1.

Check the Gen layout plan & match the CL co-ordinates and orientation of each structures wrt appvd Mech
GA dwg.

2. Match the CL co-ordinate & Elevation of each machine foundation wrt respective approved Mech GA dwg.

3. Cross-check temporary benchmark wrt permanent bench mark.

4. Check excavation scheme of EPC. See the side slopes are suitable iro safety & other constn related activities
as movement of excavators, TMs, concrete placers, static booms etc.

5. The explosives, fuses, detonators for blasting work to be procured from Licensed dealer & stored in guarded
and secluded safe room.
Blasting work to be performed by specialised & experienced blasting agents only and preferably carried out at
a constant scheduled time well circulated among all workers.

6. Check achievement of foundation level. Check excess ingress of water is avoided by constant pumping at
nearby sump beside founding level.

7. Check QC lab set up by EPC & presence of all necessary equipments (indicative in Annexure-II of ss-V-QD1,
sec-VI, Part-B) necessary for performing all day to day test for construction activity.

8. Check day to day testing reports be available in a single system & readily available to DVC & preferably
maintained on LAN with access to DVC.

9. Ensure all test equipments are calibrated regularly by NABL/ NPL approved agencies.
All standard weights shall be calibrated and certified from weights & measure dept of Govt.

10. Check all control items are being procured from DVC approved Control item list, Annex-I.
All MTCs/BTC must be available. Check MTC/BTC conforming DVC Spec.

11. Non-controlled items may be procured from EPCs own source. However, MTC/BTC of the same must be
available if class/ type of supply has been specified in spec.

12. Check source of coarse & Fine aggregate and cross-verify at regular interval if materials are brought
consistently from the said source. Retesting on regular basis or change of source.

13. Check testing of aggrtegate as per appvd FQP/ DVC Spec.

14. Check BTC, grade, type & manufacturing week of cement Lot brought to site to conform DVC Spec.

15. Check storing place of cement is elevated, dry & free from water ingress. Cement to be tested as per FQP/
Spec.
Cement stored for more than 3 months to be retested as per FQP.

16. Check MTC, manufacturer, grade of reinforcement as per DVC approved control item list/ DVC Spec.

17. Check design mix of concrete. Separate mix for different manufacturers of cement.

18. Establish design mix through trial mix. Check achieved strength meets acceptance criteria of IS:456 for
respective grade of concrete & required lump.

19. After completion of necessary cubes, the actual standard deviation (SD) to be established in replacement
of the assumed SD during design mix.

pg. 1
20. Check water source as per FQP/ DVC Spec on an annual basis.

21. Crushing strength Test reports of representative cubes for concrete maintained & cross-verify/ witnessed/
Surveillanced at regular interval.

22. No sign of porousness/ voids/ segregation to appear in finished concrete.

In case of doubt, finished concrete may be tested by physical core obtained from doubtfull region or
byrebound hammer test supplemented with UPVT, performed by DVC recommended agencies/ Govt. Labs/
Govt. Instituions.

23. Check CL position & Elevation for all inserts/ foundation bolts. Foundation bolts positioned preferably using
templates.

24. Check all temporary attachment & tie-rods are cut for underground structures & finished with rich mortar
prior to back-filling.

25. Check back-filling is done at stages & area to be free from excess water prior to backfilling.

26. Degree of compaction of backfill to comply DVC Spec.

27. For under ground hoppers, preferably grouting works to be performed from water ingress side.
Polysulphide sealant completion before backfilling.

28. See sufficient Lap length & requisite clear cover is provided to reinforcement.

29. Check stripping time of formwork is not less than in spec/ IS:456.

30. Check expansion gap is provided as per dwg & is clear og any obstruction post stripping.

31. See skin reinforcement by side of large depth beams, side reinforcement by side of concrete cut-outs in
conc. Is not missed.

32. Check deck slab sheets are preferably placed & sufficiently attached with steel beams by means of proper
self tapping screws.
See sufficient laps are provided in metal deck sheets.
See shear anchorage studs are not missed out.

33. Check shear key as per dwg in pedestals/ columns.

Check the same is free from any intrusion prior to erection of supporting columns & grouting works.

34. For fabrication works, see structural materials are procured from appvd manufacturers of DVC (Annex-I).
MTCs of all sections to conform DVC Spec.

35. See electrodes type & manufacturer are conforming DVC Spec.

36. See appvd WPS is present for the type of welding & the welders have conformed WPQ.
Any welder, idle for more than 6 months to conform fresh WPQ again.

37. Check surface preparation for welding is as per accepted WPS.

Insist EPC to provide & presence of welding gauge for each welder.

38. One extension coupon to be prepared & tested for main built up column/beam/crane-girder &
destructively tested as per FQP.

pg. 2
39. NDT welding test as per appvd FQP.

40. Fabrication and erection tolerance as per IS:7215 and IS:12843 respectively of DVC spec, whichever is
stringent.

41. Check with structural GA dwg no member is missed out for erection. Protocol for each platform level to be
prepared.
Working point (WP) to be shifted over each deck, preferably by TS & actual position of each equipment
support to be entered in protocol.

42. Ensure proper tensioning o HSFG bolts by means of Torque wrench.

Each protocol shall cover all completed/ accepted preceding erection works.
If any bracings is deliberately left out to assist equipment erection, same to be noted in protocol.

43. For high elevation structures where curing water may be insufficient, suitable curing agent to apply.

44. Sand blasted surface to match requisite pictorial standard as per painting scheme/ spec.

45. Random DFT check of painted surface, to conform DVC spec/ painting scheme.

46. Check construction joint of chimney foundation is as per dwg suitably with template.

47. See the slip form arrangement is proven and handled by experienced operator under experienced
supervisor.

48. Check progress height, CL position, position of internal wall face irt wall face at base, wall thickness, twist if
any, verticality records on 6hourly basis.

49. Check curing pipe is progressed along with slip form and consistent curing of concrete surface.

pg. 3
1. Check the co-ordinates, elevation and orientation of each structure/ foundation in the Civil & Structural GA
Dwg is matching with the approved Gen layout plan and appvd Mech GA Dwg.
Check in detailed dwg holding arrangement has been given for each equipment shown in Mech GA Dwg.

2. The QA Lab of EPC must contain all necessary equipments required for day to day testing of concrete/
aggregates etc. All equipments shall be regularly calibrated from NABL/ NPL accredited agencies. All calibration
documents in original shall be readily available with the machine.

3. Design Mix to establish through Trial Mix at site and comply acceptance criteria of IS: 456 for respective
grade of concrete and required slump.
After necessary testing of cubes, the assumed standard deviation to be replaced by established SD.

4. Check requisite set of cubes are poured and tested for each concreting works. The date of casting/ cube
number preferably marked on wet cube.
The test results of each cube strength shall be maintained in cube register side by side to pour location.
The pour with doubtful cube strength may have to retested by NDT as rebound hammer test supplemented
with UPVT or actual testing of core obtained from doubtful region for acceptance/ rejection.
Concrete at any location shall be started only after complete checking and preparation of pour card.

5. Protocols at each platform level to be prepared prior to handing over for structural erection/ equipment
erection. Each protocol shall cover all preceding completed/ accepted erection works. If any bracing/ member
is deliberately left out for assisting equipment erection, same shall be entered in protocol.
A working point (WP) shall be shifted to each platform/ deck preferably by TS, and CL co-ordinate, Elevation of
each equipment support shall be marked on concrete deck and entered in protocol.

6. Check edge preparation of all welding as per accepted WPS.

All welders to conform WPQ. Any welder idle for more than 6 months shall comply fresh WPQ.

7. Electrodes from DVC approved source and type.

Covered electrodes shall be maintained in holding oven at min recommended temperature as per Table-A3 of
Sec-IIC of ASME BPVC as per type.

8. Pre-heating/ PWHT of welding shall be as per accepted WPS/ DVC Spec if required.
Pre-heating temperature maintained by means of thermo crayons. PWHT soaking time regulated through
thermocouple. Cooling time to be moderated by suitable arrangement.

9. All HSFG connections shall be fully tensioned as per IS:4000, with torque wrench or DTI washer.
Tolerance for structural fabrication & erection shall be as per IS:7215 and IS:12843 respectively or DVC spec
whichever is stringer.
No way the erection tolerance shall exceed the tolerance permitted by superstructure equipment.

pg. 4