Professional Documents
Culture Documents
SCALA2
Installation and operating instructions
English (GB) Installation and operating instructions
English (GB)
2
1.3 Notes 3.2 System sizing
English (GB)
The symbols and notes below may appear in Grundfos
installation and operating instructions, safety instructions and Make sure that the system in which the pump is
service instructions. incorporated is designed for the maximum pump
pressure.
Observe these instructions for explosion-proof The pump is factory-set to 3 bar (44 psi) outlet pressure which
products. can be adjusted according to the system in which it is
incorporated.
The tank precharge pressure is 1.25 bar (18 psi).
In case of suction lift of more than six metres, the pipe resistance
A blue or grey circle with a white graphical symbol
on the outlet side must be at least two metres water column or 3
indicates that an action must be taken.
psi at any given flow in order to obtain optimum operation.
B
C
3.1 Location
The pump requires a minimum space of 430 x 215 x 325 mm (17 C 144 (5.67)
x 8.5 x 12.8 inches).
Even though the pump does not require much space, we
recommend that you leave enough space for service and
maintenance access.
3.1.2 Installing the product in frosty environment
Protect the pump from freezing if it is to be installed outdoors
where frost may occur.
3
3.3.3 Connecting the piping system
Pipe hanger for rigid pipe
English (GB)
Make sure that the pump is not stressed by the Flexible hose
piping system.
1. Turn the union nuts by hand to loosen the inlet and outlet
7 3 9 4
10
TM06 4318 1915
1 5 6 2
Pos. Description
Pos. Description
1 Inlet and outlet port
1 Highest tapping point
2 Union nut
2 Pipe hangers and supports
3 Pipe fitting
3 Isolating valves
3.3.4 How to reduce noise in the installation
4 Flexible hoses
5 Bypass valve
We recommend to use flexible hoses and mount the Optional pressure-reducing valve on the inlet side if the
pump on a vibration-damping rubber pad. 6
inlet pressure can exceed 10 bar (145 psi)
Optional pressure-relief valve on the outlet side if the
Vibrations from the pump may be transferred to the surrounding 7
installation cannot withstand a pressure of 6 bar (87 psi)
structure and create noise in the 20-1000 Hz spectrum, also
Drip tray. Install the pump on a small stand to prevent
called the bass spectrum. 8
the ventilation holes from being flooded.
Correct installation using a vibration-damping rubber pad, flexible
9 Pressure gauge
hoses and correctly placed pipe hangers for rigid pipes can
reduce the noise experienced by up to 50 %. See fig. 4. 10 Mains water pipe
Place pipe hangers for the rigid pipes close to the connection of
the flexible hose.
4
3.3.7 Suction from a well
Pos. Description
English (GB)
1 Highest tapping point
2 2 Pipe hangers
3
1 3 Isolating valve
4 Flexible hoses
5 Drain to sewer
Inlet filter.
If the water may contain sand, gravel or other debris,
6
please install a filter on the inlet side to protect the pump
and installation.
H1
7 Freshwater tank
5 4
8 Foot valve with strainer (recommended)
A Minimum 1 ° inclination
6
The overview below shows the different possible inlet pipe
lengths, depending on the vertical pipe length.
The overview is only intended as a guide.
Fig. 6 Suction from a well
Pos. Description L
H
4 Pipe support
Inlet filter.
H L H L
[m (ft)] [m (ft)] [m (ft)] [m (ft)]
1
0 (0) 68 (223) 0 (0) 207 (679)
3 (10) 43 (141) 3 (10) 129 (423)
2 6 (20) 17 (56) 6 (20) 52 (171)
7 (23) 9 (30) 7 (23) 26 (85)
3 4
8 (26) 0 (0) 8 (26) 0 (0)
Preconditions:
5
Maximum flow velocity: 1 l/s (16 gpm).
A
Inside roughness of pipes: 0.01 mm (0.0004 inch).
TM06 4348 4117
5
3.4 Electrical connection 4. Starting up the product
English (GB)
DANGER
Electric shock
Death or serious personal injury
- Check that the power plug delivered with the
DANGER
Electric shock
Death or serious personal injury
- The pump must be connected to an external main
switch with a minimum contact gap of 3 mm (0.12
inch) in all poles.
6
4.3 How to set the correct pressure 4.4 Shaft seal run-in
English (GB)
The pump can be set to provide a water pressure between 1.5 to The shaft seal faces are lubricated by the pumped liquid. A slight
5.5 bar (22 to 80 psi) at intervals of 0.5 bar (7 psi). leakage from the shaft seal of up to 10 ml per day or 8 to 10 drops
The factory setting is 3 bar (44 psi). See section 3.2 System per hour may occur.
sizing. When the pump is started up for the first time, or when the shaft
seal has been replaced, a certain run-in period is required before
the leakage is reduced to an acceptable level. The time required
We recommend to use the default pressure of 3.0 bar for this depends on the operating conditions, that is, every time
(44 psi) which will suit most applications. the operating conditions change, a new run-in period will be
started.
Under normal conditions, the leaking liquid will evaporate. As a
The difference between the inlet pressure and outlet
result, no leakage will be detected.
pressure must not exceed 3.5 bar (51 psi).
The leakage is visible where the screws are mounted on the base
Example: If the inlet pressure is 0.5 bar (7 psi), the
plate. If the unlikely event of an internal leakage occurs, the liquid
maximum outlet pressure is 4 bar (58 psi).
will be drained through the bottom of the pump. Install the pump
in such a way that no undesirable collateral damage can arise.
If you set the pressure too high, this might cause the
pump to operate for up to three minutes after the tap 5. Handling and storing the product
is turned off.
5.1 Handling the product
4.3.1 Boosting from a well or a tank
If you are boosting from a well or a tank, make sure not to set the
pressure setpoint too high. The difference between the inlet Take care not to drop the pump as it may break.
pressure and outlet pressure must not exceed 3.5 bar (51 psi).
6. Product introduction
6.1 Product description
TM07 0075 4117
1
5
2
Fig. 10 Boosting from a well or a tank
6
4.3.2 Boosting from the mains
3
9
Fig. 12 Grundfos SCALA2 pump
Pos. Description
TM07 0074 4117
4.3.3 Self-learning setpoint 5 Priming plug. See section 4.1 Priming the pump.
If the pump cannot reach the user-defined pressure setpoint, the Outlet opening. See section 3.3.3 Connecting the piping
6
self-learning function will automatically lower the setpoint. See system.
section 8.3.2 Self-learning function. Inlet opening. See section 3.3.3 Connecting the piping
7
system.
8 Drain plug. See section 6.4 Identification.
9 Ventilation holes. They must not be flooded.
7
6.2 Intended use 6.4.2 Type key
English (GB)
This pump has been evaluated for use with water SCALA2 3 -45 A K C H D E
only.
Type range
Only use SCALA2 pumps according to the
specifications stated in these installation and SCALA2
operating instructions. Rated flow rate
The pump is suitable for pressure boosting of fresh water in 3: [m3/h]
domestic water supply systems. Maximum head
6.3 Pumped liquids 45: [m]
Material code
The pump is designed for fresh water with a maximum chloride
content of 300 ppm and a free chlorine content below 1 ppm. A: Standard
The pump is not suitable for these liquids: Supply voltage
• liquids containing long fibres K: 1 x 200-240 V, 50/60 Hz
• flammable liquids (oil, petrol, etc.) M: 1 x 208-230 V, 60 Hz
• aggressive liquids. V: 1 x 115 V, 60 Hz
If the water can contain sand, gravel or other debris, W: 1 x 100-115 V, 50/60 Hz
there is a risk of pump blockage. Motor
Please install a filter on the inlet side or apply a C: High-efficiency motor with frequency converter
floating strainer to protect the pump.
Mains cable and plug
6.4 Identification A: Cable with plug, IEC type I, AS/NZS3112, 2 m
6.4.1 Nameplate B: Cable with plug, IEC type B, NEMA 5-15P, 6 ft
C: Cable with plug, IEC type E&F, CEE7/7, 2 m
D: Cable without plug, 2 m
1 G: Cable with plug, IEC type G, BS1363, 2 m
DK-8850 Bjerringbro, Denmark H: Cable with plug, IEC type I, IRAM 2073, 2 m
SCALA2 3-45 AKCHDE 2
14 Model A P/N 99999999 J: Cable with plug, NEMA 6-15P, 6 ft
3
15 200-240V 50/60Hz S/N
K: Cable with plug, IEC type B, JIS C 8302, 2 m
Made in Serbia P/C 1519 4
5 L: Cable with plug, IEC type L, CEI 23-16/VII, 2 m
Hmax 45 m
Hmin 16 m 6 O: Cable with plug, IEC type O, TIS 166-2549, 2 m
Hnom 27 m 7
16 Qnom
3
3 m /h 8 Controller
Tamb.max 55 C 9
D: Integrated frequency converter
IPX4D 10
PCS XXXXX.XX.XX 04-6292.2.41-2003
Thread
LSPr-022-IDN
Tliq.max/Psyst.max:
NRP XXX-XXX-XXXXXX
45 C/1MPa 11 E: R 1" composite material
TM06 4340 2015
Pos. Description
1 Type designation
2 Product number
3 Serial number
4 Production code, year and week
5 Maximum head
6 Minimum head
7 Rated head
8 Rated flow rate
9 Maximum ambient temperature
10 Enclosure class
11 Maximum operation pressure
12 Maximum liquid temperature
13 Minimum and maximum rated power
14 Model
15 Voltage and frequency
16 Approvals
17 Minimum and maximum rated current
8
7. Control functions
English (GB)
BAR PSI Water colum kPa MPa
7.1 Menu overview, SCALA2 [m]
Indications Description
On/off
Increases the outlet pressure. The pump is blocked, for instance the shaft seal
has seized up.
Decreases the outlet pressure.
Resets alarms.
Leakage in the system
9
8. Setting the product 8.3.2 Self-learning function
English (GB)
The pump will remember the controller settings even if it is turned The factory setting for this function is "on".
off. On
If the pump cannot reach the user-defined pressure setpoint, the
8.1 Setting the outlet pressure
self-learning function will automatically adjust the setpoint.
Adjust the outlet pressure by pressing .
The pump will lower the setpoint to either 4.5, 3.5 or 2.5 bar (65,
8.2 Locking and unlocking the operating panel 51 or 36 psi).
The self-learned setpoint is indicated on the operating panel by
The operating panel can be locked, which means that the buttons
one flashing green light.
do not function and no settings can be changed accidentally.
After every 24 hours, the pump will automatically attempt to revert
How to lock the operating panel to the original user-defined setpoint. If this is not possible, the
1. Hold down the buttons simultaneously for 3 seconds. pump will again return to the self-learned setpoint. The pump will
2. The operating panel is locked when symbol lights up. continue to operate with the self-learning setpoint, until the
user-defined setpoint can be reached.
How to unlock the operating panel
Example:
1. Hold down the buttons simultaneously for 3 seconds.
The user-defined pressure is set to 5 bar (72 psi), indicated by
2. The operating panel is unlocked when symbol turns off.
constant green lights on the pressure indicator panel.
8.3 Expert settings, SCALA2 The pump is unable to reach this pressure due to negative
pressure on the inlet side.
The self-learning function automatically adjusts the setpoint to 3.5
Expert settings are for installers only. bar (51 psi), indicated by one flashing green light on the pressure
indicator panel.
After 24 hours, the pump will automatically try to adjust the
The expert setting menu allows the installer to toggle between the setpoint back to 5 bar (72 psi).
following functions:
• self-learning
• auto reset
• anti cycling
• maximum continuous operating time.
8.3.1 Accessing the expert settings
Proceed as follows:
1. Hold down the button for 5 seconds.
Anti cycling
Maximum continuous
operating time
Exit expert menu
TM06 4346 4117
10
8.3.3 Auto reset 9. Servicing the product
English (GB)
The factory setting for this function is "on".
DANGER
On
Electric shock
This function allows the pump to automatically check if the
Death or serious personal injury
operating conditions are back to normal. If the operating
- Before starting any work on the product, make
conditions are back to normal, the alarm indication will be reset
sure that the power supply has been switched off
automatically.
and that it cannot be accidentally switched on.
The auto reset function works in the following way:
9.1 Maintaining the product
Indication Action
9.1.1 Insect filter
The pump will attempt eight restarts at
The pump has an insect filter to prevent insects from nesting in
Water shortage five-minute intervals. If not successful, the pump.
this cycle will be repeated after 24 hours.
The filter is placed on the bottom and can easily be removed and
Dry running (pump cleaned with a stiff brush. See fig. 19.
Prime the pump and reset it manually.
not primed)
Clean the insect filter once a year or as needed.
The pump will attempt three restarts
within the first 60 seconds, then eight
All other indications restart attempts at five-minute intervals. If
not successful, this cycle will be repeated
after 24 hours.
11
To remove the outlet non-return valve, follow the steps 10.1 Deblocking the pump
below:
English (GB)
1. Turn off the power supply and disconnect the power plug. DANGER
2. Shut off the water source. Electric shock
3. Open a tap to release the pressure in the pipe system. Death or serious personal injury
- Switch off the power supply before starting any
4. Close the isolating valves and/or drain the pipes.
work on the product. Make sure that the power
5. Gradually open and remove the priming plug. See fig. 20 (5). supply cannot be accidentally switched on.
The plug and non-return valve are one unit.
The end cover incorporates a plug which can be removed by
6. Clean the non-return valve with warm water and a soft brush.
means of a suitable tool. This makes it possible to deblock the
7. Assemble the components in reverse order. pump shaft if it has seized up as a result of inactivity.
12
12. Fault finding the product
English (GB)
12.1 Grundfos Eye operating indications
Two opposite green indicator lights running in the The power is on.
direction of rotation of the pump. The pump is running.
Two opposite green indicator lights at a 45 ° angle is the The power is on.
icon used throughout this document for pump running. The pump is running.
13
12.3 Fault finding chart
English (GB)
DANGER
Electric shock
Death or serious personal injury
- Before starting any work on the product, make
sure that the power supply has been switched off
and that it cannot be accidentally switched on.
Automatic reset
Indicator light
Fault Grundfos Eye Cause Remedy
1. The pump is not a) Power supply failure. Switch on the power supply.
running. Check the cables and cable connections
- - for defects and loose connections and
check for blown fuses in the electrical
installation.
b) The power supply is out of Check the power supply and the pump
prescribed voltage range. nameplate. Reestablish the power
Yes
supply within the prescribed voltage
range.
c) The shaft seal has seized up. See section 10. Starting up the product
No
after standstill.
d) The pump is blocked by See section 10. Starting up the product
impurities. after standstill.
No
Contact Grundfos Service if the problem
persists.
e) Dry running.
Check the water source, and prime the
Yes
pump.
14
Automatic reset
English (GB)
Indicator light
Grundfos Eye
Fault Cause Remedy
4. System a) The setpoint is set too high. The Reduce the pressure to a new setpoint
overpressure. difference between the outlet (maximum 3.5 bar (51 psi) + positive
pressure and the inlet pressure inlet pressure).
Yes
must not exceed 3.5 bar (51 psi). Example: If the inlet pressure is 0.5 bar
(7 psi), the maximum outlet pressure is 4
bar (58 psi).
b) The maximum pressure has been
exceeded, the inlet pressure is
Yes Check the inlet conditions.
higher than 6 bar, 0.6 MPa (87
psi).
c) The maximum pressure has been
exceeded. Equipment elsewhere
in the system causes a high
Yes Check the installation.
pressure at the pump, for
example water heater or defective
safety equipment.
5. You can reset the a) Dry running or water shortage.
Check the water source, and prime the
pump, but it runs Yes
pump.
only for a few
seconds. b) The inlet pipe is blocked by
Yes impurities. Clean the inlet pipe.
15
13. Technical data 13.4 Dimensions and weights
English (GB)
Supply Frequency
Type Plug
voltage [V] [Hz]
IEC, type E&F
IEC, type I
SCALA2 1 x 200-240 50/60
IEC, type G
None
SCALA2 1 x 208-230 60 NEMA 6-15P
SCALA2 1 x 115 60 IEC, type B, NEMA 5-15P
16
Argentina Denmark Latvia Slovenia
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Industrial Garin DK-8850 Bjerringbro Augusta Deglava ielā 60, LV-1035, Rīga, Phone: +386 (0) 1 568 06 10
1619 Garín Pcia. de B.A. Tlf.: +45-87 50 50 50 Tālr.: + 371 714 9640, 7 149 641 Telefax: +386 (0)1 568 06 19
Phone: +54-3327 414 444 Telefax: +45-87 50 51 51 Fakss: + 371 914 9646 E-mail: tehnika-si@grundfos.com
Telefax: +54-3327 45 3190 E-mail: info_GDK@grundfos.com
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Phone: +81 53 428 4760 Singapore 619264
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Čajkovského 21
Korea
779 00 Olomouc GRUNDFOS Pumps Korea Ltd. Slovakia
Phone: +420-585-716 111 6th Floor, Aju Building 679-5 GRUNDFOS s.r.o.
Yeoksam-dong, Kangnam-ku, 135-916 Prievozská 4D
Seoul, Korea 821 09 BRATISLAVA
Phone: +82-2-5317 600 Phona: +421 2 5020 1426
Telefax: +82-2-5633 725 sk.grundfos.com
ECM: 1252640
98880508 0419
www.grundfos.com
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