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BusWorks® 900PB Series

ProfiBus/RS485 Network I/O Modules

Model 981PB-2012 12 Active-Low Digital Inputs


Model 982PB-2012 12 Sinking Digital Outputs
Model 983PB-2012 12 Tandem Digital Input/Output

USER’S MANUAL

ACROMAG INCORPORATED Tel: (248) 624-1541


30765 South Wixom Road Fax: (248) 624-9234
P.O. BOX 437
Wixom, MI 48393-7037 U.S.A.

Copyright 2002, Acromag, Inc., Printed in the USA.


Data and specifications are subject to change without notice. 8500-689-D04J008
2 BusWorks® 981/982/983PB Module User’s Manual ProfiBus Digital I/O
__________________________________________________________________

TABLE OF IMPORTANT SAFETY CONSIDERATIONS


You must consider the possible negative effects of power, wiring,
CONTENTS component, sensor, or software failure in the design of any type of
control or monitoring system. This is very important where property
Symbols on equipment: loss or human life is involved. It is important that you perform
satisfactory overall system design and it is agreed between you and
Acromag, that this is your responsibility.
!
GETTING STARTED
Means “Refer to User’s
Manual (this manual) for
additional information”. MOUNTING AND DIMENSIONS……………………… 3
CONTROLS & INDICATORS..………………………… 3
ISOLATION BARRIERS..………………………………. 3
The information of this manual SETTING SLAVE ADDRESS………………………….. 4
may change without notice. I/O PULLUP RESISTOR INSTALLATION…………… 4
Acromag makes no warranty CONNECTIONS…………………………………………. 5
of any kind with regard to this DIN-Rail Mounting And Removal……………… 5
material, including, but not Network…………………………………………….. 5
limited to, the implied Power……………………………………………….. 7
warranties of merchantability Digital Inputs……………………………………… 7
and fitness for a particular Digital Outputs..………………………………….. 8
purpose. Further, Acromag Earth Ground..……………………………………. 9
assumes no responsibility for TROUBLESHOOTING………………………………….. 10
any errors that may appear in Tips For Building ProfiBus Networks..………. 10
this manual and makes no Top Four Common ProfiBus Problems………. 11
commitment to update, or
Troubleshooting Tools………………………….. 11
keep current, the information
Using Connectors To Troubleshoot………….. 11
contained in this manual. No
Diagnostics Function……………………………. 12
part of this manual may be
Diagnostics Table………………………………. 12
copied or reproduced in any
form without the prior written
consent of Acromag, Inc. TECHNICAL REFERENCE
KEY FEATURES………………………………………… 13
HOW IT WORKS………….…………………………….. 14
SPECIFICATIONS………………………………………. 15
Model Numbers….……………………………….. 15
Digital Inputs…………………....………………… 15
Digital Outputs………………..………………….. 15
General Specifications………………………….. 16
Enclosure and Physical…………………………. 16
Agency Approvals…..……………………………. 17
Environmental…………………………………….. 17
Communication Interface……………………….. 18
Controls & Indicators……………………………. 19
Module Specific Parameters…………………… 19
Data Types………………………………………… 20

Windows® is a registered trademark of Microsoft Corporation.


Profibus® is a registered trademark of ProfiBus Trade Organization.
All trademarks are the property of their respective owners.

_______________________________________________________________________________________
Acromag, Inc. Tel:248-624-1541 Fax:248-624-9234 Email:sales@acromag.com http://www.acromag.com
BusWorks® 981/982/983PB Module User’s Manual ProfiBus Digital I/O
___________________________________________________________________ 3
TB4 TB3
MOUNTING AND
DIMENSIONS
Acromag
46 45 44 43 42 41 LSD MSD 33 32 31 Unit mounts to “T” type DIN

TB4

TB3
RUN BUS

rails (35mm, type EN50022).

EXC3
CH11
CH10
CH 9
CH 8

DC+
SLAVE

DC-
RTN
(118.9)
ADDRESS
CH. I/O STATUS

01 23

4.68
(HEX)
DIGITAL IN or OUT PWR
4 567

Units may be mounted side-


(95.3)
8 9 10 11
3.75
CL PROFIBUS Model 983PB-2012 Shown by-side on 1-inch centers.
(981PB-2012 & 982PB-2012 Similar)

WARNING: IEC Safety


DIGITAL IN or OUT

EXC1
DIGITAL IN or OUT
Standards may require that

EXC2
CH 0
CH 1
CH 2

CH 4
CH 5
CH 6
CH 3

CH 7
RTN
RTN
(59.4)

this device be mounted within


2.34

TB1

TB2
11 12 13 14 15 16 21 22 23 24 25 26

an approved metal enclosure


or sub-system, particularly for
TB1 TB2 applications with exposure to
3.90
1.05
(26.7)
"T" RAIL DIN MOUNTING
DIN EN 50022, 35mm (99.1) 4.35
voltages greater than or equal
NOTE: Dimensions Are INCHES (MILLIMETERS). (110.5) to 75VDC or 50VAC.
MODEL 981/982/983PB ENCLOSURE DIMENSIONS
DP SLAVE ADDRESS
SWITCHES

TB4 TB3
CONTROLS &
RUN/PWR LED (GREEN)
INDICATORS
BUS STATUS LED (YELLOW)
Acromag
46 45 44 43 42 41 LSD MSD 33 32 31 Green Run LED will stay ON if
TB4

TB3

RUN BUS
I/O LED's (YELLOW) -
power is on and unit is OK,
EXC3
CH11
CH10
CH 9
CH 8

DC+

SLAVE
DC-
RTN

ON WHEN OUTPUTS ARE


ADDRESS
CH. I/O STATUS

01 23
CONDUCTING OR INPUTS (HEX)
4 567
ARE ASSERTED LOW. DIGITAL IN or OUT PWR
and will blink if unit fails.
8 9 10 11

PROFIBUS
Yellow BUS LED will turn ON if
Model 983PB-2012 Shown
(981PB-2012 & 982PB-2012 Similar) module is connected to the
network and in data exchange
DIGITAL IN or OUT DIGITAL IN or OUT
mode.
EXC1

EXC2
CH 0
CH 1
CH 2

CH 4
CH 5
CH 6
CH 3

CH 7
RTN

PROFIBUS CONNECTOR
RTN

DB9 FEMALE Yellow I/O LED’s will turn ON if


TB1

TB2

11 12 13 14 15 16 21 22 23 24 25 26

output switch is closed, or


REMOVABLE input signal is asserted low.
(PLUG-IN TYPE)
TERMINAL BLOCKS TB1 TB2

981/982/983PB DIGITAL I/O PWR


ISOLATION
DIAGRAM
TB4 TB3 ISOLATION BARRIERS
Dashed Lines denote isolation
46 45 44 43 42 41 LSD MSD 33 32 31
barriers.
TB4

TB3
EXC3
CH11
CH10
CH 9
CH 8

DC+

SLAVE
RTN

DC-

ADDRESS
(HEX)
DIGITAL IN or OUT PWR
TRANSFORMER
The I/O circuit, network, and
OPTICAL 5V power circuit are isolated from
each other for safety and noise
5V immunity.
NETWORK

DIGITAL IN or OUT DIGITAL IN or OUT


EXC1

EXC2
CH 0
CH 1
CH 2

CH 4
CH 5
CH 6
CH 3

CH 7
RTN
RTN
TB1

TB2

11 12 13 14 15 16 21 22 23 24 25 26

TB1 TB2
DIGITAL I/O DIGITAL I/O

_______________________________________________________________________________________
Acromag, Inc. Tel:248-624-1541 Fax:248-624-9234 Email:sales@acromag.com http://www.acromag.com
4 BusWorks® 981/982/983PB Module User’s Manual ProfiBus Digital I/O
__________________________________________________________________

HEX ADDRESS
SETTING SLAVE MSD LSD
x16 x1
ADDRESS TOP EDGE VIEW

Address is set to 126 (7EH)


from factory. This address is D
EF 0 1 2
3 D
EF 0 1 2
3

reserved for commissioning C


B
A9 76
8
4 C
5 B
A9 76
8
5
4

purposes only.

Locate hexadecimal address SET SWITCHES TO A VALID SLAVE ADDRESS FROM 0 TO 125 (00H TO 7DH)
switches in recessed opening
1. Choose a slave address from 0-125 and locate highest MSD number less
next to power terminals.
than this address. Set MSD switch to this number's corresponding HEX digit.

Use a screwdriver to rotate MSD 0 16 32 48 64 80 96 112 128 144 160 176 192 208 224 240
1
these switches to set a unique x16 HEX 0 1 2 3 4 5 6 7 8 9 A B C D E F
valid address from 0 to 125. LSD DEC 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
2
x1 HEX 0 1 2 3 4 5 6 7 8 9 A B C D E F
If the switches are set to a
valid address from 0-125, then 2. Determine the DECimal remainder and set the LSD switch to its
corresponding HEX digit.
the switch setting determines
the slave address and the Set
Slave Address command will The address stored in the internal EEPROM is modified via the Set Slave
be rejected. Address command. If the address switches are set to 126 (or 126 to 254)
upon power-up, the module will retrieve the last address stored within its
If these switches are instead EEPROM (126 from the factory). With both the internal EEPROM and
set to 126 (7EH) upon power- external switch addresses set to 126, the unit will await the Set Slave
up (or 126 to 254), the unit will Address command after power-up, before proceeding to the
retrieve its address from the parameterization state (address 126 cannot be used in data exchange mode
internal EEPROM, which is and is reserved for commissioning purpose only). You must use the Set
modified via the Set Slave Slave Address command to change the internal (EEPROM) address
Address command. following power-up in order to proceed. However, if the switches are set to
an address less than 126 upon power-up, then the switches determine the
If these switches are set to slave address and the EEPROM setting is ignored. You can later restore the
255 (FFH) upon power-up, this internal EEPROM setting to 126 by powering the unit up with the address
will return the address in switches set to 255 (FF). You would then power the unit up again with these
EEPROM to 126 (7EH). switches set to 126 in order to place the unit in commissioning mode.

I/O PULLUP
PORT 2
5.6K x4 ISOLATED
0.5W RESISTORS RTN (CH8-11) EXC+ SERIES 981PB/982PB/983PB SIP
RESISTOR BOURNS 4308H-102-562 PULLUP RESISTOR SOCKET LOCATION
NETWORK OR EQUIVALENT TB4 TB3

RESISTOR Acromag
SOCKET
PORT 2

INSTALLATION
CH11CH10CH9 CH8
RUN BUS
EACH PORT HAS A SIP RESISTOR X3
87654321
LOCATED AS SHOWN AT RIGHT. R11
CH. I/O STATUS

01 23
SIP RESISTORS PULL-UP THE I/O
CHANNEL TO THE EXC SUPPLY.
4 567 BASE BOARD PLUG-IN I/O BOARD
5.6KΩ I/O Pullup resistors are 8 9 10 11 SIPS ARE INSTALLED IN SOCKETS
X1, X2, AND X3.
(Turned Face Up)

already installed from the PROFIBUS


PORT 0 SIP = R2 INSTALLED IN X1
PORT 1 SIP = R7 INSTALLED IN X2
PORT 2 SIP = R11 INSTALLED IN X3
factory. You do not need to THE SIP IS AN ISOLATED RESISTOR

refer to this information unless


NETWORK OF 4 ELEMENTS.
FACTORY SIP VALUE IS 5.6K OHMS. PORT 1 PORT 0
POWER IS 0.5W PER ELEMENT. CH7CH6CH5CH4 CH3CH2CH1CH0

you need to change or remove


X2 X1
12345678 12345678
THE EVEN-NUMBERED PINS OF R7 R2
THE SOCKETS ARE TIED TO THE

these resistors. PORT EXCITATION TERMINAL.

WHEN REPLACING SIPS OR


PULLUPS ARE LOCATED IN SOCKETS
CHANGING VALUES, WATCH TB1 TB2 ON PLUG-IN I/O BOARD AS SHOWN HERE
THAT POWER DISSIPATION

You must connect excitation


DOES NOT EXCEED SIP RATING. EXC+ PORT 0 RTN EXC+ PORT 1 RTN
USE SMALL SCREW DRIVER (CH0-3) (CH4-7) WHEN REPLACING COVER,
TO PRY OFF SIDE COVER. ALIGN ALL PINS, THEN SNAP
981PB/982PB/983PB SHOWN
and/or install pull-ups for COVER IS HELD IN PLACE TOGETHER IN SEQUENCE
WITH EIGHT SNAP PINS. CAUTION: HANDLE CIRCUIT WITH SIDE COVER REMOVED TO SECURE COVER.
CAREFULLY SEPARATE USING ESD-SAFE PROCEDURES. AND I/O BOARD SEPARATED
proper operation. I/O I/O BOARD FROM BASE
BOARD.

terminals must not be left


floating.

_______________________________________________________________________________________
Acromag, Inc. Tel:248-624-1541 Fax:248-624-9234 Email:sales@acromag.com http://www.acromag.com
BusWorks® 981/982/983PB Module User’s Manual ProfiBus Digital I/O
___________________________________________________________________ 5
To Remove or Replace Factory Pullup Resistors… If your application delivers
power to the I/O terminals
Locate pullup resistor SIP’s installed in sockets of plug-in I/O board as rather than the excitation
shown above. You must remove the side cover and separate the two boards terminal, the internal pull-ups
to remove or install these resistors. 5.6K resistor SIP’s are installed from the should be removed to avoid
factory. Remove these resistors if I/O channels are pulled up externally. coupling current into adjacent
Limit power in each SIP resistor to 0.4W maximum. port channels.

CONNECTIONS
PUSH

MODULE REMOVAL USE YOUR FINGER TO APPLY


FROM DIN RAIL
When attaching the module to the DOWNWARD PRESSURE HERE
AS YOU LIFT AND TILT MODULE
TO REMOVE IT FROM RAIL
T-type DIN rail, angle the top of the
unit towards the rail and locate the 46 45 44 43 42 41 LSD MSD 33 32 31 DIN-Rail

TB4

TB3
top groove of the adapter over the SLAVE

DC+
DC-
upper lip of the rail. Firmly push the
ADDRESS
(HEX)
PWR Mounting & Removal
unit towards the rail until it snaps into
place. To remove, first separate the Any Series 9XXPB ProfiBus Module "T" TYPE
DIN RAIL

input terminal block(s) from the


bottom side of the module to create a
clearance to the DIN mounting area.
TB1

TB2

11 12 13 14 15 16 21 22 23 24 25 26

Next, while holding the module in


place from above, insert a Remove Terminal Blocks On This
Side To Provide Clearance
PRY WITH SCREWDRIVER
screwdriver into the lower arm of the INSERTED IN SLOT HERE
(DO NOT TWIST TO AVOID
DAMAGING PLASTIC TAB)
DIN rail connector and use it as a PUSH SCREWDRIVER AS SHOWN
TO TILT AND LIFT MODULE OFF RAIL
lever to force the connector down
until the unit disengages from the rail
(do not twist the screwdriver to avoid
damaging plastic).

Siemens ProfiBus Connector

Network
5

DB9
4

8
3

(Male)
7

Use ProfiBus connectors


2

Strip Cable
6
1

Similar to Shown similar to the one shown at left


AB (Siemens version shown).
Termination on
0.25
R
Switch
Red

Always use ProfiBus cable per


Grn

off on 0.35
off
DIN 19245 and EN 50170.
Insul Shld

0.30

PVC
When building cables, do not
ProfiBus
Cable Green Wire = A Sheath mix A & B connections. Green
(Violet) Red Wire = B wire is A, Red wire is B.
IN OUT Use ProfiBus cable
Network per DIN 19245 and The connector must have built
EN 50170.
Do not mix RS485 A & B connections. Green wire is A, red wire is B. in inductors in order to operate
You MUST terminate the network at both ends only. at the higher baud rates.
Termination resistors are integrated in the ProfiBus connector.
When you switch termination ON, the out-going connections
are disconnected from the network.

_______________________________________________________________________________________
Acromag, Inc. Tel:248-624-1541 Fax:248-624-9234 Email:sales@acromag.com http://www.acromag.com
6 BusWorks® 981/982/983PB Module User’s Manual ProfiBus Digital I/O
__________________________________________________________________

DB9 CONNECTIONS

CONNECTIONS 1 Shield
2 No Connection
3 Data A
Network Acromag
4 Request To Send
5 Ground 46 45 44 43 42 41 LSD MSD 33 32 31

TB4

TB3
RUN BUS
6 +5V

EXC3
CH11
CH10
CH 9
CH 8

DC+
SLAVE

RTN

DC-
GSD Files: 7 No Connection ADDRESS

CH. I/O STATUS


01 23
(HEX)
8 Data B DIGITAL IN or OUT PWR
4 567
9 No Connection
981PB-2012 ACRO06F3.GSD 8 9 10 11

Ident_Number=06F3H PROFIBUS ProfiBus Connector Model 983PB-2012 Shown


(981PB-2012 & 982PB-2012 Similar)

982PB-2012 ACRO06F2.GSD
Ident_Number=06F2H DIGITAL IN or OUT DIGITAL IN or OUT

EXC1

EXC2
ProfiBus Socket

CH 0
CH 1
CH 2

CH 4
CH 5
CH 6
CH 3

CH 7
RTN
RTN
(DB9 Female)
983PB-2012 ACRO06F1.GSD

TB1

TB2
11 12 13 14 15 16 21 22 23 24 25 26

Ident_Number=06F1H R
on
off

FRONT
ProfiBus RIGHT SIDE VIEW
VIEW
Cable
IN OUT Green Wire = A
Network Red Wire = B

Network Length

IMPORTANT: Do not connect Use Type A ProfiBus cable per EN 50170. Keep line lengths less than the
earth ground to logic Ground length indicated below for your transmission rate. For baud rates not shown,
(DB9 Pin 5). Earth Ground the lower length of the closest range end points apply (i.e. 100M at 3MB).
should connect to Shield
(Common to DB9 Pin 1). Bus Segment Length Limit Per Baud Rate For Type A Bus Cable
BAUD 9.6K 19.2K 93.75K 187.5K 500K 1.5MB 12MB
Note that Acromag modules Type A 1200M 1200M 1200M 1000M 400M 200M 100M
also support the optional RTS
direction control signal at Pin Termination
4.
The network must be terminated at both ends only. Most ProfiBus
connectors include a switch for termination as shown above. Note that this
switch will also disconnect the outgoing network signal.

Example ProfiBus System A network segment may contain up to 32 nodes without the use of a signal repeater.
Transmission distance is up to 1200 meters per segment without a repeater.

Connections
Termination must be placed at both ends of a network or network-segment.
Acromag
RUN BUS
Acromag
RUN BUS The total number of nodes and total distance may be extended by using signal repeater(s). Acromag
RUN BUS
Acromag
RUN BUS

The maximum number of modules possible is further limited by the address range from 0 to 125.

Up to 125 slave modules may PROFIBUS PROFIBUS

RS485 SIGNAL
PROFIBUS PROFIBUS

TERMINATION
network together with a class 1 SWITCH REPEATER

master using four repeaters 61 31


on on on on
off off off off

30 4
NODE 1' NODE 32

(one repeater every 31 nodes). NODE 32'


END OF NETWORK
NODE 2' START OF SEGMENT
(TERMINATION ON)
END OF SEGMENT
(TERMINATION ON)
NODE 31 NODE 5

Address 0 is typically reserved (TERMINATION ON)

SEGMENT 2 (UP TO 1200 METERS,


for the class 1 master. UP TO 32 NODES PER SEGMENT)

PROFIBUS MASTER
PLUG-IN CARD
NETWORK LENGTH PER INSTALLED IN PC.

Note: 12Mbps installations


BAUD RATE w/ TYPE A
PROFIBUS CABLE START OF NETWORK Acromag
RUN BUS
Acromag
RUN BUS
Acromag
RUN BUS

BAUD LENGTH (TERMINATION REQD)

require a minimum cable


PROFIBUS MASTER - A
9600bps 1200M HOST PC WITH PROFIBUS
19.2Kbps 1200M CARD INSTALLED AND

length of 1M between stations.


PROFIBUS PROFIBUS PROFIBUS

93.75Kbps 1200M RUNNING APPLICATION


SOFTWARE.
187.5Kbps 1000M
500Kbps 400M
1.5Mbps 200M
on on on

12Mbps 100M
TIP: A recommended RS485
off off off

1 2 3
NODE 1

repeater for ProfiBus is the NODE 2 NODE 3 NODE 4

Siemens 6ES7 972-0AA01- PROFIBUS RS485 NETWORK


0XA0. SEGMENT 1 (UP TO 1200 METERS, UP TO 32 NODES PER SEGMENT)

NOTE: THE PROFIBUS CONNECTORS SHOWN HAVE A TERMINATION NETWORK BUILT-IN.


WITH TERMINATION ON, THE OUTGOING CABLE IS DISCONNECTED FROM NETWORK. SWITCH
TERMINATION ON ONLY AT THE BEGINNING AND END OF A NETWORK OR NETWORK SEGMENT.

_______________________________________________________________________________________
Acromag, Inc. Tel:248-624-1541 Fax:248-624-9234 Email:sales@acromag.com http://www.acromag.com
BusWorks® 981/982/983PB Module User’s Manual ProfiBus Digital I/O
___________________________________________________________________ 7
9 Connect 12-36V DC to the power terminals labeled DC+ & DC-. CONNECTIONS
Observe proper polarity. For supply connections, use No. 14 AWG Power
wires rated for at least 75°C. CAUTION: Do not exceed 36VDC peak.
Voltage Current
12VDC 224mA
TB3 TB3 15VDC 170mA
12 TO 36VDC
DC+ 24VDC 104mA

LSD MSD 33 32 31
INPUT POWER

PWR
DC- IS ISOLATED 36VDC 74mA
NC
CAUTION: Risk of Electric

ADDRESS
SLAVE

(HEX)
EARTH GROUND
Shock – More than one
disconnect switch may be
required to de-energize
IMPORTANT – External Fuse: If unit is powered from a supply capable of equipment before servicing.
delivering more than 1A to the unit, it is recommended that this current be
limited via a high surge tolerant fuse rated for a maximum current of 1A or
less (for example, see Bel Fuse MJS1).

9 Connect digital input signals to the input terminals. Refer to the figures Digital Inputs
below: (981PB & 983PB Only)
SIMPLIFIED 981PB CHANNEL (Input Only) SIMPLIFIED 983PB CHANNEL (Tandem Input/Output)
5.6K
SIP RESISTOR
5.6K
EXC
Inputs are active-low.
INSTALLED +5V
SIP RESISTOR
IN SOCKET
EXC INSTALLED +5V
IN SOCKET
ON (1)
ON (1) I/O TO OTHER 3
CHAN OF PORT
I/O OFF (0)
Input threshold is TTL
TO OTHER 3
CHAN OF PORT
OFF (0) 100K
OFF (0) ON (1)
OFF (0)
TVS
100K
R
ON (1)
TVS
R
compatible.
(48V) OFF (0) CH
ON (1) (48V) CH LED
(Active-LOW)
(Active-LOW) LED
Limit Input Voltages to
RTN RTN 35V maximum.

983PB SIMPLIFIED INTERNAL I/O Note: Do not allow EXC or


DIGITAL INPUT CONNECTIONS
TB1
CONNECTIONS (ONE CHANNEL) unused inputs to float. If pull-
EXC
+5V ups are installed, this will
16 15 14 13 12 11

DIGITAL IN or OUT

+5V
CH00 PULLUP cause one I/O signal to pull the
5.6K (IN SOCKET)
LOW-SIDE
SHIELDED CABLE
CH01
other floating port channels via
SWITCH CH02
CH03
100K
the pull-ups and common EXC
OR
RTN lead connection.
OPEN TB1
COLLECTOR
OR DRAIN

Refer to the examples below for other types of input connections.


DRY-CONTACT RELAY CONNECTIONS - NORMALLY OPEN Normally Open Dry Contact
981PB & 983PB ADJUST VOLTAGE (V) AS
Relay.
REQUIRED TO CHANGE
I EXC SIP INSTALLED +5V EXCITATION CURRENT( I)
5.6K OR CHANGE SIP RESISTOR
VALUE.
OTHER THREE
CHAN OF PORT 100K
V
I/O R
CH LED IS ON FOR
983PB CH
N.O. ACTIVE-LOW INPUT
ONLY

ON 983PB UNITS, MAKE


SURE OUTPUT IS OFF
RTN (0) FOR INPUT ONLY
APPLICATIONS.

_______________________________________________________________________________________
Acromag, Inc. Tel:248-624-1541 Fax:248-624-9234 Email:sales@acromag.com http://www.acromag.com
8 BusWorks® 981/982/983PB Module User’s Manual ProfiBus Digital I/O
__________________________________________________________________

DRY-CONTACT RELAY CONNECTIONS - NORMALLY CLOSED


CONNECTIONS
EXC ADJUST VOLTAGE (V) AS
981PB & 983PB
REQUIRED TO CHANGE
Normally Closed Dry Contact N.C. SIP INSTALLED +5V
EXCITATION CURRENT( I)
OR CHANGE SIP RESISTOR
5.6K
Relay. VALUE.
OTHER THREE
CHAN OF PORT 100K

V I/O R
CH LED IS ON FOR
983PB CH ACTIVE-LOW INPUT
ONLY

ON 983PB UNITS, MAKE


SURE OUTPUT IS OFF
RTN (0) FOR INPUT ONLY
APPLICATIONS.

Digital Inputs
Digital TTL Logic Monitor LOGIC (TTL) MONITOR (981PB & 983PB ONLY)
EXC 981PB or 983PB
5.6K
SIP RESISTOR
INSTALLED +5V
IN SOCKET

ON
ON TO OTHER 3
RLIM CHAN OF PORT 100K OFF
OFF

5V I/O R
RLIM IS INCLUDED TO
PROTECT DRIVER IF 983PB CH
TANDEM OUTPUT IS
ON
INADVERTANTLY
TURNED ON. OFF

RTN

ON 983PB, KEEP OUTPUTS TURNED OFF


TO MONITOR EXTERNAL LOGIC SIGNAL

Digital Outputs 9 Connect digital outputs to the output terminals. Refer to figures below:
(982PB & 983PB Only)
SIMPLIFIED 982PB CHANNEL (Output Only) SIMPLIFIED 983PB CHANNEL (Tandem Input/Output)

Outputs are the open-drains of 5.6K


SIP RESISTOR
5.6K
SIP RESISTOR
EXC INSTALLED EXC INSTALLED +5V
DMOS mosfet switches for DC IN SOCKET IN SOCKET

ON (1)
current-sinking applications I/O TO OTHER 3
CHAN OF PORT ON (1)
I/O TO OTHER 3
CHAN OF PORT OFF (0)
only. OFF (0) 100K
OFF (0) OFF (0) ON (1) R
TVS TVS
ON (1) R ON (1) (48V) OFF (0) CH
(48V)
Outputs turn OFF (open) (Active-LOW)
CH
(Active-LOW) LED

following a software or power- LED

on reset of the module. RTN RTN

DIGITAL OUTPUT CONNECTIONS


POSSIBLE VARIATIONS - CURRENT SINKING DC APPLICATIONS ONLY

INTERNAL OUTPUT
PULLUPS ARE OPEN
V OUTPUTS RATED R D L
B 983PB SIMPLIFIED INTERNAL I/O
TO 35V/500mA DC
0-35V SHIELDED CABLE CONNECTIONS (ONE CHANNEL)
TB1
+5V
EXC
16 15 14 13 12 11

DIGITAL IN or OUT

OUT0
0-35V CH00 PULLUP
OUT1 5.6K
CH01 (IN SOCKET)
D
OUT2 CH02 100K
L R
(+) OUT3 CH03
V 0-V B RTN
A (-)
TB1

OPEN-DRAIN OUTPUTS
FOR GREATER OUTPUT DRIVE, SHARE RETURN
CONNECT AN INTERPOSING RELAY EARTH GROUND

_______________________________________________________________________________________
Acromag, Inc. Tel:248-624-1541 Fax:248-624-9234 Email:sales@acromag.com http://www.acromag.com
BusWorks® 981/982/983PB Module User’s Manual ProfiBus Digital I/O
___________________________________________________________________ 9
Digital Ouputs
IMPORTANT – Add Protection With Inductive Loads: Outputs already
include internal reverse-bias shunt diodes to help protect the output switch
(982PB & 983PB Only)
from damage due to the high reverse-bias voltages generated when
switching inductive loads. You should add external protection near the
inductive load to prevent these transients from being sent along the
connection wires. Place a diode (1N4006 or equivalent) across an inductive
load with the cathode to (+) and the anode to (-).
Refer to the examples below for other types of output connections.

SOLID-STATE RELAY (SSR) OR LED DRIVER


TO
Examples:
LOAD/LINE EXC
983PB - Solid-State Relay (SSR) or
5.6K
SIP RESISTOR
LED Driver.
+5V
R INSTALLED
IN SOCKET
SSR
(N.O.) LED ON
- Relay Coil or Solenoid
TO OTHER 3
CHAN OF PORT 100K OFF Driver (Note Protection).
V
I/O R - Lamp Driver.
TO
982PB/983PB CH
LOAD/LINE
ON
OFF

RTN

RELAY COIL/SOLENOID DRIVER INCANDESCENT LAMP CONTROL

EXC EXC 983PB


983PB
5.6K
5.6K
SIP RESISTOR
SIP RESISTOR +5V
+5V INSTALLED
INSTALLED
IN SOCKET
IN SOCKET
1N4006 ON
ON TO OTHER 3
TO OTHER 3 CHAN OF PORT 100K OFF
CHAN OF PORT 100K OFF V
V
5-35V I/O R
5-35V I/O R
982PB/983PB CH
982PB/983PB CH ON
ON
OFF
OFF

RTN
RTN

9 Connect Earth Ground as shown in the connection drawing below. Earth Ground
Additionally, ground the ProfiBus cable as shown below.
Warning: To comply with
The ground connections noted are recommended for best results. If safety and performance
sensors are already grounded, use caution and avoid making additional standards, use shielded cable
ground connections which could create ground loops. and connect earth ground as
noted. Failure to use good
The plastic module housing does not require earth ground. wiring and grounding practices
may be unsafe and hurt
performance.

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10 BusWorks® 981/982/983PB Module User’s Manual ProfiBus Digital I/O
__________________________________________________________________

CONNECTIONS
PROFIBUS WIRING AND GROUND
PROFIBUS PROFIBUS
CONNECTOR GROUNDING: CONNECTOR

1. Always connect the cable shield to earth ground at both


ends as shown.
PROFIBUS FIELD DEVICE 2. If the field device does not include an earth ground PROFIBUS FIELD DEVICE
screw, it may be necessary to strip the cable insulation
near the field device and clamp the cable shield to a local
grounding bar or surface as shown.

R R
on on
EARTH GROUND SCREW off off
ON EQUIPMENT (WHEN EARTH GROUND SCREW
AVAILABLE) ON EQUIPMENT (WHEN
AVAILABLE)

THE SHIELD IS COMMON TO CABLE THE SHIELD IS COMMON TO


THE HOUSING (FOR METAL INP THE HOUSING (FOR METAL
SHIELD
ENCLOSURES). OUT CABLE GROUND ENCLOSURES).
NOTE: If a potential difference exists between SHIELD CLAMP
GROUND earth grounding points, an equalization current
CLAMP can flow through the cable shield when connected
at both ends. In this case, it may be necessary to
install an additional potential equalization line between
field locations to minimize this current as shown here. Use ProfiBus cable AB
per DIN 19245 and
ACROMAG MODULES: EN 50170.
EQUIPOTENTIAL BONDING STRIP

Shld Red
Grn
The metal shroud of the DB9 ProfiBus connector on (IF NECESSARY--SEE NOTE) Use only approved cables
Acromag modules is common to pin 1 of the DB9 with braided shields of
connector (SHIELD). This is also common to the density greater than 80%.
cable shield which must be earth grounded. Acromag

Insul
modules are enclosed in plastic and do not PROFIBUS CABLE Green Wire = A PVC
provide a dedicated earth ground screw. As such, Red Wire = B Sheath
a local earth ground connection to the cable shield
must be made as shown above.

TROUBLE- The module routinely performs internal diagnostics following power-up


or reset. During this period, the green “Run” LED will flash for a moment. If
SHOOTING the diagnostics complete OK, the “Run” LED will stop flashing after a few
seconds and remain ON. This indicates the unit is operating normally.
Once the unit has passed through the initialization, parameterization, and
configuration states, and is in data exchange mode, the yellow BUS LED will
be ON. If the BUS LED is OFF and the unit is connected to the network,
then this is indicative of an initialization problem.

Tips For Building • Follow the ProfiBus installation guidelines.


ProfiBus Networks • Use the recommended cable and connectors of the standard.
• Verify that none of the wires are broken or shorted.
• Don’t mix the A & B lines. Use green wire for A and red wire for B.
• Do not exceed the recommended segment length for the baud rate.
• Make sure that there are no more than 32 RS-485 devices per
segment (including the master device and the repeater).
• Check for proper termination of all copper-wire network segments
(an RS-485 segment must have a termination resistor at both ends
of the segment only).
• All activated terminations must be powered all the time. If this is not
possible, then consider using an active-termination box.
• Check whether the station address is set to the correct value.
• If your network connects between buildings or runs through
hazardous environments, consider the use of fiber-optics.
• Avoid drop lines and keep their length within the specified maximum.
For T-drops, consider using repeaters and active-bus terminations.

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BusWorks® 981/982/983PB Module User’s Manual ProfiBus Digital I/O
___________________________________________________________________ 11
1. Incorrect slave address set at the slave. Top Four Common
2. ProfiBus connector between the master and slave has its
ProfiBus Problems
termination switch turned ON.
3. Incorrect module configuration sent to slave.
4. Configuration is based on outdated GSD file information.

There are several models of handheld devices on the market that Troubleshooting Tools
simplify the installation and troubleshooting of ProfiBus networks. The more
sophisticated units include LCD displays that read out errors directly. Two of
these of these devices are referenced below:

Hand-Held ProfiBus Network Maintenance Tools


Manufacturer Part Number Special Features
Siemens BT 200 Primarily a Cable Tester
Comsoft NetTest II Set Includes DP Mono-Master
4000-7-06C-J Functionality

In general, these devices can be used to check the network wiring


before devices are connected to the bus and are often used to indicate:

• Whether the A and B lines have been switched.


• Whether a short exists between the A & B lines and shield.
• The occurrence of a wire-break in the A or B line, or shield line.
• Improper termination.

These devices can also be used to check the RS-485 interface of


ProfiBus devices after they have been connected. They may include the
following functions:

• Create a list of all stations connected to a network (useful for


identifying missing or “offline” devices).
• Test individual stations and help identify duplicate addresses.
• Measure the distance along a network segment to verify whether it
complies with Profibus requirements for distance and data rate.
• Detect signal reflections along the network, useful for locating bus
line interruptions and discontinuities.

Acromag strongly suggests the use of these tools for building and
maintaining ProfiBus networks.

Note that Profichip also offers a Profibus connector (PA003100) that


includes 4 network diagnostic LED’s that may be helpful in trouble-shooting
your network (see table below).

The standard 9-pin ProfiBus connectors with integrated termination Using Connectors To
resistors are also helpful in troubleshooting segments of the network. In
Troubleshoot
most of these connectors, when the termination resistors are switched ON,
the outgoing portion of the connector is disconnected. As such, you can
selectively disable segments of the network until you find the branch that is
causing the problem. For example, if your handheld unit is connected to the
beginning of a network and indicates a wire break, you can selectively switch
off portions of the network and recheck your handheld unit to help pin point
the portion of the network that is causing the problem. Below are some
ProfiBus connectors that we recommend:

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12 BusWorks® 981/982/983PB Module User’s Manual ProfiBus Digital I/O
__________________________________________________________________

Using Connectors To Preferred Bus Connectors


Troubleshoot Manuf. Part Number Special Features
Siemens 6ES7972-0BA12-0XA0 Switchable Termination
Siemens 6ES7972-0BB12-0XA0 Adds PB Interface (Piggy Back DB9
For Diagnostic Connection)
Profichip PA003100 Adds PB Interface and 4 Diagnostic
LED’s For Trouble-Shooting.

Diagnostics Function ProfiBus includes a rich diagnostic function that can be used to
troubleshoot ProfiBus devices. This function contains 6 bytes of standard
diagnostic information, plus up to an additional 238 bytes of device specific
diagnostic information. Most configuration tools support this command and
can read the diagnostic information from the Profibus device.

Diagnostics Table SYMPTOM POSSIBLE CAUSE POSSIBLE FIX


Yellow BUS LED Initialization Problem. Check Station Address. Is
does not light. LED ON if module in GSD file correct. Check for
data exchange state. wiring error.
If your problem still exists after Both the internal Module awaiting Set Slave
checking your wiring and EEPROM and Address command in order
reviewing this information, or if external address to complete initialization.
other evidence points to switches are set to an Alternately, set switches
another problem with the unit, address of 126. from 0-125 and re-power.
an effective and convenient Cannot Power ON at the Check power. Is green
fault diagnosis method is to communicate. module and/or RS485 RUN LED ON?
exchange the module with a converter?
known good unit. Acromag’s Is address correct? Check slave address setting
Application Engineers can Is the termination Switch Termination on only
provide further technical switch of the Profibus at the ends of the network.
assistance if required. connector at the prior With termination switch on,
Complete repair services are node turned on? the outgoing connections
also available from Acromag. are disconnected from the
network chain.
Yellow BUS LED Communication Cycle power to reset unit.
turned OFF. Halted. Investigate grounding.
Continuous flashing Internal firmware Return module for service.
green RUN LED. problem.
Many Missing Termination Termination resistors must
Communication Resistors? be placed only at both ends
Errors. of a network or segment.
Is baud rate too high Maximum distance is limited
for distance? below 1200 meters as baud
rate is increased above
93.75Kbps (see Table).
Outputs Not Missing excitation Connect an excitation
Working. connection? supply between the port
EXC and RTN terminals
Missing pull-up Install SIP resistor in socket
resistors? on board for port of interest.

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BusWorks® 981/982/983PB Module User’s Manual ProfiBus Digital I/O
___________________________________________________________________ 13
TECHNICAL REFERENCE
• PTO Certified - Certified by the ProfiBus Trade Organization. KEY FEATURES
• Safety Agency Approvals – CE, UL, & cUL listed, plus Class 1;
Division 2; Groups A, B, C, D approval.
• Fully Independent Slave w/ Direct I/O Connection – Self-contained
unit does not require special bus couplers, power supply, or rack mount
to operate.
• Plug-In Terminal Blocks & DIN-Rail Mount - Make mounting, removal,
and replacement easy.
• Industry Standard ASIC – Siemens SPC3 intelligent ASIC for ProfiBus.
• Isolated RS485/ProfiBus Network Interface – Immune to noise & can
operate over long distances. Allows many modules to network together.
• Auto-Baud Rate Detection – The baud rate is set automatically.
• High-Speed Data Rates – Half-duplex RS485 up to 12M baud.
• Includes RTS Support – ProfiBus interface includes the optional RTS
(Request-To-Send) direction control.
• Failsafe Mode Support – Slave outputs can be sent to a failsafe state if
the slave master fails.
• Supports Set_Slave_Address Command – Allows unit to have its
address set via software.
• Supports Sync & Freeze – Useful for synchronization of output control.
• Nonvolatile Reprogrammable Memory – Allows the functionality of this
device to be reliably reprogrammed thousands of times.
• Fully Isolated – I/O channels, network, and power are all isolated from
each other for safety and increased noise immunity.
• Flexible Discrete Inputs and Outputs - High voltage & current open-
drain outputs provide direct (low-side) control of external devices.
Buffered inputs allow outputs to be read back, or input levels to be
monitored.
• Tandem Input/Output Circuitry (983PB Only) - Input buffers are
connected in tandem with open-drain outputs for convenient loop-back
monitoring of the output state.
• Convenient Pullup Resistors Mounted In Sockets – SIP resistors are
installed in sockets on the I/O board and provide input and output pull-
ups to the excitation supply. These SIP resistors can be easily removed
or exchanged according to your application.
• Outputs Have Built-in Protection – Over-temperature and over-current
shut-down protection is built-in and outputs include active clamping
circuitry for switching inductive loads.
• LED Indicators – Yellow LED’s indicate I/O state (active-low). Green
LED indicates power. Yellow BUS LED indicates data exchange mode.
• Watchdog Timer Built-In – Standard for the ASIC and operates in the
data exchange mode if communication with the master is lost.
• Self-Diagnostics & Built In Watchdog - For easy maintenance and
troubleshooting. Includes a hardware watchdog timer built into the
microcontroller that causes it to initiate a self reset if the controller ever
“locks up” or fails to return from an operation in a timely manner.
• Wide-Range DC-Power – Wide range diode-coupled for use with
redundant supplies, and/or battery back-up.
• Hardened For Harsh Environments - For protection from RFI, EMI,
ESD, EFT, & surges. Has low radiated emissions per CE requirements.
• Wide Ambient Operation – Reliable over a wide temperature range.

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14 BusWorks® 981/982/983PB Module User’s Manual ProfiBus Digital I/O
__________________________________________________________________

HOW IT WORKS These digital I/O modules will interface with any mix of up to twelve
digital input and/or output signals according to the model, and provide an
isolated RS485/ProfiBus interface for configuration, monitoring, and control
of the I/O. Outputs of these models are the open-drains of n-channel
mosfets (982PB & 983PB). Input buffers are connected in tandem with the
drain circuits via series 100KΩ resistors, and over-voltage clamps to +5V are
connected to the buffer inputs (981PB & 983PB). I/O terminals also include
transient suppression. Sockets are installed for installation of optional input
or output drain pull-up resistors, and 5.6K SIP resistors are installed from the
factory. These resistors are pulled up to an external supply connected to the
EXC and RTN terminals. These modules implement the ProfiBus protocol
via an industry-standard SPC3 ASIC from Siemens. This ASIC acts like a
RAM or UART chip to the internal microcontroller and completely handles
the requirements of the protocol standard. The ASIC communicates with the
network via an optically isolated RS485 transceiver. It transfers network
data to the microcontroller and automatically provides the response to the
bus. The microcontroller completes the information transfer according to its
I/O type and embedded program. I/O lines of the microcontroller switch
outputs ON/OFF and sample the digital inputs. Embedded configuration
parameters are stored in non-volatile memory integrated within the micro-
controller. A wide input switching regulator (isolated flyback) provides
isolated power to the I/O circuit and the RS485 port. Refer to the simplified
schematic shown below to gain a better understanding of the circuit.

EXC 5.6K
5.6K OHM SIP RESISTOR
INSTALLED IN SOCKET 983PB SIMPLIFIED SCHEMATIC
P 981PB/983PB INPUT BLOCK ISOLATED RS485
U
L BUFFERED INPUT
L +5V
TO OTHER
U 3 CHAN OF
PORT RTS
P ON
S 100K OFF
PROFIBUS
SPC3 SLAVE
I/O MICRO-
ASIC
Active CONTROLLER 4
RS485
LOW PROFIBUS DB9
TRANSCEIVER
SHLD
RTN
4
OPEN-DRAIN OUTPUT
ADDRESS
ON BUFFER
OFF EF 0 1 2 EF 0 1 2
D 3 D 3
C 4 C 4
B 5 B 5
A9 76 A9 76
8 8

R ISOLATED INPUT POWER


982PB/983PB (982PB) or
OUTPUT BLOCK
12-36VDC P
SIMPLIFIED SCHEMATIC CH I/O STATUS LED ISOLATED SECONDARIES O
ISOLATED DC+
(1 CHANNEL OF 12) R
(981PB)
NETWORK 5V FLYBACK W
POWER SWITCHER
(983PB) DC- E
I/O LOGIC 5V R
POWER

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BusWorks® 981/982/983PB Module User’s Manual ProfiBus Digital I/O
___________________________________________________________________ 15
These DIN-rail mount, ProfiBus DP slave, digital I/O modules include twelve SPECIFICATIONS
digital inputs (981PB), twelve digital outputs (982PB), or twelve combination
digital input/output channels (983PB), and provide an isolated
RS485/ProfiBus network interface. Units are DC-powered and include
reverse polarity protection. Outputs are open-drain, low-side switches.
Inputs are active-low. Channel I/O, network, and power are isolated.
Outputs have high voltage and current capacity for discrete on/off control of
external devices. Non-inverting, buffered inputs provide support for digital
level sensing, or for simply reading back the tandem output (983PB). I/O
channels share common. Pull-up resistors to the port EXC supply (every
four channels) are installed in sockets on the board. Non-volatile
reprogrammable memory in the module stores configuration information.

The ProfiBus model prefix “900” denotes the Series 900. The “PB” suffix Model Numbers
denotes ProfiBus. Select 981PB for digital inputs, 982PB for digital outputs, 981PB-2012 (Input)
or 983PB for tandem digital inputs and outputs. The four digit suffix of this
model number represents the following options, respectively: “2” = ProfiBus 982PB-2012 (Output)
DP; “0” = Default; “12” = 12 Channels. 983PB-2012 (Inp/Out)

Twelve active-low, buffered inputs, with a common connection (RTN). For Digital Inputs
DC voltage applications only. Inputs include transient suppression and have
(981PB & 983PB Only)
series connected 100KΩ resistors, plus diode over-voltage clamps to the
internal +5V supply. Sockets are provided at each port (group of four
channels) for installation of SIP resistor networks that serve as pullups to the
port EXC supply terminal. 5.6K pull-up resistor SIP’s are installed from the
factory. External excitation is required for proper operation and is connected
between the port EXC and RTN terminals.

Input Signal Voltage Range: 0 to +35VDC.


Input Current: 293uA, typical at 35VDC. This is computed as the applied
input voltage minus 5.7V, divided by the series 100KΩ input resistance.
Input Signal Threshold: TTL compatible with 100mV of hysteresis, typical.
Low-to-High threshold is 1.7VDC typical, High-to-Low threshold is
1.6VDC, typical. Limit logic transition to TTL levels of 0.8VDC (Max
LOW level) and 2.0VDC (Min HIGH level).
Input Resistance: 100KΩ, typical.
Input Hysteresis: 100mVDC typical.
Input Response Time: 800ns typical, measured from input step to logic
transfer at the ASIC. Actual input response will vary with interrupts.

Twelve open-drain, DMOS mosfet switches with a common source Digital Outputs
connection at the port RTN terminal. For DC voltage and current-sinking
(982PB & 983PB Only)
applications only. Outputs have built-in transient protection. Sockets are
provided at each port (four channels) for quick replacement and installation
of SIP resistor networks that serve as pullups to the port EXC supply
terminal. 5.6K pull-up resistor SIP’s are installed from the factory.

Output “OFF” Voltage Range: 0 to 35V DC. Limit voltage to 35V or less
or damage to the unit may result.
Output “OFF” Leakage Current: : 0.1uA typical, 50uA maximum (mosfet
only, 25°C, 35V). Does not include the tandem input bias current of
983PB models (see below).

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__________________________________________________________________

Digital Outputs Note (983PB): The 100KΩ series input buffer resistors in combination
(982PB & 983PB Only) with the +5V voltage clamps at the input buffers will tend to increase the
off-state drain current with increased drain voltage (up to 0.3mA at
35V). This is due to the fact that the input buffer circuitry and output
mosfet drain circuitry are connected in tandem to the same I/O pin for
the Model 983PB.
To control higher voltages Output “ON” Current Range: 0 to 500mA DC, continuous (up to 6A total
and/or currents, or for for all 12 channels combined). No deration required at elevated
controlling AC, an interposing ambients. Group one RTN per each group of 4 outputs.
relay may be used (see Note). Output Rds ON Resistance: 0.13Ω typical, 0.28Ω Maximum.
Output Response Time: 220us typical measured from output trigger at the
ASIC to corresponding input transition at the ASIC. Actual switch time
will vary with output load and interrupts.
Note: Per UL, when the outputs are used to control interposing relays
for switching AC and DC devices of higher voltage/current, the coil
ratings for the interposing relay shall not exceed 24VDC, 100mA.

General Specifications I/O Pullups & Socket: I/O channels include sockets for installation of
optional SIP resistor networks to act as pull-ups for the channel. These
resistors are located on the plug-in I/O board (cover removal required).
A SIP socket is included for each group of four channels (port) and a
5.6KΩ resistor SIP is installed from the factory. The even-numbered
pins of these sockets (common leads) connect to the port EXC+
terminal. An external excitation supply is typically connected between
the EXC+ and RTN terminals of the port. The recommended SIP
resistor is a four isolated resistor type (8 pins) and may be obtained
from Acromag or another vendor. These SIP resistors typically come
rated for 0.2W, 0.3W, or 0.4W per element. For example, refer to
Bourns 4308R-102, 4308M-102, or 4308H-102 parts. You may also
refer to Dale CSC08C03, MSP08C03, or MSM08C-03 parts. The
5.6KΩ SIP provided is a high-power type from Bourns (part number
4308H-102-562) and is rated at 0.4W per resistor up to 70°C. See I/O
Pullup Resistor Installation section for more information.
IMPORTANT: When selecting a SIP resistor, be sure to limit the
individual resistor power dissipation to less than the rated power per
element. This is 0.4W for the 5.6KΩ SIP resistor installed from the
factory. Further, do not exceed 500mA of drain current per output, or
2A total per RTN terminal.
Excitation (External): External voltage is applied between the port EXC
and RTN terminals and must be limited to 35V or less. The EXC
terminal is tied to the even-numbered pins of the resistor SIP socket
provided for each port or group of 4 channels.

Enclosure and Physical Dimensions: 1.05 inches wide, 4.68 inches tall, 4.35 inches deep. Refer to
the dimensions drawing at the front of this manual.
DIN Rail Mount: Type EN50022; “T” rail (35mm).
I/O Connectors: Removable plug-in type terminal blocks rated for
15A/300V; AWG #12-24 stranded or solid copper wire.

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Network Connector: 9-pin D-Sub connector (female) with metal housing Enclosure and Physical
and 4-40 jack screw support.
D-Sub Pin Signal Description
1 SHLD Shield (Connect to Earth Ground)
2 NC No Connection
3 A Data A (TxD/RxD+)
4 RTS Request To Send
5 GND RS485 Logic Ground
6 +5V +5V
7 NC No Connection
8 B Data B (TxD/RxD-)
9 NC No Connection
Case Material: Self-extinguishing NYLON type 6.6 polyamide thermoplastic
UL94 V-2, color beige; general purpose NEMA Type 1 enclosure.
Printed Circuit Boards: Military grade FR-4 epoxy glass.
Shipping Weight: 1 pound (0.45 Kg) packed.

ProfiBus Trade Organization (PTO): Certified. Agency Approvals


Safety Approvals: CE marked (EMC Directive 89/336/EEC); UL Listed
(UL508, UL1604); cUL Listed (Canada Standard C22.2, No. 142-
M1987 & 213-M1987); Hazardous Locations: Class 1; Division 2;
Groups A, B, C, and D.

Operating Temperature: -25°C to +70°C (-13°F to +158°F). Environmental


Storage Temperature: -40°C to +85°C (-40°F to +185°F).
Relative Humidity: 5 to 95%, non-condensing.
Power Requirements: Non-polarized 11-36V DC SELV (Safety Extra Low CAUTION: Do not exceed
Voltage). Observe proper polarity. See table for current. Note that 36VDC peak, to avoid damage
current draw will decrease up to 8% as the baud rate is increased to to the module.
12MB. Data below is at 9600 baud.

Supply 981/982/983PB-2012 Current Draw External Fuse: Select a high


12V 203mA Typical, 224mA Maximum surge tolerant fuse rated for
15V 154mA Typical, 170mA Maximum 1A or less to protect unit.
24V 94mA Typical, 104mA Maximum
36V 67mA Typical, 74mA Maximum
CAUTION: Risk of Electric Shock – More than one disconnect switch may
be required to de-energize equipment before servicing.
Isolation: I/O channel, power, and network circuits are isolated from each Note that I/O channels are not
other for common-mode voltages up to 250VAC, or 354V DC off DC isolated channel-to-channel.
power ground, on a continuous basis (will withstand 1500VAC dielectric
strength test for one minute without breakdown). Complies with test
requirements of ANSI/ISA-82.01-1988 for voltage rating specified.
Installation Category: Designed to operate in an Installation in a Pollution
Degree 2 environment with an installation category (over-voltage
category) II rating.
Electromagnetic Interference Immunity (EMI): Inputs/outputs do not
change states with interference from switching solenoids, commutator
motors, and drill motors.

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18 BusWorks® 981/982/983PB Module User’s Manual ProfiBus Digital I/O
__________________________________________________________________

Environmental Electromagnetic Compatibility (EMC) -


Minimum Immunity Per European Norm EN50082-1:
These limits represent the Electrostatic Discharge (ESD) Immunity: 4KV direct contact and 8KV
minimum requirements of the air-discharge to the enclosure port per EN61000-4-2.
standard, but product has Radiated Field Immunity (RFI): 10V/M, 80 to 1000MHz AM and
typically been tested to comply 900MHz keyed carrier, per EN61000-4-3 and ENV50204.
with higher standards in some Electrical Fast Transient Immunity (EFT): 2KV to power, and 1KV to
cases. signal I/O per EN61000-4-4.
Conducted RF Immunity (CRFI): 10V rms, 150KHz to 80MHz, per
EN61000-4-6.
Surge Immunity: 0.5KV per EN61000-4-5.
Emissions Per European Norm EN50081-1:
Radiated Frequency Emissions: 30 to 1000MHz per EN55022 Class A
WARNING: This is a Class A product. In a domestic environment, this
product may cause radio interference in which the user may be
required to take adequate measures.
IMPORTANT: Power, input, and output (I/O) wiring must be in accordance
with Class I, Division 2 wiring methods Article 501-4(b) of the National
Electrical Code, NFPA 70 for installations in the U.S., or as specified in
section 18-1J2 of the Canadian Electrical Code for installations within
Canada and in accordance with the authority having jurisdiction.
This equipment is suitable for use in Class I, Division 2, Groups A, B,
C, and D, or non-hazardous locations only.
WARNING – EXPLOSION HAZARD – Substitution of components may
impair suitability for Class I, Division 2.
WARNING – EXPLOSION HAZARD – Do not disconnect equipment unless
power has been switched off or the area is known to be non-hazardous.

Communication Interface Standard: 3-wire RS-485 multi-drop, half-duplex (D, D-bar, and
Interface Common), asynchronous.
Command/Response Protocol: Standard ProfiBus DP (Master/Slave)
protocol per European Norm EN50170.
Baud Rate: Supported baud rates are 9600, 19.2K, 45.45K, 93.75K,
187.5K, 500K, 1.5M, 3M, 6M, and 12M bits per second, auto-detected.
Maximum transmission length is dependent on baud rate selection (range
is up to 1200M at 9600bps, or up to 100M at 12Mbps). Refer to the
following table for maximum transmission distances at supported baud
rates using recommended type A (<30pF/M), or alternately type B
(<60pF/M) bus wire (see EN50170):
NETWORK LENGTH
Baud Rate Type A Type B
9600 bps 1200M 1200M
19.2K bps 1200M 1200M
≤ 93.75K bps 1200M 1200M
187.5K bps 1000M 600M
500K bps 400M 200M
1.5M bps 200M NA
≤ 12M bps 100M NA

_______________________________________________________________________________________
Acromag, Inc. Tel:248-624-1541 Fax:248-624-9234 Email:sales@acromag.com http://www.acromag.com
BusWorks® 981/982/983PB Module User’s Manual ProfiBus Digital I/O
___________________________________________________________________ 19
Parity: Even parity. Communication
Stop Bits: One. Interface
Communication Distance: Up to 1200 meters without a repeater.
Address: Set via two rotary hexadecimal switches adjacent to the power
terminals, or alternately via the Set Slave Address command. Valid
setting is 0-125 (7 bits). Address 126 (7EH) is a default factory address
reserved for commissioning purposes only. Address 127 (7FH) is
reserved by the software as a global address for broadcast messages.
If the address switches are set to 126 upon power-up (or 126 to 254),
then the unit will retrieve its address from its internal EEPROM rather
than the switches. The internal EEPROM setting is modified via the Set
Slave Address command. Powering up with switches set to 255 (FFH)
will cause the internal EEPROM setting to revert back to 126 (7EH),
which may be used to re-commission the module. If both the internal
EEPROM address and the switches are set to 126 upon power-up (this
is the initial state from the factory), the module will await the Set Slave
Address command before completing initialization and assuming the
data exchange mode.
IMPORTANT (Address Setting): The internal EEPROM address
setting and external switch setting is 126 from the factory. As such, the
module will await the Set Slave Address command following power-up
and will not proceed to exchange data, unless the external switches are
instead set to an address from 0-125, or the internal setting is changed
to an address from 0-125 via the Set Slave Address command.
Maximum Message Size: Up to 32 bytes recommended, extendable up to
244 bytes of data/node/message, plus 11 bytes of overhead (frame).
ProfiBus Character: 11 bits (1 start bit + 8 data bits + 1 even parity bit + 1
stop bit). Applies to all bytes, including frame bytes.
Bus Idle State: “1” (a start bit causes line to go to “0”). An idle state of at
least 33 Tbits (sync-time) must be provided between messages.
Note: 1Tbit at 12Mbaud = 1/12000000bit/sec = 83nsec.
Ident_Number: 06F3 Hex (981PB-2012), 06F2 Hex (982PB-2012), 06F1
Hex (983PB-2012).
GSD File: ACRO06F3.GSD (981PB-2012), ACRO06F2.GSD (982PB-
2012), ACRO06F1.GSD (983PB-2012).
Network Capacity: Multi-drop up to 31 modules, plus a host, without a
repeater. Up to 125 modules plus a host if four repeaters are used (one
for every 31 nodes).
Network Termination: Use 220Ω “A” to “B”, plus 390Ω “A” to GND, and
390Ω “B” to +5V. Use ±2%, 0.25W resistors.

LED Indicators: Controls & Indicators


Run (Green) - Constant ON if power is on and unit is OK. Flashing
ON/OFF indicates unit is performing diagnostics (first few seconds
after power-up), or has failed diagnostics (after a few seconds).
Bus (Yellow) – ON indicates unit has completed its initialization
sequence and is in the data exchange mode on the network.
Output (Yellow, One Per Output) – ON if output relay is ON (closed).

_______________________________________________________________________________________
Acromag, Inc. Tel:248-624-1541 Fax:248-624-9234 Email:sales@acromag.com http://www.acromag.com
20 BusWorks® 981/982/983PB Module User’s Manual ProfiBus Digital I/O
__________________________________________________________________

Module-Specific This model includes three user parameterization bytes (User_Prm_Data)


defined as follows:
Parameters
Byte Description Default
0 Do Not Use - Reserved for SPC3 ASIC. NA
1 (982/983PB Only) Action taken in Clear Mode or upon 00H
watchdog timeout.
00H = Clear outputs (set all outputs to zero).
01H = Do not change (maintain last output states).
02H = Set outputs according to user definition in bytes
1 and 2 defined below.
2 (982/983PB Only) Output Data lower byte (bits 0-7 for 00H
digital outputs 0-7).
Bit position determines output channel. 0 = Output
OFF, 1 = Output ON.
3 (982/983PB Only) Output Data upper byte (bits 8-11 for 00H
digital outputs 8-11, bits 12-15 are not used and set to
0). Bit position determines output channel. 0 = Output
OFF, 1 = Output ON.

This model does not include any user defined diagnostic data
(Ext_Diag_Data).

Data Types I/O values of Acromag 9xxPB modules are represented by the following
simple data types for temperature, percentage, and discrete on/off. Note
that when transferring words, data bytes are transmitted using “Big Endian”
format (MSB first, LSB second).

Data Types Description


Percentage A 16-bit signed integer value with resolution of
0.005%/lsb. ±20000 is used to represent ±100%. For
example, -100%, 0% and +100% are represented by
decimal values –20000, 0, and 20000, respectively. The
full range is –163.84% (-32768 decimal) to +163.835%
(+32767 decimal).
Temperature A 16-bit signed integer value with resolution of 0.1°C/lsb.
For example, a value of 12059 is equivalent to 1205.9°C,
a value of –187 equals –18.7°C. The maximum possible
temperature range is –3276.8°C to +3276.7°C.
Discrete A discrete value is generally indicated by a single bit of an
(This Model) 8-bit byte. The bit number/position typically corresponds
to the discrete channel number. Unless otherwise
defined for outputs, a 1 bit means the corresponding
output is closed or ON, a 0 bit means the output is open
or OFF. For active-high inputs, a value of 1 typically
means the input is in its high state (usually >> 0V), while
a value of 0 specifies the input is in its low state (near
0V). I/O channels of this model are active-low. For
active low inputs, a value of 1 means the input is ON
(Active low near 0V), while a value of 0 specifies the input
is OFF or in its high state (usually >> 0V).

_______________________________________________________________________________________
Acromag, Inc. Tel:248-624-1541 Fax:248-624-9234 Email:sales@acromag.com http://www.acromag.com

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