00 06MAY20 MOTOR CONTROL PANEL HGM HGM

Rev Date Description Dwn Ckd

Supplier: ALNAKHEEL TRADING COMPANY

Project / Reference : MOTOR CONTROL PANEL

Client:

Consultant :

Sheet Contents : BOOSTER PUMPS PANEL

3PUMP * 4KW
(TWO DUTY & ONE STANDBY)
380V/ 3PH / 60HZ
ALTERNATE OPERATION BY VFDCONTROLLER
STANDARD ENCLOSURE TYPE : IP65 INDOOR ,
Sales Order : Scale (A3) NTS Date Sheet No
Drawn by HGM 06MAY20
Production Order : Checked by HGM 06MAY20
Approved by SHT.01
CADFile: Rev : 00
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A A

POWER SUPPLY APPARATUS MARKING OF CIRCUITS CIRCUIT MARKINGS

PANEL: MOTOR CONTROL PANEL QTY: 01
MOUNTING
VOLTAGE: 400V/3PH/60HZ HZ: 60 POWER STANDARD
B FIXED AUXILIARY LOCAL END
BOTH ENDS
PANEL LABEL: CIRCUIT LABEL: B
DRAW-OUT ENGRAVED ADHESIVE LABEL HOLDER
NO PARALLEL OPERATION PLUG-IN COMPOSED RIVETED W/TYPE OR PRINTED
PARALLEL OPERATION GLUE LABEL
OTHERS OTHERS
ALL SOURCES PARALLEL OPERATION
BEHIND DOOR COLOUR WHITE W/BLACK WHITE W/WHITE
NEUTRAL SYSTEM:
TT
THROUGH PLATE ENCLOSURE BACKGROUND BACKGROUND
C TNC
INTERLOCK
PAD LOCKING
C
TNS THROUGH DOOR LANGUAGE: ENGLISH
TNC-S TERMINAL COVER
IT PRISMA P PRISMA GE
PRISMA PE PRISMA GX
RITTAL LEGRAND
BUSBARS CABLE CONNCTIONS HIMEL
OTHER
DISBO DEGREE OF PROTECTION
D MATERIALS:
TINNED COPPER ALUMINUM INC. OUT. WITH W/OUT PROTECTION: IP54 D
CONSTANT SECTION HOR VER DIRECT PRESENTATION
DECREASING HOR VER THRU TERMINALS FIXED FRONT
WITH BUSBAR HOR VER THRU LUGS FUNCTIONAL DOOR
PLAIN DOOR
NEUTRAL OR PEN TRANSPARENT DOOR
ACCESS WITH KEY
NOT DISTRIBUTED
FRONT OTHERS
SAME SECTION AS PHASES
E HALF SECTION REAR
LEFT SIDE , RIGHT SIDE
PQRTICULAR NOTES: E
GROUND HORIZONTAL VERTICAL
APPARATUS DEFINED YES NO
ENTRY
SUPPLY OF AUXILIARIES TOP PUSH BUTTONS,PILOT LAMP YES NO
BOTTOM
PUSHBUTTONS: ON: GREEN SPECIFICATION: WITH W/WITH
VOLTAGE ALL CIRCUITS 400VAC VOLTS ACCESSORIES LOOSE MATERIALS: WITH W/WITH
CONTROL LAMP: ON: GREEN
F SIGNALLING
230VAC VOLTS
VOLTS
SCREW F
GLAND PLATE VOLTAGE PRESENT: RED
METERING VOLTS GABLE GLAND
FAULT,TRIP: ORANGE,WHITH
ORIGIN
SHROUNDING
EXTERNAL CABLE ENDS INDICATING INSTRUMENT,METERS
FROM BUSBAR DRAWINGS:
CONTROL TRANSFORMER FOR APPROVAL
INSTRUMENTS:
G SIZE: 96*96 FOR INFORMATION
G
CLIMATE CONDITION AUXILIARY WIRING SIZE: 72*72 FOR PRODUCTION
OTHERS: AS BUILT
TYPE OF CLIMATE NORMAL
TYPE OF ATMOSPHERE ORDINARY SEC.VOLTAGE 2.5 SQ.MM. QUANTITY
CURRENT 1.5 SQ.MM. METER RELAYS:
COLOUR BLACK-OV REMARKS:
H POLLUTION RISK BLACK-230V H
BLACK-115VAC
MOUNTING INDOOR OUTDOOR YELLOW-B.M.S.
AMBIENT TEMPERATURE 40C 50C
RELATIVE HUMIDITY 50% AT 50C

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General Characteristics Sheet No
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A
MAINS & ACCESSORIES MATERIALS A
COOD
ITEM QTY LABOL REFRENCE DESCRIPTION MANUFACTURER
ENCLOSURE (1400H * 800W * 350D )MM IP65, THE
1 1 PANEL 100076
ACTUAL DIMENTIONS MAY DIFFER.
ALFANAR
B LOGIC MODULE, PU/I/O: 230V/230V/RELAY, W/O DISPLAY,
B
LOGO PLC 6ED1 052-2FB08-0BA0
2 1 SIEMENS

6ESD 1055-1CB00-0BA2
3 1 LOGO-E1 DIGITAL INPUT /. DIGITAL OUTPUT /. 4DI, 230VDC/ 4DO, RELAY SIEMENS

1K1,…,4K1
6 LC1D32M7
C 4 KV1,…,KV4
TESYS D CONTACTOR 3P AC3 40A 230VAC COIL SCHNEIDER
C
3
5 ... LAD9R1V REVERSING SWITCH KIT SCHNEIDER

6 1 QM 31102 MAIN BREAKER MCCB 3P ,INS SCHNEIDER

D 7 4 QV,Q1,…,Q4 GV2ME32 Motor circuit breaker, TeSys GV2, 3P, thermal magnetic, screw clamp terminals SCHNEIDER D

8 4 QV,Q1,…,Q7 GVAN11 TeSys GV2 & GV3 - auxiliary contact block - 1 NO + 1 NC SCHNEIDER

9 6 R1,…,R8 RXZE2M114M Socket, mixed contact, relay type RXM2 RXM4, connector connection SCHNEIDER

E E
10 6 R1,…,R8 RXM4AB1P7 Miniature plug-in relay, 6 A, 4 CO, 230 VAC SCHNEIDER

263876 Z-SH/1 EATON

11 2 QC , QF Fuse Disconnectors , 1p, 10 x 38

12 1 H1 A22-LCLED220(116039) PILOT LIGHT - LED -(RED) – 230 VAC EATON

F F
4 H10,…,H14
13 A22-LCLED220(116041) PILOT LIGHT - LED -(YALLOW) – 230 VAC EATON

14 3 H3,…,H6 A22-LCLED220(116037) PILOT LIGHT - LED -(GREEN) – 230 VAC EATON

G 15 1 H2 A22-LCLED220(108187) PILOT LIGHT - LED -(WHIGHT) –230 VAC EATON

G
16 4 S0,…,S4 SW Selector Switch - Standard Handle, Black - 2NO -3P SCHNEIDER

17 14 ... LADN11 TeSys D aux contacts block 1NO+1NC screw SCHNEIDER

H 18 H
1 LLR SSRC-04 SSRC-04P liquid level controller monitors and controls the level of conductive liquids in ENTES
tanks

19 2 EF1 PTF1500 FAN FILTER 115 IP54, 115m3/h, 230V, PLASTIM

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General Characteristics 1 Sheet No
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A
MAINS & ACCESSORIES MATERIALS A
COOD
ITEM QTY LABOL REFRENCE DESCRIPTION MANUFACTURER
FF1
21 2 PFI1500 FILTER 115 IP54, 115m3/h PLASTIM
B B
VFD
22 1 VACON VACON VACON

OPT-B5
23 1 .. I/O expander board with three relay outputs. VACON

C 24 C
25 16 TB MOTORS -------- TERMINAL BLOCKS ,16SQ.MM (MOTORS) ONKA

26 6 TB EARTH -------- TERMINAL BLOCKS ,10SQ.MM (MOTORS) Y/G ONKA

--------
D 27 11 TB1, … ,TB11 TERMINAL BLOCKS ,4SQ.MM (CONTROL) BLUE ONKA D

28

29
E E
30

31
32
F F
33

34

G 35 G
36

37
H 38 H

39

40 I
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General Characteristics 2 Sheet No
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A A

B B

C C

D D

E E

F F

G G

H H

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GENERAL LEGEND Sheet No
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A
PANEL DOOR LAY OUT A

350MM APPRX. 800MM APPRX. 350MM APPRX.

B B
POWER

ON
FILTER
FILTER

H1

C LOW PUMP1 PUMP2 PUMP3 C

LEVEL RUN RUN RUN

H2 H3 H4 H5

1400MM APPRX.
INV PUMP1 PUMP2 PUMP3

D TRIP TRIP TRIP TRIP D

H17 H10 H11 H12

E E

F F

SYSTEM PUMP1 PUMP2 PUMP3

MAN 0 AUTO MAN 0 AUTO MAN 0 AUTO MAN 0 AUTO

G G
S0 S1 S2 S3 FAN
FAN

H H

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Front Outline Sheet No
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A
INTERNAL LAY OUT A

800MM

B B

SIEMEN S SIEMENS

LL
R
LOGO LOGO
PLC .E1

C C

D D

E 1400MM E

F F
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35

G G

H H

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INTERNAL LAY OUT Sheet No
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A A
CABLE RATED @ 400V,3PH.+N +G ,60HZ
L1
L2
L3
B B
N
QV Q1 Q2 Q3

QF
1P/4A
QC
C 1P/4A C
1.5mm
cable
VFD1 L1 L2 L3
16mm 16mm 16mm
VACON0100-3L-0031-5-FLOW cable cable cable 1.5mm
cable
U V W

W
D V D
U
16mm 16mm 16mm
cable cable cable

KV1 1K1 KV2 2K1 KV3 3K1

E E

QM

F F

G E U1 V1 W1 E V2 W2 U2 E U1 V1 W1 E V2 W2 U2 E U1 V1 W1 E V2 W2 U2 G
MOTOR NO.1 MOTOR NO.2 MOTOR NO.3
L1 L2 L3 N 4KW
4KW 4KW

QM QV Q1 Q2 Q3 QC QF
H NS400 3P CIRCUIT
H
RATED @400A 3P 3P 3P 3P 4A/ 1P 4A/ 1P
BREAKER

VFD VACON MOTOR NO.1 MOTOR NO.2 MOTOR NO.3 CONTROL FAN
INCOMING LOAD
4KW 4KW 4KW 4KW PROTECTION PROTECTION
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CABLE CABLE 3*16MM2
7*(3*16MM2) 3*16MM2 3*16MM2 3*16MM2 (1.5MM2) (1.5MM2)
SIZE(MM2) SIZE(MM2)

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INFEEDING AND POWER Sheet No
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L3
A QF
A
QC
N

B B

C C
A1
E2 E1

LR
E3
A2

D TB1
.X1
TB2
.X1
D

EL1

12
E 12 31 31 31 3.X1 5.X1 7.X1 9.X1 13 13 13 12 12 12 E
GROUND
RO8 Q1 Q2 Q3 FS PS.1 PS.2 PS.3 R8 1K2 2K2 2K3 R1 R2 R3
4
8 32 32 32 4.X1 6.X1 8.X1 10.X1 14 14 14 8 8 8

F F
5

LR
8

G G

2FAN
H1 H17 H2 H3 H4 H5 H10 H11 H12

H R1 R2 R3 FAN R5 R6 R7 R8 H

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POWER INV MOTOR MOTOR MOTOR FLOAT PRESSURE PRESSURE PRESSURE LOW MOTOR MOTOR MOTOR MOTOR MOTOR MOTOR
ON (1) (2) (3) SWITCH SWITCH.1 SWITCH.2 SWITCH.3 LEVEL (1) (2) (3) (1) (2) (3)
TRIP TRIP TRIP TRIP RUN RUN RUN TRIP TRIP TRIP

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Circuit Diagram Sheet No
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A QC A
3
N
S0
M 4
10

B R5 B
6

3 3 3

S1 S2 S3
H 4 H 4 H 4
C C

10 10 B 10 C
A
R6 R7 R8
6 6 6

D D

E E
10 10 10

KV1 KV2 KV3

6 6 6

10 10 10

F R1
6
R2
6
R3
6 F

G G

H 1K1 2K1 3K1 H

I PUMP1 PUMP2 PUMP3 I

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Circuit Diagram Sheet No
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1

A 2 A

B B
3 3 3

RO1 RO2 RO3

4 4 4

C L N I1 I2 I3 I4 I5 I6 I7 I8 L N I9 I10 I11 I12 C

SIEMENS SIEMENS

D D

LOGO PLC DIGITAL INPUT /

DIGITAL OUTPUT /

E E

F Q1 Q2 Q3 Q5 Q6 Q7 F
1 2 1 2 1 2 1 2 1 2 1 2

G G

21 21 21
A B C
1K1 2K1 3K1
22 22 22

H H

KV1 KV2 KV3

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Circuit Diagram Sheet No
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A A

CONTROL DIAGRAM FOR INVERTER

B B

3 3 3 3
C C
S3 S2 S1 SO
A 4 A 4 A 4 A 4

3 3 3 3

R3 R2 R1 R8
D 4 4 4 4 D

29 28 14 10 9 8 6

CONTROL
PUMP (3)

PUMP (2)

PUMP (1)

SOURCE
RO6 CM
RO6 NO

START
E E

OPT-B5 VFD VACON 4 kW

RO3 CM

RO2 CM

RO1 CM
RO5 CM

RO3 NO

RO2 NO

RO1 NO
RO5 NO

24 Vdc
0 Vdc
F F

AI2+

AI2-
26 25 4 7 5 12 29 28 26 25 23 22

INV TRIP PUMP3 PUMP2 PUMP1

G G

SENSOR +
SENSOR -

2.X2 1.X2

H (FEED BACK from pressure

H
sensor)

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Circuit Diagram Sheet No
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A X1- ELECTRODE -FLOAT SWITCH – PRESSUR SWITCH A

X2-SENSOR

FLOAT PRESSUR PRESSUR PRESSUR

SWITCH SWITCH (1) SWITCH (2) SWITCH (3)

ELECTRODE

SENSOR(-)
SENSOR(+)
B GROUND B

TB1 TB2 TB3 TB4 TB5 TB6 TB7 TB8 TB9 TB10 TB1 TB2

C C

X3-SIGNAL RUN TO BMS X4-SIGNAL TRIP TO BMS

D D
PUMP1 PUMP2 PUMP3 PUMP1 PUMP2 PUMP3

14 14 14 11 11 11
1K3 2K3 3K3 R1 R2 R3
E E
15 15 15 7 7 7

TB1 TB2 TB3 TB4 TB5 TB6 TB1 TB2 TB3 TB4 TB5 TB6

F F

X5-SIGNAL SELECTOR AUTO TO BMS X6-SIGNAL SELECTOR MAN TO BMS

G G
SYSTEM PUMP1 PUMP2 PUMP3 SYSTEM PUMP1 PUMP2 PUMP3

3 3 3 3 3 3 3 3
S0 S1 S2 S3 S0 S1 S2 S3
H A A A A M M M M H
4 4 4 4 4 4 4 4

TB1 TB2 TB3 TB4 TB5 TB6 TB7 TB8 TB1 TB2 TB3 TB4 TB5 TB6 TB7 TB8

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Circuit Diagram Sheet No
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TERMINAL BLOCKS POWER
A A
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

CONTACT1

CONTACT2

CONTACT1

CONTACT2

CONTACT1

CONTACT1
CONTACT1

CONTACT2

CONTACT2

CONTACT1

CONTACT2

CONTACT1

CONTACT2

CONTACT2
CONTACT2

CONTACT1

CONTACT1
B B

L1 L2 L3 E N U1 V1 W1 E U1 V1 W1 E U1 V1 W1 E
3PH 400V /60 HZ MOTOR(1) 4KW MOTOR(2) 4KW MOTOR(3) 4KW
C TERMINAL BLOCKS CONTROL C
X1 X2

1 2 3 4 5 6 7 8 9 10 1 2
ELECTRODE

CONTACT1

CONTACT2

CONTACT1

CONTACT2
CONTACT1

CONTACT2

CONTACT2
D D

CONTACT1
CONTACT2

CONTACT1
GROUND

E EL FLOAT SWITCH Pressure Pressure Pressure LOW LEVEL

E (NC) switch(1)(NC) switch(2)(NC) switch(3)(NC) TO BMS E
X3 X4

1 2 3 4 5 6 1 2 3 4 5 6

F F
CONTACT1

CONTACT1
CONTACT2

CONTACT1

CONTACT2

CONTACT1
CONTACT1

CONTACT2

CONTACT1

CONTACT2
CONTACT2

CONTACT2
G P1 RUN P2 RUN P3 RUN P1 TRIP P2 TRIP P3 TRIP G
TO BMS TO BMS TO BMS TO BMS TO BMS TO BMS

X5 X6

1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8

H H
CONTACT1

CONTACT1
CONTACT2

CONTACT1

CONTACT2

CONTACT1
CONTACT1

CONTACT2

CONTACT1

CONTACT2
CONTACT1

CONTACT1
CONTACT2

CONTACT2
CONTACT2

CONTACT2

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SELECTOR SYSTEM SELECTOR PUMP1 SELECTOR PUMP2 SELECTOR PUMP3 SELECTOR SYSTEM SELECTOR PUMP1 SELECTOR PUMP2 SELECTOR PUMP3
AUTO TO BMS AUTO TO BMS AUTO TO BMS AUTO TO BMS MAN TO BMS MAN TO BMS MAN TO BMS MAN TO BMS

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TERMINAL BLOCKS Sheet No
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