1 2 3 4 5 6 7 8 9 10

MINIMUM FREE AREA

TO BE RESERVED

Ø1200

MAINS COMPONENTS : B

1300
1 Delivery pipe : (40b)
4 5 Ensure that the discharge pipe from compressor to the air net

3335 `50
is free to expand under heat.
No external force may be exerted on the air outlet flange:
The connected pipe must be free of strain.
4 The max. total pipe length can be calculated from:
5
∆P×d×P
CABLE TRAY L= 1.85
450×Qc
L is the length of the pipe (m)
∆P is the max. Allowable pressure drop (recommended 0.6 bar)
d is the inner diameter of the pipe (mm)
P is the absolute pressure of the compressor outlet (bar)
Qc is the compressor FAD (l/s)

1a We recommend to install the receiver as close as possible to the D Booster

( less than 2.5 m )
The pulsation level at D Booster outlet on a no resonant line is less than
3% peak to peak of the average pressure.

2 Compressor room ventilation (to limit compressor room temperature)

CONVERTER The inlet grid(s) and ventilation fan should be installed in
AIR INLET such a way that any recirculation of cooling air to the C
1.5 m³/sec. compressor is avoided. The minimum temperature at the
compressor intake opening is 0°C, maximum suction air &
cooling air : 40°C (for HAT units : 50°C)

2a Required fan flow rate can be calculated from :

Qv=0.1N/∆T

Qv is the required fan flow rate (m³/s)

N is the shaft input of the ZD (ZR + D Booster) (KW)
∆T is the compressor room temperature over the outdoor
3 7 temperature (°C)

2b Ventilation air intake gratings :

The air velocity to the grid(s) has to be limited to 3m/s.
The free area(s) of the air intake opening in the wall is
calculated as follows :

S=(Qv+FAD)/v
D
S is the grid’s free area (m²)
9 Qv is the required fan flow rate (m³/s)
FAD is the air flow FAD of the ZR compressor (m³/s)
v is the allowable air velocity (=3m/s)

3 Drain pipes of ZR compressor :

Condensate collector must be open.
Drain pipes shall be always above condensate level.
Condensate collector proposal :
1
Separated ZR and MD
8 6

1300
5 drain pipes
overflow
107

950

Drain evacuation

1000 1000
4 Control cubicles with monitoring panel. E

5 Cables entries.

6 Cooling water supply : We recommend to install a filter (600 micron)

with 2 insulating valves to protect ZD at water inlet.

2b 7 Floor specification :
The unit should be installed on a level floor capable to
taking the weight of the compressor. Specific load of the
floor shall be minimum : for DX booster = 1700 daN/m²
for DN booster = 2100 daN/m²
Concrete skid of D booster is foreseen to be simply put on
the floor (no anchor at all). Floor shall be as flat & smooth
as possible : maximum default ±3mm/2m. Slope of the floor
shall not be more than 0.5cm/m.

8 Capacity of 40b air receiver represented = 3000L.

9 40b filters (submicronic and activated carbon).

F
1300

NOTE:
- For more information concerning air nets, cooling system, etc
refer to the compressor installation manual.
- For dimensions and air flow directions refer to the dimension drawing.
- Instruction for cable section, etc : see part 4.3 of instruction book.

NOTE:
INSTALLATION PROPOSAL FOR : ZD3500 VSD / ZD4100 VSD
MINIMUM FREE AREA
TO BE RESERVED
PET and HP Compressors :
2a ZD3500VSD / ZD4100VSD
AHB : "I" Installation proposal
1901 0654 58 ed.01

2970
1 07 0083 01
1460 19 UPDATED GECIA 26/07/2007 DESFORGES 01/08/2007 MACRON 01/08/2007
DN
copied, used for manufacturing or communicated to any other person or company.

Issue Modifications Drawn by Date Checked by Date Approved by Date

number G
This document is our property en shall not without our permission be altered,

Tolerances, if not indicated, according to:

ATLAS COPCO STANDARD CLASS

Name INSTALLATION DRAWING "I" CONFIGURATION Secrecy Class

Material 1102 K /

Treatment INV
Scale 1:20 Family A0 Compare Drawing owner

Drawn by GECIA Blank nr. Replaces CRP

Version Drwg Sheet 01 / 01
STATUS Blank wt. Kg Fini wt. Kg Designation

Parent 3 D model Ed . Version 3D ISSUE 1

Des checked.
COLMANT
Prod checked. Approved.
MACRON
Date
15/02/2007 1901 0654 58