DAMODAR VALLEY CORPORATION

MEJIA THERMAL POWER STATION

INDICATIVE FIELD QUALITY PLAN

PAGE 1 OF
Sl. Component Class of Quantum of
Characteristic Check Type of Check Reference Document Acceptance Norm Format of Record Remarks
No. Description Check Check
i ii iii iv v vi vii viii ix *D x
1.00 QA & QC SET UP
All machineries to be
Routine Test for construction
Valid calibrated on regular
Setting QA & QC Field materials, as aggregates, bricks,
1.01 Physical A As required DVC Specification Calibration √ basis.
Laboratory cement, mortar, casting cubes
Certificate Proper functioning
etc.
verified each month.
Once prior to
Sampling for testing of fixing of source
1.02 Physical B DVC Specification SR √
materials and as per ** If any Test
sampling plan Equipments are not
available with agency,
Submission of weekly/monthly
1.03 Physical C As agreed DVC Specification SR √ jointly selected
Testing schedule
samples to be tested
Submission of Test Reports and at CTD, Maithon/ E-i-C
maintain the same in digital recommended Lab as
1.04 Physical C As agreed DVC Specification TR √ per Spec.
platform giving accessibility to
owner
2.00 SURVEY WORK
Elevation, Chainage, Type of
Survey
2.01 Initial Survey Soil,Details of landmarks, Measurement C 100% DVC Specification √
Record
drainage
2.02 Permanent BenchMark Physical C As required DVC Specification
FGL, Drainage, Road Area,
Water Supply line, Fire Water Marking in as built drawing and submission
2.03 Physical C As required Record √
Line, underground sewerage to owner in hard copy as well soft copy
line, sewerage treatment etc

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3.00 EARTHWORK

Excavation Line, Refernce to

Measurement/ Site Record/
3.01 Setting Out Bench Mark, Width of C 100% DVC Spec/ Construction Drawing √
Verification Level Book
Formation

Excavation, shoring, Depth of

Formation, Camber/ Super Visual/
3.02 Excavation C 100% IS 3764/ DVC Spec -Do- √
Elevation, Recording pre & post Verification
level
Construction of Shoulder ahead
3.03 Lateral Confinement of WBM, Trimmed Vertical Verification B 100% -Do- SR √
inside edge
One Test per
Rolling & Compaction of
3.04 Core Cutter/ Sand Replacement Measurement B 500Sqm/ Each IS:2720 DVC Spec Test Report √
Formation Level
Layer fill
4.00 RAW MATERIAL FOR GENERAL CONSTRUCTION
Measurement/
4.01 Size & Dimension B IS 5454 IS 1077 DVC SPEC Test Report √
Viusal
BRICKS FOR MASONRY
4.02 Compressive Strength Measurement B -Do- -Do- -Do- -Do- √
WORK
4.03 Water Absorption -Do- B -Do- -Do- -Do- -Do- √
4.04 Efflorescence -Do- B -Do- -Do- -Do- -Do- √
Gradation/Particle Size One Test per
4.05 Measurement B IS 2386 Part1 IS 383/ DVC Spec Test Report √
Distribution & FM 100cum
Total percentage of all
4.06 FINE AGGREGATE Measurement B -Do- IS 2386 IS 383/ DVC Spec -Do- √
deletrious materials
Regularly as IS 383, IS 456/
4.07 Moisture Content Measurement B IS 2386 Part3 -Do- √
required DVC Spec
One Test per
4.08 Gradation Measurement B IS 2386 Part1 IS 383/ DVC Spec Test Report √
100cum
Once in three
4.09 Deletrious materials Measurement B IS 2386 Part2 -Do- -Do- √
month
Combined Flakiness & One Test per
4.1 Measurement B IS 2386 Part1 -Do- -Do- √
Elongation Index 100cum
COARSE AGGREGATE One per change of
4.11 Aggregate Crushing Value Measurement B IS 2386 Part4 -Do- -Do- √
source
4.12 Aggregate Impact Value Measurement B -Do- -Do- -Do- -Do- √
4.13 Aggregate Abrasion Value Measurement B -Do- -Do- -Do- -Do- √
4.14 Soundness Test Measurement B -Do- IS 2386 Part5 -Do- -Do- √
Regularly as IS 383, IS 456/
4.15 Moisture Content Measurement B IS 2386 Part3 -Do- √
required DVC Spec

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4.16 Cleanliness Visual Check C 100% IS 456/ DVC Spec

Water Once each change

4.17 Suspended Matter Measurement B IS 3025 Part17 IS 456/ DVC Spec Test Report √
of source
4.18 pH Value Measurement B Bi annually IS 456 -Do- √

If cement is stored for

Approved manufacturer, Grade more than three
Verification/ Relevant IS/ DVC Co-related
4.19 of Cement, manufacturing B 100% IS 4031 √ months, it shall be re-
Measurement Spec MTC
week tested for compressive
Cement
strength & setting time

Compressive Strength for 3, 7 & MTC/Test

4.20 Measurement B Each Lot of supply IS 4031 Part6/ DVC Spec √
28 Days Report
4.21 Setting Time Measurement B -Do- IS 4031 Part5/ DVC Spec -Do- √
If co-related MTC is
not available, steel
Approved manufacturer, Grade Verification/ Co-related may be tested for
4.22 Reinforcement B 100% IS 1786/IS 432/ DVC Spec √
of Steel Measurement MTC Physical & Chemical
testing as per relevant
IS
5.00 FORM WORK
IS:14687,
Selection, Design of Form Types of formwork, supports, Visual/ Approved
5.01 C 100% IS4990/IS:14687
Work bracings, ties Verification Drawing, DVC
Tech. Spec
Visual/
5.02 Scaffolding C 100% IS:4014 IS:4014/ DVC Spec
verification
Shape, orientation, Dimension, Visual/
5.03 C 100% Construction Dwg DVC Spec/ IS 456
Diagonal, Straigtness, Plumb Measurement
5.04 Stripping Time Measurement B 100% DVC Spec/ IS 456
5.05 Working Point marking Elevation, Co-Ordinate Verification C 100% DVC Spec

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6.00 REINFORCEMENT WORK
Approved Approved Dwg/
Measurement/
6.01 Reinforcement Details Bar Bending Schedule B 100% Drawing/IS:2502, DVC Tech spec BBS √
Verification
IS:13920
Visual/
6.02 Nominal Cover B 100% IS:456/ Approved dwg/ DVC Technical spec Pour Card √
Measurement
Reinforcement placing, size of
Assembly of bar, length, spacing, number of Measurement/
6.03 B 100% Approved BBS/ DVC Drawing/ DVC Spec Pour Card √
Reinforcement bars, Laps, bends, development Verification
length, proper binding

7.00 ROAD WORK

Preparation of Formation Level-

9.01 SUB GRADE Camber/superelevation, free Physical B 100% DVC Specification SR √
from ruts, soft yielding spots

Consolidation & Compaction of

9.02 Physical C 100% -Do-
Sub-grade
One Test per IS 2720(P28)/IS
9.03 Compaction Test Measurement B DVC Spec TR √
500SQM/layer Fill 2720(P29)
One Test per
Longitudinal Profile &
500SQM & at
9.04 Surface Irregularity Measurement B Cross profile measured DVC Spec SR √
places of Super
by template
Elevation
Borrowed Earth for Per Change of
9.05 Embankment for Road Measurement B IRC 36, DVC Specification TR √
embankment construction Source

Gradation/Particle Size Two test per 5000 IS:2720 (P-1), IS:2720 (P- The soil should be
9.06 Measurement B TR √
Distribution cum 4), IS:1498, IRC:36 classified as per
PRA classification
or IS specification
Two test per 5000 (IS:1498).
9.07 Liquid Limit Measurement B TR √
cum IS:2720 (P-1), IS:2720 (P-
5)

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 Two test per 5000 5)
9.08 Plastic Limit Measurement B TR √
cum
Deterination of Standard
Two test per 5000 IS: 2720(P-1), IS:2720 (P-
9.09 Proctors Density & Optimum Measurement B TR √
cum 7), IRC:36
Moisture content DVC Specification
Two test per 5000 IS:2720 (P-1), IS:2720(P-
9.1 Moisture Content Measurement B TR √
cum 2)

9.11 Embankment Construction

Centre Line & Reference Pegs,
9.12 setting out Measurement B 100% DVC Specification, Const Dwg SR √
Side Slopes

Clearing & compaction of sub- One Test per

9.13 Preliminary Operation Measurement B DVC Specification TR √
grade 500Sqm/ Layer fill

Placing of Soil in layers, Rolling,

One Test per
9.14 Placing of Fill Moisture Content during Measurement B DVC Specification TR √
500Sqm/ Layer fill
Compaction
One Test per
9.15 Density of Compaction MDD Measurement B IRC36, DVC Specification TR √
500Sqm/ Layer fill
9.16 WBM
Cleanliness, Crushed or broken
9.17 WBM-Coarse Aggregate Visual B 100% DVC Spec
stone
One Test per
9.18 Grading Measurement B IS 2386 (P1) IRC19/DVC Spec TR √
100cum

Los Angeles Abrasion value

One Test per
9.19 or Measurement B IS 2386 (P4) IRC19/DVC Spec TR √
400cum
Aggregate Impact Value

Combined Flakiness & One Test per

9.2 Measurement B IS 2386 (P1) IRC19/DVC Spec TR √
Elongation Index 100cum
One Test per
9.21 Screenings Grading Measurement B IRC19/DVC Spec TR √
100cum
One Test per
9.22 Atterberg Limits of Screenings Measurement B IS 2720 (P5) DVC Specification TR √
100cum
Atterberg Limit of Binding One Test per
9.23 Binding Materials for WBM Measurement B IS:2720 (Part-5) DVC Specification TR √
materials 50cum

Preparation of Sub-grade/ Compacting sub-grade/ sub-

9.24 Visual C 100% IRC19/ DVC Spec
sub-base base, mending of weak spot

Lateral Confinement of
9.25 Visual C 100% IRC19/ DVC Spec
aggregate

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 Spreading of Coarse Depth of spread, Dressing,
9.26 Visual C 100% IRC19/ DVC Spec
aggregate Water sprinkling, Rolling

Uniform Spread, Rolling with

9.27 Screenings application Grooming, Sprinkling of water Visual C 100% IRC19/ DVC Spec
and grouting

Uniform Spread, application in

layers followed by sprinkling,
9.28 Binder Application Visual C 100% IRC19/ DVC Spec
Rolling and sweeping slurry
with broom

Leaving wet WBM undisturbed

9.29 Setting & Drying for drying, filling of hungry Visual C 100% IRC19/ DVC Spec
spot, checking evenness

Once per 500Sqm

9.3 Thickness of WBM Measurement B IRC19/ DVC Spec SR √
per Layer

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9.31 RIGID PAVMENT (DLC)

Permitted to be used
only for controlled
Fly Ash Once per change concreting through
9.32 Rigid Pavement- Ingredient Measurement B IS:3812 (Part-I), DVC Spec TR √
(if applicable) of Source batching plant
concrete with separate
Silo for fly ash

Los Angeles Abrasion value or IRC15/MORTH/DV

9.33 Coarse Aggregate Measurement B One in 100cum IS 2386 (P4) TR √
Aggregate Impact Value C Spec

9.34 Max Water Absorption Measurement B Once per Source IS 2386 (P3) -Do- TR √

9.35 Soundness Test Measurement B -Do- IS 2386 (P5) -Do- TR √

Combined Flakiness &
9.36 Measurement B One in 100cum IS 2386 (P1) -Do- TR √
Elongation Index
Regularly as
9.37 Moisture Content Measurement B IS 2386 (P3) -Do- TR √
required
9.38 Fine Aggregate Gradation Measurement B -Do- IS 2386 (P1) -Do- TR √
9.39 Deletrious Materials Measurement B -Do- IS 2386 (P2) -Do- TR √
Regularly as
9.39 Moisture Content Measurement B IS 2386 (P3) -Do- TR √
required

9.4 Sand Equivalent Measurement B Once per source IS 2720 (P37) -Do- TR √

IRC-
Combined Aggregate
9.41 Gradation Measurement B One per 100cum IS 2386 (P1) 15/MORTH/DVC TR √
Grading
Spec
9.42 Water As Stated Above TR √

Max Aggregate cementitious

Proportioning of material Ratio, Optimum Water Content
9.43 Measurement B As Required MORTH/ DVC Specification Report √
for Trial Mix to facilititate compaction by
Rolling

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 To be finalised during Trial Mix.
While laying in main work, moisture
9.44 Optimum Water Content Measurement B -Do- Report √
conctent to be kept netween OMC to
OMC+2%

Min Cement Content 150kg/cum.

9.45 Cement Content Measurement B -Do- For flyash blending Max% of Fly ash-20% of Report √
Wt of OPC & min OPC 120Kg/cum

●Avg Compressive strength min 10MPa at

Determined during
7Days.
9.46 Concrete Strength Measurement B -Do- Report √ Trial Mix
●Min compressive strength of individual
cube not less than 7.5MPa at 7 Days.

Workability, Proper Trial Length to

Visual/
9.47 TRIAL LENGTH Compaction, Segregation, B -Do- MORTH/ DVC Specification Report √ commence after
Veriication
underlying Honey Comb approval of Mix Design

The avg Density obtained from three

Three Density
Density holes of accepted Trial Length, by
In Situ Density of Concrete Measurement B Holes in Freshly Report √
sand replacement method shall be ref.
laid concrete
Density & to be considered as 100%

Batching & Mixing, Placing in

Visual/
9.48 Construction proper grade, thickness & C 100% MORTH/ DVC Specification SR
Measurement
camber, Rolling

Once per 500Sqm

9.49 Thickness Measurement B DVC Specification TR √
per Layer

Min 98% of Ref.

Density obtained
during accepted
9.5 Dry Desnity Measurement B -Do- IS 2720 (P28) TR √
Trial Length.
Min 96% at 0.5m
from edge

Transverse/ Longitudinal &

9.51 Joints Physical C 100% MORTH/DVC Specification SR
Construction Joints
Impermeable seprataion
9.52 Separation Membrane Membrane-Thickness, OverLap Physical B 100% MORTH/DVC Specification SR √
Width, pinned to DLC

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9.53 Cement Concrete Pavement

9.54 Coarse Aggregate Flakines Index Measurement B One per 100cum IS 2386 (P1) DVC Spec TR √
Aggregate Impact Value
9.55 or Measurement B -Do- IS 2386 (P4) DVC Spec TR √
Los Angeles Abrasion Value
9.56 Deletrious Materials Measurement B -Do- IS 2386 (P2) DVC Spec TR √
Regularly as
9.57 Moisture Content Measurement B IS 2386 (P3) DVC Spec TR √
required
9.58 Fine Aggregate Silt Content Measurement B One per 100cum DVC Spec TR √
9.59 Gradation Measurement B -Do- IS 2386 (P1) DVC Spec TR √
9.6 Deletrious Materials Measurement B -Do- IS 2386 (P2) DVC Spec TR √
Regularly as
9.61 Moisture Content Measurement B IS 2386 (P3) DVC Spec TR √
required
Mix Design- Proportioning of Once per Mix
9.62 Mix Design Measurement B IRC-44/ IS 10262 DVC Spec Mix Design √
Concrete Design

Mean Flexural Strength & Cube

compressive strength, Water
9.63 Measurement B Mix Design DVC Specification TR √
Cement Ratio, Slump, Min
Cement content

Workability, Proper Trial Length to

Visual/
9.64 TRIAL LENGTH Compaction, Segregation, B -Do- MORTH/ DVC Specification Report √ commence after
Veriication
underlying Honey Comb approval of Mix Design

Difference of
theoretical MDD of
In Situ Density of Concrete by concrete & avg value
9.65 Measurement B As Required The total air voids not to exceed 3% Report √
Core cutting of density
measurement during
Trial Length
Batching & Mixing, Placing in
proper grade, thickness & Visual/
9.66 Construction C 100% MORTH/ DVC Specification SR
camber, Rolling/ Needle Measurement
Vibrator/Screed Vibrator
Gradation of Combined Once Test per
9.67 Concreting Works Measurement B IS 2386 (P1) DVC Specification TR √
Aggregate 30cum Concrete

Page 9 of 11
 Once in each
9.68 Slump Check Measurement B 50batches or IS 1199 DVC Specification SR
frequently
One Test per
Cube strength Measurement B IS 516 DVC Specification TR √
150cum Concrete

9.69 Flexural Strength Measurement B -Do- IS 516 DVC Specification TR √

9.7 Width of Pavement Measurement C 100% MORTH/ DVC Specification/ Constn Dwg SR √

9.71 Thickness Measurement B Once per 500SQM MORTH/ DVC Specification/ Constn Dwg TR √

As required on
Core Strength of Hardened
9.72 Measurement B Main Work or in IS 516 MORTH/DVC Spec TR √
Concrete
case of Doubt

Dowel & Tie Bars- Type, Dia,

Dimension, Spacing of Dowels,
Bituminous painting/Plastic
sheathing, Dowel Cap filled Visual/
9.73 Joints B 100% MORTH/DVC Speciication, Const Dwg SR √
with compressible material as Veriication
Expansion Cap, Compressible
Joint Filler Board for Expansion
Joint

Staggering of Joints not to Visual/

9.74 C 100% -Do- SR
coincide with DLC Veriication
Saw cutting after curing,
Groove Dimension, cleaning of Visual/ MORTH/DVC Speciication, Const Dwg/ IRC
9.75 B 100% SR
Groove, Joint Sealing Veriication 57
Compound
Visual/
9.76 Surface Texture Tining/Brush Texturing C 100% MORTH/ DVC Specification SR
Veriication

Page 10 of 11
 9.77 Curing Moist Curing/ Membrane Visual C 100% DVC Specification SR
Precast Kerb Stone, Hume Verification of IS:5758/ IS:458, DVC Specification, Const
9.78 Kerb Stone/ Hume Pipe MTC B Each Lot MTC/TR √
Pipe MTC Dwg

9.79 Laying of Precast Level, Line, mending of joint Visual C 100% DVC Specification SR

LEGEND:
DOC NO.- REV.-
Witnessing & Accepting
Classification Surveillance By
Authority
FQA Engineer in association
CAT-
A with Executing Engineer & Head (FQA)
Contractor
Executing Engineer &
MANUFACTURER/ SUB-SUPPLIER MAIN CONTRACTOR B FQA Engineer
Contractor
Another Executing
Contractor's Quality Engineer authorised by
REVIEWD APPROV
SIGNATURE C Engineer & DVC Executing Head (Executing FOR DVC USE APPROVAL SEAL
BY ED BY
Engineer Department) & Head
FQA

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