Model Mp-2S Overspeed Unit Instruction Manual

MANUAL NO. 20208E1.
7
Published in Dec.2002
Revised in Apr.2007
MODEL MP-2S
OVERSPEED UNIT
INSTRUCTION MANUAL
FOREWORD MP-2S
FOR THE SAFE OPERATION OF THIS UNIT…

Thank you for using the MODEL MP-2S Overspeed Unit SHINKAWA Sensor Technology applies strict
inspection and quality control standards to ensure the high reliability of its products.
Please study the contents of this and related manuals carefully before installing or operating the equipment.
Keep them handy for future reference.
REGARDING ‘PRECAUTIONS’
Please read and understand completely the Precautions on pages ii-iv of this manual before
using this or any of our products.
‘Indicators’ and other symbols that are used in the Precautions section appear throughout this manual on the
left side of the page.
This unit is designed to be used by specialists or persons with a thorough knowledge of our
products. Please make certain that the end user receives the instruction manual delivered
with this unit.
BEFORE USING…
After the unit is delivered, inspect it for possible damage that occurred during shipment, and be sure it is the
item that was ordered. In the unlikely event it was damaged or does not function according to specification,
please contact the SHINKAWA office or dealer nearest you.
Store the unit under the ambient conditions given in the specification. Avoid places where it may be exposed
to high humidity or corrosive gases, but rather in the environmental conditions specified in the manual.
REGARDING STORAGE
In case the unit must be stored temporarily after delivery, it is recommended that it be placed in a room with
low humidity. Otherwise, damage may occur to external parts, affecting its lifespan and function.
Avoid the following storage locations:

(1) Where there is a large amount of dust.
(2) Where corrosive gases, such as SO2 and H2S, are generated.
(3) Where the unit may be subject to heavy shocks or excessive vibration.
(4) Where the unit may be exposed to direct sunlight or extreme temperatures.
(5) Near water or where steam or condensation is likely to occur.
i
PRECAUTION MP-2S
Follow closely all instructions written in the manual.

Important information is contained in this manual that will prevent serious injuries to individuals and damage
to this unit and other equipment.
Read and understand the contents of this section, including the Indicators and Symbols, before reading other
sections of the manual.
◊ Indicators
Indicator Description
If this unit is not handled properly, dangerous situations may occur that could result
DANGER in death or serious injury.
If this unit is not handled properly, situations may occur that could result in slight
WARNING or moderate injury, or damage to the unit or other equipment.
√ “Serious injury” means loss of sight, cuts, burns by high or low temperatures, electrocution, broken bones,
poisoning, etc. which would require hospitalization or long-term outpatient care, and unpleasant after-effects.
√ “Slight or moderate injury” refers to cuts or electrical shocks that would not require any hospitalization or
long-term outpatient care. “Damage to equipment” refers to breakage of a single unit or to destruction of
several pieces of equipment.
◊ Symbols
Symbol Description
Prohibited.
Details may be found inside or near the symbol, and further explained in words or pictures.
Mandatory.
Details may be found inside or near the symbol, and further explained in words or pictures.
ii
PRECAUTION MP-2S
In order to use this unit safely, strictly follow the installation and operation instructions that are required by
law, and observe all warnings as described in this manual. SHINKAWA Sensor Technology does not accept
responsibility for the misuse of this or any of its products.
◊ To Use the Overspeed Unit Safely
DANGER
A ground connection is mandatory.
Failure to do so may cause electrocution or improper operation of the unit.
Ground Connection
Do not perform wiring work while the power supply is on.

This may result in electrocution.
Prohibited
Do not pull out the units or disconnect the power supply.

This may cause damage to a unit.
Prohibited
iii
PRECAUTION MP-2S
◊ To Use the Overspeed Unit Safely
WARNING
When this unit is inserted in the Instrument Rack, input and output
terminal blocks must be mounted in the same location.
Mandatory Instruments may be damaged and cause incorrect operation of the system.
Connect the input terminal within the permissible voltage range
signal, as written in the specifications.
Mandatory The unit may be damaged and cause incorrect operation of the system.
Do not touch the main board or electronic parts of this unit.
Instruments may be damaged and cause incorrect operation of the system.
Prohibited
Do not set up any specifications while the unit is in operation.
Alarm contact might cause output.
Prohibited
Since this Overspeed Unit is a highly precise instrument, care should
be taken while handling so that there are no heavy shocks or
Prohibited excessive vibrations.
Do not remodel without permission.
The product guarantee will be voided.
Prohibited
Do not attempt to carry the mounted Instrument Rack by yourself.
If dropped, there may be injuries and/or the product will be damaged.
Prohibited
To avoid incorrect operation in case this unit experiences a problem,
the Interlock function should be set up in the system.
Mandatory
iv
CONTENTS MP-2S
1. GENERAL
......................................................................................................................... 1
2. SPECIFICATIONS AND OUTLINE DRAWINGS

2-1 SPECIFICATIONS ........................................................................................... 2
2-2 OUTLINE DRAWING ....................................................................................... 3
3. WIRING METHODS
3-1 CONNECTION OF SIGNAL TRANSMISSION CABLE ..................................... 4
3-2 MODEL RD TACHO DRIVER AND WIRING ................................................... 5
3-3 MODEL RD TACHO DRIVER AND WIRING (INTRINSIC SAFETY)................. 6
3-4 MODEL FK TRANSDUCER AND WIRING ...................................................... 7
3-5 MODEL FK TRANSDUCER WIRING (INTRINSIC SAFETY)............................ 8
3-6 MODEL MS MAGNETIC PICKUP AND WIRING ............................................ 9
4. FUNCTION DESCRIPTION
4-1 INDICATION FUNCTION ................................................................................ 10
4-2 OVERSPEED CONTACT FUNCTION ............................................................. 10
4-3 NOT-OK ALARM FUNCTION .......................................................................... 10
4-4 TRP ALARM BYPASS FUNCTION ................................................................. 11
4-5 POWER-ON TIMER MODE ............................................................................. 11
4-6 CONTACT OUTPUT MODE ............................................................................ 11
4-7 CONTACT RESET METHOD .......................................................................... 12
4-8 PULSE OUTPUT ............................................................................................. 12
4-9 RECORDER OUTPUT .................................................................................... 12
4-10 DEVIATION ALARM FUNCTION ..................................................................... 12
4-11 ON-LINE TEST FUNCTION ............................................................................. 13
4-12 START-UP TIMER FUNCTION ........................................................................ 13
4-13 TRIGGER FUNCTION ..................................................................................... 13
4-14 HIGHEST MEASURED NUMBER OF
REVOLUTIONS MEMORY FUNCTION ............. 13
5. BLOCK DIAGRAMS
5-1 BLOCK DIAGRAMS ........................................................................................ 14
5-2 BLOCK DIAGRAM DESCRIPTION ................................................................. 15
5-3 INDICATION AND OUTPUT MATRIX ............................................................. 16
v
CONTENTS MP-2S
6. OPERATION METHOD
6-1 CONFIRMATION OF THE SPECIFICATIONS SETUP ................................... 17
6-2 BASIC OPERATION OF FRONT
PANEL KEY AS SPECIFICATION CHANGE ............. 24
6-3 CHANGE THE TRP / ALT SETUP VALUE ...................................................... 25
6-4 CHANGE THE TRIGGER MODE .................................................................... 26
6-5 MANUAL TRIGGER SETUP METHOD ........................................................... 30
6-6 HYSTERESIS SETUP METHOD .................................................................... 32
6-7 TRP ALARM / ALT ALARM HYSTERESIS ...................................................... 34
6-8 SELECT TRP ALARM / ALT ALARM RESET METHOD ................................. 36
6-9 HOW TO USE THE DEVIATION ALARM ........................................................ 38
6-10 HOW TO USE THE START-UP TIMER ........................................................... 41
6-11 HOW TO CONFIRM THE HIGHEST MEASURED NUMBER OF
REVOLUTION MEMORY FUNCTION ........ 44
7. TEST OPERATION
7-1 CONFIRMATION WHILE THE UNIT IS STOPPED ......................................... 45
7-2 CONFIRMATION WHILE THE UNIT IS TURNING .......................................... 46
7-3 CONFIRMATION WHILE THE UNIT IS OPERATING ..................................... 46
7-4 PRE-USE CHECK LIST ................................................................................... 47
8. MAINTENANCE AND INSPECTION METHODS

8-1 MACHINES TO USE FOR MAINTENANCE AND INSPECTION .................... 48
8-2 CONFIRMATION OF THE NOT-OK
(INPUT ABNORMALITY ALARM) OPERATION .......... 49
8-3 CONFIRMATION OF THE ALARM OPERATION ............................................ 51
8-4 CONFIRMATION OF THE MEASURED VALUE
AND THE RECORDER OUTPUT ........... 53
8-5 HOW TO USE THE ON-LINE TEST FUNCTION ............................................ 55
8-6 ZERO / SPAN ADJUSTMENT OF THE RECORDER OUTPUT ...................... 57
8-7 REPLACEMENT OF CONSUMABLE PARTS ................................................. 60
9. TROUBLESHOOTING
......................................................................................................................... 61
vi
1. GENERAL MP-2S
This MP-2S Overspeed Unit is the digital-type Overspeed Signal Generator that selects a machine
for input, from MODEL RD-05A Tacho Driver, MODEL FK Series and Magnetic Pickup.
This unit is mounted and used in the MP-2W Series Instrument Rack with the MP-2P Series Power
Supply Unit.
• Study all manuals associated with this unit, including the MP-2P Series Power
Mandatory Supply Unit, MP-2W Series Instrument Rack, and other manuals related to the
Rotation Detectors that are used.
• Regarding Cable Mega-test (Insulation Test)

Warning Before the Cable Mega-test is performed, it is mandatory to disconnect all cables
from their respective meters. When reconnecting the cables to the meters after the
test is completed, the cables must be forced to short circuit in order to discharge the
electric charge.
Reconnection of the cables while the unit is still charged may cause damage to the
meters.
• When the Protection System is designed to be used with this unit, do not attempt to
depend on a single meter for machine protection. Rather, use other meters or
Danger
machinery protection equipment to design the system.
In case machine protection is performed using a single meter, and that meter is
experiencing a problem, it may cause severe injury or damage to the equipment.
• Depending upon certain conditions, such as gear tooth size, Set gap, or number of
Mandatory revolutions, the output voltage (Vpk-pk) may change, and it is possible that high
voltage can be generated. The output voltage of the Magnetic Pickup should stay
within the input voltage range of the unit (300Vpk-pk).
-1-
2. SPECIFICATIONS AND OUTLINE DRAWINGS MP-2S
2-1 SPECIFICATIONS
When add’l specification is

Model – Spec. Code upon delivery/Add’l Spec. Code( not requested, leave blank )
MP-2S- - - -
Hysteresis Set up
Monitor Range Input Signal Recorder Output No. of Input Pulse Trigger Mode Deviation Alarm
(Shaped Waveform circuit)
2 to 2,000 rpm 1 RD, FK Series 0 4 to 20m ADC 1 to 255 pulse / no. of revolutions 1 Auto 1 0.5V 0 Not provided
3 to 4,000 rpm Magnetic Pickup 1 1 to 5 VDC Ex.) 1=001 2 Manual 2 1.0V 1 Provided
4 to 5,000 rpm MS Series or Note) In case Magnetic Pickup is input, Short-circuited Detection is not possible. 3 2.0V
2
5 to 10,000 rpm ONO SOKKI MP-963
6 to 15,000 rpm MP-930
7 to 20,000 rpm
- - -
Alarm Reset Alarm Reset Alarm Reset Relay Mode Relay Mode Relay Mode
START-UP TIMER Function System Group*1
(TRP) (ALT) (NOT-OK) (TRP) (ALT) (NOT-OK)
0 Not provided 0 Auto-Reset 0 Auto-Reset 0 Auto-Reset 0 Normally De-energized 0 Normally De-energized 0 Normally De-energized 1 A
1 Provided 1 Self-Hold 1 Self-Hold 1 Self-Hold 1 Normally Energized 1 Normally Energized 1 Normally Energized 2 B
3 C
! Warning
• This unit should not be used for the purpose of controlling the system, because the response of Note) *1 Chose the same group code on each unit used for a system as
the Recorder Output is slow. "2 out of 3" or "2 out of 2" in a same rack.
• Recorder Output should be used for the purpose of data recording.
! Danger
• In case the Overspeed Protection System is designed to be used with this unit, use the redundant system consisting of three units (corresponding to 2 out of 3).
For highest reliability, use other meters or machinery protection equipment to design the system.
• In case the machine protection is performed using a single meter, and that meter is experiencing a problem, it may cause severe injury or damage to the equipment.
Specified Items General Standard Specification

Input No. of Revolutions In case the Indicated No. of Revolutions differs from the Input Overspeed Set Point 2 points (TRP, ALT)
/ Indicated No. of No. of Revolutions, fill in the numbers below. Overspeed Set Range Can be setup in 1 rpm increments up to 1000rpm to 100% of
Revolutions When the Input No. of Revolutions is rpm, monitor range.
Ratio Change rpm. Overspeed Set Accuracy ± 1rpm or less
(Not Standard In case the magnification is 1 or more, the accuracy resolution ABNOR. Alarm Output 1 point (NOT-OK)
Specifications) becomes worse in proportion to the magnification number. Rotation Measured LED Digital meter with 5 digits (7 segments)
Changeable Range: 0.100 ≤ (Indicated No. of Revolutions / Value
Input No. of Revolutions) ≤ 9.999 ABNOR. Alarm Indicator OK : (Green LED)
Overspeed Setup Value TRP : BYPASS Indicator BYPASS : (Red LED)
ALT : Trigger Indicator TRG. : (Red LED)
However, TRP ≥ ALT. Shift Key Select SHIFT : (Red LED)
If unspecified, 50% of delivered monitor range. Indicator
Overspeed Relay Can be setup within the range 0 to 50 rpm (1 rpm Increments) Transducer Input RD, FK Series, MS Series, MP-963,MP-930(ONO SOKKI)
Hysteresis TRP : Input point : 1 point
ALT : Input Impedance About 5 kΩ
If unspecified, 10 rpm when delivered. Input Voltage Range 300 Vpk-pk or less
Deviation Alarm Can be setup within the range 5 to 50% of F.S.(5% Increments) Min. Input Pulse Width 15 µs
Setup value : Min. Indicated frequency 10 Hz
Dimension(Model RD,FK) D BA D A D B No. of Input Pulses 1 to 255 pulse
C
C C External Contact Input Contact Type : Dry contact
(from rear panel) Contact for External Reset
Contact for Lamp Test
Contact for START-UP Timer
Contact for TRP Alarm BYPASS
Digital Indicated ±(0.003% of rdg. +1 digit) at 25°C
Note: ‘A’ should not be flat. Accuracy ±(0.03% of rdg. +1 digit) at 0 to 60°C
RD-05A
Make the curve along a concentric circle. Input Recorder Output Voltage or current output proportional to monitor range.
FK-202F
Dimension of A ≥6 (from rear panel) 1 to 5VDC (Output Impedance : 250Ω)
A= mm 4 to 20mADC (Max. Load Resistance : 600Ω)
B= mm Target B ≥7
Recommended Number of Output Point : 1 point
C= mm C ≥ 2.5
(mm) Recorder Output ±0.5% of F.S. at 25°C
D= mm D ≥16
Conversion Accuracy ±2.0% of F.S. at 0 to 60°C
Set Gap Setup
1.0 to 1.5 Pulse Output Pulse Output : Shaped pulse signal is output via a buffer amplifier.
Value(mm)
(from rear panel) Signal Level : -1 to +1V(PL), +4 to 6V(PH)
Output Impedance : About 100Ω
Other Power Supply for -24VDC±1V, 20mA (RD, FK specified)
Transducer
Power Supply(Provided 19V to 27 VDC
General Standard Specifications from the bass-line in the
Alarm Contact Output Output Point : TRP : 3 points Instrument Rack)
: ALT : 1 point Temperature Range Operating Temperature : 0 to 60°C
: NOT-OK : 1 point Storage Temperature : -30 to +85°C
Contact Capacity : Resistance Load : 250VAC, 0.2A Relative Humidity : 20 to 95%RH (noncondensing)
: 110VDC, 0.5A Face Plate Finish Munsell N-1.0 (equiv.)
Contact Type : C Contact, Dry Contact Mass Max. 2.0kg
Response Time : 30 ms at 300Hz or more CE Marking Conform to CE requirements when MP-2P2 is used for power supply unit.
Indication and output matrix
Condition TRP Contact ALT Contact Not-OK Contact Indication Recorder Output
After CPU Abnormality Detection − 0V
Input abnormal Detection Input Abnormal Indication 0V
Deviation Alarm Deviation Alarm Indication Measured Value
TRP Information Sent − TRP Indication Measured Value
ALT Information Sent × − ALT Indication Measured Value
On-line Test (Contact Output Mode) On-line Test Indication Test Value
On-line Test (Contact Control Mode) × × On-line Test Indication Test Value
Unit Removal All Contacts Open All Contacts Open All Contacts Open − 0V
After the Power on (For about 25 sec.) − 0V
: Information Sent × : Output Control − : No relation ship
30113E1.8
-2-
2. SPECIFICATIONS AND OUTLINE DRAWINGS MP-2S
2-2 OUTLINE DRAWING

NO. NAME DESCRIPTION NO. NAME DESCRIPTION
1 Measured Value⋅Set up Value Indicator 7 Segment LED 6 Shift Key Select Indicator Red LED
2 Message Indicator Dot Matrix LED 7 Input Key Switch ---------
3 OK Indicator Green LED 8 TAG, SER, No. Plate ---------
4 TRP Alarm BYPASS Indicator Red LED 9 Handle ---------
5 Trigger Lamp Red LED -- --------- ---------
Front Panel Sheet Color: Munsell N 1.0 (equiv.)

Weight: Max. 2.0 kg
Dimension: mm
-3-
3. WIRING METHODS MP-2S
3-1 CONNECTION OF SIGNAL TRANSMISSION CABLE
• Do not use any open terminals on the terminal block.

Prohibited
• For handling weak signals, the Signal Transmission Cables connected between this
unit and the Transducer should use 3-wire shielded cables or 3-wire type instrument
Mandatory
cables for weak current meters with which each bundle of wires is shielded.
(In case un-shielded cables, or cables in which each bundle of wires is not shielded
separately, are used, the measured value may be affected by external noise.
Therefore, do not use these cable types.)
Recommended Cables
Cable Recommended Note
CVVS Recommended cabling as per API st’d 670
(3-core shielded cable)
Normal :
CONDUIT PIPE Silver-plated braid
EXCELLENT Recommended :
Copper tape shielded
(Core wire : Soft copper wire)
SHIELDED WIRE Use conduit pipe (cable rack) for wiring.
INSTRUMENT CABLE Although vibration and displacement signals

(Pair shielded standard 3-wire) can be transmitted in one instrument cable, use
separate cables, because a high vibration signal
CONDUIT PIPE
exerts injurious influence over other
OUTSIDE SHIELDED
displacement and vibration signals.
GOOD
Recommended :
Outside shielded of aluminum or copper
SHIELDED
tape.
WIRE
• Use different cables for Pulse Signals (Phase-maker, Revolution) from the cables for
MANDATORY
Displacement or Vibration Signals.
• Cables for Signal Transmission System should not be mixed with other cables
associated with the Control System or Power Supply System.
• Use conduit pipes or cable racks for cabling work.
• Perform wiring work properly.

Warning Improper wiring work may cause incorrect operation or serious damage to the unit.
-4-
3-2 MODEL RD TACHO DRIVER AND WIRING
-5-
3-3 MODEL RD TACHO DRIVER AND WIRING (INTRINSIC SAFETY)
(INTRINSICAL SAFETY CONSTRUCTION, RD-05A Ex ia ΙΙC T6)
In the case of other Intrinsic Safety, refer to an Instruction Manual of each Transducer.
-6-
3-4 MODEL FK TRANSDUCER AND WIRING
-7-
3-5 MODEL FK TRANSDUCER AND WIRING (INTRINSIC SAFETY)
(INTRINSICAL SAFETY CONSTRUCTION, FK-202F Ex ia ΙΙC T4)
In the case of other Intrinsic Safety, refer to an Instruction Manual of each Transducer.
-8-
3-6 MODEL MS MAGNETIC PICKUP AND WIRING
-9-
4. FUNCTION DESCRIPTION MP-2S
4-1 INDICATION FUNCTION

This function is to select the value from a measured number of revolutions, Overspeed setup
value and Sensor Set Gap voltage, etc., and show the value on an LED indicator.
4-2 OVERSPEED CONTACT FUNCTION

MP-2S Overspeed Unit has a function “Overspeed Contact Function” to detect overspeed. It is
possible to set up two different numbers of revolutions on an overspeed contact. In descending
order from the highest number of revolutions, the TRP (TRIP) contact, and then the ALT (ALERT)
contact, can be output.
The characteristics of each Relay are the following:
• TRP Contact:
When the number of revolutions exceeds the setup value, have the three C-contacts
operate at the same time. (DPDT) However, the setup value should be within the
Monitor range and the same or higher as the ALT setup value.
• ALT Contact:
When the number of revolutions exceeds the setup value, have the one C-contacts operate
at the same time. (DPDT) However, the setup value should be within the Monitor range
and the same or less as the TRP setup value.
4-3 NOT-OK ALARM FUNCTION

When the input signal level from the Transducer is abnormal or the Deviation Alarm (refer to
section 6-9) occurs, the Not-OK Alarm Contact outputs and OK indicator flashes.
When the power is turned on, the CPU abnormality is detected, or the Overspeed Unit is inserted
while the system’s wires are live, the Not-OK Alarm Contact is output for about 25 seconds.
At this time, TRP Alarm and ALT Alarm Contact signal will be outputted at the same time with
the Not-OK Alarm Contact output. In case the input signal level abnormality from the
Transducer is detected, the Not-OK Alarm, according to the OFF DELAY timer, is sounded for 5
seconds, even after the input signal level is back to the normal level. While the On-line Test is in
progress, the Not-OK Contact is output.
Detectable Transducer Abnormality

Input Type Detectable Abnormality Condition
Sensor short-circuits or disconnects
RD Tacho Driver Extension cables short-circuit or disconnect
FK Transducer Undersized Sensor Set Gap
Cables between the Transducer and MP-2S short-circuit or disconnect
MS Magnetic Pickup disconnects
MS Magnetic Pickup
Cables between the MS Magnetic Pickup and MP-2S disconnect
• While the machine is rotating, it may not detect an undersized Sensor Set Gap of
Warning
the RD, FK Driver.
• It is possible that Transducer abnormality detection may be delayed by several
seconds.
• In case the Alarm is set up as “Self-Hold”, the Alarm should be reset 25 seconds or
more after the system turns on or when the Overspeed unit is inserted while the
system’s wires are live.
-10-
4-4 TRP ALARM BYPASS FUNCTION

It is possible to disconnect the TRP Alarm by short-circuiting between the BYPASS signal input
terminals on the terminal block on the rear panel in the MP-2W Instrument Rack.
While the BYPASS function is in progress, the BYPASS indication lamp on the front panel is lit.
• The machine is not protected while the BYPASS function is in progress.

Warning
• BYPASS Signal Input controls all units, except the Power Supply Unit, in the
Warning Instrument Rack.
Be careful of the movement of the contacts on each unit.
4-5 POWER-ON TIMER MODE

The function is performed for about 25 seconds after the power is turned on or CPU reset is
performed. While the function is in progress, the number of revolutions measurement can be
made. The Analog output is disconnected.
While the POWER-ON TIMER Mode is in progress, the TRP/ALT alarm output and Not-OK
Contact is output and BYP lamp flashes.
4-6 CONTACT OUTPUT MODE

When this unit is ordered, it is possible to select on each contact from ;
Energized Alarm (normally De-energized) or De-energized Alarm (normally energized).
Overspeed Contact Operations

Unit Mounted
Unit
Power On
Power Off Un-mounted
Normal Overspeed
NO Contact Normally De-energized Open Open Close Open
NO Contact Normally Energized Open Close Open Open
NC Contact Normally De-energized Close Close Open Open
NC Contact Normally Energized Close Open Close Open
• Attempting to change the set up by yourself may cause damage to the machines.
Mandatory Contact the nearest SHINKAWA Electric Service Center for assistance.
• In case the unit is removed from the Instrument Rack, the spaces between all the
Warning contact output terminals will be open.
-11-
4-7 CONTACT RESET METHOD

In case the measured value or the input signal from the Transducer is released from the alarm
condition, each contact output and indication can be canceled from the alarm condition
automatically by using ‘AUTO-RESET’. The Alarm Reset according to the key operations, or
the Alarm output situation can be held until short-circuiting between the Reset terminals on the
rear panel in the Instrument Rack by using ‘SELF-HOLD’, can be selected on each contact. TRP
Alarm and ALT Alarm setups of alarm functions can be changed by yourself. Follow the
procedure in Section 6-3.
• Do not attempt to change the setup of the OK Alarm Contact Output Method by
Mandatory yourself, as it may cause damage to the machines. Contact the SHINKAWA
Service Center nearest you for assistance.
• The RES Signal that is input to the terminal block on the rear panel of the Instrument
Warning Rack works on all units except the Power Supply Unit.
• It is not possible to reset the Overspeed Output being output.
4-8 PULSE OUTPUT

The input signal from the Transducer, shaped into a waveform, is output from the PUL terminal of
a certain terminal block on the rear panel of the Instrument Rack. The Pulse Output Signal is
not insulated from the input.
4-9 RECORDER OUTPUT

The Analog signal that is in proportion to the number of revolutions (4-20mAC or 1-5VDC) is
output from the REC terminal on the rear panel of the Instrument Rack, The Recorder Output
Signal is insulated from the input.
4-10 DEVIATION ALARM FUNCTION

If Overspeed detection is performed with ‘corresponding to 2 out of 2’ or ‘corresponding to 2 out
of 3’ construction, by mutually observing the measurement result of each unit, it is possible to
detect system abnormalities. (DEVIATION ALARM) For Overspeed Units, when a unit
outputs, the excessive measuring error over the set up allowable range, compared to other units, the
TRP/ALT alarm output and Not-OK contact is performed by sending out the Deviation Alarm. In
case the system is ‘2 out of 3,’ it is possible to specify the unit that is experiencing as abnormal
condition, In case the system is ‘2 out of 2,’ both units send the alarm, In case the Deviation
Alarm function is requested when the unit is ordered, it is still possible to invalidate the
function with the front panel key operation.
• In case the Overspeed Detection System consists of three units, when the Deviation
Warning Alarm is sent out, it is possible to specify the unit that is experiencing an abnormal
condition. In case the system ‘2 out of 2’ it is not possible to specify the unit.
-12-
4-11 ON-LINE TEST FUNCTION

If the input is switched to the inside oscillator and the simulated input is used, TRP / ALT Alarm
and Recorder Output operation confirmation is possible. It is possible to use this setup to confirm
Mandatory only the number-of-revolution measurement bypassing the Alarm.
While the On-line Test is in progress, the Not-OK Contact is output,
• The On-line Test function makes accuracy confirmation impossible. To confirm

Warning accuracy, connect the function generator, etc. to the input terminals on the rear
panel of the Instrument Rack.
• When performing the On-line Test Function, more warnings are necessary. Study
Section 8-5 first.
4-12 START-UP TIMER FUNCTION

In the cases below, the unit may assume a system abnormality and ‘TRP/ALT alarm’, ‘Not-OK
Contact’ output:
1. When the START-UP TIMER setup time has expired.(START-UP TIMER setup time begins
when the TIMER terminals on the rear panel of the Instrument Rack are short-circuited.)
2. Before the TIMER terminals are open, the measured value does not exceed the setup number
of revolutions.
IF this function is not used, between the TIMER terminals should be open.
In case the START-UP TIMER function is requested when the unit is ordered, it is still
possible to invalidate the function with the front panel key operation.
4-13 TRIGGER FUNCTION

Depending upon the input waveform, the Auto-Trigger Mode allows one to setup the appropriate
Trigger level value automatically (setup prior to shipment), the Manual Trigger Mode allowing one
to specify the Trigger voltage. These two functions may be selected by the Trigger Mode Switch.
For more details about the Trigger Function, refer to Section 6-4.
4-14 HIGHEST MEASURED NUMBER OF REVOLUTIONS MEMORY FUNCTION

Store the maximum value of number of revolutions measurements. (Only when requested)
For details about the Highest Measured Number of Revolutions Memory Function, refer to Section
6-11.
-13-
5. BLOCK DIAGRAMS MP-2S
5-1 BLOCK DIAGRAMS
-14-
5-2 BLOCK DIAGRAM DESCRIPTION
1 Power Supply Circuit

The circuit that provides power for the Transducer. In case the Magnetic Pickup is used for
input, this circuit is not used.
2 Shaped Waveform Circuit

Compares the Input Signal to the Trigger level, and converts the signal into the pulse
waveform.
3 Shaped Pulse Output Amplifier

The Buffer Amplifier that externally outputs the Signal converted into the Pulse waveform.
4 Counter
Measures the Pulse period.
5 V-F Converter
The inside Oscillator for the On-line Test.
6 A-D Converter
Converts the direct current component into the digital signal. This data is used for Input
Abnormal Detection.
7 CPU
The 16-bit CPU is for the number of revolution calculations, Alarm management and Unit
Communication.
8 Recorder Output Circuit

Regains the PWM (Pulse Width Modulation) Signal, converts it into 4-20mA or 1-5VDC
signal and output. On the PWM regain circuit, simultaneously perform the insulation.
-15-
5-3 INDICATION AND OUTPUT MATRIX

TRP/ALT Not-OK Recorder
Condition Indication
Contact Contact Output
After CPU Abnormality
Detection
c c - 0V
Input Abnormal
Input Abnormal Detection c c Indication
0V
Deviation Alarm Measured
Deviation Alarm c c Indication Value
TRP/ALT Measured
Zerospeed Detection c -
Indication Value
On-line Test On-line Test
(Contact Output Mode)
c c Indication
Test Value
On-line Test On-line Test
(Contact Control Mode)
× c Indication
Test Value
All Contacts All Contacts
Unit Removal - 0V
Open Open
After the Power on
(For about 25 sec.)
c c - 0V
c: Information Sent ×: Output Control -: No relationship
Warnings:
(1) In case the Alarm Reset of each alarm is setup Self-Hold, the alarm will output until
the Reset Signal is input.
(2) When a CPU Abnormality is detected, the unit will perform the same as when the
power is turned on. (POWER-ON TIMER MODE)
(3) Depending upon the kind of Transducer, there may be some undetectable input
abnormalities.
(4) In case the Overspeed Detection System consists of three units, when the Deviation
Alarm is sent out, it is possible to specify the unit that is experiencing an abnormal
condition. In case the system ‘2 out of 2’ it is not possible to specify the unit.
(5) During the On-line Test, the machines are not monitored.
(6) When the unit is removed from the Instrument Rack, all of the contact outputs are
open.
-16-
6. OPERATION METHOD MP-2S
6-1 CONFIRMATION OF THE SPECIFICATION SETUP

To confirm the Specification Setup, some items can be checked by switching the front panel
indication. Other items require a process of removing the units from the Instrument Rack and
checking the position of the jumpers or switches. Follow the cautions and work safely.
Confirmation Method Setup Items
TRP Setup Value
Setups that can be confirmed by ALT Setup Value
Indications
Sensor Set Gap Voltage
Trigger Voltage
Number of Input Pulses Setup Value
Refer to Section 6-1-1: Setup START-UP TIMER Setup Time

Confirmation by Indication START-UP TIMER Setup Number of Revolutions
Deviation Alarm Value
Monitor Range
Speed Ratio
TRP Alarm Hysteresis Setup Value
ALT Alarm Hysteresis Setup Value
Trigger Voltage Polarity
Sensor Type
Contact BYPASS Select on On-line Test
TRP/ALT Alarm Contact Reset Mode
Items to confirm when the unit is NOT-OK Alarm Contact Reset Mode
removed
TRP/ALT/NOT-OK Alarm Output Mode
After the unit has been removed Shaped Waveform Hysteresis
according the MP-2W Instruction Trigger Mode
Manual, refer to Section 6-1-2: Hardware
Setup Confirmation. Recorder Output Mode
Unit ID
System Group
START-UP TIMER Function Provided / Not Provided
-17-
6-1-1 SETUP CONFIRMATION BY INDICATION

It is possible to confirm the Software Setup Information on the indicator of the front panel. There
are short-cut keys for TRP setup value, Sensor Set Gap voltage, Trigger voltage, and number of
input pulses, START-UP TIMER setup time, and START-UP TIMER setup number of revolutions.
For other setup information, use short-cut keys to display the appropriate indication. Then, use ↑
and ↓ keys to select the indication. (Refer to page 21 on how to use the short-cut keys.)
The indicator looks like the pictures below. To switch from Monitoring Indication into Setup
Confirmation Indication. Use the short-cut process.
Page
Pg. Item Indication Description
Change
TRP H message appears.
The setup value is
Next displayed on the bottom of
TRP Alarm Setup TRP setup
1 the 7-segment indicator.
Value
Back The unit of the indication
is in rpm.
ALTH message appears

The setup value is
ALT setup
2 ALT Alarm Setup Value the 7-segment indicator.
is in rpm.
GAP message appears.

The Sensor Set Gap
Next voltage value is displayed
Gap volt.
Sensor Set Gap on the bottom of the
3
Voltage Value 7-segment indicator. The
Back
indication is the absolute
value and the unit of the
indication is in V (Volt).
TRG message appears.
The Trigger voltage setup
Next value is displayed on the
Trigger Voltage Setup TRG volt. bottom of the 7-segment
4
Value indicator. The indication is
Back
the absolute value and the
unit of the indication is in
V (Volt).
MAX REV message
appears. The highest
Next Highest Measured measured number of
Number of Revolutions Max rev revolutions is displayed on
5
the bottom of the
Back
Refer to section 6-11 7-segment indicator. The
rpm.
Continued on next page
-18-
Page
Change
Continued from previous page
PLS message appears.
The setup value is
Number of Input pulses Setup value
Setup Value
is in pulses/1revolution.
ST-T TIME message

appears. The TIMER
Next setup value is displayed
START-UP TIMER Timer set on the bottom of the
7
Back Setup Time 7-segment indicator. The
unit of the left two digits is
in hour and right two digits
is in minute.
ST-T REV message
appears. The setup
Next START-UP TIMER No. of rev number of revolutions is
8 Setup Number of displayed on bottom of the
Revolutions 7-segment indicator. The
Back
rpm.
DEVI ALRM message
appears. The allowable
Next error setup value is
Deviation Alarm Allow. err
displayed on the bottom of
9 Allowable error Setup
the 7-segment indicator.
Back value
The unit of the indication
is in % of the monitor
range.
MONT RANG message
appears. The monitor
Next Range range is displayed on the
10 Monitor Range bottom of the 7-segment
indicator. The unit of the
Back
indication is in rpm.
SPD message appears.

The Speed Ratio is
Next
Spd ratio displayed on the bottom of
Speed Ratio Setup
Value
Back The indication is
magnified 100 times the
actual value.
HYST TRP message
appears. The TRP Alarm
Next
Setup value Hysteresis setup value is
TRP Alarm
12 played on the bottom of
Hysteresis Setup Value
Back the 7-segment indicator.
is in rpm.
-19-
Page
Change
HYST ALT message
appears. The ALT Alarm
Next Hysteresis setup value is
ALT Alarm Setup value
13 displayed on the bottom of
Hysteresis Setup Value
Back the 7-segment indicator.
is in rpm.
TRG message appears on
the top and the Polarity is
Trigger Voltage Polarity
Setup Value
Back The picture at left is
indicated with a ‘-’ minus.
SNSR TYPE message

appears. The number that
Next indicates a sensor type is
Sensor type displayed on the bottom of
15 Sensor Type
the 7-segment indicator.
Back
‘1’ is RD-05A, FK Series
‘2’ is Magnetic Pickup.
BYP message appears on

the top and ON or OFF is
Contact BYPASS
16 the 7-segment indicator. If
Select on On-line Test
ON is indicated, the
Back
contact is bypassed.
Back to first page
Returning to the Indication

In order to return to the original monitoring indication, press the ‘S’ key, or do nothing and the
indication will automatically return in about 10 seconds.
-20-
HOW TO USE SHORT-CUT KEY
1 Short-cut to TRP Setup Value Confirmation

Operation Keys Description
S + 1 Press ‘S’ key and ‘1 (ALE-SET)’ key.

ALR-SET
2 Short-cut to Sensor Set Gap Voltage Confirmation

S + 2 Press ‘S’ key and ‘2 (GAP)’ key.

GAP
3 Short-cut to Trigger Voltage Confirmation

S + 3 Press ‘S’ key and ‘3 (TRG-SET)’ key.

TRG-SET
4 Short-cut to Number of Input Pulses Set Value Confirmation

S + 5 Press ‘S’ key and ‘5 (TOOTH)’ key.

TOOTH
5 Short-cut to START-UP TIMER Setup Time Confirmation
S + 6 Press ‘S’ key and ‘6 (ST-TIME)’ key.

ST-TIME
6 Short-cut to START-UP TIMER Setup Number of Revolutions

S + 7 Press ‘S’ key and ‘7 (ST-REV)’ key.

ST-REV
Note) Do not hit the S -key and any -key at the same time in the ‘ S + ‘
set up operation.
-21-
6-1-2 HARDWARE SETUP CONFIRMATION

To confirm the contents of the hardware setup on the main board, it is necessary to remove the unit
from the Instrument Rack. Extreme care should be taken because this process makes all of
the output contacts open.
Part
Items Setup Condition
No.
MANU When the lever is on the MANU
side, the Manual Trigger is set up.
Trigger Select AUTO

SW1
(AUTO/MANUAL) MANU When the lever is on the AUTO
side, the Auto Trigger is set up.
AUTO
When both switches are OFF, the
TRP Alarm Contact Reset alarm is on SELF-HOLD setup.
Mode Select(No.1) When both switches are not on
T/Z1
SW4 ALT Alarm Contact Reset OFF, the alarm is on
OFF
1 2
A/Z2
Mode Select(No.2) AUTO-RESET setup. Switch 1 is
set up for TRP Alarm Contact, and
Switch 2 is for ALT Alarm Contact.
The switch that is ON indicates the
ID0 ID number of that unit. In the
1 2 3
SW5 Unit ID Number Setup ID1

OFF
ID2 picture at left, the ID number is ‘0.’
1 2 3 4 5 When the switch 1 is ON, Shaped

Waveform Hysteresis setup is 2V.
OFF

Shaped Waveform Hysteresis
SW6 Waveform Hysteresis setup is 1V.
Setup OFF
Waveform Hysteresis setup is 0.5
OFF V.
JP1 NOT-OK Alarm Contact Reset Open The setup is on SELF-HOLD.
Mode Select Short-circuit The setup is on AUTO-RESET.
N-DE N-E
The contact is normally
TRP1 Alarm Contact Output de-energized (energized alarm).
JP2 Mode Select
(Terminal Block on the Rear N-DE N-E The contact is normally energized
Panel: B1, B2, B3) (de-energized alarm).
N-DE N-E The contact is normally

Mode Select
JP3
Panel: A1, A2, A3) (de-energized alarm).
-22-
Part
Items Setup Condition
No.
JP4 Mode Select

ALT Alarm Contact Output de-energized (energized alarm).
JP5 Mode Select
Panel: A4, A5, A6) (de-energized alarm).

NOT-OK Alarm Contact Output de-energized (energized alarm).
Mode Select
JP6
When JP7 and JP8 are

JP7
A short-circuited, the system belongs
JP8
JP9
to Group A.
B
JP10
JP11
C
JP12

JP7 JP7
JP8 JP8
JP9 to Group B.
JP9 B
System Group Select
JP10 JP10
JP11 JP11
C
JP12 JP12
JP7
JP8
JP9 to Group C.
B
JP10
JP11
C
JP12
Open Current Output (4 to 20mADC)

JP44 Recorder Output Mode
Short-circuit Voltage Output (1 to 5VDC)
Provided.
Mounted According to the setup, the
START-UP TIMER can be used.
JP45 START-UP TIMER Function Not Provided.
The setup operation is possible,
Not mounted
but the START-UP TIMER does
not function.
-23-
6-2 BASIC OPERATION OF FRONT PANEL KEY AS SPECIFICATION CHANGE

According to the key operation on the front panel to change the specification, follow the procedure
below and switch the indication into specification setup mode.
• Do not set up any specifications while the unit is in operation.

Prohibited
Order Operation & Indication Description

Make sure the indication is neither in Setup Value
1
Confirmation mode or Setup mode.
Press ‘SET’ key for longer than 5 seconds.
2 SET
Setup mode appears
Press ‘ENT’ key.

4 ENT
The message on the bottom disappears.
Press ‘1’, ‘2’, ‘3’, ‘4’ and ‘ENT’ in that order.

6 1 2 3 4 ENT
For additional procedures, refer to the line description for each setup method.
If the situation remains unchanged for 1 minute, the Monitoring Indication will automatically
return.
-24-
6-3 CHANGE THE TRP / ALT SETUP VALUE

If change the TRP / ALT Alarm Setup Value according to the key operation on the front panel,
follow the procedures and cautions below, and work safely.
Prohibited

Refer to Section 6-2 and change to Specification Setup Mode.
Use ↑ or ↓ keys to change to TRP alarm or ALT setup
screen, then press ‘ENT’ key to confirm the display.
Setup value The picture at left shows the TRP alarm setup screen
1 and the message ALT H appears.
ENT
Use the number keys to input the alarm setup value,

2 3 3 1 5 ENT then press ‘ENT’ and confirm.
Ex: For a 3315 rpm setup, input 3315.
Press ‘SET’ key and setup value is memorized and the
display returns to Monitoring screen. If the situation
3 SET remains unchanged for 1 minutes, the setup value is
memorized and the Monitoring indication will return
automatically..
-25-
6-4 CHANGE THE TRIGGER MODE
6-4-1 TRIGGER MODE DESCRIPTIONS

AUTO TRIGGER MODE (SETUP PRIOR TO SHIPMENT)
According to the input waveform, the Trigger level will set automatically. In case the Trigger
mode is used in the conditions below, select Auto Trigger Mode.
• For MS Magnetic Pickup input specification

• For Eddy-current type transducer input specification, the target for Rotation Detection fulfills
the recommended shape that is written in Section 6-4-2 (Gear, Projection and Groove Shape
for Rotation Detection), and the duty ratio for input is within the range 10-90%.
DUTY RATIO
Duty ratio = A/(A+B)×100%
BA
MANUAL TRIGGER MODE

It is possible to set the Trigger Level Setup Value manually. Except for the MS Magnetic Pickup,
if the conditions below are met, select Manual Trigger Mode.
• The target for Rotation Detection is not the recommended shape in Section 6-4-2 (Gear,
Projection and Groove Shape for Rotation Detection).
• Input Duty Ratio exceeds the range 10-90%.
-26-
6-4-2 GEAR, PROJECTION AND GROOVE SHAPE FOR ROTATION DETECTION

In order to receive the pulse-like input signal proportional to the number of revolutions from the
sensor, a projection or a key-way is needed on the gear or the shaft. According to the shape of the
target for the Rotational Signal Detection, the Trigger cannot catch correctly and may cause
incorrect operation. Below is an example of RD-05A Tacho Driver input which shows the sizes
of the target that certainly detect the number of revolutions in any conditions, like gap change from
shaft movement or vibrations.
(1) Gear
D BA
C
(2) Projection
D A
C
• Make the curve along a concentric circle. ‘A’ should not be flat. Otherwise,
Mandatory incorrect operation may result due to an abnormal waveform.
(3) Key-way
D B
C
(4) Target for Rotation Signal Detection

RD-05A
Input
FK-202F
A ≥6
Dimension of Target B ≥7
Recommended (mm) C ≥2.5
D ≥16
Set Gap Setup Value (mm) -- 1.0 to 1.5
-27-
• In case the target moves in the axial direction by differential expansion, etc., making
Mandatory sure the sensor does not stray from the target face, add the amount the target
moves to the value D.
• Using the method to provide the circular projection or round hole on the rotating
Mandatory shaft, according to the pitch error, the eccentricity of the shaft, the vibration, or the
axial direction displacement, etc., measuring error occurs easily. Therefore, it
should not be used for the Rotation Detection target.
• Sensor installation position should be in the center of the target shaft.

Mandatory
• If the spaces between gear teeth are uneven, it may cause incorrect operation of the
Mandatory unit. Therefore, use gears in which the spacing is even.
• Make sure of Gear form for rotation pick up

Warning The wrong detection may be caused because of signal distortion when the rotation
measurement by the rectangular gear form is done by electromagnetic pick up.
And, even if, it was involute gear form, it has the possibility which causes the same
phenomenon when module number is bigger.
-28-
6-4-3 GEARS, PROJECTION AND GROOVE SHAPE FOR ROTATION DETECTION
1 Remove the unit from the Instrument Rack.
• Follow the instructions in the MP-2W Instrument Rack manual.

Mandatory
2 A Trigger mode switch (SW1) is on the main board. When the switch lever is up, it indicates
the Manual Trigger mode (MANU). When the switch lever is down, the Auto Trigger mode
(AUTO) is indicated. Refer to Section 6-1-2 (Hardware Setup Confirmation).
SW1
• Do not touch unspecified areas of the unit.

Mandatory
3 After confirming the selected Trigger mode, remount the unit in the Instrument Rack.

Mandatory
-29-
6-5 MANUAL TRIGGER SETUP METHOD
6-5-1 HOW TO DETERMINE THE TRIGGER LEVEL VALUE
1 Turn on the unit and wait 15 minutes or more for it to warm up.
2 Connect oscilloscope to sensor input on the terminal block on the rear panel. Connect ‘+’
side of the probe to A9 and the ‘-’ side to B10.
Rear Panel of the Instrument Rack
+: A9
-: B10
Oscilloscope
3 Record the input waveform in all rotating regions.
• In case an eddy-current type transducer is used, because of the influence of set gap
Mandatory changes or transducer frequency characteristics, etc. in a high-rotating region, it is
possible that the input waveform condition could become worse. It is absolutely
necessary to record the waveform in all rotating regions.
4 Determine the most appropriate Trigger level value from the recorded waveform.
-30-
6-5-2 HOW TO SETUP THE TRIGGER LEVEL VALUE

Use ↑ or ↓ keys to change to Trigger Voltage setup
Setup value
1
ENT
Use the number keys to input the trigger voltage, or use

↑ and ↓ keys instead of the number keys.
2 1 8 0
Ex.: For an 18.0V setup input 180.
For a 9.0V setup, input 090.
Input the Trigger Voltage, then press ‘SET’ key. Trigger
Voltage will be changed. When the Rotation Pulse
Signals is input, if the Trigger Voltage setup is
3 SET
appropriate, the ‘TRG’ lamp on the front panel will be
flashing or lit. To change the setup value again, repeat
process 2 and 3.
Press ‘ENT’ key to confirm the setup value.
4 ENT
5 SET remains unchanged for 1 minute, the setup value is
automatically.
-31-
6-6 HYSTERESIS SETUP METHOD
6-6-1 HOW TO DETERMINE THE HYSTERESIS

It is possible to select from 0.5V, 1V and 2V using the switches on the main board.
If the conditions below are met, a setup change may be necessary,
• If the input signal level from the sensor (the minimum level of all rotating regions) is
3Vpk-pk or less,
• If the internal noise of the input signal from the sensor (the maximum level of all rotating
regions) is 0.5Vpk-pk or more.
Setup Condition
• If Hysteresis is set up, the conditions below should be met. If the conditions are not
Mandatory met, it may not be possible to collect precise measurements.
Input Waveform
B: Max. Value of
Internal Noise
A: Min. Value of Input Signal
Cond. 1 A - (Hysteresis Setup Value) > 2V

Cond. 2 (Hysteresis Setup Value) - B > 0.5V
If the above conditions are not met, it will be necessary to make additional changes.
If Condition 1 is not met:
• Decrease the Set Gap and increase the input signal amplitude.
• Increase the target size for the Rotation Detector and the input signal amplitude.
If Condition 2 is not met:
• Try some different noise strategies to reduce the internal noise level.
The greater the conditions of 1 & 2 , the more the measurement becomes
stable. It is recommended to setup the values in the system as large as
possible.
-32-
6-6-2 HOW TO SETUP THE HYSTERESIS

Mandatory
2 A shaped waveform Hysteresis setup switch (SW6) is on the main board.

When switch ‘1’ is on, the Hysteresis is setup 2V. When ‘2’ is on, the setup is 1V and when
switch ‘3’ is on, the setup is 0.5V.
For more details, refer to Section 6-1-2, Hardware Setup Confirmation.

Mandatory
• Do not turn on more than one switch.

Mandatory Hysteresis may become too small and cause incorrect operation.
• Do not turn on switch no. ‘4’ and ‘5’.

Mandatory Hysteresis may become too small and cause incorrect operation.
3 After confirming the selected waveform Hysteresis, remount the unit in the Instrument Rack.

Mandatory
-33-
6-7 TRP ALARM / ALT ALARM HYSTERESIS
6-7-1 TRP ALARM / ALT ALARM HYSTERESIS DESCRIPTIONS

In case the TRP and ALT Alarm is in AUTO-RESET mode, when the number of revolutions go up
and down repeatedly near the alarm setup value, in order to prevent chattering of the contact, it is
possible to provide an Alarm Hysteresis.
The Alarm Hysteresis setup value may be requested when the unit is on order. Without a request,
the setup value is set at 10rpm.
Ex.
Monitor Range: 4000rpm
Alarm Setup Value: 300rpm
Alarm Hysteresis: 10rpm
3300rp
Alarm Setup Value
Alarm Hysteresis Setup Value
3290rpm
Measured Value
ON
Contact Output
OFF
-34-
6-7-2 CHANGE THE TRP / ALT ALARM HYSTERESIS

According to the key operation on the front panel, it is possible to change the TRP and ALT Alarm
Hysteresis setup value. Follow the procedure below and work safely.

Prohibited

Use ↑ and ↓ keys to change to TRP or ALT Alarm
Hysteresis setup screen, then press ‘ENT’ key to confirm
Setup Value the display. The picture at left shows the Hysteresis
1 setup screen. The message HYST ALT appears on the
ALT Alarm setup screen.
ENT
Use the number keys to input the Alarm Hysteresis setup

value, then press ‘ENT’ and confirm.
2 1 0 ENT
For a 5 rpm setup, input 05.
automatically.
-35-
6-8 SELECT TRP ALARM / ALT ALARM RESET METHOD

It is possible to select from the AUTO-RESET Mode to cancel the Alarm automatically, and from
the SELF-HOLD Mode to hold the Alarm output until the reset signal is input, when the alarm
condition is reset.
6-8-1 HOW TO SETUP RESET MODE

Mandatory
2 The TRP Alarm / ALT Alarm Reset Mode select switch (SW4) is on the main board. Switch
‘1’ is for the TRP Alarm setup and ‘2’ is for the ALT Alarm setup. When the switch is ON,
the alarm is setup as ‘AUTO-RESET,’ and when the switch is OFF; the alarm is setup as
‘SDLF-HOLD.’
SW4

Mandatory
3 After confirming the selected Alarm Reset Method, mount the unit in the Instrument Rack.

Mandatory
-36-
6-8-2 HOW TO RESET THE ALARM

There are two ways to reset the Alarm, by the front panel key operation, and the RESET signal
operation input to the terminal block on the rear panel of the Instrument Rack.
The Alarm reset is valid only when the reset in the setup is SELF-HOLD. In an alarm situation, it
is not possible to operate the reset.
Front panel key operation

Press ‘S’ key and ‘SET’ key at the same time.
1 S SET
Press ‘ENT’ key to confirm the reset.
2 ENT
Input the RESET signal to the terminal block on the rear panel of the Instrument Rack.

2 When reset, short-circuit between the RESET terminals.
For more wiring method details, refer to the MP-2W Instrument Rack instruction manual.
• The RESET Signal input to the terminal block on the rear panel works on all units,
Warning except the Power Supply Unit, in the Instrument Rack.
• It is not possible to reset the Alarm output being output.
-37-
6-9 HOW TO USE THE DEVIATION ALARM

Study this section in case the Deviation Alarm Function has been ordered with this unit.
Overspeed Detection System is performed with ‘corresponding to 2 out of 2’ or ‘corresponding to

2 out of 3’ construction, so perform the measurement value comparison by mutual observation.
In case the error exceeds the allowable difference, it is possible to output TRP/ALT alarm contact
and NOT-OK Alarm contact. Follow the cautions below and work safely.
• The hardware setup may only be confirmed. It is not to be changed.

Mandatory If a change is desired, contact the nearest SHINKAWA office near you for
assistance.
• If the rotation machine has an increasing or decreasing speed that exceeds the
Warning setup allowable difference within 5 seconds, it may possible to output the Deviation
Alarm when the speed is increasing or decreasing.
• While the Deviation Alarm outputs, the TRP Alarm and ALT Alarm are connected.
Warning
• If the Deviation Alarm setup value is small, because of acceleration, deceleration or

Warning uneven rotation, it may cause the alarm to output. Make the setup value as large
as possible.
• If the Deviation Alarm is setup with the ‘2 out of 2’ system, both units send the alarm
Warning when the Deviation Alarm occurs. Even when the system is ‘2 out of 3,’ if a unit is
not mounted or the input abnormality is output, the system will perform the same as
the ‘2 out of 2’ system.
-38-
6-9-1 CONFIRM THE SYSTEM NUMBER AND ID NUMBER

In order to output the Deviation Alarm, it is necessary to mutually compare each unit output.
It is also necessary to setup the System Number and ID Number to discriminate each unit.
Incorrect setup or duplication of the System Number or ID Number may result in incorrect
operation or make mutual comparison impossible.
The System Number can discriminate up to 3 systems in the same Instrument Rack.
The ID Number can discriminate up to 3 systems in the same system. If the ID Number is
duplicated, but the System Number is different, it is possible for it to be discriminated.
SYSTEM CONSTRUCTION EXAMPLE

(2 out of 3 × 2 SYSTEM)
Rotation Machine A UNIT 1(ID0)
UNIT 2(ID1) SYSTEM A

UNIT 3(ID2)
Rotation Machine B UNIT 4(ID0)
UNIT 5(ID1) SYSTEM B

UNIT 6(ID2)
Confirm each switch and jumper.

For SW5 and JP7 to JP12, confirm the points below.
• Is the (switch or jumper) number one of the System Numbers?

• Are the same unit System Numbers fewer than three?
• Is there any duplication of ID Numbers in the same System Number?
• Do the combined units have the same System Number?
• Is only one of the ID Number switches ON?
SW5
JP7 to
JP12
-39-
6-9-2 COMMUNICATION ERROR (UNIT COMM) INDICATION

In case the System Number and ID Number combination is duplicated in the same Instrument Rack,
the message ‘UnIT COMM’ (pictured below) appears on the appropriate unit. When the
indication flashes, the Deviation Alarm will not operate properly. Therefore the System Number
and ID Number Confirmation are needed. However, if the communication system hardware is
experiencing a problem, the lamp will flash. If the System Number and ID Number are correct
but still the lamp is flashing, contact the nearest SHINKAWA office near you for assistance.
Communication Error Indication
6-9-3 DEVIATION ALARM SETUP

The Deviation Alarm setup value is input as a percent ‘%’ of the Monitor Range.
It is possible to setup in 5 % increments between 5%-50%. In case the Deviation Alarm is not
used, the setup should be ‘0’.
Use ↑ and ↓ keys to change to Deviation Alarm setup
Setup Value
1
ENT
Use the number keys to input the setup value, then

2 ENT press ‘ENT’ and confirm. In case the Deviation Alarm is
invalid, use ↓ key until the number is 0.
automatically.
-40-
6-10 HOW TO USE THE START-UP TIMER

Study this section in case the START-UP TIMER Function has been ordered with this unit.
In the cases below, the unit may assume a system abnormality and ‘Not-OK Contact’ output:
1. When the START-UP TIMER setup time has expired. (START-UP TIMER setup time begins
when the TIMER terminals on the rear panel of the Instrument Rack are short-circuited.)
2. Before the TIMER terminals are open, the measured value does not exceed the setup number of
revolutions.
In case the START-UP TIMER is requested when the unit is ordered, but the function is not
used, setup the START-UP TIMER Number of Revolutions at ‘0’.
Follow the warnings below and work safely.
• The setup time should be made with a surplus of time.

Warning
• After the START-UP TIMER is completed, between the contact input terminals
Warning (TIMER) should be open.
• The START-UP TIMER Abnormality is always ‘SELF-HOLD’ and is not dependent

Warning upon the Alarm Reset Mode. Therefore, if the START-UP TIMER Abnormality is
output because of a sensor abnormality, etc., the START-UP TIMER abnormal
condition will be held until the RESET signal is input. If the contact is on
‘AUTO-RESET,’ the START-UP TIMER Abnormality will output when the Input
Abnormality is reset.
• If the unit is ordered without the START-UP TIMER, it is still possible to operate the
Warning setup screen, but the START-UP TIMER will not operate.
-41-
6-10-1 SETUP THE START-UP TIMER SETUP TIME

Use ↑ and ↓ keys to change to START-UP Time setup
TIMER screen, then press ‘ENT’ key to confirm the
Setup value display.
1
ENT
Use ↑ and ↓ keys to change to select the setup time in

2 ENT hour, then press ‘ENT’ key to confirm the value.
Use ↑ and ↓ keys to change to select the setup time in

3 ENT minute, then press ‘ENT’ key to confirm the value.

automatically.
6-10-2 SETUP THE START-UP TIMER NUMBER OF REVOLUTION

Use ↑ and ↓ keys to change to START-UP TIMER
Number of revolutions setup screen, then press ‘ENT’
Setup value key to confirm the display.
1
ENT
Use the number keys to input the setup value, then

ENT press ‘ENT’ and confirm. Instead of the number keys,
2 use ↑ and ↓ keys.
Ex: For a 1000-rpm setup, input 1000.
For an 800-rpm setup, input 0800.
automatically.
• In case the number of revolutions setup value is ‘0’, the START-UP TIMER function
Warning will not operate.
-42-
6-10-3 HOW TO USE THE START-UP TIMER
1 When the TIMER terminals on the terminal block on the rear panel of the Instrument Rack
(TIMER) are short-circuited, the internal timer will start.
2 In the following cases, the ‘TRP/ALT alarm’ and ‘Not-OK Contact’ will output: When the
Not-OK Internal Timer reaches the setup time, or when between the START-UP TIMER
terminals (TIMER) are open, but do not reach the setup number of revolutions.
If between the START-UP TIMER terminals are open after the internal timer reaches the
setup time, the internal timer will operate first.
• The external output for START-UP TIMER operation should be ‘SELF-HOLD’.

Warning
6-10-4 HOW TO RESET THE ALARM

When the START-UP TIMER Alarm occurs, the alarm is ‘SELF-HOLD’ and is not dependent
upon the Contact Reset Mode Setup. In order to reset the Alarm, short-circuit the RESET
terminals on the terminal block on the rear panel as the normal reset operation, or press ‘S’ and
‘SET’ keys at the same time, then press ‘ENT’ key.
For more details, refer to Section 6-8-2, How to Reset the Alarm.
-43-
6-11 HOW TO CONFIRM THE HIGHEST MEASURED NUMBER OF

REVOLUTION MEMORY FUNCTION
This function is to memorize the highest measured Number of revolutions after the power is turned
on. The memorized data will be held until the power is turned off It is also possible to reset
the data whenever one desires. However, when the power is turned on, noise may affect
operation, so that a high number of revolutions will be memorized instead of the input number of
revolutions. It will then be necessary to perform a memory reset.
6-11-1 HOW TO RESET THE HIGHEST MEASURED NUMBER OF REVOLUTION

Refer to section 6-1-1, Setup Confirmation by Indication, and switch the monitoring screen to the
Highest Measured Number of revolutions screen.
Follow the short-cut key operation to display and confirm the Highest Measured Number of
revolutions.
Order Operation Description
Press ‘S’ key and ‘4 (MAX-REV)’ key.
1 S + 4
MAX-REV
Press ‘S’ key to return to the Monitoring Indication.
2 S If the situation remains unchanged for 1 minute, the
Monitoring Indication will automatically return.
6-11-2 HOW TO RESET THE HIGHEST MEASURED NUMBER OF REVOLUTION MEMORY

Use ↑ and ↓ keys to change to Highest measured
number of revolutions reset screen, then press ‘ENT’ key
Max rev to confirm the display.
1
ENT
Press ‘S’ and ‘SET’ keys simultaneously to reset the

2 S SET memorized data.
* The indication will not be changed at this point.
automatically.
-44-
7. TEST OPERATION MP-2S
• This section deals with Test Operation Confirmation Items, from equipment
Mandatory installation completion to startup procedure. For proper adjustment and operation,
study the instruction manuals that come with each machine.
7-1 CONFIRMATION WHILE THE UNIT IS STOPPED

(1) Wiring Confirmation
Confirm the wiring work by following the instructions in Section 3, Wiring Method, especially
connector insulation, shield end treatment and the clamping of terminal screws. Also if 4-wire
shielded cables are used for the Signal Cable, connect the unused wires on the monitor side to
the ground. Otherwise, it may cause some noise mixture.
4-wire shield cables MP-2S
Sensor Extension Cable OUT IN

COM COM
-24V -24V
Driver
S
(2) Set Gap Confirmation

1 Confirm the Set Gap value on the convex part of the target, and measure the Set Gap
Voltage on the Input terminal on the terminal block on the rear panel at the same time.
• The Set Gap Voltage (convex part of the target) should be -15V or more (the near
Warning side of the OV side).
2 Measure the Set Gap Voltage on the concave part of the target.
• The Set Gap Voltage (concave part of the target) should be –21V or less (the far
Warning side of the OV side).
(3) Each Setup Value Confirmation

Trigger Level, Hysteresis, START-UP TIMER, Deviation Alarm, TRIP and ALERT setup
values are already setup prior to shipment. In order to change the setup, follow the procedures
written in Section 6, Operation Method.
(4) Operation Confirmation on On-line Test

In order to confirm the indication, Recorder Output and Alarm Contact operation, follow the
procedures written in Section 8, Maintenance and Inspection Methods.
• Do not use the On-line Test for accuracy confirmation. Use the oscillator with the
Mandatory simulated input to check the accuracy.
-45-
7-2 CONFIRMATION WHILE THE UNIT IS TURNING

(1) Trigger Level and Hysteresis Adjustment
Check the Sensor Output and Pulse Output Signal Waveform and confirm whether the setup
values are appropriate or not. (Follow the procedures in Section 6, Operation Methods).
In addition, make absolutely certain that there is no noise mixture (magnetic noise, run-out,
etc.) in the Signal Waveform. If the noise level cannot be avoided on the Hysteresis
adjustment, other strategies may be necessary, for example, providing a surge killer where the
noise is generated.
7-3 CONFIRMATION WHILE THE UNIT IS OPERATING

(1) When operating the unit for the first time, remove the external circuit at the Alarm Contact
Output terminal. Then record the sensor output waveforms on all the operating areas with the
recording construction shown below from start-up to stop. Confirm the waveform and setup
values are appropriate. Also confirm the noise mixture as described in Section 7-2.
(2) Return to normal operation, confirming that the system operation is normal.
Recording System
Sensor Output
Alarm Contact Output
Transient Recorder
MP-2S Omni-light 8M36
Japan Electric
Sanei Mfg.
-46-
7-4 PRE-USE CHECK LIST

Result
Items Descriptions
Items CH-1
1.Wiring Confirmation Refer to Sec. 3. Wiring Result
Methods
2.Connector Insulation Treatment Result
3.Cable Shield Treatment Result

While the Unit is Stopped
4.Sensor Set Gap Value About mm Set Value mm
5.Sensor Set Gap Voltage About - V Voltage V
6.Trigger Level Value Auto-trigger setup upon Setup Value

delivery V
7.Hysteresis Rpm Setup Value
8.Alarm Setup Value Input the simulated signal Setup Value TRP
by oscillator and confirm ALT
9.Simple Monitor Check the operation. Result
1.Input Signal A (A) V

(B) V
While Turning
2.Pulse Output waveform B (C) V

C (D) V
3.Trigger Level, Hysteresis Setup D Trigger level V
(According to result 1 and 2, if
necessary) Hysteresis V
Refer to Section 6,
Operation Methods.
Operation Confirmation when run Make Alarm Contact Result
for the first time Output Circuit OFF,
check the sensor and
While Operating
Trigger Pulse Waveform

on all the operating areas
and confirm that the
Waveform and Trigger
levels are appropriate.
Operation Confirmation on Result
normal operation
-47-
8. MAINTENANCE AND INSPECTION METHODS MP-2S
In order to confirm the unit’s soundness, it is strongly recommended to check the maintenance and
inspection items in a periodical inspection. If frequent maintenance and inspection is impossible,
it must be done so at least once every three years.
8-1 MACHINES TO USE FOR MAINTENANCE AND INSPECTION

Use the machines below for maintenance and inspection.
• Digital Multi-Meter (Referred to as ‘DMM’ below.)

Hewlett-Packard Co. No. 3466 (suitable)
• Synthesizer
Hewlett-Packard Co. No. 3326 (suitable)
• Tester
• To prevent electrocution, only perform wiring work after turning off the power supply.
Danger
-48-
8-2 CONFIRMATION OF THE NOT-OK (INPUT ABNORMALITY ALARM)

OPERATION
• This section tests the Not-OK Alarm indication and contact output.
Mandatory During the test, because the Not-OK Alarm and TRP/ALT Alarm outputs, it may be
necessary to make the circuit open between the Not-OK Alarm contact output and
the connected system.
• The machine is unprotected while the test is in progress.

Danger
8-2-1 WIRING
Machine Protection System

MP-2S Overspeed Unit
Terminal Block on Rear Panel
B1
A1
B2
A2
B3
A3
B4
A4
B5
A5 Tester
B6
A6
B7
A7
B8
Input Transducer A8
B9
A9
B10
A10
B11
A11
B12
A12
B13
-49-
8-2-2 OPERATION CONFIRMATION
(1) Alarm Operation (Not Output Time) Confirmation

Connect the input transducer, confirm that the OK indicator is lit about 25 seconds after the
power is turned on.
At the same time, confirm the Not-OK Alarm contact conductivity with a tester.
(2) Alarm Operation (Output Time) Confirmation

Remove one end of the input transducer from the input/output terminal block, confirm that the
OK indicator is lit about 25 seconds after the power is turned on.
At the same time, confirm the Not-OK Alarm contact conductivity with a tester.
• Depending upon the input transducer, it may be impossible to detect an input

Warning abnormality.
For more details, refer Section 4, Function Descriptions.
-50-
8-3 CONFIRMATION OF THE ALARM OPERATION
• This section tests the Alarm contact output and indicator.
Danger
During the test, because the Alarm contact outputs, it may be necessary to make the
circuit open between each contact output and the connected system.
• The BYPASS Input Terminal should be open.
• The machine is unprotected while the test is in progress.

Danger
8-3-1 WIRING

Tester
Tester
B1
A1
B2
A2
B3
A3
B4
A4
B5
A5
B6
A6
B7
A7
Synthesizer B8
A8
B9
A9
B10
A10
B11
A11
B12
A12
B13
-51-
(1) Trigger Mode Selection

Follow the instructions in Section 6-4, Changing the Trigger Mode, and setup the Auto-Trigger
Mode.
(2) Standard Voltage Input

The signal from the synthesizer should be a 3Vpk-pk sine wave. Offset voltage will be
changed according to the input specification shown below.
Input Signal Offset Voltage
RD Series, FK Series -5V
MS Series 0V
Input frequency should be less than full scale value, and a value that is unable to
output the alarm.
(3) Not-OK (Input Abnormality) Alarm Reset

Input the standard voltage by the synthesizer.
After 25 seconds or more, reset the Alarm then cancel the Not-OK Alarm will be cancelled.(In
case the Not-OK Alarm reset mode is setup as SELF-HOLD.)
In case the Not-OK Alarm reset mode is setup as AUTO-RESET, the Alarm will be
automatically cancelled after about 25 seconds.
(4) Alarm Operation Confirmation

Gradually increase the input frequency from the synthesizer. When the input value exceeds
the alarm setup value, the alarm will output. At the same time, measure the Alarm Output
Terminals conductivity with a tester, and confirm the operation.
-52-
8-4 CONFIRMATION OF THE MEASURED VALUE AND THE RECORDER

OUTPUT
• This section tests Measured values and Recorder outputs.
Danger
During the test, because the Alarm contact outputs, it may be necessary to make the
circuit open between each contact output and the connected system.
• The BYPASS Input Terminal should be open.
8-4-1 WIRING

B1
A1
B2
A2
B3
A3
B4
A4
B5
A5
B6
A6
B7
A7
Synthesizer B8
A8
B9
A9
B10
A10
DMM B11
A11
B12
A12
B13
-53-
(1) Trigger Mode Selection

Follow the instructions in Section 6-4, Changing the Trigger Mode, and setup the Auto-trigger
Mode.
(2) Standard Voltage Input

The signal from the synthesizer should be a 3Vpk-pk sine wave. Offset voltage will be
changed according to the input specification shown below.
Input Signal Offset Voltage
RD Series, FK Series -5V
MS Series 0V
Input frequency should be less than full scale value.
(2) Not-OK (Input Abnormality) Alarm Reset

Input the standard voltage by the synthesizer.
After 25 seconds or more, reset the Alarm then cancel the Not-OK Alarm will be cancelled.(In
case the Not-OK Alarm reset mode is setup as SELF-HOLD.)
In case the Not-OK Alarm reset mode is setup as AUTO-RESET, the Alarm will be
automatically cancelled after about 25 seconds.
(3) Operation Confirmation

Gradually increase the input frequency from the synthesizer up to 100% in 0% to 20%
increments of the monitor range. At the same time, first confirm the Indication value
(measured value) and Recorder output value, and secondly, that the values are consistent with
the input value within the allowable range.
-54-
8-5 HOW TO USE THE ON-LINE TEST FUNCTION

If the input is switched to the inside oscillator, TRP / ALT Alarm and Recorder Output operation
confirmation is easily performed. It is also possible to use another setup to confirm only the
number-of-revolution measurement bypassing the Alarm contact.
• The On-line Test function makes accuracy confirmation impossible. To confirm

Warning accuracy, connect the function generator, etc. to the input terminals on the rear
panel of the Instrument Rack.
• While the On-line Test is in progress, the Not-OK Contact is output.

Warning
8-5-1 SELECT THE CONTACT OPERATION ON ON-LINE TEST

When performing the On-line Test, it is possible to select whether TRP and ALT Alarm contact is
operated or controlled. This selection, being operated or controlled, is conducted together.
Therefore, separate selection is not available.
Use ↑ and ↓ keys to change to Contact BYPASS Select
on the On-line Test screen, then press ‘ENT’ key to
confirm the display.
1
ENT
Use ↑ and ↓ keys to select ON or OFF. If ON is

selected, the contact is being bypassed and controls the
output. The picture at left shows a screen in which
2 ‘Contact BYPASS (ON) is selected. If OFF is selected,
Off is displayed on the bottom. After selection, then
ENT press ‘ENT’ key to confirm.

display returns to monitoring screen. If the situation
memorized and the monitoring indication will return
automatically.
-55-
8-5-2 HOW TO PERFORM THE ON-LINE TEST

Use ↑ and ↓ keys to change to On-line Test screen, then
press ‘ENT’ key to confirm the display.
Setup value
1
ENT
Use the number keys to input the target number of

revolutions, then press ‘SET’ key. When press ‘SET’
4 0 0 0 SET key, the internal oscillator functions and change the input
2
frequency to near the target number of revolutions.
For a 800 rpm setup, input 0800.
When the On-line test is finished, press ‘ENT’ key. After
3 ENT several seconds, the target number of revolutions value
stops flashing, indicating On-line Test completion.
Depending upon the unit’s condition, the display may not
4 SET return to the monitoring screen. Press ‘SET’ key to
return to the monitoring screen.
• If the situation remains unchanged for 5 minutes while the On-line Test is in
Warning progress, the On-line Test will be finished and the monitoring indication will return
automatically.
• Additional warnings are necessary when using the On-line test function.
Warning (1) Deviation Alarm function becomes invalid for about 150 seconds on the On-line
test and On-line test completion.
(2) Setup the number of revolution speed should be within the range.
(3) The unit memorizes the previous number of revolution. If the output has not
changed after the number of revolution setup, perform a different setup value
and operate.
(4) The Analog output may change immediately after the On-line Test is selected.
(5) It is not a trouble or failure though normal value may not be outputted for about
30 seconds after an On-line test is finished.
It is because the unit became the waiting condition for the signal.
(6) While the On-line Test is in progress, all contacts are on AUTO-RESET.
(7) When the On-line Test is performed, the memorized value of the Maximum
measuring number of revolution will be changed. Therefore, it may be
necessary to reset the memory.
-56-
8-6 ZERO / SPAN ADJUSTMENT OF THE RECORDER OUTPUT
• During adjustment, the alarm may output by accident. Therefore, it may be

Mandatory necessary to open the circuit between Alarm contact output and the connected
system.
• The machine is unprotected while the adjustment is in progress.

Danger
8-6-1 WIRING
Connect the Recorder Output terminal of the unit to be adjusted (on the terminal block, on the rear
panel of the Instrument Rack), to DMM.

B1
A1
B2
A2
B3
A3
B4
A4
B5
A5
B6
A6
B7
A7
B8
A8
B9
A9
B10
A10
DMM B11
A11
B12
A12
B13
-57-
8-6-2 ADJUSTMENT METHOD

Use ↑ and ↓ keys to change to Recorder Output Zero
Adjustment screen, then press ‘ENT’ key to confirm the
1
ENT
Press ‘SET’ key.

Check the DMM measured value and confirm that it is
2 SET within the prescribed accuracy, as 0% output. If the
value does not satisfy the accuracy, do process 3 below.
If the value satisfies the accuracy, do process 5.
Use ↑ and ↓ keys to increase or decrease the indication
value, then press ‘SET’ key.
If the Zero-shift is toward 100%, increase the value. If
the Zero-shift is toward 0%, decrease the value.
3 SET
Use ↑ and ↓ keys to change the first digit.
Press ‘S’ key, then change the second digit.
Press ‘S’ key again to be able to change the first digit.
within the prescribed accuracy, as 0% output. If the
4
value does not satisfy the accuracy, again do process 3
above.
If the value satisfies the accuracy, press ‘ENT’ key to
5 ENT
confirm.
-58-

Continued from previous page
Use ↑ and ↓ keys to change to Recorder Output Span
Adjustment screen, then press ‘ENT’ key to confirm the
6
ENT
Press ‘SET’ key.

7 SET within the prescribed accuracy, as 100% output. If the
value does not satisfy the accuracy, do process 8 below.
If the value satisfies the accuracy, do process 10.
Use ↑ and ↓ keys to increase or decrease the indication
value, then press ‘SET’ key.
To increase the Span, increase the indication value. To
decrease the Span, decrease the indication value.
8 SET
Use ↑ and ↓ keys to change the first digit.
Press ‘S’ key, then change the second digit.
Press ‘S’ key again to be able to change the first digit.
within the prescribed accuracy, as 100% output. If the
9
value does not satisfy the accuracy, again do process 8
above.
If the value satisfies the accuracy, press ‘ENT’ key to
10 ENT confirm. Zero/Span Adjustment of Recorder Output is
complete.
automatically.
-59-
8-7 REPLACEMENT OF CONSUMABLE PARTS

This unit uses aluminum electrolysis condensers and fuses.
Aluminum electrolysis condensers and fuses are consumables, their lifespans depending upon the
condition under which the parts are used. Check the distinctive deterioration rates for the parts
written below. For safety reasons, it is recommended that parts be replaced every five years.
MODEL PART NAME QTY.

Aluminum Electrolysis Condenser C2, C3, C67 3
Aluminum Electrolysis Condenser C37,C38,C39, C40,C44 5
Aluminum Electrolysis Condenser C11 1
C4,C5,C117
Aluminum Electrolysis Condenser 4
C1(indication)
Aluminum Electrolysis Condenser C13,C15,C23, 3
C10,C19,C24,
C28,C35
C7,C8,C32,
C34,C36
Aluminum Electrolysis Condenser C46,C47 2
Glass Fuse FUSE1 1
• Do not replace the aluminum electrolysis condenser by yourself.

Mandatory Ask the SHINKAWA Service Center nearest you for assistance.
-60-
9. TROUBLESHOOTING MP-2S
While the MP-2S Overspeed unit is in use and thought to be the cause of a problem, refer to the
chart below to determine the reason for the problem, and its solution. If a solution cannot be found
for the problem or any other symptoms that are not described in this section, contact the
SHINKAWA Service Center nearest you for assistance.
Problem How To Confirm Solution
There is no Is the power on? Turn on the power.
indication. Is the Power Supply terminal Connect the wiring correctly.
connection correct? (the MP-2W Instruction Manual, refer
to Section 4-2)
Is the unit being inserted Push in a unit firmly, and fix it on
securely? (storage) rack with knurling
screw.(the MP-2W Instruction
Manual, refer to Section 6-2)
The Not-OK alarm Is the alarm setup at Apply the alarm reset operation.
has not been ‘SELF-HOLD’? (refer to Section 4-7)
cancelled. Is the input signal voltage Check the input Transducer.
within the normal range? (refer to Section 4-3)
Check the input signal cables.
(refer to Section 3)
Check the sensor set gap.
The measured value Is the input signal voltage Check the sensor set gap.
is incorrect within the normal range? Check the input Transducer.
Is the set up of waveform Set it up in the appropriate value.
shaping hysterisis suitable?
Is the noise mixed with the Apply an alternative plan, such as
input signal or Power adding a noise filter.
Supply? Check the wiring.
(refer to Section 3)
Move the source of the noise, such
as Transceivers, Relays, etc.
TRP Alarm or ALT Is the alarm setup value Change the alarm setup to an
Alarm cannot output. appropriate? appropriate value within the
measured range.
(refer to Section 6-1-1 and 6-3)
Isn’t a bypass signal be Cancel the bypass signal.
inputted? (refer to Section 4-4)
Is the OK alarm outputting? Cancel the OK alarm.
(refer to Section 4-3)
-61-
9. TROUBLESHOOTING MP-2S
Problem How To Confirm Solution

TRP or ALT Alarm Is the alarm setup value Change the alarm setup to an
operates incorrectly. appropriate? appropriate value.
(refer to Section 6-1-1 and 6-3)
Is distortion observed in the The set up value of waveform
input signal? shaping histeresis is enlarged.
(The wrong detection may be Change to the manual trigger, and
caused because of signal the trigger is applied in the point
distortion when the rotation which does not have the influence of
measurement by the the distortion.
rectangular gear form is done
by electromagnetic pick up.)
Is the noise mixed with the Apply an alternative plan, such as
input signal or Power adding a noise filter.
Supply? Check the wiring.
(the MP-2W Instruction Manual, refer
to Section 4)
Move the source of the noise, such
as Transceivers, Relays, etc.
Recorder output Is the output signal wiring Inspect or correct the wiring.
cannot be output. incorrect? (the MP-2W Instruction Manual, refer
to Section 4-8)
Is the output mode correct? Install the measuring instrument
(Current output/Voltage according to the output mode.
output) (refer to Section 6-1-2)
Is the OK alarm outputting? Cancel the OK alarm.
(refer to Section 4-3)
Communication error Are the System No. and ID Set it up properly so that there may
(Unit COMM) is No. setup correct? not be duplication.
indicated. Is the frequency of the This is not a failure though it is
indication high? sometimes and usually indicated
during or right after the set up
operation.
-62-
Warranty
The warranty period for the delivered product shall be 3 years from the date of delivery from
our factory. But the warranty period for the special order product and software shall be 1 year,
and for the repairing parts shall be 6 months. In the event that the delivered product develops
any defects within the warranty period for which Shinkawa Electric is liable, the defective part
will be replaced or repaired in our factory at our own expense.
In the event that an engineer needs to be dispatched for repair purposes during the warranty
period, travel expenses for the said engineer will be changed in accordance with the above
item. The cost of repair will be borne by Shinkawa Electric.
However, the following are excluded from our warranty:
(1) Any defects due to improper handling or operation by the user.

(2) Any defects, the case of which is not attributable to Shinkawa Electric.
(3) Any modifications or repairs made by others then Shinkawa Electric or persons
commissioned by Shinkawa Electric.
(4) Any handling, storage and operation under severe environmental conditions that exceed
the design specifications.
(5) Any defects due to fire, flood, earthquake, lightning and other Acts of God.
(6) The consumables
(7) Other defects considered not to be attributable to Shinkawa Electric.
This warranty applies exclusively to the delivered product units.

Shinkawa Electric will not be held liable for consequential damage caused either directly or
indirectly through a defect of the delivered product.
The warranty period and scope of machinery and equipment made by manufacturers other
than Shinkawa Electric shall be in accordance with the conditions of the respective
manufacturer, regardless of the provisions made above.
Hiroshima Factory
4-22 Yoshikawa-kogyodanchi, Higashi-hiroshima 739-0153, Japan
Tel. +81-82-429-1118 Fax. +81-82-429-0804
[Field support & Repair Dept] E-Mail : service@sst.shinkawa.co.jp

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MANUAL NO. 20208E1.

FOR THE SAFE OPERATION OF THIS UNIT…

Avoid the following storage locations:

Follow closely all instructions written in the manual.

◊ To Use the Overspeed Unit Safely

Do not perform wiring work while the power supply is on.

Do not pull out the units or disconnect the power supply.

◊ To Use the Overspeed Unit Safely

2. SPECIFICATIONS AND OUTLINE DRAWINGS

8. MAINTENANCE AND INSPECTION METHODS

• Regarding Cable Mega-test (Insulation Test)

When add’l specification is

Specified Items General Standard Specification

2-2 OUTLINE DRAWING

Front Panel Sheet Color: Munsell N 1.0 (equiv.)

3-1 CONNECTION OF SIGNAL TRANSMISSION CABLE

• Do not use any open terminals on the terminal block.

INSTRUMENT CABLE Although vibration and displacement signals

• Perform wiring work properly.

4-1 INDICATION FUNCTION

4-2 OVERSPEED CONTACT FUNCTION

4-3 NOT-OK ALARM FUNCTION

Detectable Transducer Abnormality

4-4 TRP ALARM BYPASS FUNCTION

• The machine is not protected while the BYPASS function is in progress.

4-5 POWER-ON TIMER MODE

4-6 CONTACT OUTPUT MODE

Overspeed Contact Operations

4-7 CONTACT RESET METHOD

4-8 PULSE OUTPUT

4-9 RECORDER OUTPUT

4-10 DEVIATION ALARM FUNCTION

4-11 ON-LINE TEST FUNCTION

• The On-line Test function makes accuracy confirmation impossible. To confirm

4-12 START-UP TIMER FUNCTION

4-13 TRIGGER FUNCTION

4-14 HIGHEST MEASURED NUMBER OF REVOLUTIONS MEMORY FUNCTION

5-2 BLOCK DIAGRAM DESCRIPTION

1 Power Supply Circuit

2 Shaped Waveform Circuit

3 Shaped Pulse Output Amplifier

8 Recorder Output Circuit

5-3 INDICATION AND OUTPUT MATRIX

c: Information Sent ×: Output Control -: No relationship

6-1 CONFIRMATION OF THE SPECIFICATION SETUP

Refer to Section 6-1-1: Setup START-UP TIMER Setup Time

6-1-1 SETUP CONFIRMATION BY INDICATION

ALTH message appears

GAP message appears.

ST-T TIME message

SPD message appears.

SNSR TYPE message

BYP message appears on

Back to first page

Returning to the Indication

HOW TO USE SHORT-CUT KEY

1 Short-cut to TRP Setup Value Confirmation

S + 1 Press ‘S’ key and ‘1 (ALE-SET)’ key.

2 Short-cut to Sensor Set Gap Voltage Confirmation

S + 2 Press ‘S’ key and ‘2 (GAP)’ key.

3 Short-cut to Trigger Voltage Confirmation

S + 3 Press ‘S’ key and ‘3 (TRG-SET)’ key.

4 Short-cut to Number of Input Pulses Set Value Confirmation