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Two high-strength concretes (HSC) only differing in Deux b~tons a hautes pe~rmances se distinguant uni-
their aggregates - silico-calcareous and hematite - were quement par leurs granulats - silico-calcaires et h6matites -
heated at temperatures up to 450~ (l~ The evo- ont subi des traitements thermiques allant jusqu'a 450~
lution of their microstructural parameters - porosity, pore (l~ L'&olution de leurs propri~t& microstructurales
structure, permeability - were analysed. Both concretes -porosit6, structure des pores, perm&bilit~ - a ~tg exami-
showed equivalent initial microstructural characteristics. n&. Initialement, les caract&istiques microstructurales des
From 60~ heating generated a large capillary porosity deux b6tons sont identiques. D& 60~ le chauffage pro-
characterized by pore accesses around 0.1 gm. The inten- voque l'apparition d'une importante porosit~ capillaire dont les
sity and especially the width of the porosity peaks acc& de pore se situent au voisinage de 0,1 btm. L'intensit~ et
increased with temperature. For silico-calcareous HSC, surtout la largeur des pics de porosit~ augmentent avec la tem-
macropores - 50 to 0.3 g m - were detected by MIP stud- p&ature. Pour le b6ton silico-calcaire, des macropores -dans
ies at 250~ and especially at 450~ They were corre- la gamme 50 a 0.3 btm - ont ~galement ~t~ mis en &idence
lated to microcracks visually observed at the surface of the par la porosim&ie mercure a partir de 250~ et surtout
probes. Up to 250~ the intrinsic permeability increased 450~ Ceux-ci ont ~t~ corral& a des microfissures d~tect&s
similarly for both concretes. Between 250 and 450~ visuellement a la su~ce des ~prouvettes. Jusqu'a 250~ on
permeability remained stable for hematite HSC while, for observe pour les deux b&ons une augmentation de la perm&-
silico-calcareous HSC, a major change was noticed. A bilit~ au gaz. Entre 250 et 450~ ce param~tre n'&olue
good correlation between permeability and total water pas pour le b6ton d'h~matite alors qu'une &olution majeure
porosity was observed. At 450~ influence of the micro- est de nouveau observe'epour le b&on silico-calcaire. Ces &o-
cracks on permeability was greater than the impact of the lutions sont bien corr~l&s a celles de la porositd totale a l' eau.
increase of capillary pore size. As both concretes showed En tenant compte de la similitude microstructurale initiale de
similar initial microstructural features, conclusion was la phase cimentaire des deux b6tons, cette difl&ence de com-
reached that the differential behaviour can mainly be portement a 6t~ principalement attribu& a des diff&ences de
attributed to internal thermal gradients discrepancies gradients thermiques internes li~es au type de granulats, l'h~-
related to the type of aggregates: hematite allows to limit matite permettant de limiter les gradients thermiques et par
thermal gradient and thus, thermo-mechanical stresses. It cons6quent les contraintes d'origine thermo-m&aniques.
was globally observed that damage due to high tempera- Globalement, l'endommagement lid aux traitements ther-
ture thermal treatments was lower for hematite HSC. miques est moins cons6quent pour le b6ton d'hdmatite.
1359-5997/01 9 RILEM 61 9
Materials and Structures/Mat6riaux et Constructions,Vol.34, December2001
in severe thermal environment often behave in a brittle Table 1 - Thermo-mechanical properties of aggregates
way [7]. It is generally admitted that HSC behaviour at Properties Silico-cal. Hematite
high temperature is governed by thermo-mechanical
processes related to temperature gradients which gener- Specific density (kg/m 3) 2500 5000
ate thermal expansion gradients [10, 11] and by thermo- Thermal conductivity (W/m/~ 2.5 11
hydric processes linked to water movements in the Thermal capacity (J/kg/~ 800 650
material porosity [9, 12, 13]. For the first aspect, con-
Thermal expansion coefficient (1/~ 11.10 -6 8.10 -6
crete thermal conductivity and expansion - widely
dependent on the characteristics of its components: Elastic modulus (GPa) 70 209
cement paste and aggegates - are major influential fac-
tors [1, 13, 14]. For the second aspect, permeability is
one of the key parameters controlling internal fluid Table 2 - Concretes mix design (kg/m 3)
transfer and thus the generation of potential over-pres-
Ordinary HSC
sure gradients during temperature heating. It still
remains difficult nowadays to know which process is Silico-calcareous aggregates 8/20 mm 800
predominant. It obviously depends not only on material Silico-calcareous aggregates 4/12 mm 400
properties but also on the geometry of the structure and Silico-calcareous sand 0/4 mm 750
the heating rates. Water 150
In this paper, a comparative study of the thermal Cement CEM I 350
behaviour of two HSCs which differ only by the type of Plasticizer (Gienium 27) 1.75
aggregates is presented. It is carried out in the frame- Hematite HSC
work of a research programme on long-term surface Hematite aggregates 6/25 mm 1700
storage c o n d u c t e d by the French Atomic Energy Hematite aggregates 0/8 mm 900
Commission (CEA). The mix-design properties of the Hematite sand O/1 mm 1000
two HSCs are chosen in order to dissociate the thermo- Water 150
hydric and thermo-mechanical processes occuring dur- Cement CEM I 350
ing heating: similar cement content and water/cement Plasticizer (Glenium 27) 5.25
ratios are used to obtain close transfer properties -
reflected by porosity, pore size distribution and gas per-
meability - (and thus thermo-hydric processes of similar
magnitude), hematite aggregates are used in one case to Ordinary and hematite HSC mean compressive strength
increase the global thermal conductivity of the material at 60 days were of 63 and 78 MPa, respectively.
and thus limit thermo-mechanical phenomena during
heating. To evaluate the consequences of the differential
thermo-mechanical behaviour of the two HSCs, the 2.2 Experimental heating conditions
experimental programme focuses on the evolution of the
materials pore structure identified by MIP in close rela- High-strength concrete probes were heated at 60,
tionship with their permeability. Results are presented 110, 250 and 450~ in a Carbolite oven during 75, 40,
and discussed in this paper for specimen heated to tem- 20 and 15 days on average, respectively. Durations of
peratures up to 450~ thermal treatments were adapted to obtain a stable mass
loss (< 0.01%/24h) in order to ensure that water was
totally removed for each temperature. During heatings,
2. EXPERIMENTAL PROGRAMME heating rates were kept at l~ At the end of the
heating tests, temperature was cut off and probes were
2.1 Materials cooled slowly in the ovens until reaching 60~ Then
materials were stored in sealed containers until the
The materials used for this study were two CEM I beginning of the experimental characterization.
(OPC) concretes. Specimens were French "11 x 22"
normalized cylindrical probes (Ol13 mm, H220 mm).
Ordinary HSC was prepared with silico-calcareous 2.3 Equipments and measurements
aggregates while hematite HSC was prepared with
hematite aggregates. At present, these concretes are stud- Mercury intrusion porosimetry (MIP) tests were per-
ied as structural materials in the context of long-term formed with a Micromeritics Autopore III 9420 appara-
surface storage [15]. Average thermal and mechanical tus. This technique, w h i c h is widely used for
properties of the two types of aggregates [16] are given in microstructural investigation of cement-based materials,
Table 1. Hematite aggregates were used for their high consists in injecting, isostatically, incrementally and
thermal conductivity and their reduced thermal expan- under very high pressure, a non wetting fluid (mercury)
sion coefficient. into the evacuated pores of the porous material. The test
The materials were cured in sealed bags for a period of is analyzed according to the Washburn equation in
two months. Concretes mix design are given in Table 2. which the size of penetrated pore accesses, assimilated to
620
Gall~,Sercombe
621
Materials and Structures/MaMriaux et Constructions, Vol. 34, December 2001
16 0.1
0 Ordinary HSC X Hematite HSC
-~ 0.09 __2o~ .... 6o~163--11O~ Ordinary HSC I
14 .'. ". "250...C. ~ 450....C .. /1111111 IIIILI4'
A
- 12
~ 0.08 IIIIIIlll
0.08
0.07
IIIIIIll
IIIIIII
IIIIlll
IIIIII iiJiiiill IIIIIII ~TIII
Illlll IIIIllll I IIIIIIb Ililll,r
O
~. .05
IIIIIIII IIIIIII IIIIII IIIIIIIII IIII1,ti -'Ill,U,I*
81o 0.04 11111111 IIIIIII 111111 IIIIIIIII IZli.l,' ~11~
.~ 0.03 IIIIIIII IIIIIII IIIIII IIIIIII1~ All
8 0.02 IIIIIII1: IIIIIII IIIIII lluv,.t'rl ,,.t1'llLI. "1111111
~0.01 11111111 IIIIIII ~ ~ 1 1 IIIIIII
o 0 !1111111.....Ultld~=~-.......i.. ZII ZII
0 50 100 150 200 250 300 350 400 450 500 1000 100 10 1 0.1 0.01 0.001
Temperature (~
Pore access diameter ( p m )
the cement paste porous space structuring of the two 004 lltlltl ZII I~.I !!!!!!#
HSCs was equivalent. This point is important for further lo
003 ~,',',~,~,', J!!!!!!V11111F~.~!~!
interpretation of the concretes differential behaviour. 002 """" iiiiiiJ/;/llllllr~.~.~
On the contrary, thermal conductivities of the two 0.01 ;~;;;;; ;
0 ~""" ~ r " ,-~ ~11T]
HSCs differ by a factor of 3. Elastic moduli are also
strongly dependent on the mechanical characteristics of 1000 100 10 1 0.1 0.01 0.001
aggregates and thus differ by nearly a factor 2. As Pore access diameter (pro)
622
Gall~, Sercombe
623
Materials and Structures/Mat6riaux et Constructions, Vol. 34, December2001
to internal or external stresses related to the expansion of the type of hydrates. Sinfilar conclusions were reached
the aggregates (more important for siliceous aggregates through previous studies [21, 23, 25]. In addition, total
than for hematite) or structural thermal gradients during water porosity measurements showed a significant
heating. increase in total porosity for ordinary HSC. This phe-
9 As reflected by Fig. 6, the capillary porosity n o m e n o n can be mainly associated to generation of
increases drastically for both HSCs (+ 55% for ordinary microcraks which were not observed for hematite HSC.
concrete and + 62% for hematite concrete), for tempera-
tures as low as 60~ Surprisingly, this increase remains
almost stable with higher temperatures. This increase in 3.3 Gas permeability
porosity could be associated with the removal of free and
adsorbed water from the material, which may induce The evolution of intrinsic permeabilities versus tem-
damaging of the C-S-H, owing to their structure [8] perature are provided in Fig. 8 (a similar trend was
(the removal of the inter-layer water could induce a col- observed for the evolution of the effective permeability
lapse of the C-S-H sheets). It should be added that min- with temperature). The intrinsic gas permeabilities of
eralogical transformations of C-S-H hydration products ordinary and hematite concretes - measured at 60~
owing to hydrothermal conditions during heating at after complete drying - proved to be similar, around 2
temperatures exceeding 80-100~ may contribute to and 1.5 10-17 m 2, respectively. Up to 250~ ordinary
microstructural changes of cement paste [14]. However, and hematite HSC permeability evolutions follow a sim-
no XRD-analyses were performed on heated materials ilar trend and are thus characterized by a comparable
in this study. behaviour. After drying at 110 and 250~ permeability
9 The microporosity decreases for both HSCs (- 32% increases are, respectively, of about an average factor
for ordinary and hematite concrete), also for temperatures three (= 5 10-17 m 2) and a little more than one order of
as low as 60~ As for capillary pores, this increase does magnitude (= 4 10 -16 m2). Ordinary HSC is always
not evolve with higher temperatures and could be related slightly more permeable than hematite HSC.
to the collapse of the C-S-H sheets, leading to a reduced The most important changes in permeability were
amount of voids of this size. observed at 450 ~ C. At that temperature, intrinsic per-
These results are in good agreement with those meability discrepancy between the two concretes
obtained through water porosity measurements showing reached two orders of magnitude. From 250 to 450~
the major role of macropores in the generation of extra the permeability increase for hematite HSC is very lim-
porosity for the ordinary HSC. In fact, all the samples used ited (from 3 to 4 10-16 m 2) while, for ordinary HSC, the
for water porosity measurements were oven-dried at 60~ permeability change is much more significant (from
before resaturation. The small evolutions of capillary 5 10 -16 to 8 10 -14 m2). From a general point of view, the
porosity and microporosity between 60 and 250~ for the permeability change observed up to 250~ for both
two HSCs (+ 5 - 10% for the capillary porosity and - 5% HSCs can be linked to the removal of free water from
for the microporosity) in comparison to their evolutions the capillary porosity (mainly below 110~ to adsorbed
between 20 and 60~ (+ 55 - 60% for the capillary poros- water release, to cement hydrates (C-S-H) dessiccation
ity and - 30% for the microporosity) explains the fact that (dehydration) and probably to the generation of fine
no increase (or nearly no increase) in water porosity was cracks. All these processes lead to the increase in the
detected between reference samples (heated at 60~ and porous network connectivity and in the porous space
samples heated up to 250~ The increase in water poros- volume available for gas transport (especially the capillary
ity between 250 and 450~ observed particularly for ordi- porosity). Permeability data also showed that microc-
nary HSC seems therefore rather related to the increase in racks observed at the surface of ordinary HSC probes -
macroporosity (+ 23% for ordinary concrete and + 10% for obviously correlated to macropores (50 - 0.3 ~tm)
hematite concrete). Part of it could also be related to an detected by MIP analysis - have a greater influence on
additional increase in capillary porosity due to the begin-
ning of the Portlandite decomposition. It is generally con-
sidered that the stability of calcium hydroxide decreases
from 400~ [5] and that its decomposition mainly occurs 1.E-12
in the 450-550~ temperature range [23]. O ()rdirlaryI~tSC' --'Average values
I v a . ~ e s~~
E 1.E-13 9 HematiteHSC --Average
In conclusion, MIP microstructural investigations
showed that the high temperatures thermal treatments of 2 1.E-14
both HSCs are responsible for the increase in capillary ~ 1.E-15
pore sizes. This p h e n o m e n o n can be related to the
~ 1.E-16
release of adsorbed water physically bound to the solid
surface of capillary pores and to C-S-H microporosity 9~ 1.E-17 , I '
[24] and to water intrinsically bound in C-S-H and to 1.E-18
the other cement hydrates (portlandite). Dehydration 50 100 150 200 250 300 350 400 450 500
processes thus lead to the formation of an additional void Temperature(~
space in the porous medium. The size of enlarged pores
depends on the level of applied temperature and thus on Fig. 8 - Intrinsic permeability evolution versus temperature.
624
GalIGSercombe
4. D I S C U S S I O N 5O
- - Ordinary HSC
This study was the opportunity to experimentally 40 Hematite HSC d
compare the microstructural behaviour at high tempera- d 9
#, i
tures of two high-strength concretes only differing in 30 i
625
Materials and Structures/Mat&iaux et Constructions,Vol. 34, Decem ber 2001
626
Gall~,Sercombe
4O
~ OrdinaryHSC
35 "" "HematiteHSC
30
"-"co25 __Ordinary
HSC
25
~, 20 .......
18 il5~:
5~u)
~ 200c.
~10 . . . 50
e-
0
0 1O0 200 300 400 500
Temperature(~
Fig. 12 - Maximum orthoradial thermal stresses within the Fig. 13 - Maximum orthoradial shrinkage stresses within the
cement paste. cement paste.
Values are of course not realistic but can be used to com- 450~ macropores - ranged globally from 50 to 0.3 gm
pare the behaviour of both concretes. Fig. 12 shows that - were detected for ordinary HSC and correlated to
tensile stresses resulting from the thermal expansion of microcracks observed at the surface of heated probes.
aggregates are more important in ordinary HSC than in Such damage was not observed for hematite HSC. On
hematite HSC. The difference is proportional to the ratios the contrary, at high temperature, finer C-S-H porosity
between the thermal conductivities of the aggregates seems to be reduced for both materials. Total water
(almost identical and equal to 1.9 at 250 and 450~ The porosity measurements and MIP investigations con-
elastic moduli of aggregates were found to interfere little firmed that, at 250~ and especially at 450~ ordinary
on the maximum orthoradial stresses. HSC porous space is much more degraded than that of
The maximum orthoradial shrinkage stresses within hematite HSC. Similar trends were observed with per-
the cement paste obtained for both HSCs are given in meability data. Up to 250~ the intrinsic permeability
Fig. 13. Tensile stresses associated with shrinkage were evolution is similar for both HSCs. Permeability increase
found almost identical for ordinary and hematite HSCs. is related to water removal from the porous network, to
The small difference (less than 5%) can be associated adsorbed water release and to cement hydrates dehydra-
with the differences in the elastic moduli of the aggre- tion. These phenomena contribute to the increase in cap-
gates. Combining thermal expansion of the aggregates illary pore size and to the generation of fine cracks. On
and shrinkage of the cement paste, the maximum ortho- the contrary, data provided by heating tests at 450~
radial stresses in the cement paste are the sum of the clearly showed that microcracks formation is the main
independent components resulting from each phenome- factor controlling the permeability evolution and that the
non. Obviously, the magnitude of these interfacial increase of capillary pore size is less influent. The differ-
stresses are mainly related to the thermal expansion coef- ential behaviour of ordinary and hematite HSC was
ficient of the aggregates and are therefore more impor- attributed to the thermo-mechanical discrepancy related
tant for ordinary HSC than for hematite HSC. They mainly to structural thermal gradients and differential
depend little on the magnitude of cement paste shrink- expansion of the cement paste and the aggregates. Owing
age and on the elastic moduli of the aggregates. This to its reduced thermal expansion coefficient and
could therefore explain the higher damage of ordinary increased thermal conductivity, hematite is obviously
HSCs probes with respect to hematite HSC, especially at responsible for the limitation of thermal stresses during
temperatures exceeding 250~ heating. Thermo-mechanical phenomena in heated
HSCs are therefore of great importance for the prediction
of damage at high temperatures.
5. CONCLUSION
627
Materials and Structures/Mat&iaux et Constructions,Vol. 34, December 2001
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