SE25 SE28 Manual

SE25 / SE28
SWAGER / CRIMPER
MAINTENANCE & INSTRUCTIONS MANUAL
Allswage UK.
Tel: 0121 553 5048 Fax: 0121 553 7644
Roebuck Street, www.allswageuk.co.uk
Email: sales@allswageuk.co.uk
West Bromwich, B70 6RB
A. WARRANTY AND RESPONSIBILITY
Warranty: It's the supplier's responsibility to guarantee the conformity of the product, assuring that
it's manufactured without fault and that it meets the agreement settlements between both parts.
The warranty is valid for one year, beginning at the date of the sale document. In this warranty are
included all the pieces or parts of the components that may come to need replacement. Within the
warranty period the supplier is responsible for any lack of conformity found on the equipment, as
long as they are reported by written, within a maximum of 8 days from the delivery of the
equipment. Where it concerns to lack of conformity duly verified, the manufacturer undertakes the
responsibility to, within a reasonable period of time, to repair or replace the components, or parts of
these, that are proven to not be within normal standards.
The return of defective goods, must always be authorized in written by the supplier. Furthermore
the goods need to be returned in it's original packaging.
During the term of this warranty, Allswage UK will proceed to the replacement or repair of
equipment - according to it's option - assuming the costs that come from it. To this end, it must be
informed by the customer, within the 3 days after the malfunction started. All replaced parts are
property of Allswage UK.
The warranty is void when: The products have not be correctly assembled, or used for different
purposes that the intended; Have not received proper maintenance, or have been modified or
repaired without the authorization of the supplier. The manufacturer is not responsible for the
natural consumption of the components.
Supplier's Responsibility: the supplier shall be the solely responsible for the proper functioning of
the product and, for its characteristics and performances specifically stated by them. However, the
manufacturer takes no responsibility as long as it's identified third party interference.
Allswage UK.
Tel: 0121 553 5048 Fax: 0121 553 7644
B. SAFETY INSTRUCTIONS
 Never work with loose clothes or unattached hair.

 Keep your hands well clear of all moving parts of the machine.
 It is advisable to wear gloves.
 Never use the machine for abnormal purposes (see Getting started).
 Please do not change the press features.
C. GETTING STARTED
Thank you for choosing a Techmaflex crimper. This crimper is specially designed to crimp fittings
onto hoses. All other uses are not normal. Crimping hoses is a dangerous operation. Please read the
instructions carefully.
C1. INSTALLATION ON SITE
 Unpack the machine

 Handle the machine by lifting
 For optimal use, the machine must be
secured on a bench at working height
 The machine must be placed on a stable
surface
 Never lift the machine by the crimping head
Allswage UK.
Tel: 0121 553 5048 Fax: 0121 553 7644
C2. ELECTRIC CONNECTIONS
The machine must be connected to the mains by a plug that can be readily accessed by the operator.
POWER SUPPLY DIAGRAM
Check that your electric power

supply is compatible with the
characteristics of the motor. The
overload switch of the machine
is set according to the table.
C3. CHECKING THE DIRECTION OF ROTATION OF THE MOTOR
Only applies to 3-phase machines:
1. Always switch off the machine before any maintenance operations.

2. Power up the machine by connecting it to the mains power supply.
3. Observe the direction in which the motor turns through the ventilation grid. Make sure that
it turns in the direction shown by the arrow.
4. If necessary, change the direction of rotation by switching the two-phases on the motor
wiring terminal or on the jack at the other end of the power cable.
5. If the motor turns in the wrong direction, the pump will be damaged.
Allswage UK.
Tel: 0121 553 5048 Fax: 0121 553 7644
D. DESCRIPTION
A crimping machine is an electric machine used to crimp the ends of hoses in order to produce a
perfect seal. The ends are crimped by introducing the hose into the crimping head and closing. The
crimping diameter is determined according to the table of settings provided by the supplier of the
hose and fittings.
D1. VIEW OF THE MACHINE
Allswage UK.
Tel: 0121 553 5048 Fax: 0121 553 7644
D2. TECHNICAL CHARACTERISTICS
*The machine performances apply to machines connected to a 110V 50Hz 1-phase, 230V 50Hz 1-
phase, 230V 50Hz 3-phase and 400V 50Hz 3-phase mains power supply. The performance are not
the same with a 60Hz power supply. Please contact our technical department to check that the
machine is compatible with mains power supplies different from those mentioned above.
**Working off load. This value may be higher, depending on the material being crimped.
Allswage UK.
Tel: 0121 553 5048 Fax: 0121 553 7644
E. PREPARATION
E1. SELECTING THE DIE SET
1. Identify the required crimping diameter by referring to the setting recommended by the
supplier of the fittings and hoses.
2. Select the die set with a diameter immediately smaller than
or equal to the required crimping diameter.
The MV 120 +/ 137 does not have a device to protect the

crimping head if an unsuitable die set is used. The diameter of
the fitting to be crimped must never exceed the diameter of the
die set by more than 12mm. Otherwise the head may be
seriously damaged.
For example, the diameter of the ferrule before crimping must

not exceed 57mm when using a 45mm die.
E2. REPLACING THE DIES
INSTALLATION
1. Open the crimping head

2. Slide the die into the groove in the master die. Take care to
insert in the right direction. The number of the die must be
visible from the front.
3. Push fully home until you hear a click.
REMOVAL – With the manual tool
1. Fully open the crimping head

2. Switch off the machine
3. Hook the extremely of the tool supplied with the machine
on the rear of the die
4. Pull the tool and the die towards you
Allswage UK.
Tel: 0121 553 5048 Fax: 0121 553 7644
REMOVAL – With the magnetized die removal tool
1. Close the crimping head so that the master die appears

2. When the position of the master die so permits, introduce
the die remoival tool into the groove in the master die until the
magnet is in contact with the die.
3. Pull the tool and the die towards you
REMOVAL – With the magnetic gun
Die sets 4 - 56mm
1. Set the Vernier to 90 for die sets with a diameter of less

than 12, and to 50 for die sets with a diameter equal to or
greater than 12.
2. Close the crimping head.
3. Hold the gun with both hands and introduce the die into the
crimping head firmly and quickly.
4. Press the trigger and extract the gun with both hands.
To remove:
1. Set the Vernier to 90 for die sets with a diameter of less

than 12, and to 50 for die sets with a diameter equal to or
greater than 12.
2. Close the crimping head.
3. Hold the gun with both hands and introduce it into the
crimping head until the magnet touches the dies.
4. Extract the dies by pulling on the gun with both hands.
5. Put the die set in a plastic rake.
6. Press the trigger to detach the dies and extract the gun,
pointing it upwards in order to remove the dies from the
magnets.
Allswage UK.
Tel: 0121 553 5048 Fax: 0121 553 7644
E3. SETTING THE CRIMPING DIAMETER WITH THE VERNIER
The theoretical table supplied with the machine shows the Vernier
settings for a given diameter required to adjust the closure of the head.
The adjustment is made using the knob and the display of the Vernier
(precision = 1/100mm).
F. STARTING
Power up the machine by connecting the power cable to the mains.
G. CRIMPING
1. Place the hose covered with the fitting to be crimped in the centre of the crimping head
2. Press the close button until complete standstill (the light comes on).
3. Press the Open button to release the crimped hose (the light goes off).
Allswage UK.
Tel: 0121 553 5048 Fax: 0121 553 7644
H. CHECKING THE CRIMP
Measure the diameter obtained. If it is greater than the required diameter, adjust the closure
diameter if the head using the Vernier as described below:
1. STOPPING THE MACHINE

Switch off the machine by disconnecting the power cable from the mains.
Always disconnect from the mains before working on the machine.
Allswage UK.
Tel: 0121 553 5048 Fax: 0121 553 7644
J. MAINTENANCE
F1. SERVICING
Maintenance operations to be carried out following the times indicated in the table shown below or
one time per year:
J2. CHECKING THE TIGHTENING TORQUE
Check the tightening torque of the bell housing flange screws every 3 months.
 You must use a 12-9 class, DIN 912 / ISO 4762 screw.
 The tightening torque must be checked by a qualified technician.
Allswage UK.
Tel: 0121 553 5048 Fax: 0121 553 7644
J3. GREASING
Insufficient greasing can result in a loss of initial power of the crimper of up to 40%.
Greasing the SE25
1. Open the crimping head.

2. Remove the dies.
3. Clean the cone with a cloth to remove the used grease.
4. Raise the eight master dies by inserting a screwdriver into
the groove.
Never insert a screwdriver between the master die and the cone.
5. Apply the fresh grease between the eight master dies and
the cone using the brush.
Greasing the SE28
1. Remove the dies.

2. Completely open the crimping head.
3. Clean the cone with a cloth to remove the used grease.
4. Apply the grease to the front of the cone using the spray
can.
5. Close the head by a quarter turn, then apply the grease
through the hole in the groove of the eight master dies.
J4. MAINTENANCE
Oil type: ISO HV32
These maintenance operations are to be performed after the recommended number of crimping
operations or once a year.
Allswage UK.
Tel: 0121 553 5048 Fax: 0121 553 7644
J5. REPLACING PARTS
J5a. ASSEMBLING THE CRIMP HEAD
Allswage UK.
Tel: 0121 553 5048 Fax: 0121 553 7644
J5b. WEAR PARTS
Allswage UK.
Tel: 0121 553 5048 Fax: 0121 553 7644
J5c. WIRING DIAMGRAM
The wiring diagram of the machine is placed inside the electrical panel when the machine is
delivered.
Allswage UK.
Tel: 0121 553 5048 Fax: 0121 553 7644
H. WARRANTY
 Allswage UK guarantees its machines against all material and build faults for 1 year from the
date of purchase.
 During the warranty period, Allswage UK repairs or replaces all faulty parts free of charge,
on the condition that the machine is returned to our factory.
 Allswage UK cannot be held liable for any accidental damage or damage caused by the use
of its machines.
 This warranty does not apply if the machine is accidentally damaged, misused or has been
repairs or modifies by anyone other than Allswage UK.
 The warranty supersedes all other warranties and implicit warranties.
Allswage UK.
Tel: 0121 553 5048 Fax: 0121 553 7644

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SE25 / SE28

MAINTENANCE & INSTRUCTIONS MANUAL

 Never work with loose clothes or unattached hair.

C1. INSTALLATION ON SITE

 Unpack the machine

POWER SUPPLY DIAGRAM

Check that your electric power

C3. CHECKING THE DIRECTION OF ROTATION OF THE MOTOR

Only applies to 3-phase machines:

1. Always switch off the machine before any maintenance operations.

D1. VIEW OF THE MACHINE

The MV 120 +/ 137 does not have a device to protect the

For example, the diameter of the ferrule before crimping must

E2. REPLACING THE DIES

1. Open the crimping head

REMOVAL – With the manual tool

1. Fully open the crimping head

1. Close the crimping head so that the master die appears

REMOVAL – With the magnetic gun

Die sets 4 - 56mm

1. Set the Vernier to 90 for die sets with a diameter of less

1. Set the Vernier to 90 for die sets with a diameter of less

Power up the machine by connecting the power cable to the mains.

1. STOPPING THE MACHINE

Always disconnect from the mains before working on the machine.

J2. CHECKING THE TIGHTENING TORQUE

Greasing the SE25

1. Open the crimping head.

Greasing the SE28

1. Remove the dies.

Oil type: ISO HV32

J5a. ASSEMBLING THE CRIMP HEAD

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