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World J Microbiol Biotechnol (2010) 26:125–131

DOI 10.1007/s11274-009-0151-y

ORIGINAL PAPER

The influence of fermentation conditions and post-treatment


methods on porosity of bacterial cellulose membrane
Weihua Tang Æ Shiru Jia Æ Yuanyuan Jia Æ
Hongjiang Yang

Received: 18 January 2009 / Accepted: 4 August 2009 / Published online: 20 August 2009
Ó Springer Science+Business Media B.V. 2009

Abstract Bacterial cellulose has been found to be high water holding capacity, and high tensile strength
attractive as a novel scaffold material due to its unique (Hong et al. 2006; Putra et al. 2008).
material properties. Porosity is the most important morpho- Helenius and coworkers implanted bacterial cellulose
logical parameter in the design of scaffolds for tissue engi- subcutaneously in rats for 1, 4, and 12 weeks, respectively,
neering. The effects of fermentation conditions (cultivation and found that the biocompatibility of bacterial cellulose
time and inoculation volume) and post-treatment methods was good and the material had potential to be used as a
(alkali treatment and drying methods) on the porosities of scaffold in tissue engineering (Helenius et al. 2006).
bacterial cellulose membranes were investigated. With Svensson declared that bacterial cellulose was a potential
extended cultivation time and increased inoculation volume, scaffold for tissue engineering of cartilage (Svensson et al.
more micro-fibrils were secreted by bacteria, which resulted 2005). Several groups (Charpentier et al. 2006; Klemm
in a more compact structure and diminished porosity. The et al. 2001) have recently studied bacterial cellulose for use
porosities of alkali-treated bacterial cellulose membranes as a blood vessel. Wet cellulose could be used as a tem-
was in the order of K2CO3 [ Na2CO3 [ KOH [ NaOH. porary artificial skin to treat severe skin burn (Farah 1990).
Freeze-dried membranes had much higher porosity (92%) Fabricating a scaffold with the desired pore size and
than the hot air-dried ones (65%). The experimental results porosity is of great importance in tissue engineering (Li
suggested that bacterial cellulose with controlled porosities et al. 2009). For bacterial cellulose scaffold, the definition
could be prepared by varying fermentation conditions and of a specific pore size in a bacterial cellulose fibrous
post-treatment methods. The resulting bacterial cellulose is hydrogel is not relevant because the nanofibrils can be
regarded as a scaffold material of great potentialities. pushed aside by migrating cells (Bäckdahl et al. 2006).
Bacterial cellulose has potentialities to be an appropriate
Keywords Gluconacetobacter xylinus  scaffold for different types of tissue and organ. So how to
Bacterial cellulose  Porosity  Fermentation conditions  control the porosity of bacterial cellulose according to
Post-treatment methods individual requirements is a task of great significance. Few
researchers have tried to alter the porosity of bacterial cel-
lulose networks. In this paper, the effect of fermentation
Introduction conditions and post-treatment methods on porosities of
bacterial cellulose membranes has been investigated.
Bacterial cellulose (BC) is receiving great attention and
presently being widely investigated as a new type of scaf-
fold material due to its fine fiber network, biocompatibility, Materials and methods

W. Tang  S. Jia (&)  Y. Jia  H. Yang Bacterial strain


Key Laboratory of Industrial Microbiology, Ministry of
Education, Tianjin University of Science and Technology,
300457 Tianjin, People’s Republic of China Gluconacetobacter xylinus (TCCC No. 12003) used in this
e-mail: jiashiru@tust.edu.cn; tangweihua79@hotmail.com study was obtained from Tianjin University of Science &

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126 World J Microbiol Biotechnol (2010) 26:125–131

Technology Culture Collection Center (TCCC), Tianjin, Concentration of carbon sources


China.
The glucose and fructose concentrations in the supernatant
Medium and cultivation of broths were analysed using the modified dinitrosalicylic
acid (DNS) method (Ghose 1987). The sucrose and glycerol
The medium for inocula preparation and membrane forma- concentrations were determined by HPLC (Yang et al.
tion used consisted of the following (v/v): carbon source 1998).
(glucose, fructose, sucrose, or glycerol) 2.5%, peptone
0.75%, yeast extract 1%, disodium phosphate 1%, acetate Scanning electron microscopy
acid 1%, initial pH value was adjusted to 6.0. For seed culture,
colonies of G. xylinus were inoculated into 100 ml of medium The purified bacterial cellulose samples as described above
in a 500 ml flask shaken at 160 rev/min and cultured at 30°C were sputter coated with gold. Scanning electron micro-
for 24–30 h. Fermentation cultures performed in 90 mm scope observation was performed using FEI Quanta 200.
(i.d.) petridishes containing 25 ml medium with a 6%(v/v)
cell suspension were incubated statically at 30°C for 5 days. Atomic force microscopy

Bacterial cellulose purification The bacterial cellulose membrane was directly observed by
the ATM (JSPM-5200, Japan) at room temperature.
After incubation, bacterial cellulose membranes produced
on the surface of each medium were harvested and washed
with water, and then boiled in each of 0.1 M alkali solu- Results and discussion
tions (K2CO3, Na2CO3, KOH, or NaOH) for 30 min,
neutralized with 1% acetic acid and washed with distilled Characterization of bacterial cellulose membrane
water, successively. It was then dried in an oven at 80°C or
freeze-dried with a vacuum freeze dryer (1-4LP-2, The SEM images of two sides of bacterial cellulose mem-
Gefriertrocknungsang/agen, Germany). brane are shown in Fig. 1a, b. The denser surface side
formed at the interface between air and culture medium,
Analytical methods showed a smooth surface with no visible pores (at magni-
fication 10,0009). The porous opposite side was relatively
Cell mass loose and possessed larger pores. It was also found that
bacterial cellulose has a three-dimensional network, which
The cell mass was estimated by measuring the optical retains a lot of water and favors the transportation of
density at 600 nm after treating the culture broth with 5% nutrient. According to Bodin, smooth surfaces have been
(v/v) cellulase at 50°C for 2 h to release the cells from shown to improve adhesion and proliferation of cells. The
bacterial cellulose membranes (Hwang et al. 1999). porous structure and open fibril network are advantageous
for ingrowths of cells (Bodin et al. 2007).
Porosity Cross section image of the bacterial cellulose membrane
shows a layered structure (Fig. 1c). In the zone near to air-
Porosity was calculated using the equation (Kitaoka et al. medium side, it is much denser. This is consistent with the
1997): difference between two sides of bacterial cellulose mem-
Porosity (%) = (wet weight-dry weight)/(wet weight- brane. The AFM-image reveals that microfibrils arrange in
weight in water) 9 100. ribbons with a diameter of approximate 60–100 nm, as
Dried bacterial cellulose samples were soaked in seen in Fig. 1d. The ribbons highly entangle to be finally
deionized water for more than 12 h at room temperature, assembled as bacterial cellulose membrane.
and the weight in water was measured by harnessing the
sample in a device, which suspended the sample in water Effect of carbon sources on porosities of bacterial
(Mancini et al. 2001). cellulose membranes

Thickness The effect of various carbon sources on the porosities and


thicknesses of the bacterial cellulose membranes was
Thickness of the bacterial cellulose membranes was examined (Fig. 2). The result showed that when sucrose as
measured at ten different positions by a thickness gauge the sole carbon source, the porosity of bacterial cellulose
(CH-1-ST. Shanghai, China), and the values were averaged. membrane was up to 77%, followed by glucose, fructose

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World J Microbiol Biotechnol (2010) 26:125–131 127

Fig. 1 Images of bacterial


cellulose membranes, a Denser
surface side by SEM b Porous
opposite side by SEM c Cross
section of bacterial cellulose
membrane by SEM d AFM
image of bacterial cellulose
ribbons. Bacterial cellulose
membrane obtained after 5 days
cultivation with 6% (v/v)
inoculation volume

and glycerol. Since G. xylinus has no sucrose synthase, cellulose yield against sugar consumed from glycerol were
there are at least four enzyme steps in the pathway from higher than that from other carbon sources. Considering
sucrose to UDP-glucose (Nakai et al. 1999). If sucrose was both production and porosity of bacterial cellulose mem-
used as the sole carbon source, it led to the limited growth brane, in following experiments glucose was applied as the
of bacteria, which was verified by cell mass measurement; sole carbon source.
the cell mass was only 50% of the case when glucose was
used as the sole carbon source (Table 1). As a conse- Effect of culture conditions on porosities of bacterial
quence, fewer amounts of microfibrils were produced, cellulose membranes
which explained the least cell mass and the lowest thick-
ness together with highest porosity. When the sole carbon The effect of culture time and inoculation volume on
source was glycerol, bacterial cellulose membrane showed porosities and thicknesses of bacterial cellulose membranes
the lowest porosity. There might be no gluconic acid pro- is shown in Figs. 3 and 4. In the initial stage of cultivation,
duction during glycerol metabolism (Jonas and Farah e.g., the first day, the bacterial cellulose membranes showed
1998), so the pH remained stable (Table 1), which pro- high porosities. During cultivation, the porosities of bacte-
vided a favorable condition for bacteria growth. Massive rial cellulose decreased successively from the first day to the
microfibrils were secreted by bacteria, which led to a third day. Then the porosities decreased rarely in the fourth
compact structure. From Table 1, it was found that when day and the fifth day. Small inoculation volume led to high
glucose was used as the sole carbon source, the bacterial porosities of bacterial cellulose membranes. The porosities
cellulose yield against unit cell mass (g bacterial cellulose of bacterial cellulose membranes dropped from 71.4 to 60%
produced/OD600) from glucose was higher than the other with increasing inoculation volume (v/v) from 2 to 8%.
carbon sources. When glycerol was used as the sole carbon During cultivation, the yield of bacterial cellulose and
source, the bacterial cellulose yield, cell mass and bacterial cell mass increased with time, but porosities decreased due

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90 90 6

80
80 porosity
5
70

porosity (%) thickness (µm)


thickness

BC yield (g/L) OD600


70 60 4
porosity (%) thickness (µm)

60 50
3
40
50
30 2

40 20
1
10
30
0 0
1 2 3 4 5
20 culture time (d)
porosity thickness BC yield OD600
10
Fig. 3 Effect of culture time on porosities, thicknesses, yields of
bacterial cellulose membranes and cell growth of G. xylinus. Bacterial
0
glucose fructose sucrose glycerol cellulose membranes produced with inoculation volume of 6% (v/v).
Error bars represent standard deviations (n = 3)
Fig. 2 Effect of carbon sources on porosities and thicknesses of
bacterial cellulose membranes produced after 5 days cultivation with 3–6 nm in width, and the resulting microfibrils further
6% (v/v) inoculation volume. Error bars represent standard devia-
tions (n = 3) aggregate to produce a typical ribbon assembly with a
lateral width of 40–60 nm (Hirai et al. 1998).
to accumulation of more fibrils (Fig. 3). Inoculation vol- The secreted cellulose is randomly deposited behind the
ume had a similar trend as discussed above. Generally, moving micro-organism to produce a certain porosity of
production of a large number of microfibrils often led to a bacterial cellulose membrane with three-dimensional net-
compact structure and lower porosity for bacterial cellulose work. The movement of single cells is caused by the
membrane. inverse force of the secretion of cellulose nanofibers (Hesse
Although we found that culture conditions, such as and Kondo 2005). Watanabe and Yamanaka (1995) found
inoculation volume and culture time could significantly that oxygen tension in the gaseous phase under static cul-
influence porosity of the bacterial cellulose membrane, we ture conditions affected network formation of BC, and
have not yet managed to fully understand the controlling density of network in the gelationous membrane could be
mechanism of bacterial cellulose porosity. controlled. Then by changing oxygen tension we might
According to the recent structural model, several tens of produce bacterial cellulose membranes with desired
cellulose -synthesizing sites are located in the cytoplasmic porosities for various applications. This might be a topic
membrane, being aligned parallel with the longitudinal axis for further investigation.
of the bacterial cell. Cellulose synthetases in the respective
sites produce 12–15 cellulose chains and extrude them into Effect of alkali treatment on porosities of bacterial
the culture medium as fine fibrils with a lateral width of cellulose membranes
about 1.5 nm (such fine fibrils are often called subele-
mentary fibrils) through small pores in the outer membrane. There were protein, medium ingredients, and bacterial cells
These subelementary fibrils aggregate to form microfibrils in native bacterial cellulose membranes. In general, alkali

Table 1 Effect of carbon sources on bacterial cellulose production and cell growth of G. xylinus
Carbon BC Cell mass Final pH BC yield against unit cell BC yield against sugar consumed
source yield (g/l) (OD600) mass (g BC produced/OD600) (g BC produced/g- sugar consumed)

Glucose 5.54 2.74 3.56 2.02 0.258


Fructose 5.26 2.65 3.32 1.98 0.247
Sucrose 2.72 1.37 3.00 1.98 0.131
Glycerol 6.20 3.32 5.12 1.87 0.521

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World J Microbiol Biotechnol (2010) 26:125–131 129

80 6 80

70 70
5
porosity (%) thickness (µm)

60 60

porosity (%)
BC yield (g/L) OD600
4
50 50

40 3 40

30 30
2
20 20
NaOH KOH Na2CO3 K2CO3
1
10 Fig. 5 Porosities of chemically treated cellulose membranes. Error
bars represent standard deviations (n = 3)
0 0
2 4 6 8
inoculation volume (%)
air-dried ones (65%). Freeze-drying was effective in pre-
porosity thickness BC yield OD600
venting the shrinkage of pores during drying (Marabi and
Fig. 4 Effect of inoculation volume on porosities, thicknesses, yields Saguy 2004; Svensson et al. 2005). The collapse was very
of bacterial cellulose membranes and cell growth of G. xylinus. severe in air drying for high water content materials, while
Bacterial cellulose membranes produced with culture time of 5 days.
Error bars represent standard deviations (n = 3)
the collapse was usually less severe or negligible in freeze
drying (Karathanos et al. 1996).
Observed by SEM, freeze-dried bacterial cellulose had a
more uniform pore size distribution and a higher porosity
treatment was used to process the biochemically complex (Fig. 7b), in comparison with hot air-dried bacterial cel-
pellicles into clean cellulose membranes. Having been lulose (Fig. 1b). It was obvious that there was remarkable
treated with different alkali solutions, porosities of bacte- difference between the two sides of freeze-dried mem-
rial cellulose membranes were found to be in the order of brane, as seen in Fig. 7a, b.
K2CO3 [ Na2CO3 [ KOH [ NaOH (Fig. 5).
George et al. (2005) found that oxygen transmission
rates of bacterial cellulose membranes were in the order of Conclusions
K2CO3 [ Na2CO3 [ KOH [ NaOH. They suggested that,
probably due to higher swelling, the mean diameter of the The porosity of bacterial cellulose membrane is feasible to
fibrils in NaOH-treated membranes had increased, thus be controlled by changing the culture conditions and post-
reducing the effective pore size available in the mem- treatment methods. The growth of bacteria is affected
branes, causing a reduction in the transmission of oxygen under varying culture time and inoculation volume, then
through the membrane. the porosities and thicknesses of bacterial celluloses
The diameters of ribbons in NaOH-treated bacterial secreted by G. xylinus are altered.
cellulose were in the range of 40–120 nm with an average The mild alkali treatment applied to obtain a pure cel-
size of 76.10 ± 37.8 nm, while that of K2CO3-treated lulose membrane also influences the porosity of bacterial
bacterial cellulose were in the range of 20–100 nm with an cellulose membrane as the average diameters of fibrils are
average size of 53.10 ± 34.8 nm (Fig. 6). This may changed. The diameter of NaOH-treated BC, which has the
explain the fact that the porosity and oxygen transmission lowest porosity, was in the range of 40–120 nm with an
rate of the NaOH-treated bacterial cellulose were the average size of 76.10 ± 37.8 nm; while for K2CO3-treated
lowest, while that of K2CO3-treated cellulose was the BC, which has the highest porosity, was in range of 20–
highest. 100 nm with an average size of 53.10 ± 34.8 nm. Freeze-
dried bacterial cellulose membranes had a more uniform
Effect of drying methods on porosities of bacterial pore size distribution and a higher porosity than the hot air-
cellulose membranes dried ones.
Three-dimensional (3D) network of bacterial cellulose
Dry reticulated bacterial cellulose can be prepared using scaffolds with controlled porosities could be prepared with
freeze-drying and hot air-drying techniques. Freeze-dried the fermentation and post-treatment technique discussed
membranes had much higher porosity (92%) than hot above. It is concluded that the porous bacterial cellulose

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130 World J Microbiol Biotechnol (2010) 26:125–131

Fig. 6 AFM images, diameter (b)


(a)
distribution and average
diameter of chemically treated
cellulose microfibrils, a AFM
image of NaOH-BC membrane
b AFM image of Na2CO3-BC
membrane c Diameter
distribution of NaOH-BC
membrane d Diameter
distribution of Na2CO3-BC
membrane

(c) 35
d=76.10± 37.8
30
25
Count(%) 20
15
10
5
0
20 40 60 80 100 120
diameter (nm)

(d) 50
45 d=53.10± 34.8
40
35
Count(%)

30
25
20
15
10
5
0
20 40 60 80 100 120
diameter (nm)

Fig. 7 SEM images of freeze-


dried bacterial cellulose
membrane, a Denser surface
side b Porous opposite side

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Acknowledgments This work was funded by the National Basic of pH and dissolved oxygen on cellulose production by
Research Program of China (973. Program) under No. 2007CB714305. Acetobacter xylinum BRC5 in agitated culture. J Biosci Bioeng
It is also supported by Tianjin University of Science and Technology 88(2):183–188
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cellulose. Polym Degrad Stab 59:101–106
Karathanos VT, Kanellopoulos NK, Belessiotis VG (1996) Develop-
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