured
0x04 Voltage below DC 20V Supply voltage out of speci-
3260
Check power supply! fied range
0x04 Voltage above DC 30V Supply voltage out of speci-
3261
Check power supply! fied range
0x04 Line Temperature below -20 °C! Line temperature out of
4010
Check Line specification
0x04 Line Temperature above 100°C! Line temperature out of
4011
Check Line specification
0x01 LED Temperature above 100°C! Temperature on LED Board
4050
Check Line above 100°C (212 F)
0x01 Line Temperature Sensor Error! Line temperature could not
5012
Contact Anton Paar Service be measured
0x01 Line Temperature Sensor Error! Line temperature sensor is
5013
Contact Anton Paar Service defective
0x01 Sensor Error! Sensor hardware error
5021
Contact Anton Paar Service
0x04 LED Error! LED intensity could not be
5022 Contact Anton Paar Service set. Check for interfering
extraneous light sources
0x01 Humidity Sensor Dropout! Communication to humidity
5040
Contact Anton Paar Service sensor failed
0x01 LED Temperature Sensor Error! LED temperature could not
5053
Contact Anton Paar Service be measured
0x01 Lens Temperature Sensor Error! Lens temperature could not
5054
Contact Anton Paar Service be measured.
0x01 Supply Voltage Measurement Error! Supply voltage could not be
5062
Contact Anton Paar Service measured
6120 0x01 Sensor Error Sensor hardware error
0x01 LED Intensity Error LED intensity could not be
6325
Contact Anton Paar Service set
0x01 Optical Error Error in the optical system
6331
Contact Anton Paar Service

76 C73IB001EN-U
11 Troubleshooting

11.3.5 Oxy 510: Error Messages


Error Code NAMUR state Error message Oxy 510 Explanation
(Hex)
Sensor block Error! Possible remedy: power on - off (if
1000-1005 0x04
Contact Anton Paar Service error remains, contact AP service)
Signal amplitude low: Received amplitude signal from
Check/exchange sensor cap the sensor cap is too low. Possi-
ble reasons:
- Measurement is out of the
specified range
1006 0x04
- Sensor cap is worn out
The actual DO concentration is
within the measurement range, it
is necessary to replace the sensor
cap.
Exchange sensor cap! The sensor cap has reached the
end of its recommended service
life. The accuracy and the quality
of the measurement can no longer
be guaranteed to be within specifi-
cation.
1007 0x04
This warning can't be reset. No
more measurement values will be
shown at all. To continue to mea-
sure the sensor cap must be
exchanged or the Statemaster
feature must be deactivated.
Sensor block Error! Possible remedy: power on - off (if
1008-1014 0x04
Contact Anton Paar Service error remains, contact AP service)
No sensor cap detected! No cap mounted or toolmaster
1015 0x04
Check sensor cap defective
Sensor block Error! Possible remedy: power on - off (if
1016 0x04
Contact Anton Paar Service error remains, contact AP service)
Sensor cap error: No cap mounted or toolmaster
1017-1019 0x04 Check sensor cap defective; off, if error remains,
contact Anton Paar Service
Sensor block error! Possible remedy: power on - off (if
2100 0x04
Contact Anton Paar Service error remains, contact AP service)
3260 0x04 Supply voltage below DC 20 V Mind power consumption!
3261 0x04 Supply voltage above DC 30 V Mind power consumption!
4001 0x04 Liquid temperature below -5°C Increase line temp. > -5 °C
4002 0x04 Liquid temperature above 40°C Reduce line temp. < 40 °C
Line temperature sensor failure Line temperature sensor defective
4003 0x01
Contact Anton Paar Service
4007 0x04 Case temperature below -10 °C Increase ambient temperature
4008 0x04 Case temperature above 80 °C Reduce ambient temperature
Sensor block temperature below Increase ambient temperature
4009 0x04
-10 °C

C73IB001EN-U 77
11 Troubleshooting

Error Code NAMUR state Error message Oxy 510 Explanation


(Hex)
Sensor block temperature above Reduce line and/or ambient tem-
4010 0x04
49 °C! perature
Sensor block temperature sen- Sensor block temperature sensor
4011 0x01 sor failure! defective
Contact Anton Paar Service
Sensor block drop out! Sensor block defective
5009 0x01
Contact Anton Paar Service
Exchange sensor cap! Sensor cap has reached its end of
5010 0x04
life and must be exchanged
Cap Sensor cap: Recommended ser- The sensor cap will soon reach
request vice life< 10% the end of its recommended ser-
vice life. Make sure that a replace-
0x08 ment cap is available. If not,
sensor caps are available from
the Anton Paar webshop
shop.anton-paar.com.

78 C73IB001EN-U
Appendix A: CE Certificate

Appendix A: CE Certificate

C73IB001EN-U 79
Appendix B: Technical Data

Appendix B: Technical Data


Remote Operating Terminal (ROT)
Operating Terminal (OT)

The Remote Operating Terminal (ROT) and the Operating Terminal (OT) are flexible evaluation units for
Anton Paar Smart Sensors (e.g. Carbo 510, L-Vis 510). The OT is delivered directly mounted on the Smart
Sensor. The ROT is separated from the Smart Sensor and is an own unit. It will be mounted either on a wall,
pipe or optionally in an electronic panel. The communication between a Smart Sensor and the OT/ROT uses
the Anton Paar CANopen bus system. This fieldbus system allows a cable length of up to 250 m between
the Smart Sensor and the ROT. The OT/ROT provides several interfaces for external communication.

Remote Operating Terminal (ROT) Operating Terminal (OT)

Material numbers
Remote Operating Terminal for Smart Sensor 94636

Interface boards
Analog/Digital board OT/ROT 96952
PROFIBUS DP board OT/ROT 93948
PROFINET IO board OT/ROT 97346
EtherNet/IP board OT/ROT 97347
Modbus TCP board OT/ROT 97348
DeviceNet board OT/ROT 93950

Hints:
x One interface board must be ordered to operate the Smart Sensor with Operating Terminal or the
Remote Operating Terminal.
x Only one of the interface board can be mounted in the housing of the Smart Sensor with Operating
Terminal or the Remote Operating Terminal.

Options
Panel Installation for Remote Operating Terminal 95150
Connector Set 4-pole (instead of cable gland) 94633
Connector Set CAN (instead of cable gland) 96554
Cable for CAN-Bus 2 x 2 x 0.22 mm²
shielded, twisted-pair, braid with drain wire
94268
wave impedance (1 MHz): 126 :
conductor resistance: 186 :/km
T-fitting for PROFIBUS DP 79478
T-fitting for DeviceNet 134756
Terminating plug M12, 4-pole for PROFIBUS 80985
Terminating plug M12, 5-pole for CANopen / DeviceNet 83999
Female Connector 5-pole, shieldable, B-coded (PROFIBUS) 17043
Male Connector 5-pole, shieldable, B-coded (PROFIBUS) 17044
Power supply AC 100-240 V, DC 24 V 3.75 A 79719
Female connector, 5 pole shieldable (DeviceNet) 18848
Cable connector, 5 pole, shieldable (DeviceNet) 42013

Hint: Additional information about the options see page 8.

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80 C73IB001EN-U
Appendix B: Technical Data

Remote Operating Terminal (ROT)


Operating Terminal (OT)

Specifications Inputs/Outputs Analog/Digital board OT/ROT

Analog output 4 – 20 mA (active), galvanically isolated


Error current 2 mA
Max. load resistance < 600 :
Accuracy 0.1% of maximal value (= 0.02 mA) at 25° C
Temperature coefficient max. 125 ppm/K, typical 50 ppm/K
2 analog outputs
Resolution 14 bit
Filter Low pass filter 4. order
Filter cut-off frequency 70 Hz
cable shielded and twisted pair
Cable specification
recommended type: LiYCY, shield on one side
Function limit monitoring or error status
Digital output active or passive (depending on requirements)
The digital output provides an internal auxiliary
voltage of DC 15 V (galvanically isolated) with a
Digital output active
maximum output current of 30 mA to operate a signal
lamp, relay or similar components.
Digital output passive external power supply necessary
Power supply DC 15 V to DC 30 V
Nominal current 0.5 A
Maximum current 1A
Digital output
Breaking current 2 A (after 50 µs)
Max. internal resistance 2:
shielded cable, recommended type: LiYCY
Cable specification
shield on one side
- Digital output and digital input have a common
ground.
- If the digital output is used passive, the ground
Hints
potential of the auxiliary voltage must be equal to the
ground potential of the digital output.
- Cabling see instruction manual.
start/stop the Smart Sensor or
Function
freeze measuring values
Digital input passive, galvanically isolated
Power supply DC 15 V to DC 30 V
maximal voltage for the status “0“: DC 5 V
Level
minimal voltage for the status “1“: DC 15 V
Frequency max. 100 Hz
Digital input
Input current max. 4.5 mA (@ Vin = DC 30 V)
Input impedance > 5 k:
shielded cable, recommended type: LiYCY
Cable specification
shield on one side
- Digital output and digital input have a common
Hints ground.
- Cabling see instruction manual.

Recommended pin assignment for option connector set 4-pole

Power supply AO DI/DO


Pin 1 DC 24 V + AO1 + DI
Pin 2 not used AO1 – DO
Pin 3 DC 24 V - AO2 + DIO +
Pin 4 not used AO2 – DIO GND

Hint: If all inputs/outputs are used, 3 connector sets must be ordered.


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C73IB001EN-U 81
Appendix B: Technical Data

Remote Operating Terminal (ROT)


Operating Terminal (OT)

Specifications PROFIBUS DP board OT/ROT

PROFIBUS DP
Protocol
EN 50170-2, IEC 61158
RS485 (EIA-485)
PROFIBUS DP data Physical layer linear bus with termination at both ends,
branch line 0.3 m
9600 bit/s bis 12 Mbit/s
Data rate
(automatic baud rate detection)
Maximum line Data rate [kbit/s] 9,6 19,2 45,45 93,75 187,5 500 1500 3000 6000 12000

lengths at different
data rates Line length [m] 1200 1200 1200 1200 1000 400 200 100 100 100

Cable specification PROFIBUS cable type A (IEC 61158)


Impedance 135 Ω to 165 : (at 3 to 20 MHz)
Specifications Capacitance < 30 pF/m
PROFIBUS cable Loop resistance < 110 :/km
Core diameter > 0,64 mm
Core cross section > 0,34 mm²

Hint: The current GSD file is on the USB stick (delivered with the PROFIBUS DP board).

Pin assignment and connection diagram for option male connector / female connector /
T-fitting / terminating plug (not included in delivery)

Pin 1 Supply voltage of the terminating resistors


Pin 2 Data line A
Pin 3 Data transmission potential
Pin 4 Data line B
Pin 5 Shield (not used)

Smart Sensor is the last device in the bus

Smart Sensor is not the last device in the bus

Hints:
x The female socket is already mounted on the OT/ROT on delivery.
x Figures see page 8.

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82 C73IB001EN-U
Appendix B: Technical Data

Remote Operating Terminal (ROT)


Operating Terminal (OT)

Specifications PROFINET IO board OT/ROT


EtherNet/IP board OT/ROT
Modbus TCP board OT/ROT

Fieldbuses based Data rate 100 Mbit/s


on Ehternet Maximum line length 100 m
Shielded 4-wire Cat5 cable ("Twisted pair") or
Cable specification
Ethernet optical fiber
specifications Switches Full duplex transfer, auto crossover, auto negotiation

Hint: The current GSDML file is on the USB stick (delivered with the PROFINET IO board).

Pin assignment male connector (included in delivery)

PROFINET IO, EtherNet/IP, Modbus TCP


Pin 1 Tx +
Pin 2 Rx +
Pin 3 Tx -
Pin 4 Rx -

Specifications CAN interface

Function communication with Anton Paar Smart Sensor


Protocol CAN 2.0 A
Maximum length of the
Anton Paar 250 m (at 250 kbit/s)
entire CAN network
CANopen
Stubs maximum 1 m
specifications
PROFIBUS/CAN cable 2 x 2 x 0.22 mm² (acc. DIN
Cable specification 19245 and EN 50170) e.g. material number 94268
shield on one side

Pin assignment for option connector set CAN

Pin 1 Shield
Pin 2 V + (not used)
Pin 3 V – (CAN_GND)
Pin 4 CAN_H
Pin 5 CAN_L

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C73IB001EN-U 83
Appendix B: Technical Data

Remote Operating Terminal (ROT)


Operating Terminal (OT)

Specifications DeviceNet board OT/ROT

Data rate 125/250/500 kBit/s


Number of nodes max. 64
125 kBit/s: < 500m
Core length per Physical layer 250 kBit/s: < 250m
500 kBit/s: < 100m
Baud Rate Length Total length of all
Spezifications
500 kBit/s < 5m < 25m
DeviceNet Stubs
250 kBit/s < 10m < 50m
125 kBit/s < 20m < 100m
Terminating resistance 120 Ω
PROFIBUS/CAN cable 2 x 2 x 0,22 mm² (acc. DIN
Cable specification 19245 and EN 50170) e. g. material number 94268
shield on one side

Hint:
x The current EDS file is on the USB stick (delivered with the DeviceNet board).
x Stubs must not be furnished with a terminating resistance

Pin assignment and connection diagram for option male connector / female connector /
T-fitting / terminating plug (not included in delivery)

Pin 1 Shield
Pin 2 V + (24 V)
Pin 3 V – (GND)
Pin 4 CAN_H
Pin 5 CAN_L

Smart Sensor is the last device in the bus

Smart Sensor is not the last device in the bus

Hints:
x The female socket is already mounted on the OT/ROT on delivery.
x Figures see page 8

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84 C73IB001EN-U
Appendix B: Technical Data

Remote Operating Terminal (ROT)


Operating Terminal (OT)

Specifications Operating Terminal / Remote Operating Terminal

Housing material anodized aluminum


Weight approx. 2 kg
Dimensions (L x B x H) 240 mm x 149 mm x 79 mm
Ambient temperature - 20 °C to + 40 °C
Remote Operating IP67
Degree of protection
Terminal IP65 with option panel installation
Relative humidity 0 to 90 % (non-condensing)
Cable gland M16x1.5 D4.5-10 mm EMV
Power consumption 5W
Power supply DC 24 V SELV -15%/+20%
Operating Terminal Electrical connection spring type terminal
and high-contrast LCD display with blue
Display system
Remote Operating LED background lighting
Terminal Input system optical buttons

Hint: For further technical data on the Operating Terminal (OT) see data sheet / instruction manual of the
individual Smart Sensor.

Dimensions Remote Operating Terminal (ROT) [mm]

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C73IB001EN-U 85
Appendix B: Technical Data

Remote Operating Terminal (ROT)


Operating Terminal (OT)

Figures

Symbol Description Mat. No.


Remote Operating Terminal including the 94636
wall mounting device (ROT)

or

Operating Terminal mounted on the Smart Mat. No. of the


Sensor Smart Sensor
Analog/Digital board OT/ROT 93952
PROFIBUS DP board OT/ROT 93948
PROFINET IO board OT/ROT 97346
EtherNet/IP board OT/ROT 97347
Modbus TCP board OT/ROT 97348
DeviceNet board OT/ROT 93950

Option panel installation for Remote


95150
Operating Terminal (ROT)

Power supply AC 100-240 V, DC 24 V 3.75


79719
A

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Appendix B: Technical Data

Remote Operating Terminal (ROT)


Operating Terminal (OT)

Symbol Description Mat. No.

Connector set 4-pole


94633
(for Analog/Digital board or power supply)

Connector set CAN


96554
(for Anton Paar CAN interface)

T-fitting for PROFIBUS DP


(splitter for connecting the OT/ROT to 79478
PROFIBUS input and output)

T-fitting for DeviceNet


(splitter for connecting the OT/ROT to 79478
DeviceNet input and output)

PROFIBUS terminating plug M12, 4-pole


(terminal resistor for the end of the 80985
PROFIBUS)

DeviceNet terminating plug, 5 pole


(terminating resistor CAN-open for 83999
DeviceNet)
D evice

Female Connector M12 715 5 pole B-Coded


17043
(for the PROFIBUS input)

Male Connector M12 715 5 pole B-Coded


17044
(for the PROFIBUS output)

Female connector, 5 pole shieldable (for the


18848
DeviceNet input)

Cable connector, 5 pole, shieldable (for the


42013
DeviceNet output)

Cable gland M16x1.5 D4.5-10 mm EMV


90711
(already mounted on the ROT on delivery)

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C73IB001EN-U 87
Appendix C: Connectors

Appendix C: Connectors
Appendix C.1: Connector Set 4-pole
94633 CONNECTOR SET 4-POLE
Recommended cable wiring, assembly and
pin assignment

1. Strip measures male cable connector

2. Contact arrangements

1 brown
2 white
3 blue
4 black

4 pole male cable connector 4 pole female socket with wires


(rear view) (front view)

3. Pin assignment

Power supply AO DI/DO


Pin 1 DC 24 V + AO1 + DI
Pin 2 not used AO1 – DO
Pin 3 DC 24 V - AO2 + DIO +
Pin 4 not used AO2 – DIO GND

4. Specifications

Cable connector Socket with wires


Termination Screw connection Wires
Wire gauge max. 0.75 mm² (AWG 20) Wires 0.25 mm² (AWG 24)
Degree of protection IP 67 IP 68
Temperature range - 25 °C to + 85 °C
Rated voltage 250 V
Rated current (40 °C) 4A
Rated impuls voltage 2950 V 2500 V
Cable outlet 6 – 8 mm -

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Appendix C: Connectors

Appendix C.2: Connector Set CAN, DeviceNet

96554 CONNECTOR SET CAN, DeviceNet


Cable wiring, assembly and pin assignment

1. Strip measures male cable connector

2. Contact arrangements

1 brown
2 white
3 blue
4 black
5 grey

5 pole male cable connector 5 pole female socket with wires


(rear view) (front view)

3. Pin assignment (standardized)

CANopen DeviceNet
Pin 1 Shield Pin 1 Shield
Pin 2 V + (not used) Pin 2 V + (24 V)
Pin 3 V – (CAN_GND) Pin 3 V – (GND)
Pin 4 CAN_H Pin 4 CAN_H
Pin 5 CAN_L Pin 5 CAN_L

4. Specifications

Cable connector Socket with wires


Termination Screw connection Wires
Wire gauge max. 0.75 mm² (AWG 20) Wires 0.25 mm² (AWG 24)
Degree of protection IP 67 IP 68
Rated voltage 125 V 60 V
Temperature range - 25 °C to + 85 °C
Rated impuls voltage 1500 V
Rated current (40 °C) 4A
Cable outlet 6 – 8 mm -

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C73IB001EN-U 89
Appendix C: Connectors

Appendix C.3: Connector PROFIBUS DP

PROFIBUS DP
Cable wiring, assembly and pin assignment

1. Strip measures male/female cable connector

2. Contact arrangements

1 brown
2 white
3 blue
4 black
5 yellow/green

5 pole cable connector 5 pole female socket with wires


(rear view) (front view)

3. Pin assignment (standardized)

PROFIBUS DP
Pin 1 Supply voltage of the terminating resistors
Pin 2 Data line A
Pin 3 Data transmission potential
Pin 4 Data line B
Pin 5 Shield (not used)

4. Specifications

Cable connector Socket with wires


Termination Screw connection Wires
Wire gauge max. 0.75 mm² (AWG 20) Wires 0.25 mm² (AWG 24)
Degree of protection IP 67 IP 68
Rated voltage 125 V 60 V
Temperature range - 25 °C to + 85 °C
Rated impuls voltage 1500 V
Rated current (40 °C) 4A
Cable outlet 6 – 8 mm -

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Appendix C: Connectors

Appendix C.4: Connector PROFINET IO, EtherNet/IP, Modbus TCP

PROFINET IO, EtherNet/IP, Modbus-TCP


Cable wiring, assembly and pin assignment

1. Strip measures male cable connector

2. Contact arrangements

1 yellow
2 white
3 orange
4 blue

4 pole male cable connector 4 pole female socket with wires


(rear view) (front view)

3. Pin assignment (standardized)

PROFINET IO, EtherNet/IP, Modbus-TCP


Pin 1 Tx +
Pin 2 Rx +
Pin 3 Tx -
Pin 4 Rx -

4. Specifications

Cable connector Socket with wires


Termination Screw connection Wires
Wire gauge max. 0.75 mm² (AWG 20) Wires 0.25 mm² (AWG 24)
Degree of protection IP 67 IP 68
Temperature range - 25 °C to + 85 °C
Rated voltage 250 V
Rated impuls voltage 2500 V
Rated current (40 °C) 4A
Cable outlet 6 – 8 mm -

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C73IB001EN-U 91
Appendix D: Document Numbers

Appendix D: Document Numbers


Document number Date Comment

C73IB001EN-A 01.07.2011 First release

C73IB001EN-B 06.10.2011 Minor changes

C73IB001EN-C 18.01.2013 Insert of Carbo 510 Smart Sensor

C73IB001EN-D 30.01.2014 - Minor linguistic changes


- Changes of the menu structure (wording)

C73IB001EN-E 11.07.2013 - Insert of Carbo 520 Optical Smart Sensor

C73IB001EN-F 14.05.2014 Fieldbus: DeviceNet

C73IB001EN-G 25.10.2014 Insert of L-Vis 520 Ex Smart Sensor


Deletion of Carbo 520 Optical Smart Sensor

C73IB001EN-H 25.08.2015 - Changes in manual structure


- Minor adaptions

C73IB001EN-I 31.08.2015 - Explanation of filter functions


- New feature: configuration of
analog output error current possible
(2 mA or 4 mA)

C73IB001EN-J 10.10.2015 Insert of L-Rix 510 Smart Sensor

C73IB001EN-K 30.01.2016 Insert of Carbo 520 Optical

C73IB001EN-L 01.12.2016 Insert of Oxy 510

C73IB001EN-M 01.10.2017 Insert L-Rix 520, minor adaptions

C73IB001EN-N 22.03.2018 New service settings for Oxy 510


Several adaptions

C73IB001EN-O 07.05.2018 New title: Reference Guide


New layout: 2 columns

C73IB001EN-P 22.06.2018 FW 01.004.025


Cobrix 2600 inserted
Oxy 510 support for new features (start-up behavior, salinity,..)
L-Rix: New product type "Beer ferment. L-Rix"

C73IB001EN-Q 05.12.2018 FW 01.004.029


New parameter for Oxy 510: "Relative CIP rate" for the
improved calculation of the "remaining cap life"

C73IB001EN-R 19.03.2019 FW 01.004.029


Minor adaptions

C73IB001EN-S 31.10.2019 Adaptions concerning upkeep and maintenance

C73IB001EN-T 5.12.2019 Adaptions concerning Oxy 510

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Appendix D: Document Numbers

Document number Date Comment

C73IB001EN-T 30.09.2020 FW 01.004.033


- L-Vis: New product type "Cleaning"
- L-Vis fieldbus datablock: Viscosity [mPa.s] and
Temperature [°C] added
- New CO2 unit "mg/L"
- Cobrix 2600 removed (discontinued)

C73IB001EN-U 93

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