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Palembang City Sewerage Project

Construction Method Statement for Pile Material Receival

CONSTRUCTION METHOD
STATEMENT
PILE MATERIAL RECEIVAL

CONSTRUCTION OF A
DOMESTIC WASTEWATER
TREATMENT PLANT AND
PUMPING STATION - PACKAGE
A2
PROJECT NO.: 2914
MMS ID: HSEQ-QA-TEM004-GEN-2914
PROJECT REVISION 0 – 2608 JULY SEPTEMBER 2020
COMMERCIAL-IN-CONFIDENCE
DOCUMENT NO : HSEQ-QA-CMS0016-CIV-2914

Revision History

Rev Date Description Author Reviewer Approver Approver


026/1009/202 For Review and Approval M. M. Majid Andri Ari S. Tommy W.A David F.
10
0

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Palembang City Sewerage Project
Construction Method Statement for Pile Material Receival

This document remains the property of MDI-PP JV. Its contents are confidential and shall not be reproduced, destroyed or given
away without the express, written permission of MDI-PP JV. The electronic version of this document in MMS Database on
designated server(s) is the Master Copy and is a controlled document. Unless specifically noted thereon, other copies of this
document are uncontrolled.

TABLE OF CONTENT

1 GENERAL.................................................................................................................3
1.1 Objective............................................................................................................3
1.2 Definition............................................................................................................3
1.3 Scope of Works..................................................................................................3
2 JOB RESPONSIBILITY............................................................................................3
2.1 Site Manager......................................................................................................3
2.2 Civil Engineer.....................................................................................................4
2.3 Civil Supervisor..................................................................................................4
2.4 HSE Officer........................................................................................................5
2.5 QC Inspector......................................................................................................5
2.6 Lift Engineer.......................................................................................................6
2.7 Crane Lifting Supervisor....................................................................................6
3 PROCEDURE...........................................................................................................8
3.1 Flowchart............................................................................................................8
3.2 Safety Preparation.............................................................................................8
3.3 Preparation.........................................................................................................9
3.4 Site Preparation and Access...........................................................................10
3.5 Material Receival Inspection............................................................................14
3.6 Crane Positioning and Lifting...........................................................................14
3.7 Material Stockpile.............................................................................................17
4 ACTIVITY SCHEDULE / MILESTONES................................................................20
5 CONSTRUCTION RESOURCES...........................................................................20
5.1 Personnel & Training Requirements................................................................20
5.2 Subcontractors & Suppliers.............................................................................21
5.3 Plant & Equipment...........................................................................................22
5.4 Material............................................................................................................22
6 INSPECTION & TESTING......................................................................................23
7 OHS&E HAZARD IDENTIFICATION, RISK ASSESSMENT & CONTROL ...........23
8 HAZARDOUS MATERIAL / SUBSTANCES..........................................................25
9 HSE TASK ANALYSIS AND JOB SAFETY ANALYSIS........................................26
10 SAFETY PRECAUTION & PROGRAM..............................................................26
11 QUALITY MANAGEMENT..................................................................................27
11.1 Quality Assurance........................................................................................27
11.2 Quality Control..............................................................................................27
12 REVIEW & APPROVAL......................................................................................28
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Palembang City Sewerage Project
Construction Method Statement for Pile Material Receival

13 CMS BRIEFING SHEET.....................................................................................29


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Construction Method Statement for Pile Material Receival

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GENERAL........................................................Error! Bookmark not defined.3
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Construction Method Statement for Pile Material Receival

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Construction Method Statement for Pile Material Receival

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APPENDIX
DRAWING
WORKING INSTRUCTION OF PRODUCT HANDLING
LIFTING PLAN

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Palembang City Sewerage Project
Construction Method Statement for Pile Material Receival

1 GENERAL

1.1 Objective
This method describes the general procedure of pile material receival work. This
method statement is carried out to ensure the work executed safely and effectively.
Metode ini menjelaskan tentang prosedur umum pelaksanaan pekerjaan penerimaan
material pancang. Metode kerja ini dibuat untuk memastikan pekerjaan berlangsung
dengan aman dan efektif.

1.2 Definition
Table 1. Project Definition

Project Name Palembang City Sewerage Project

Location Palembang City, South Sumatera

Owner Dinas Pekerjaan Umum & Penataan Ruang Kota Pelembang

Contractor MDI – PP KSO

Table 12 - Project Definition

1.3 Scope of Works


The scope of work explained in this method includes work sequences, preparation,
the requirement of tools and materials, and the supporting system for pile material
receival.
Ruang Lingkup pekerjaan yang dijelaskan dalam metode ini mencakup tahapan
kerja, persiapan, kebutuhan alat dan bahan, dan sistem pendukungnya untuk
pekerjaan penerimaan material pancang.

2 JOB RESPONSIBILITY

2.1 Site Manager


• Preparinge work to be carried out in safe conditions according to safety standards
and procedures

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Construction Method Statement for Pile Material Receival

• Coordinate Coordinating and communicate communicating with contractor key


persons, supervisor, civil engineer, engineers and related parties in connection
with such work
• Monitoring the implementation of occupational safety systems in the performance
of the work
• Provisioning all required resources, safe equipment, and safe environmental
• Provide Risk Assessment and Job Safety and Environmental Analysis (JSEA) to
reflect the current condition
• Mempersiapkan pekerjaan agar dilaksanakan dalam kondisi yang aman sesuai
standar dan prosedur keselamatan kerja
• Melakukan koordinasi dan komunikasi dengan personil utama proyek, supervisor,
tim teknik, konsultan, dan pihak terkait sehubungan dengan pekerjaan tersebut
• Memonitor pelaksanaan sistem keselamatan kerja dalam pelaksanaan pekerjaan
• Menyediakan semua sumber daya yang dibutuhkan, alat yang aman, dan
lingkungan yang aman
• Menyediakan analisis resiko, analisis keamanan dan lingkungan pekerjaan
(JSEA) yang mencerminkan kondisi terkini

2.2 Civil Engineer


• Checking the stages of work in the field
• Preparinge work methods used as references in the field in the form of tools and
materials
• Check drawing prior start the work
• Memeriksa tahapan pekerjaan di lapangan
• Menyiapkan metoda metode kerja yang digunakan sebagai acuan di lapangan
berupa alat, dan material
• Cek gambar sebelum memulai pekerjaan

2.3 Civil Supervisor


• Organizsinge and supervise supervising the work to conform to the
implementation method and pre-defined work order

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Construction Method Statement for Pile Material Receival

• Provide Providing solutions if there are deviations and obstacles thatsome


deviations and obstacles occur
• Ensuringe access safe to use for workers and emergency response
• Keeping track of each job and the volume of work each day
• Conduct tool box meetings before carrying out the work
• Communicate work plans to everyone involved
• Develop work methods according to the field conditions and communicating it to
Site Manager for its compliance
• Report a daily work
• Mengatur dan mengawasi pekerjaan agar sesuai dengan Metoda Pelaksanaan
dan urutan pekerjaan yang telah ditentukan
• Memberikan solusi jika terdapat penyimpangan dan kendala yang terjadi
• Pastikan akses aman untuk digunakan pekerja dan respon darurat
• Mencatat setiap pekerjaan dan volume pekerjaan setiap hari nya
• Melakukan tool box meeting sebelum melaksanakan pekerjaan
• Mengkomunikasikan rencana kerja kepada semua orang yang terlibat
• Mengembangkan metode kerja sesuai dengan keadaan lapangan dan
mengkomunikasikan metode kerja tersebut ke Manajer Lapangan untuk
pemenuhannya
• Membuat laporan kerja harian

2.4 HSE Officer


• Arranginge tool box meeting in every working day in the morning time before work
started
• Ensure Ensuring equipment, sign, support tools, work platform, and work area are
inspected safe to use by competent person
• Melaksanakan tool box meeting setiap pagi di hari kerja di sebelum pekerjaan
dimulai
• Memastikan peralatan, rambu, alat bantu kerja, lantai kerja dan lokasi kerja aman
digunakan oleh orang yang berkompeten

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Construction Method Statement for Pile Material Receival

2.5 QC Inspector
• Coordinating Work Inspection Request
• Conducting inspection of work in accordance with the stages mentioned in the ITP
and ensure the results of the work are made and stored properly
• Make Preparing a report of deviations that occur [NCR] and follow up
• Create Preparing a working quality report (RFI, ITP, ITR and Documentation)
• Mengkoordinir Permintaan Inspeksi Pekerjaan (WIR)
• Melaksanakan pemeriksaan hasil kerja sesuai dengan tahap-tahap yang tersebut
dalam ITP dan memastikan hasil pekerjaan dibuat dan disimpan dengan baik
• Membuat laporan penyimpangan-penyimpangan yang terjadi [NCR] dan
menindaklanjutinya
• Membuat laporan kualitas kerja (RFI, ITP, ITR dan Dokumentasi)

2.6 Lifting Engineer


• Prepare lifting plans with the crane lift supervisor.
• Review and sign-off crane lift plans.
• Ensure the site is setup correctly to allow the nominated critical lift to be
undertaken.
• Ensure the critical lift is conducted in accordance with the lift plan by being
present during the lift.
• Be appointed by the project manager or construction manager and have the
necessary experience and qualifications in the field of cranes and lifting.
• Engage third-party engineers and/or naval architects to provide input for relevant
lifts.
• Make load calculations.
• Be present for all critical lift pre-lift meetings and present during the critical lifts.
• Mengkoordinir Permintaan Inspeksi Pekerjaan (WIR)
• Siapkan rencana pengangkatan dengan supervisor lift crane.
• Meninjau dan menandatangani rencana lift crane.
• Pastikan situs diatur dengan benar untuk memungkinkan pengangkatan kritis
yang dinominasikan untuk dilakukan.
• Pastikan pengangkatan kritis dilakukan sesuai dengan rencana pengangkatan
dengan hadir selama pengangkatan.

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Construction Method Statement for Pile Material Receival

• Ditunjuk oleh manajer proyek atau manajer konstruksi dan memiliki pengalaman
dan kualifikasi yang diperlukan di bidang crane dan pengangkatan.
• Libatkan insinyur pihak ketiga dan / atau arsitek angkatan laut untuk memberikan
masukan untuk lift yang relevan.
• Buat perhitungan beban.
• Hadir untuk semua pertemuan sebelum pengangkatan lift kritis dan hadir selama
pengangkatan kritis.

2.7 Crane Lifting Supervisor


• Prepare lift plans with the lift engineer.
• Review all technical details and plans for lifts.
• Select cranes and rigging.
• Ensure relevant lift plans are in place for prescribed lifts.
• Ensure lift is conducted in accordance with lift plans.
• Organize and chair pre-lift meetings.
• Ensure suitability competent, certified, trained and experienced personnel are
assigned to lifts in accordance with local regulatory authority requirements.
• Delegate roles within the lift operation.
• Ensure the SWMS/JSEA is tool boxed and signed by the crew.
• Ensure the lift crew fil out the S.T.A.R.T safe card prior to any lifts taking place.
• Siapkan rencana pengangkatan dengan teknisi pengangkatan.
• Tinjau semua detail teknis dan rencana lift.
• Pilih crane dan rigging.
• Pastikan rencana lift yang relevan tersedia untuk lift yang ditentukan.
• Pastikan pengangkatan dilakukan sesuai dengan rencana pengangkatan.
• Mengorganisir dan memimpin pertemuan pra-angkat.
• Pastikan kesesuaian personel yang kompeten, bersertifikat, terlatih dan
berpengalaman ditugaskan untuk lift sesuai dengan persyaratan otoritas regulasi
setempat.
• Mendelegasikan peran dalam operasi lift.
• Pastikan SWMS / JSEA di-tool box kan dan ditandatangani oleh kru.
• Pastikan kru lift mengeluarkan kartu brankas S.T.A.R.T sebelum melakukan lift
apa pun.

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Construction Method Statement for Pile Material Receival

3 PROCEDURE

3.1 Flowchart

Start

Work Permit
CEP Preparation
CMS Persiapan
JSEA
Material Approval
Manufacturing Procedure Preparation for Site Access and Storage
Specification Persiapan akses ke Lokasi dan Penyimpanan
Material Receival
Material Handling Document
Equipment & Manpower Material & Equipment Mobilization
Mobilization Mobilisasi Material & Alat

Lifting of Pile to Stockpile


Pengangkatan Pancang ke Stockpile

Material Storage
Penyimpanan Material

Finish

Figure 12 - Flowchart
Figure 1. Flowchart

3.2 Safety Preparation

a. Install the safety equipment as described on JSEA and ensure all personnel use
their PPE according to their requirement.

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Construction Method Statement for Pile Material Receival

Memasang perlengkapan keselamatan sesuai dengan JSEA dan memastikan


semua personil memakai APD sesuai kebutuhannya.
b. Do prestart meeting and daily inspection prior to work for each tools. Ensure
workers in fit/healthy condition for doing the work.
Lakukan prestart meeting dan pengecekan alat setiap hari sebelum memulai
pekerjaan. Pastikan pekerja dalam kondisi fit untuk melakukan pekerjaan.
c. Ensure the environmental is safe prior to commencing commencing the works.
Pastikan lingkungan aman sebelum memulai pekerjaan.
d. Ensure traffic management before starting work.
Pastikan adanya manajemen lalu lintas sebelum memulai pekerjaan.
e. Ensure that the crane and lifting equipment are inspected and suitable for use.
Pastikan crane dan alat alat lifting sudah diinpeksi dan layak untuk digunakan.
f. Make sure the lifting plan has been properly prepared and approved by the
clientEmployer.
Pastikan lifting plan sudah dipersiapkan dengan baik dan disetujui oleh
clientPengguna Jasa.
g. Make sure that training has been carried out for lifting engineers, lifting
supervisors and riggers.
Pastikan sudah dilakukan training kepada lifting engineer, lifting supervisor dan
rigger.
h. Crane boom and load swing area clear of overhead services or obstructions.
Area boom crane dan ayunan bebas dari penghalang atau gangguan udara.
i. Lift area barricaded and appropriate warning signs in place.
Area angkat yang dibarikade dan tanda peringatan yang sesuai sudah siap.
j. All unauthorized unauthorised personnel are outside the lift area.
Semua personel yang tidak berwenang berada di luar area angkatan.
k. Make sure the weather conditions are favourable (wind speed not exceeding 20
knots or 10 m / s).
Pastikan kondisi cuaca sudah mendukung (kecepatan angin tidak melebihi 20
knots atau 10 m/s).

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Construction Method Statement for Pile Material Receival

3.3 Preparation

a. Makes sure the equipment/mobile equipment is inspected and has a calibration


certificate.
Pastikan peralatan/peralatan mobile sudah diperiksa dan mempunyai sertifikat
kalibrasi.
b. Make sure the material that arrives is in accordance with the material approval
and according to the mill certificate.
Pastikan material yang datang sesuai dengan material approval serta sesuai
dengan mill certificate.
c. Before the steel pipe pile material is dispatched from the fabrication location, the
quality document has been sent as a review before the material arrives in the site.
Sebelum material steel pipe pile diberangkatkan dari lokasi fabrikasi, dokumen
quality sudah dikirimkan sebagai review sebelum material datang ke lapangan.
d. Prepare work access, work areas, and traffic control systems while carrying out
pile material receival work.
Mempersiapkan jalur kerja, area kerja, dan system pengendalian lalu lintas
selama melaksanakan pekerjaan penerimaan material pancang.
e. Before starting the work, conduct a survey and determine the location of the
stockpile and crane, which includes inspection and marking of the lifting plan.
Sebelum bekerja lakukan survei dan menetapkan lokasi stockpile dan crane yang
meliputi pemeriksaan dan penandaan rencana lifting plan.

3.4 Site Preparation and Access


a. Material from the fabrication location is transported using a truck trailer to the
stockpile location area on the site.
Material dari lokasi fabrikasi diangkut menggunakan truck trailer menuju area
lokasi stockpile di site.
b. Make sure the position of the crane and trailer truck is in accordance with the
lifting plan that has been made and has been approved.
Pastikan posisi crane dan trailer truck sudah sesuai dengan lifting plan yang
sudah dibuat dan sudah disetujui.

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Construction Method Statement for Pile Material Receival

c. The location of the stockpile can be seen in the Figure 15 layout below. The
location of stockpile might be adjusted based on the future site condition and
work.
Lokasi stockpile pancang dapat dilihat pada layout gambar dibawah. Lokasi
penyimpanan pipa mungkin bisa berubah tergantung kondisi lapangan dan
pekerjaan kedepan.

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Construction Method Statement for Pile Material Receival

Steel Pipe
Pile Stockpile

Figure 3 - Stockpile Layout


(Reference drawing : LP-PCSP-MDIPP-20-001.01)
d. Lifting activities will be undertaken in accordance with an approved lift plan.
Aktifitas pengangkatan akan dilakukan berdasarkan lifting plan yang disetujui.
e. The trailer truck carrying piles will enter the stockpile area on-site through the GUI
area on the south side of the site area, as shown in the Figure 16 below.
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Construction Method Statement for Pile Material Receival

Pada pengiriman pertama, truck trailer yang membawa tiang pancang akan
memasuki area stockpile di site melalui area gui pada bagian selatan pada lokasi
site sebagaimana ditunjukkan di Figure 16 di bawah ini.

Entrance area
from GUI (South
side of the site
location).

Figure 4 - Entrance Area (South Side)


(Reference drawing : LP-PCSP-MDIPP-20-001.02)

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Construction Method Statement for Pile Material Receival

Entrance area from


main access gate
(North side of the
site location).

Figure 5 - Entrance Area (North Side)


(Reference drawing : LP-PCSP-MDIPP-20-001.01)
f. In the entrance area adjacent to the side of the GUI (south entrance), the existing
fence will be removed, and the slope of the ground will be adjusted so that the
access can have the even level and the crane and trailer truck can pass through.
Existing drainage will be filled, soil will be compacted per layer 30 cm and properly
compacted. On the slope of the access road from the GUI side a steel plate will
be installed as an access road. Steel plate will be installed using forklift. Pipe with
80 cm will be installed on the existing channel (u ditch) and backfilled with sand as
shown in the figure below.
Pada area masuk yang bersebelahan dengan sisi GUI (south entrance), pagar
exsisting akan diongkar dan kemiringan tanah akan disesuaikan agar elevasi
akses menjadi sama dan crane dan truck trailer dapat melewatinya. Saluran
exksisting akan ditimbun dan tanah akan dipadatkan per layer 30 cm dan
dipadatkan dengan baik. Pada kemiringan jalan akses dari sisi GUI akan
dipasang plat baja sebagai jalan akses. Pelat baja akan dipasang menggunakan
forklift. Pipa diameter 80 cm akan dipasang di saluran eksisting dan di timbun
dengan pasir sebagaimana ditunjukkan pada gambar di bawah.

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Construction Method Statement for Pile Material Receival

Figure 6 - Access Plan Layout


(Reference drawing : LP-PCSP-MDIPP-20-001.07)

Figure 7 - Access Section View


(Reference drawing : LP-PCSP-MDIPP-20-001.08)
g. Fence to be reinstated each night to prevent unauthorized access.
pagar untuk dipasang kembali setiap malam untuk mencegah akses orang yang
tidak berkepentingan.

3.5 Material Receival Inspection


a. Inspection is carried out by referring to quality documents sent before the steel
pipe piles are delivered.
Pengecekan dilakukan dengan merujuk pada dokumen kualiti yg dikirimkan
sebelum pipa dikirim.

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Construction Method Statement for Pile Material Receival

b. Random sampling was checked, namely measuring plate thickness, pipe length,
pipe diameter and pipe straightness.
Dilakukan pengecekan secara sampling acak, yaitu pengukuran ketebalan plat,
panjang pipa, diameter pipa dan kelurusan pipa.
c. The results of the inspections are recorded and for pipes that have a defect, will
be marked and placed in a separate stockpile for repair.
Hasil pengecekan di catat dan untuk pipa yang memiliki cacat, akan di tandai dan
ditempatkan pada stockpile terpisah untuk perbaiki.

3.6 Crane Positioning and Lifting


a. Cranes and trailer trucks are positioned according to the lifting plan requirements.
Plates with a size of 6000 x 1500 x 20 (LxWxH) mm will be placed under the
crane as a stand. Each crawler will be supported by a steel plate measuring 6m x
1.5m x 20 cm. 2 steel plates will be placed under the crawler crane. Each crawler
will be supported by 1 steel plate.
Crane dan truck trailer diposisikan sesuai dengan ketentuan lifting plan. Plat
dengan ukuran 6000 x 1500 x 20 (LxWxH) mm akan ditempatkan dibawah crane
sebagai dudukan. Setiap crawler akan disupport dengan pelat baja berukuran 6m
x 1.5m x 20 cm. 2 steel plate akan ditempatkan dibawah crawler crane. Setiap
crawler akan ditumpu oleh 1 steel plate.

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Construction Method Statement for Pile Material Receival

Figure 8 - Crane and Truck Position


(Reference drawing : LP-PCSP-MDIPP-20-001.03)
b. The steel pipe pile is attached to the sling according to the lifting plan, as shown in
the Figure 19 and Figure 20 below.
Steel pipe pile dikaitkan ke sling sesuai dengan lifting plan sebagaimana di
tunjukkan pada Figure 19 dan Figure 20 di bawah ini.

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Construction Method Statement for Pile Material Receival

Figure 9 - Binding Side View


(Reference drawing : LP-PCSP-MDIPP-20-001.04)

Figure 10 - Binding Front View

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Construction Method Statement for Pile Material Receival

(Reference drawing : LP-PCSP-MDIPP-20-001.05)


c. The swing crane radius to be able to reach the piling material from the trailer
truck to the stockpile can be seen in the Figure 21 below.
Radius swing crane untuk dapat menjangkau material pancang dari truck
trailer menuju stockpile dapat dilihat pada Figure 21 di bawah ini.

Exclusion Zone

Figure 11 - Crane Swing Radius


(Reference drawing : LP-PCSP-MDIPP-20-001.02)
d. Pile material is lifted from the trailer and placed in the stockpile.
Material pancang diangkat dari trailer dan ditempatkan di stockpile.

3.7 Material Stockpile

a. The surface to be used for pipe piling must be flat and free from protrusions.
Permukaan yang akan dipakai untuk penumpukan pipa harus datar dan bebas
dari tonjolan.
b. The bearing strips shall be levelled to provide uniform load distribution.
Strip bantalan harus diratakan untuk memberikan distribusi beban seragam.
c. Pipes can be stored only in stable soil.
Pipa dapat disimpan hanya di tanah yang stabil.

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Construction Method Statement for Pile Material Receival

d. The ground surface for stockpiles must be free from puddle and avoid rain runoff
scouring out under timber supports.
Permukaan tanah untuk penumpukan pipa harus bebas dari genangan air dan
hindari limpasan hujan yang mengalir di bawah penyangga kayu.
e. Every six (6) meters of pipe length shall be provided with dunnage or sandbags to
avoid pipe bending. The size of the dunnage wood is 10 x 12 (HxW) cm.
Setiap enam (6) meter dari panjang pipa harus disediakan dunnage atau karung
pasir untuk menghindari lenturan pipa. Ukuran kayu dunnage adalah 10 x 12
(HxW) cm.
f. For coated pipes, the subsequent heaps of pipes should be separated from each
other by wooden pads (stopper) or sandbags.
Untuk pipa yang dilapisi, penumpukan berikutnya pipa harus dipisahkan dari satu
sama lain dengan bantalan kayu (stopper) atau kantong pasir.
g. The number of stacks (levels) is referenced in the following table according to the
product handling by the manufacturer (KHI).
Jumlah tumpukan (tingkatan) direferensikan pada table berikut sesuai dengan
produk handling dari manufacturer (KHI).

Table 3 - Pipe Stacking


The maximum number of stacks is 5 piles with a maximum height of 3 m.

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Construction Method Statement for Pile Material Receival

Jumlah maksimal tumpukan adalah 5 tumpukan dengan ketinggian maksimum 3


m.
h. The pipe pile must be checked every month.
Tumpukan pipa harus dilakukan pengecekan setiap bulan.
i. Check storage conditions and storage support tools.
Pengecekan kondisi penyimpanan dan alat support penyimpanan.
j. Storage for more than 1 month must be covered by a plastic / tarpaulin cover to
protect the pipes from dust and rainwater.
Penyimpanan lebih dari 1 bulan harus ditutup plastic/terpal untuk melindungi pipa
dari debu dan air hujan.
k. Access stairs made of scaffolding will be provided as a rigger access way. Rigger
to access the rigging point of the scaffold. Detailed drawing of pile pipe stacks
can be seen in the Figure 22figureFigure 24 below.
Akses tangga yang terbuat dari scaffolding akan disediakan sebagai jalan akses
rigger. Rigger untuk mengakses titik rigging dari perancah. Detail gambar
tumpukan pipa pancang dapat dilihat pada Figure 22gambarFigure 24 dibawah.

Figure 12 - Steel Pipe Pile Stacks Front View

Figure 13 - Steel Pipe Pile Stacks Side View


(Reference drawing : LP-PCSP-MDIPP-20-001.07)

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Construction Method Statement for Pile Material Receival

Figure 14 - Steel Pipe Pile Stacks Detail

3.8 Material Handling


h. Material from the fabrication location is transported using a truck trailer to the
stockpile location area on the site.
Material dari lokasi fabrikasi diangkut menggunakan truck trailer menuju area
lokasi stockpile di site.
i. Make sure the position of the crane and trailer truck is in accordance with the
lifting plan that has been made and has been approved.
Pastikan posisi crane dan trailer truck sudah sesuai dengan lifting plan yang
sudah dibuat dan sudah disetujui.
j. The location of the stake stockpile can be seen in the Figure 15 image layout
below. The location of stockpile might be adjusted based on the future site
condition and work.
Lokasi stockpile pancang dapat dilihat pada layout gambar dibawah. Lokasi
penyimpanan pipa mungkin bisa berubah tergantung kondisi lapangan dan
pekerjaan kedepan.

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Palembang City Sewerage Project
Construction Method Statement for Pile Material Receival

Steel Pipe
Pile
Stockpile

Figure 15 - Stockpile Layout


Figure 2. Stockpile Layout
k. The lifting equipment used is a crawler crane with a maximum load of 1 pile lifted
is 1.5 tons with a maximum radius of 20 m. in accordance with lifting plan number
[xx]
Alat angkat yang digunakan adalah crawler crane dengan maksimum beban 1
pancang yang diangkat adalah 1,.5 ton dengan maksimum radius sejauh 20 m.
l. In the first deliverybatch, the trailer truck carrying piles will enter the stockpile area
on on-site through the GUI area on the south side of the site area, as shown in the
Figure 16 below. For further delivery, the trailer truck can go through the main site
access road when the access road is ready, as shown in the Figure 17 figure
below.
Pada pengiriman pertama, truck trailer yang membawa tiang pancang akan
memasuki area stockpile di site melalui area gui pada bagian selatan pada lokasi
site sebagaimana ditunjukkan di Figure 16 di bawah ini. Untuk pengiriman
selanjutnya truck trailer dapat melalui jalan akses utama site ketika jalan akses
sudah siap sesuai dengan Figure 17 gambar dibawah ini.

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Construction Method Statement for Pile Material Receival

Entrance area
from GUI (South
side of the site
location).

Figure 16 - Entrance Area (South Side)

Figure 3. Entrance Area (South Side)

Entrance area from


main access gate
(North side of the
site location).

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Construction Method Statement for Pile Material Receival

Figure 17 - Entrance Area (North Side)


Figure 4. Entrance Area (North Side)
m. In the entrance area adjacent to the side of the GUI (south entrance), the existing
fence will be openedremoved, and the slope of the ground will be adjusted so that
the access can have the even level and the crane and trailer truck can pass
through. On the slope of the access road from the GUI side a ramp door will be
installed as an access road. Pipe will be installed on The the existing channel (u
ditch) in the GUI will be given a pipe so that the channel can still function thenand
backfilled with sand as shown in the [XX]filled with sand, then a plate will be
given as an access road on top.
Pada area masuk yang bersebelahan dengan sisi GUI (south entrance), pagar
exsisting akan dibuka diongkar dan kemiringan tanah akan disesuaikan agar
elevasi akses menjadi sama dan crane dan truck trailer dapat melewatinya. Pada
kemiringan jalan akses dari sisi GUI akan dipasang ramp door sebagai jalan
akses. Pipa akan dipasang di saluran eksisting dan di timbut dengan pasir
sebagaimana ditunjukkan pada [XX]Saluran eksisting (u ditch) di GUI akan di beri
pipa agar saluran tetap dapat berfungsi kemudian ditimbun pasir, kemudian
diatasnya akan diberi plat sebagai jalan akses.
n. Cranes and trailer trucks are positioned according to the lifting plan requirements.
Plates with a size of 6000 x 1500 x 20 (LxWxH) mm will be placed under the
crane as a stand.
Crane dan truck trailer diposisikan sesuai dengan ketentuan lifting plan. Plat
dengan ukuran 6000 x 1500 x 20 (LxWxH) mm akan ditempatkan dibawah crane
sebagai dudukan.

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Construction Method Statement for Pile Material Receival

457 x 11,13 x 12000

Figure 18 - Crane and Truck Position


Figure 5. Crane & Trailer Truck Position

o. The steel pipe pile is attached to the sling according to the lifting plan, as shown in
the Figure 19 and Figure 20 below.
Steel pipe pile dikaitkan ke sling sesuai dengan lifting plan sebagaimana di
tunjukkan pada Figure 19 dan Figure 20 di bawah ini.

4577
0,457 m

Figure 19 - Binding Side View

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Construction Method Statement for Pile Material Receival

Figure 20 - Binding Front View


Figure 6. Binding Side View Figure 7. Binding Front View

p. The swing crane radius to be able to reach the piling material from the trailer truck
to the stockpile can be seen in the Figure 21 image below.
Radius swing crane untuk dapat menjangkau material pancang dari truck trailer
menuju stockpile dapat dilihat pada Figure 21gambar di bawah ini.

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Construction Method Statement for Pile Material Receival

Figure 21 - Crane Swing Radius


Figure 8. Crane Swing Radius

q. pile material is lifted from the trailer and placed in the stockpile.
material pancang diangkat dari trailer dan ditempatkan di stockpile.

3.9 Material Receival Inspection


d. Checking Inspection is carried out by referring to quality documents sent before
the steel pipe piles are sentdelivered.
Pengecekan dilakukan dengan merujuk pada dokumen kualiti yg dikirimkan
sebelum pipa dikirim.
e. Random sampling was checked, namely measuring plate thickness, pipe length,
pipe diameter and pipe straightness.
Dilakukan pengecekan secara sampling acak, yaitu pengukuran ketebalan plat,
panjang pipa, diameter pipa dan kelurusan pipa.
f. The results of the checks inspections are recorded and for pipes that do not
enterhave a defect, will be marked and placed in a separate stockpile for follow-
uprepair.
Page 32 of 47 HSEQ-QA-CMS0016-CIV-2914 Rev: 01
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Construction Method Statement for Pile Material Receival

Hasil pengecekan di catat dan untuk pipa yang tidak masukmemiliki cacat, akan
di tandai dan ditempatkan pada stockpile terpisah untuk ditindaklanjutiperbaiki.

3.10 Material Storage

g. The surface to be used for pipe piling must be flat and free from protrusions.
Permukaan yang akan dipakai untuk penumpukan pipa harus datar dan bebas
dari tonjolan.
h. The bearing strips shall be levelled to provide uniform load distribution.
Strip bantalan harus diratakan untuk memberikan distribusi beban seragam.
i. Pipes can be stored only in stable, dry soil.
Pipa dapat disimpan hanya di tanah yang stabil dan kering.
j. The ground surface for pipe pilingstockpiles must be free from stagnant
waterpuddle.
Permukaan tanah untuk penumpukan pipa harus bebas dari genangan air.
k. Every six (6) meters of pipe length shall be provided with dunnage or sandbags to
avoid pipe bending. The size of the dunnage wood is 10 x 12 (HxW) cm.
Setiap enam (6) meter dari panjang pipa harus disediakan dunnage atau karung
pasir untuk menghindari lenturan pipa. Ukuran kayu dunnage adalah 10 x 12
(HxW) cm.
l. For coated pipes, the subsequent heaps of pipes should be separated from each
other by wooden pads (stopper) or sandbags.
Untuk pipa yang dilapisi, penumpukan berikutnya pipa harus dipisahkan dari satu
sama lain dengan bantalan kayu (stopper) atau kantong pasir.
m. The number of stacks (levels) is referenced in the following table according to the
product handling by the manufacturer (KHI).
Jumlah tumpukan (tingkatan) direferensikan pada table berikut sesuai dengan
produk handling dari manufacturer (KHI).
Table 2. Pipe Stacking

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Construction Method Statement for Pile Material Receival

Table 4 - Pipe Stacking


The maximum number of stacks is 5 piles with a maximum height of 3 m.
Jumlah maksimal tumpukan adalah 5 tumpukan dengan ketinggian maksimum 3
m.
n. The pipe pile must be checked every month.
Tumpukan pipa harus dilakukan pengecekan setiap bulan.
o. Check storage conditions and storage support tools.
Pengecekan kondisi penyimpanan dan alat support penyimpanan.
p. Storage for more than 1 month must use be covered by a plastic / tarpaulin cover
to protect the pipes from dust and rainwater.
Penyimpanan lebih dari 1 bulan harus ditutup menggunakan penutup
plastic/terpal untuk melindungi pipa dari debu dan air hujan.
q. Detailed drawing of pile pipe stacks can be seen in the Figure 22, Figure 23,
Figure 24 fiigure below.
Detail gambar tumpukan pipa pancang dapat dilihat pada Figure 22, Figure 23,
Figure 24 gambar dibawah.

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Construction Method Statement for Pile Material Receival

Figure 22 - Steel Pipe Pile Stacks Front View


Figure 8. Steel Pipe Pile Stacks Front View

Figure 23 - Steel Pipe Pile Stacks Side View


Figure 9. Steel Pipe Pile Stacks Side View

Figure 24 - Steel Pipe Pile Stacks Detail


Figure 10. Steel Pipe Pile Stacks Detail
Page 35 of 47 HSEQ-QA-CMS0016-CIV-2914 Rev: 01
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Construction Method Statement for Pile Material Receival

4 ACTIVITY SCHEDULE / MILESTONES

Table 3. Activity Schedule / Milestones

Estimated Commencement
Estimated Completion Date Duration (Day)
Date
October 2020 December 2020 -

Table 56 - Activity Schedule / Milestone

5 CONSTRUCTION RESOURCES

5.1 Personnel & Training Requirements

All equipment shall be operated by suitably qualified and experienced personnel.


Specialised labour requirements for the works that will be involved are divided into
function/role, qualification/license required, and activity activity-specific training
required.
Semua peralatan harus dioperasikan oleh personel yang berkualifikasi dan
berpengalaman. Persyaratan tenaga kerja khusus untuk pekerjaan yang akan
dilibatkan dibagi menjadi fungsi / peran, kualifikasi / lisensi diperlukan dan
pelatihan khusus kegiatan yang diperlukan.

Table 4. Personnel & Training Requirements

Function / Role Qualification / licence Activity specific Training


Required Required
Supervisor Nil Lifting and Slinging,
Operating Cranes,
Management of Loading,
Unloading & Deliveries,

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Construction Method Statement for Pile Material Receival

Function / Role Qualification / licence Activity specific Training


Required Required
Crane and Lifting
Operations.Nil
Lifting and Slinging,
Operating Cranes,
Management of Loading,
Crane Operator SIO (Permit to Operate)
Unloading & Deliveries,
Crane and Lifting
Operations.Nil
Lifting and Slinging,
Operating Cranes,
Management of Loading,
Rigger SIO (Permit to Operate)
Unloading & Deliveries,
Crane and Lifting
Operations.Nil

Table 78 - Personnel Training Requirement

5.2 Subcontractors & Suppliers

Subcontractors & suppliers for the works will bethat are involved are divided into
scope of works, name of subcontractor/suppliers, contact person and contact details.

Subkontraktor & pemasok untuk pekerjaan yang akan dilibatkan terbagi dalam
lingkup pekerjaan, nama subkontraktor / pemasok, contact person dan detail
kontak.

Table 5. Subcontractors & Suppliers

Name of Sub- Contact


Scope of works contractor / Contact Person Details
Suppliers
TBA TBA TBA TBA

Table 910 - List of Subcontractors and Suppliers

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Construction Method Statement for Pile Material Receival

5.3 Plant & Equipment

Plant and equipment associated with the works will be in good working order and
have the capacity to safely and efficiently do the work required. The type, size and
number of machines used will depend on the quantity of material, scheduling and
access restrictions. Necessary plant inspections and operator competency
assessments will be undertaken as part of the Project Safety Management Plan.
Plant dan peralatan yang terkait dengan pekerjaan akan berfungsi dengan baik dan
memiliki kapasitas untuk melakukan pekerjaan yang diperlukan dengan aman dan
efisien. Jenis, ukuran dan jumlah mesin yang digunakan akan tergantung pada
jumlah material, penjadwalan dan pembatasan akses. Inspeksi instalasi yang
diperlukan dan penilaian kompetensi operator akan dilakukan sebagai bagian dari
Rencana Manajemen Keselamatan Proyek.
Table 6. Plant & Equipment

Powered Plant and Equipment Type of Works


required for the works:

Trailer Truck Material Delivery


Crane Lifting Equipment
Excavator
Constructing ramp & leveling area for
Roller
crane / stockpile
Dozer
Delivery / placement of steel plates &
Hiab Truck
temporary steel pipe
Table 1112 - List of Plant & Equipment

5.4 Material

Materials incorporated into the works will be compliant with the IFC drawings,
technical specifications, relevant standards and manufacturer’s instructions.
Material yang dimasukkan ke dalam pekerjaan akan sesuai dengan gambar IFC,
spesifikasi teknis, standar yang relevan, dan instruksi pabrik.
Table 7. Material

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Construction Method Statement for Pile Material Receival

Specific Material material required Type of Works


for the works:

Steel Pipe Pile Main Material


Gunny Sack Bulkhead Between Steel Pipe Pile
Steel Plate Crane Mounts & Access Ramps
Wire Sling, Shackle, steel plate lifting
Rigging Material
hooks
Wood Steel Pipe Pile Storage Holder
Tarpaulin Pipe Storage Cover
Stopper & Lifting Hook Steel Pipe Pile Holder
Table 1314 - List of Materials

6 INSPECTION & TESTING

ITP(s) documents will be prepared to summarize summarise inspection and testing


protocols. At predetermined stages of works, the appropriate inspections or tests
shall be undertaken and submitted as specified. Subsequent works will then
proceed upon meeting the specified criteria.
Dokumen ITP akan disiapkan untuk meringkas protokol inspeksi dan pengujian.
Pada tahap pekerjaan yang telah ditentukan sebelumnya, inspeksi atau pengujian
yang sesuai harus dilakukan dan diserahkan sebagaimana ditentukan. Pekerjaan
selanjutnya akan dilanjutkan setelah memenuhi kriteria yang ditentukan.
Table 8. Inspection & Testing

Person or
organisation
ITP Number Title / scope
responsible for
preparation

CIV-0004 Piles : Related Materials Putu Wisnu P.

Table 1516 - List of Inspection and Testing

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Construction Method Statement for Pile Material Receival

7 OHS&E HAZARD IDENTIFICATION, RISK ASSESSMENT &


CONTROL

Hazard identification, risk assessment and control will be principally managed and
documented through the use of the HSE Risk Register (HSEQ-HS-TEM003-GEN-
ALL). Relevant SWI’s, SOPs and EPIs will be implemented and followed. JSEA /
SWMS’s will be prepared to cover specific risks associated with the works.
Development and implementation of the JSEA / SWMS and the associated
documentation (SWI’s; SOP’s; EPIs; etc...) will be undertaken with the personnel
involved in the works. These documents can then be viewed by the Client’s
representative prior to work commencement.
All personnel will complete the project site induction before being allowed access to
the works. Operator competency will be recorded, and plant inspections will be
undertaken prior to any activity commencing. Daily start start-up meetings will be
conducted and documented by Supervisors to ensure all safety measures are in
place for the day’s activities. OHS&E hazard identification, risk assessment &
control that will be involved are divided into JSEA, development responsibility (role)
and due by.
Identifikasi bahaya, penilaian dan pengendalian risiko pada prinsipnya akan dikelola
dan didokumentasikan melalui penggunaan HSE Risk Register (HSEQ-HS-
TEM003-GEN-ALL). SWI, SOP, dan EPI yang relevan akan diterapkan dan diikuti.
JSEA / SWMS akan disiapkan untuk menanggung risiko spesifik yang terkait
dengan pekerjaan.
Pengembangan dan implementasi JSEA / SWMS dan dokumentasi terkait (SWI;
SOP; EPI; dll ...) akan dilakukan dengan personel yang terlibat dalam pekerjaan.
Dokumen-dokumen ini kemudian dapat dilihat oleh perwakilan Klien sebelum
pekerjaan dimulai.
Semua personel akan menyelesaikan induksi lokasi proyek sebelum diizinkan
mengakses pekerjaan. Kompetensi operator akan dicatat dan inspeksi pabrik akan
dilakukan sebelum aktivitas dimulai. Pertemuan awal harian akan dilakukan dan
didokumentasikan oleh Supervisor untuk memastikan semua tindakan keamanan
tersedia untuk aktivitas hari itu. Identifikasi bahaya OHS & E, penilaian &

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Construction Method Statement for Pile Material Receival

pengendalian risiko yang akan dilibatkan dibagi menjadi BEJ, tanggung jawab
pengembangan (peran) dan masa berlaku.

Table 9. OHS&E Hazard Identification, Risk Assessment & Control

Development
JSEA/SWMS Title / Activity description
Responsibility Due By
(What)
(Role)

012/MDI-PP/JSEA/IX/2020 Pekerjaan
Site Manager 24/09/2020
Penerimaan Material Pancang

Table 1718 - OHS&E Hazard Identification, Risk Assessment & Control


Table 10. Required SWI for Activities / Tasks

Activity description (What) SWI (No. + Name)

REF-HSEQ-HS-SWI012-GEN-IND-
Lifting and Slinging
2914
REF-HSEQ-HS-SWI015-GEN-IND-
Operating Cranes
2914
Management of Loading, Unloading &
HSEQ-HS-SWI140-GEN-ALL
Deliveries
Crane and Lifting Operations HSEQ-HS-SOP001-GEN-2914
Table 1920 - Required SWI for Activities / Tasks
Table 11. Environmental Aspects Identification, Risk Assessment & Controls

Implementation
Aspect
Control (How) Responsibility
(What)
(Role/Subcontractor)

N/A N/A N/A

Table 2122 - Environmental Aspects Identification, Risk Assessment & Controls

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Construction Method Statement for Pile Material Receival

8 HAZARDOUS MATERIAL / SUBSTANCES

Table 12. Hazardous Material / Substances


Hazardous Materials / Substance Specific task / activity it is required for

N/A N/A

Table 2324 - Hazardous Material / Substances


Note: the above list is not intended to be exhaustive, and is limited to the scope of
work as identified at the time of the Risk Register Workshop.

9 HSE TASK ANALYSIS AND JOB SAFETY ANALYSIS

The HSE and Engineering to identified identify the following risks / hazards
associated with this work and a set Job Safety & Environment Analysis (JSEA) /
Hazard Identification, Risk Assessment to be prepared as per actual condition for
each risk / hazard.
HSE dan Teknik untuk mengidentifikasi risiko / bahaya berikut yang terkait dengan
pekerjaan ini dan harus membuat format analisa keselamatan kerja & lingkungan
(JSEA) / identifikasi bahaya dan pengendalian resiko agar disiapkan sesuai dengan
kondisi nyata untuk setiap resiko/bahaya.

10 SAFETY PRECAUTION & PROGRAM

The purpose of the safety requirement is intend intended to guide the concerned
personal such as Site Manager, Civil Supervisor, Operator, and Worker or employees
in managing HSE during sheet pile installationsteel pipes receival and other general
HSE activities.
Tujuan dari persyaratan keselamatan ini adalah untuk membimbing orang yang
bersangkutan seperti Site Manager, Supervisor, Operator, dan Pekerja atau
karyawan dalam mengelola HSE Keselamatan Kerja selama pemasangan sheet
pilepenerimaan pipa pancang dan kegiatan HSE lainnya.

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Palembang City Sewerage Project
Construction Method Statement for Pile Material Receival

a. Key personnel at site shall provide PTW and approved job safety & environment
analysis (JSEA), and ensure all team involved working at the area on fit health for
work condition on daily basicbasis, if the worker not in fit condition immediately shall
goes to the clinic and take a rest base on the recommendation.
Personil utama di lapangan harus menyediakan PTW dan analisis keselamatan
kerja & lingkungan yang disetujui (JSEA), serta memastikan semua tim yang
terlibat bekerja di area pekerjaan dalam kondisi sehat yang sesuai dengan kondisi
kerja sehari-hari, jika pekerja tidak dalam kondisi sehat harus segera pergi ke klinik
dan mengambil istirahat berdasarkan rekomendasi.
b. Prior to starting the work, all workers involved are to be recorded, briefed, fully
complied with mandatory PPE.
Sebelum memulai pekerjaan, semua pekerja yang terlibat harus dicatat, dibriefing,
dan sepenuhnya mematuhi PPE wajib.
c. Toolbox meeting prior to starting the work is mandatory for workers involved.
Toolbox meeting sebelum pekerjaan dimulai wajib bagi semua pekerja yang
terlibat.

11 QUALITY MANAGEMENT

11.1 Quality Assurance

a. Ensure the work is performed in accordance with the approved work methods.
Pastikan pekerjaan dilakukan sesuai dengan metode kerja yang disetujui.
b. The working method should be known by everyone involved in the job.
Metode kerja harus diketahui oleh semua orang yang terlibat dalam pekerjaan.
c. Providing an Inspection Test Plan (ITP) and ensuring the internal checks of
preparatory work have been fulfilled before the work is carried out.
Memberikan Rencana Uji Inspeksi (Inspection Test Plan / ITP) dan memastikan
pemeriksaan internal pekerjaan persiapan telah dilakukan sebelum pekerjaan
dilaksanakan.
d. Identify all materials, tools, procedures, resources and management in order to
achieve good work.
Identifikasi semua bahan, peralatan, prosedur, sumber daya dan manajemen agar
bisa mencapai hasil yang baik.

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Palembang City Sewerage Project
Construction Method Statement for Pile Material Receival

11.2 Quality Control

a. Controlling ITP and guaranteeing can be done.


Pengawasan ITP dan penjaminan bisa dilakukan.
b. Update ITP to improve the quality of work result.
Update ITP untuk meningkatkan kualitas hasil kerja.
c. Preparing plans, procedures and work related documents.
Menyiapkan rencana, prosedur dan dokumen terkait pekerjaan.
d. The order of each job following the work method including termination.
Urutan setiap pekerjaan mengikuti metode kerja termasuk pemberhentian.
e. Conducting quality control on work results in accordance with ITP and ensuring the
records are stored properly.
Melakukan pengendalian kualitas hasil kerja sesuai dengan ITP dan memastikan
catatan disimpan dengan benar.

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Palembang City Sewerage Project
Construction Method Statement for Pile Material Receival

12 REVIEW & APPROVAL

Table 13. Review & Approval


Position Name Signature Date

Author: Engineer M. Maftuhul Majid


Reviewed By: Coordination Manager Andri Ari S.
Reviewed By: Supervisor Alam S.
Reviewed By: Site Manager Aris Suseno
Reviewed By: Quality Mgr Rep Putu Wisnu P.
Reviewed By: Safety Officer Rep Rizky Yuli I.
Approved By: Project Manager Tommy Wiranata A.
Approved By: Contractor’s Rep. David Forgan
Table 2526 - Review & Approval

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Palembang City Sewerage Project
Construction Method Statement for Pile Material Receival

13 CMS BRIEFING SHEET

Prior to commencement of work covered by the CMS, arrange a briefing with the
delivery team. Areas to be covered should include :
Sebelum memulai pekerjaan yang dicakup oleh CMS, atur pengarahan dengan tim
yang dituju. Area yang akan dicakup harus mencakup:

 Key steps in the construction methodology


Langkah-langkah kunci dalam metodologi konstruksi
 Hazards and controls identified in the Construction Risk Assessment Workshop
Bahaya dan pengendalian diidentifikasi dalam Lokakarya Penilaian Risiko
Konstruksi
 Plant and equipment required
Plant dan alat yang dibutuhkan
 Materials to be used including any hazardous chemicals and associated risk and
controls
Bahan yang akan digunakan termasuk bahan kimia berbahaya dan risiko serta
kendali terkait
 Environmental Control
Kontrol lingkungan
 Any specific training qualifications or high high-risk work licenses required
Semua kualifikasi pelatihan khusus atau izin kerja berisiko tinggi diperlukan

This information will assist supervisors and their teams to develop any JSEAs required to
complete the work.

Informasi ini akan membantu supervisor dan timnya untuk mengembangkan JSEA yang
diperlukan untuk menyelesaikan pekerjaan.

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Palembang City Sewerage Project
Construction Method Statement for Pile Material Receival

Table 14. CMS Briefing Sheet

Name Signature Date

Table 2728 - CMS Briefing Sheet

Page 47 of 47 HSEQ-QA-CMS0016-CIV-2914 Rev: 01

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