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Enhanced model and simulation of hydration process of blast furnace slag in blended cement
Yao Luan , Tetsuya Ishida , Toyoharu Nawa , Takahiro Sagawa
Journal of Advanced Concrete Technology, volume 10 ( 2012 ), pp. 1-13
Journal of Advanced Concrete Technology Vol. 15, 426-439, August 2017 / Copyright © 2017 Japan Concrete Institute 426
Scientific paper
Abstract
The purpose of this study is to determine the tortuosity of cementitious materials containing blast furnace slag (BFS).
Furthermore, the influence of tortuosity on multi-species transport into these materials is studied. The porosity and dif-
fusivity of calcium silicate hydrate (C-S-H) were predicted using a three-dimensional spatial distribution model, which
were then fitted to Archie’s law to determine tortuosity. The tortuosity increased with the slag replacement ratio, sug-
gesting that the diffusion path for ions becomes complicated and lengthy due to slag addition. Thermoporometry was
used to determine the pore size distribution of hydrated slag-blended cement. A partial replacement of ordinary Portland
cement (OPC) with BFS modified the mineralogy (especially in the types of C-S-H), resulting in changes to the pore
structure. The determined tortuosity and porosity were used in a reactive transport model to predict multi-species trans-
port. Experimentally measured and simulated chloride profiles were in good agreement for hydrated OPC and slag-
blended cements exposed to sodium chloride solutions. The causes for the low penetration rate of chloride in slag-
blended cementitious materials are discussed considering their pore structure and surface electrical properties. The role
of tortuosity on Cl-/OH- for the evaluation of chloride induced corrosion was also discussed.
al. 2009). Different researchers have reported different mm, area size of 200 × 150 μm, and pixel size of 0.32
values for tortuosity obtained using various analytical μm. The resulting resolution in this study was 0.32 μm,
methods, and hence an appropriate method that consid- and as such pores smaller than 0.32 μm in diameter
ers its physical definition merits the development. could not be distinguished. Observations were carried
This study proposes a method to determine the tortu- out on 20 areas in each specimen. Unhydrated cement
osity of hydrated OPC and slag-blended cement from (UH), unhydrated BFS, calcium hydroxide (CH), C-S-H
the porosity and diffusivity of C-S-H, predicted by a including other hydrates, and pores larger than 0.32 μm
three-dimensional spatial distribution model proposed in diameter were distinguished using image analysis
previously (Kurumisawa et al. 2012). Furthermore, a software and setting brightness thresholds. The average
relationship between the slag replacement ratio and tor- fraction of each phase was considered to be the volume
tuosity was derived. The determined tortuosity values fraction (Igarashi et al. 2004). The measured CaO/SiO2
were incorporated into the reactive transport model de- (C/S) and Al2O3/SiO2 (A/S) ratios of C-S-H are the
veloped previously (Elakneswaran et al. 2010) to pre- average of 20 EDX measurements on each specimen.
dict chloride transport slag-blended cementitious mate- The C/S and A/S were corrected by standard materials
rials. Thermodynamic equilibrium reactions between (Wollastonite and Jadeite).
hydrates and solution, binding of chloride on hydrates
(both C-S-H and monosulfate), and the influence of 2.3 Electron probe microanalyzer (EPMA)
surface charge on multi-species transport were also con- measurements
sidered in the reactive transport model in addition to After curing, the cylinder samples were cut into two
porosity, pore size and tortuosity effects. Finally, the halves and all surfaces except the cutting face were
impact of tortuosity on the ratio of chloride to hydroxyl coated with epoxy resin to ensure chloride penetration
concentration for evaluating the long-term reinforce- in only one direction. The coated samples were exposed
ment corrosion was discussed. to 0.5 mol/l chloride for 28 or 91 days. After exposure,
the specimens were cut into two halves parallel to the
2. Experimental path of ionic ingress; one part was used for EPMA map-
ping while the other was used to determine the amount
2.1 Materials and sample preparation of chloride by a traditional method. An EPMA JEOL
The chemical compositions and physical properties of JXA-8900M apparatus was used to carry out element
OPC and BFS are given in Table 1. Hydrated cement mapping. The measurement conditions were as follows:
paste (HCP) was prepared with water to binder ratios 15 kV accelerating voltage, 50 mA beam current, 60 ×
(W/B) of 0.3, 0.5, and 0.7, and BFS cement paste 30 μm pixel size, and 1000 × 50 points. The chloride
(BFSCP) was prepared with a water to binder ratio of profile was calculated from the mapping, but was ex-
0.5 with BFS replacement ratios of 50% and 70%. Sam- pressed as X-ray counts of chloride. The counts were
ples were cast in molds (φ50 mm × 100 mm or 40 mm × corrected by the determining the chloride concentration
40 mm × 160 mm) after mixing and continuous hand- from a wet analysis as described in Japanese Industrial
mixing every 30 min to stop bleeding. Samples were Standard (JIS) A 1154. In the wet analysis, powder sam-
sealed for 24 h at room temperature, and then cured in ples were mixed with 2 M nitric acid solution and boiled
water for 28 or 91 days at 20 °C. for 5 min. The boiled solution was filtered and the con-
centration of chloride in the solution was measured with
2.2 Backscattered electron image (BEI) and En- ion chromatography.
ergy Dispersive X-ray spectrometry (EDX)
measurements 2.4 Micro-elastic modulus measurements using
Cubes 5 mm in length per side were cut from freeze- micro-indentation method
dried material after curing, for use in BEI and EDX The same specimens which were used for BEI were
measurements. Specimens were immersed in epoxy used here. The elastic moduli of the hydration products
resin under vacuum, and after hardening the resin the were measured using a Fischers scope (HC-100), and
specimen surfaces were polished using SiC paper. Pol- 100 indents in a 10 × 10 μm grid were measured in each
ished surfaces were smoothed using 0.25 μm diamond specimen. The maximum load and speed of the applied
paste, and a Pt layer was applied to provide electric load were 20 mN and 1 mN/s respectively. The average
conductivity on the surface. Electron microscopy imag- value of the measurements in each specimen was deter-
ing was conducted under the following conditions: an mined as the micro elastic modulus of C-S-H.
acceleration voltage of 15 keV, working distance of 17
A. Hatanaka, Y. Elakneswaran*, K. Kurumisawa and T. Nawa / Journal of Advanced Concrete Technology Vol. 15, 426-439, 2017 428
2.5 Pore size distribution by thermoporometry 2014), and converted into a format suitable for PHRE-
Differential scanning calorimetry (DSC) was used to EQC. The converted data, together with the PHREEQC
measure the pore size distributions of hydrated samples. default thermodynamic database (Parkhust and Appelo
For each sample, approximately 28 mg of material was 1999), were used in this study for each calculation. The
dried at 105 °C for 24 h and immersed in water for 3 h. details of the integrated thermodynamic model are de-
After immersion, water adhered on the sample surface scribed elsewhere (Elakneswaran et al. 2010).
was wiped off and the samples were placed in an alumi- The diffusive flux of a selected ion, i, considering
num sample pan. Alumina powder was used as a refer- concentration and electrical potential gradients and the
ence specimen during measurement. The measurement chemical activity effects can be expressed by Nernst-
range was 10 °C to -60 °C, and the scanning speed was Planck equation as follows (Elakneswaran et al. 2010):
2 °C/min. The total moisture content was determined by
the weight differences between measurements at 20 and ⎡ ∂ ln(γ i ) ⎤ ∂c j
∑
n
Dw, j z j ⎢ + 1⎥
⎣ ∂ ln(c j ) ⎦ ∂x
j =1
105 °C. Pore size distribution was determined using a ⎡ ∂ ln(γ i ) ⎤ ∂ci (3)
J i = − Dw , i ⎢ + 1⎥ + Dw , i zi ci
⎣ ∂ ln(ci ) ⎦ ∂x ∑ j =1 Dw, j z j c j
n
thermoporometry theory reported previously (Brun et al. 2
1977).
where Dw,i is its diffusion coefficient, γi is its activity
2.6 Electric conductivity coefficient, ci is its concentration, and zi is its valance;
Specimen dimensions for electrical conductivity meas- the subscript j is introduced to show that these species
urements were 40 × 40 × 40 mm. Stainless electrodes are for the potential term.
(40 × 30 × 0.3 mm) were placed on the specimen 30 The diffusion coefficient of ions in a porous medium, Dp,
mm apart, and the effective area of the electrode was 30 is related to Dw,i, porosity, ε, and tortuosity, τ, by
× 30 mm. AC impedance of the specimens was meas- Archie’s law (Appelo and Postma 2009):
ured over a frequency range of 4 Hz to 5 MHz with an
impedance analyzer (HIOKI IM3570) at an applied D p = Dw,i ε wτ (4)
voltage of 0.1 V. Nyquist plots were established using
the measured data, and the bulk resistivity was deter-
3.2 Three-dimensional spatial distribution
mined from the point where the electrode resistivity
(straight line) and the circle is intersected (Kurumisawa model
et al. 2012), using 3.2.1 Autocorrelation function calculations
To reconstruct a three-dimensional spatial image of the
Ra L hardened cement paste, the autocorrelation function
ρ= (1) (ACF) was used for different phases (UH, CH, pores,
A
slag and other phases) to generate a binary image from
1 BEI without the C–S–H phase, which was not included
σ= (2) because it is the matrix and acts as a continuous phase
ρ
in the hardened cement paste. The ACF is a two-point
where ρ is the bulk resistivity of the specimen, Ra is the correlation function, defined as the probability that two
measured resistance, L is the distance between elec- arbitrary points are in the same phase as a function of
trodes, A is the effective area of the electrode, and σ is the distance between them (Torquato 2001). Thus, the
the conductivity. The measured electrical conductivity is position of each phase can be determined using ACF.
the normalized conductivity in which the influence of The following procedure was used for calculating ACF
the pore solution is removed by dividing the measured in this study (Bentz 2000). The summation of S(x,y) was
electric conductivity by the pore solution conductivity. determined for an M×N image using the following
The pore solution conductivity was calculated based on equation:
hydration degree and the chemical composition of ce-
I (i, j ) × I (i + x, j + y )
S ( x, y ) = ∑ i =1 ∑
M −x N−y
ment (Snyder et al. 2003). (5)
j =1
( M − x)( N − y )
3. Modeling approach
where I(x,y) is 1 if the pixel at location (x,y) contains the
3.1 Reactive transport model phase(s) of interest, and is 0 otherwise. S(x,y) is then
An integrated thermodynamic model considering ion– converted into the S(r) function for the distance r be-
ion and ion–solid interactions was used to simulate tween pixels using bilinear interpolation of S(x,y) values
multi-ionic transport. The model was implemented in as follows:
the PHREEQC geochemical code using phase-
1 πl
∑ S ( r , 4r )
2r
equilibrium, surface complexation, and multi- S (r ) = (6)
component diffusion (MCD) modules. Thermodynamic 2r + 1 l = 0
properties for various phases and minerals present in the
cement system were collected from CEMDATA07
(Lothenbach et al. 2008) and other sources (Myers et al.
A. Hatanaka, Y. Elakneswaran*, K. Kurumisawa and T. Nawa / Journal of Advanced Concrete Technology Vol. 15, 426-439, 2017 429
3.2.2 Three-dimensional spatial image recon- An outline of the 3D spatial reconstruction model is
struction illustrated in Fig. 1. The area fraction of each phase was
ACF S(r) was used to reconstruct a three-dimensional calculated from scanning electron microscopy (SEM)
image of the microstructure for each phase. Pixels in the images, and 3D-spatial distribution models from the
three-dimensional spatial image are assigned random calculated area functions. Finally, the diffusivity of C-S-
numbers with a normal distribution of N(x, y, z), gener- H was derived from this model as electrical conductivity.
ated using the Box–Muller method (Bentz and Garboczi In this model, the input parameter is the diffusivity of C-
1991). This random number distribution of N(x, y, z) is S-H and the capillary pore, and the output parameter is
modified using a filter function F(x, y, z) using the ACF diffusivity of a given specimen; this analysis is de-
S(r). Finally, the resultant image R(x, y, z) is generated scribed further in section 4.3.
using the following equation:
4. Results and discussion
R ( x , y , z ) = ∑ i = 0 ∑ j = 0 ∑ k = 0 N ( x + i , y + j , z + k ) ∗ F (i , j , k ) (7)
30 30 30
Al2O3/SiO2
CaO/SiO2
1.2 0.12
ple, if a value of R(x, y, z) is larger than the critical 1.0 C/S 0.10
threshold, the pixel is assigned to the phase of interest; 0.8 0.08
A/S
otherwise, it is assigned to the original phase. The reas- 0.6 0.06
signed number of pixels corresponds to measured vol- 0.4 0.04
ume fraction using the BEI. The reconstructed size of 0.2 0.02
the image is 1003 voxels where one voxel is equivalent 0.0 0.00
to 0.32 μm3 according to the BEI observations. Three 0 20 40 60 80
different images with different random numbers were Slag substitution(%)
reconstructed to confirm the reproducibility of the
Fig. 2 CaO/SiO2 and Al2O3/SiO2 ratios as functions of
model; periodic conditions were also applied to all faces.
slag replacement ratio.
Sp ecim e ns 0.14
0.12 C‐H
UH
0.1
S
0.08 pore
S(r)
0.06
0.04
0.02
UH Sla
ス ラグg
Fig. 1 Procedures for deriving the relationship between the diffusivity and porosity of C-S-H.
A. Hatanaka, Y. Elakneswaran*, K. Kurumisawa and T. Nawa / Journal of Advanced Concrete Technology Vol. 15, 426-439, 2017 430
which is consistent with previous reports (Taylor et al. still present in the sample after 91 days of curing. In this
2010). Some of the silica in C-S-H is substituted by study, BEIs were separated into five phases based on
aluminum to form C-A-S-H in slag-blended cement. brightness: pores are black, calcium hydroxide is dark
The A/S ratio also increases as Al2O3 increases with slag gray, C-S-H is light gray, unhydrated cement is white
addition. The experimental results show the presence of and unreacted BFS is bright white. The area fraction of
aluminum in the C-S-H of HCP as reported in previous each phase as determined by BEI experiments is shown
studies (Lothenbach et al. 2011; Kocaba 2009). These in Fig. 4. As the hydration progress, the amount of hy-
ratios modify the structure of C-S-H/C-A-S-H and can dration products increase, and the pore and un-hydrated
affect the durability performance of concrete. BEIs of cement and slag decrease. The increase of calcium hy-
HCP and BFSCP of 50% and 70% replacement after 91 droxide in BFSCP with hydration time is observed in
days of curing are shown in Fig. 3. Unreacted BFS is the figure. This might be due to different in the hydra-
Sla g
Pore
CH
UH
C-S-H
Fig. 3 Backscattered electron images of HCP (left), and BFSCPs of 50% (center) and 70% replacement (right).
Curing period: 28 days
100
90
80
70
Area fraction(%)
Slag
60
Pore
50
CH
40
CSH
30 UH
20
10
0
o50 o70 b50 b70
Curing period: 91 days
100
90
80
70
Area fraction(%)
Slag
60
Pore
50
CH
40
CSH
30 UH
20
10
0
o50 o70 b50 b70
Fig. 4 Area fractions determined by BEI experiments. Notation: o50: OPC-W/B (%); b50: BFS-percentage of slag re-
placement (W/B=0.5).
A. Hatanaka, Y. Elakneswaran*, K. Kurumisawa and T. Nawa / Journal of Advanced Concrete Technology Vol. 15, 426-439, 2017 431
tion degree; hydration of cement is higher than that of tassium ions) decrease with BFS replacement ratio, re-
slag in this study. The amount of calcium hydroxide will ducing the conductivity.
not affect the other calculation results because C-S-H
dominates the volume of hydration products. Three- 4.3 Determination of tortuosity from diffusivity
dimensional spatial image models were reconstructed and porosity of C-S-H
based on an autocorrelation function (described in sec- The porosity of C-S-H can be determined by the rela-
tion 3.2) derived from these backscattered electron im- tionship between its elastic modulus and porosity
ages. (Jennings et al. 2007),
0.3
0.25 W/B=0.7
Electric Conductivity(S/m)
W/B=0.5
0.2
W/B=0.3
0.15
0.1
0.05
0
0% 50% 70%
Slag substitution(%)
Fig. 5 Electric conductivity of HCP and BFSCP cured for 28 days.
30 0.5
Elastic modulus 0.45
25 Porosity 0.4
Elastic modulus(GPa)
0.35
Porosity of C‐S‐H
20
0.3
15 0.25
0.2
10
0.15
0.1
5
0.05
0 0
Fig. 6 Elastic modulus and porosity of C-S-H. Notation: dx-y-z: curing period-W/B-slag replacement ratio.
A. Hatanaka, Y. Elakneswaran*, K. Kurumisawa and T. Nawa / Journal of Advanced Concrete Technology Vol. 15, 426-439, 2017 432
ing it in the following Nernst-Einstein relation: relationship between the diffusion coefficient and the
porosity of C-S-H can be fitted to Archie’s law (Eq. (4))
D σ as follows for each slag replacement ratio to determine
= (10)
D0 σ 0 the tortuosity:
BFS replacement ratio of 0%:
where D is the measured diffusivity, D0 is the diffusiv-
ity of the ions in free water, σ is then measured electrical DC − S − H = 1.0 × 1.0−9 ⋅ ϕ 2.3892 (11)
conductivity and σ 0 is the conductivity of the pore so- BFS replacement ratio of 50%:
lution.
In this model, the diffusivity of the capillary pore and DC − S − H = 1.0 × 1.0−9 ⋅ ϕ 2.6314 (12)
C-S-H are necessary for estimating the diffusivity of the
overall material. The diffusion coefficient of chloride BFS replacement ratio of 70%:
ions in the capillary pores was held at 1.81×10-9 (m2/s)
(Jensen et al. 1999). The diffusion coefficient of the C- DC − S − H = 1.0 × 1.0−9 ⋅ ϕ 2.8457 (13)
S-H, the unknown parameter, was calculated based on
the electric conductivity results given in Fig. 5. The where DC − S − H is the diffusion coefficient of C-S-H and
relationship between the diffusion coefficient and poros- ϕ is the porosity of C-S-H. A value of 1.0×10–9 (m2/s)
ity of C-S-H is shown in Fig. 7. In addition to the was assumed for the diffusion coefficient of ions in free
specimens considered in Fig. 6, HCP specimens pre- water for best fit, considering the multi-species in the
pared at W/B of 0.3 and 0.7 cured for 28 and 91 days pore solution of hydrated cement and slag which typi-
and BFSCP specimens prepared at W/B of 0.4 and cured cally has a self-diffusion coefficient of 0.6 to 1.81×10–9
for 28 days were considered to determine diffusivity of (m2/s). The determined tortuosity can be related to slag
C-S-H. replacement ratio, rsg, as:
As shown in Fig. 7, the diffusion coefficient of C-S-H τ = 0.63rsg + 2.37 (14)
decreases with the slag replacement ratio in accordance
with reported studies (Kurumisawa et al. 2012). The This relationship is plotted in Fig. 8. The increase in
(x 10‐11) Diffusion coefficient and porosity of C‐S‐H
18
16 0%
Diffusivity of C‐S‐H (m2/s)
14
y =10‐9x2.3892
50% R² = 0.9114
12
10
70%
8
6
4 y = 10‐9 x2.6314 y = 10‐9 x2.8457
2 R² = 0.6329 R² = 0.8727
0
0.2 0.25 0.3 0.35 0.4 0.45 0.5
Porosity of C‐S‐H
Fig. 7 Relationship between diffusion coefficient and porosity of C-S-H.
2.9
2.8 y = 0.6265x + 2.3714
R² = 0.9922
2.7
Tortuosity(τ)
2.6
2.5
2.4
2.3
0 10 20 30 40 50 60 70 80
Slag replacement ratio(%)
Fig. 8 Relationship between tortuosity and slag replacement ratio.
A. Hatanaka, Y. Elakneswaran*, K. Kurumisawa and T. Nawa / Journal of Advanced Concrete Technology Vol. 15, 426-439, 2017 433
tortuosity with slag replacement ratio indicates that the to their porosity (Maekawa et al. 2003). Their micro-
diffusion path of chloride ions becomes more complex structure and properties can influence ionic diffusion
as more slag is added. The estimated tortuosity values through cementitious materials. The measured total po-
agree reasonably well with values reported in previous rosity is used in the prediction of chloride ions diffusion.
studies (Jennings 2000).
4.5 Comparison between measured and esti-
4.4 Pore structure mated chloride ingress
The pore size distributions of HCP and BFSCP as de- One-dimensional numerical analysis was performed to
termined by thermoporometry (28 and 91 days curing) simulate cylindrical samples of HCP and BFSCP (50
are shown in Fig. 9. As assumed in a previous study mm diameter, 50 mm height) exposed to 1 L of 0.5 M
(Jennings 2008), pores are classified as one of two NaCl solution for 28 and 91 days. Multi-species trans-
types: small gel pores (< 5 nm) and large gel pores (5– port was performed considering common ions such as
10 nm). The number of small gel pores increases with Na+, Cl-, K+, SO42-, Ca2+, Al3+, Si4+ and OH-. Self-
the BFS replacement ratio, and the amount of large gel diffusion coefficients of ions in free water for a speci-
pores increases as the water to powder ratio increases. fied temperature were used as diffusion coefficients. In
This is related to the pores in the different C-S-H the simulations, the initial and final boundary conditions
phases: low-density C-S-H (LD C-S-H) and high- were set to 0.5 M NaCl and zero flux, respectively. The
density C-S-H (HD C-S-H) (Tennis and Jennings 2000). pore solution concentration and the amount of hydrates
LD C-S-H consists of large gel pores while HD C-S-H required for the simulations were calculated based on a
has small gel pores. Therefore, a large amount of LD C- hydration model reported previously (Elakneswaran et
S-H is formed at high W/B, and slag addition leads to al. 2016). Although capillary pores are included in the
the formation of HD C-S-H. Overall, the number of diffusion path of chloride ions, it is considered that
pores decreases and they become smaller with curing chloride diffusion is controlled by C-S-H because the
period increases. The characteristics of HD C-S-H and amount of C-S-H is more than 70% in volume of speci-
LD C-S-H are respectively similar to that of the inner- men from the result of BEI as shown in Fig. 4. The
and outer-products of hydrating cement and/or slag due chloride ions diffuse through a series of pores having
900
800
Curing period: 28 days
700
dv/dLogr(mg/g)
600
500 0.5‐0
400 0.5‐50
300 0.5‐70
0.7‐0
200
100
0
1 10 100
Pore radius(nm)
1000
900
Curing period: 91 days
800
700
dv/dLogr(mg/g)
0.5‐0
600
500 0.5‐50
400 0.5‐70
300 0.7‐0
200
100
0
1 10 100
Pore radius(nm)
Fig. 9 Pore size distribution of HCP and BFSCP. Notation: W/B-slag replacement ratio.
A. Hatanaka, Y. Elakneswaran*, K. Kurumisawa and T. Nawa / Journal of Advanced Concrete Technology Vol. 15, 426-439, 2017 434
Table 2 Porosity, tortuosity, and pore radius used in on C-S-H surface are also presented. Although several
simulations. different mechanisms are present, the physical adsorp-
Curing period: 28 days tion of chloride dominates total, which supports previ-
Pore radius ous experimental studies in blended cements (Saeki and
W/B-slag replacement ratio Porosity Tortuosity
(nm) Sasaki 2006). The presence of AFm phases, which is
0.5-0 0.245 2.39 3.2 more pronounced in slag-blended cements than conven-
0.5-50 0.253 2.63 2.3 tional Portland cements, contributes to the chemical
0.5-70 0.259 2.85 2.1 binding of chloride. BFSCP shows lower penetration
0.7-0 0.332 2.39 3.4 rates than those of HCP over both exposure periods due
Curing period: 91 days
to changes to the mineralogy and pore structure as more
0.5-0 0.200 2.39 3.2
slag is added. Furthermore, high addition of slag leads
0.5-50 0.214 2.63 2.3
0.5-70 0.226 2.85 2.1 to better resistance for chloride transport.
0.7-0 0.311 2.39 3.4 The calculated tortuosity suggests that the diffusion
path of BFSCP is longer than that of HCP. Hydration of
various diameter. A cylindrical pore shape having a sin- cement and slag, and the associated microstructure de-
gle size was assumed for the diffusion, which plays a velopment mechanisms proposed by Maekawa and as-
critical influence on the ionic diffusion. The size of the sociates (Maekawa et al. 2003; Luan et al. 2012), were
critical pore was assumed based on the pore size distri- considered here to propose a chloride diffusion path
bution and the surface areas of C-S-H. The pore consists (Fig. 11). Ionic diffusion occurs in the pores of both the
of free water and diffuse double layer, and the volume inner and outer products, and threshold pores or bottle-
of free water is used to calculate surface area. The other neck exists in the inner products. The pores in the inner
necessary input parameters such as porosity (from ther- products are very small in size, and would be com-
moporometry measurements), tortuosity (calculated in pletely covered by the electrical double layer (EDL). 5
section 4.3), and assumed pore radius are tabulated in nm radius pores are fully filled EDL in HCP (Elaknes-
Table 2. waran et al. 2010), but this size dimension is larger in
Figure 10 compares the calculated and experimental BFSCP because of the lower ionic strength of the pore
total chloride profiles. The predicted amounts of chloride solution compared to HCP. Ionic diffusion through the
in the free water of the pore solution, diffuse double pores of outer products has less effect from surface
layer, chemically bound as Friedel’s salt, and adsorbed charge of C-S-H, but the diffusion is greatly affected by
d28‐0.5‐0
1.2
1 Exp.
Content of Cl‐(mg/g)
Total
0.8
Bulk water
0.6 DDL
Chemical
0.4 Physical
0.2
0
0 5 10 15 20 25
Distance(mm)
d28‐0.5‐50
1.2
1
Exp.
Content of Cl‐(mg/g)
0.8 Total
Bulk water
0.6
DDL
0.4 Chemical
Physical
0.2
0
0 5 10 15 20 25
Distance(mm)
A. Hatanaka, Y. Elakneswaran*, K. Kurumisawa and T. Nawa / Journal of Advanced Concrete Technology Vol. 15, 426-439, 2017 435
d28‐0.7‐0
1.2
1 Exp.
Content of Cl‐(mg/g)
Total
0.8
Bulk water
0.6 DDL
Chemical
0.4 Physical
0.2
0
0 5 10 15 20 25
Distance(mm)
d28‐0.5‐70
1.2
1 Exp.
Content of Cl‐(mg/g)
Total
0.8
Bulk water
0.6 DDL
Chemical
0.4 Physical
0.2
0
0 5 10 15 20 25
Distance(mm)
d91‐0.5‐0
1.2
1 Exp.
Content of Cl‐(mg/g)
Total
0.8
Bulk water
0.6 DDL
Chemical
0.4 Physical
0.2
0
0 5 10 15 20 25
Distance(mm)
d91‐0.5‐50
1.2
1 Exp.
Content of Cl‐(mg/g)
Total
0.8
Bulk water
0.6 DDL
Chemical
0.4 Physical
0.2
0
0 5 10 15 20 25
Distance(mm)
A. Hatanaka, Y. Elakneswaran*, K. Kurumisawa and T. Nawa / Journal of Advanced Concrete Technology Vol. 15, 426-439, 2017 436
d91‐0.5‐70
1.2
1 Exp.
Content of Cl‐(mg/g)
Total
0.8
Bulk water
0.6 DDL
Chemical
0.4 Physical
0.2
0
0 5 10 15 20 25
Distance(mm)
d91‐0.7‐0
1.2
1 Exp.
Content of Cl‐(mg/g)
Total
0.8
Bulk water
0.6 DDL
Chemical
0.4 Physical
0.2
0
0 5 10 15 20 25
Distance(mm)
Fig. 10 Comparison between measured and simulated chloride profiles for HCP and BFSCP after 28 and 91 days of 0.5
M NaCl exposure. Notation: dx-y-z: curing period-W/B-slag replacement ratio; Exp.: Experimentally measured total Cl-;
Total: Predicted total Cl-; Bulk water: Predicted free Cl- in bulk pore water; DDL: Predicted free Cl- in diffuse double layer;
Chemical: Predicted chemically bound Cl-; Physical: Predicted physically adsorbed Cl- on C-S-H.
Cri ti ca l - ra d i u s
Outer products
Core Capillary O u te r In n e r O u te r
particle pore p ro d u cts p ro d u cts p ro d u cts
C-S-H
grains
φout
Porosity φ
φin
0 Distance x
Fig. 11 Concept of ionic diffusion path considering tortuosity and bottleneck pores.
surface charge in the pore of inner products. When the 4.6 Simulation results on evaluation of rein-
pores of the outer and inner products are connected (Fig. forcement corrosion
11), diffusion through the inner products controls the The Cl-/OH- ratio is a useful parameter for evaluating
overall diffusion rate. This is significant in slag-blended reinforcement corrosion in concrete structures. For Cl-
cement due to having large EDL thickness, high tortuos- /OH- ratio, Cl- is the summation of the total chloride
ity, and small threshold pore size, which change with the concentration in free solution and in the diffuse double
slag replacement ratio to promote a lower penetration layer, and OH- was calculated based on the pore solution
rate. pH. The threshold value of Cl-/OH- to initiate corrosion
is 3–5 (Kari et al. 2013). The impact of slag addition on
the ratio at a depth of 45 mm as a function of exposure
A. Hatanaka, Y. Elakneswaran*, K. Kurumisawa and T. Nawa / Journal of Advanced Concrete Technology Vol. 15, 426-439, 2017 437
period is presented in Fig. 12. Input parameters for the dimensional spatial distribution model, to Archie’s law.
simulations are the same as described in section 4.5. The determined tortuosity is linearly related to the slag
Slag-blended cement shows better performance against replacement ratio which indicates that ionic diffusion
chloride-induced corrosion than Portland cement. Cor- path becomes longer after a partial replacement of OPC
rosion initiation for a Cl-/OH- ratio of 3.0 in slag- with slag. Hydration of cement and slag forms LD C-S-
blended cement is 10 years longer than that of OPC, and H and HD C-S-H, and the associated pores are small gel
the reinforcement in OPC starts to corrode after 30 pores (< 5 nm) in HD C-S-H and large gel pores in LD
years for a threshold ratio of 5.0; slag-blended cement C-S-H. The amount of the small and large pores de-
serves more than 100 years under similar conditions. pends on W/B, slag addition, and curing period; large
Another simulation was performed to evaluate the im- gel pores form at high W/B, and slag addition creates
pact of tortuosity on the Cl-/OH- ratio. The simulation more small gel pores. The chloride profiles predicted
results of Cl-/OH- ratio at a depth of 45 mm for OPC are using the determined tortuosity and porosity agree well
shown in Fig. 13. Higher tortuosity leads to a low Cl- with the measured profiles for both HCP and BFSCP
/OH- ratio and longer service life of the concrete against exposed to 0.5 M NaCl solution for 28 and 91 days,
chloride attack as a result. This is remarkable for a tor- predicted physical adsorption of chloride controls the
tuosity value of 3.5. The simulation results show that a total. The addition of slag leads to large EDL thickness,
partial substitution of OPC by slag, in combination with high tortuosity, and small threshold pore size which
increasing tortuosity, are important factors to reduce Cl- shows high chloride penetration resistance in slag-
/OH- ratio as pertains to chloride induced corrosion. As blended cementitious materials. The simulation results
such, these factors should be considered in the material on Cl-/OH-, an indicator for evaluating the chloride in-
design of concrete structures exposed to chloride-rich duced corrosion, show that high durability of reinforced
environments. concrete can be achieved with slag addition and in-
creased tortuosity values.
5. Conclusions
Acknowledgements
The tortuosity of hydrated cementitious materials This study was financially supported by JSPS KA-
blended with slag was determined by fitting the porosity KENHI Grant No:16K1812906 and 16K0656306. A
and diffusivity of C-S-H, predicted through a three- part of this study was conducted at the Joint-use Facili-
6.0
5.0
4.0
[Cl‐]/[OH‐][‐]
OPC
3.0
Slag
2.0
1.0
0.0
0 10 20 30 40 50 60 70 80 90 100
Time [year]
Fig. 12 Cl-/OH- ratio at a depth of 45 mm as a function of exposure time for hydrated OPC and slag-blended cement ex-
posed to 0.5 M NaCl.
6.0
5.0
4.0
[Cl‐]/[OH‐][‐]
3.0 2.5
3.0
2.0 3.5
1.0
0.0
0 10 20 30 40 50 60 70 80 90 100
Time [year]
Fig.13 Cl-/OH- ratio at a depth of 45 mm as a function of exposure time for hydrated OPC with different tortuosity values
exposed to 0.5 M NaCl.
A. Hatanaka, Y. Elakneswaran*, K. Kurumisawa and T. Nawa / Journal of Advanced Concrete Technology Vol. 15, 426-439, 2017 438
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