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GRUNDFOS INSTRUCTIONS

JPC
Installation and operating instructions
English (GB) Installation and operating instructions
English (GB)

Original installation and operating instructions


Warning
These installation and operating instructions
describe Grundfos JPC pumps. The maximum inlet pressure must not be
exceeded.
Sections 1-3 give the information necessary to be
able to unpack, install and start up the product in a JPC 3-42: 1.8 bar / 180 kPa.
safe way. JPC 4-47: 1.3 bar / 130 kPa.
Sections 4-8 give important information about the JPC 4-54: 0.6 bar / 60 kPa.
product, as well as information on service, fault
finding and disposal of the product. 1. General information
CONTENTS 1.1 Symbols used in this document
Page
Warning
1. General information 2
1.1 Symbols used in this document 2 If these safety instructions are not
observed, it may result in personal injury.
2. Installing the product 2
2.1 Checking the product prior to installation 2 Warning
2.2 Location 3
If these instructions are not observed, it
2.3 Mechanical installation 3 may lead to electric shock with consequent
2.4 Electrical connection 4 risk of serious personal injury or death.
3. Starting up the product 4
3.1 Priming the pump 4 If these safety instructions are not
Caution observed, it may result in malfunction or
3.2 Shaft seal run-in 4
damage to the equipment.
4. Servicing the product 5
4.1 Maintaining the product 5 Notes or instructions that make the job
Note
4.2 Spare parts and kits 5 easier and ensure safe operation.
5. Product introduction 5
5.1 Identification 5 2. Installing the product
6. Fault finding 6
Warning
7. Technical data 7
The product must be installed and
8. Disposing of the product 7 maintained by authorised staff.

Warning
2.1 Checking the product prior to
installation
Prior to installation, read this document
and the quick guide. Installation and Before installing the pump, check that the rotating
operation must comply with local parts turn freely. Position numbers refer to fig. 1.
regulations and accepted codes of good 1. Remove the fan cover (pos. 13) from the motor.
practice. 2. Insert a screwdriver in the notch on the motor
shaft from the ventilation side.
Warning
3. If there is a blockage, turn the screwdriver,
This appliance is not intended for use by tapping it gently with a hammer.
persons (including children) with reduced
physical, sensory or mental capabilities, or
lack of experience and knowledge, unless
they have been given supervision or
instruction concerning use of the appliance
by a person responsible for their safety.
TM06 4529 2515

Warning
Children should be supervised to ensure
that they do not play with the appliance.

Fig. 1 Checking the rotating parts

2
2.2 Location

English (GB)
The pump must be installed in a well-ventilated
location, protected from unfavourable weather
conditions. The ambient temperature must not
exceed 40/55 °C. See fig. 2.

TM06 4531 2515


TM06 4530 2515
Fig. 4 Fastening the pump and pipes

2.3.2 Pipe connection

The internal diameters of the pipes must


Fig. 2 Weather conditions Caution never be smaller than that of the openings
of the pump.
We recommend that you place the pump as close as
possible to the liquid to be pumped. If the inlet pipe is longer than 10 metres or the
suction lift is greater than 4 metres, the diameter of
2.2.1 Frost protection the pipe must be larger than 1". If a hose is used as
If the pump is not used during periods of frosts, it inlet pipe, it must be non-collapsible.
must be drained to avoid damage. To prevent solids from entering the pump, you can fit
a filter to the inlet pipe. We recommend that you fit a
To drain the pump, remove the draining plug. See fig.
foot valve on the inlet side.
3.
For suction lifts of over four metres or for long
horizontal stretches, we recommend that you use an
inlet pipe with a diameter larger than that of the inlet
TM06 4536 2515

opening of the pump.

To prevent the formation of air pockets, the


Caution inlet pipe must slope slightly upwards
towards the pump. See fig. 5.

Fig. 3 Draining the pump

2.3 Mechanical installation


2.3.1 Positioning the product

The pump must be installed in horizontal


position.
Caution
Install the pump so that it is not stressed
by the pipework.
We recommend that you fasten the pump to the
foundation, thus ensuring that vibrations caused by
pump operation are absorbed. See fig. 4.
TM06 4532 2515

Fig. 5 Inlet pipe sloping upwards

3
2.4 Electrical connection 3. Starting up the product
English (GB)

Carry out the electrical connection according to local


regulations. Warning
Check that the supply voltage and frequency Do not start the pump until it has been
correspond to the values stated on the nameplate filled with liquid.
and that it is possible to make a good earth
connection. The pump must not be started more than
Caution 20 times in one hour so as not to subject
Warning the motor to excessive terminal shock.
The electrical installation must be carried
out by an authorised person in accordance Caution
The pump must not run without delivering
with local regulations and the wiring water for more than five minutes.
diagram in the terminal box.
3.1 Priming the pump
Warning 1. Remove the priming plug. See fig. 6.
During electrical installation, make sure 2. Fill the pump with water.
that the power supply cannot be
3. Refit the priming plug and tighten by hand.
accidentally switched on.
The pump can now be started.
Warning
The pump must be connected to an
external mains switch with a minimum
contact gap of 3 mm in all poles.

TM06 4534 2515


As a precaution, the pump must be
connected to a socket with earth
connection.
We recommend that you provide the
permanent installation with an earth
leakage circuit breaker (ELCB) with a
tripping current equal to or less than 30 Fig. 6 Priming the pump
mA. If there is a suction lift, up to five minutes may pass
Single-phase motors incorporate a thermal switch from the moment the pump is started until it delivers
and require no additional motor protection. water. This period depends on the length and
diameter of the inlet pipe.

3.2 Shaft seal run-in


The seal faces are lubricated by the pumped liquid,
meaning that there may be a certain amount of
leakage from the shaft seal.
When the pump is started up for the first time, or
when a new shaft seal is installed, a certain run-in
period is required before the leakage is reduced to
an acceptable level. The time required for this
depends on the operating conditions, i.e. every time
the operating conditions change, a new run-in period
will be started.
Under normal conditions, the leaking liquid will
evaporate. As a result, no leakage will be detected.

4
4. Servicing the product 5.1 Identification

English (GB)
4.1 Maintaining the product 2 3
In normal operation, the pump does not require any
specific maintenance.
4.1.1 Safety instructions and requirements DK-8850 Bjerringbro Denmark
1 Type: JPC 4-47 No:99074057 P4 1.1628 4
Warning
17 U: 1x220-240 V~ I1/1:3.8A 50Hz P1:0.85
5
If the power supply cable is damaged, it
must be replaced by the manufacturer, the 16 12.5μF / 450 V~ Class:F IP:44 P2:0.8HP
6
manufacturer’s service partner or a 15 Q: 0.4-3.6 m 3 /h H: 41-20 m Tmax:55ºC
7
similarly qualified person. -1

TM06 7303 3216


n: 2800 min Made in Hungary by Grundfos
14 8
Warning 13
Service must only be performed by trained
service staff.
12 11 10 9

Warning Fig. 7 Nameplate


Before starting work on the product, switch
off the power supply. Make sure that the
Pos. Description
power supply cannot be accidentally
switched on. 1 Pump type

4.2 Spare parts and kits 2 Product number


Service kits are available for the JPC pump. 3 Full-load current
The service kits consist of the following replaceable 4 Production date
parts:
5 Motor input power
• shaft seal
6 Pump output power
• hydraulic parts
• capacitor. 7 Maximum liquid temperature [°C]
8 Country of production
5. Product introduction 9 Frequency
The Grundfos jet pumps, type JPC, are horizontal,
10 Enclosure class
self-priming centrifugal pumps designed for pumping
water and other thin, non-aggressive and 11 Motor insulation class
non-explosive liquids, not containing solid particles
12 Head
or fibres. The pumps are especially suited for use in
small-scale agriculture and gardening. 13 Approvals
If the pump has been used for dirty liquids, e.g. pool 14 Speed
water, flush it through with clean water immediately
after use. 15 Flow rate
The pump can be permanently connected to the 16 Capacitor data
water mains or connected to a hose set.
17 Supply voltage
Warning
Do not use the pump for flammable liquids,
such as diesel oil and petrol.

5
6. Fault finding
English (GB)

Warning
Before starting fault finding, switch off the
power supply. Make sure that the power
supply cannot be accidentally switched on.

Fault Cause Remedy

1. The pump does a) Supply failure. Cut in the circuit breaker or replace the fuses.
not start. If the new fuses also blow, check the electric
installation.
b) The pump is blocked by Clean the pump. Check or replace the strainer
impurities. in the inlet pipe.
c) The motor is defective. Replace the pump.
2. The pump runs, a) Pump is not filled with water. Prime the pump. See section 3.
but gives no or just
b) The inlet pipe is blocked by Clean the pump. Check or replace the strainer
a little water.
impurities. in the inlet pipe.
c) The pump is blocked by Clean the pump. Check or replace the strainer
impurities. in the inlet pipe.
d) The suction lift is too high Change the position of the pump.
(over 7 metres).
e) The inlet pipe is too long. Change the position of the pump.
f) Diameter of inlet pipe is too Replace the inlet pipe.
small.
g) The inlet pipe is not immersed Make sure that the inlet pipe is immersed
deeply enough. sufficiently.
h) The inlet pipe is leaking. Repair or replace the pipe.
3. The pump runs, but a) The discharge pipe is Clean pipe or open isolating valves, if fitted.
gives no water or blocked. Check that no additional work is being carried
delivers a reduced out in the system.
quantity of water at
high pressure.
4. The motor cuts out a) Single-phase motors: The thermal switch will cut in automatically
during operation. The thermal switch in the when the motor has cooled sufficiently.
motor has tripped due to If the problem still persists, check these two
overheating. possible causes:
• Impeller stuck.
Clean the pump.
• Motor defective.
Replace the pump.

6
7. Technical data

English (GB)
Maximum ambient temperature
40/55 °C.
See nameplate.
Liquid temperature
Domestic use: 0-35 / 0-60 °C.
Other use: 0-40 °C.
See nameplate.
Maximum operating pressure
6 bar / 600 kPa.
Maximum head
JPC 3-42: 42 m.
JPC 4-47: 47 m.
JPC 4-54: 54 m.
Maximum inlet pressure
JPC 3-42: 1.8 bar / 180 kPa.
JPC 4-47: 1.3 bar / 130 kPa.
JPC 4-54: 0.6 bar / 60 kPa.
Maximum suction lift
8 metres, including a pressure loss, at a liquid
temperature of 20 °C.
Supply voltage
1 x 115 V, 60 Hz
1 x 230 V, 50 Hz
1 x 230 V, 60 Hz.
Insulation class
F.
Enclosure class
IP44.
Relative air humidity
Maximum 95 %.
Maximum sound pressure level
JPC 3-42: 82.9 dB.
JPC 4-47: 84.8 dB.
JPC 4-54: 88.0 dB.
Frequency of starts and stops
Maximum 20 per hour.

8. Disposing of the product


This product or parts of it must be disposed of in an
environmentally sound way:
1. Use the public or private waste collection service.
2. If this is not possible, contact the nearest
Grundfos company or service workshop.

Subject to alterations.

7
Declaration of conformity 1
Declaration of conformity

GB: EC declaration of conformity AR: ‫ إق رار مطابق ة‬EU


We, Grundfos, declare under our sole responsibility that the product ‫ بمقتض ى مس ؤوليتنا الفردي ة ب أن المنت ج‬،‫ جرون دفوس‬،‫ نق ر نح ن‬JPC،
JPC, to which this declaration relates, is in conformity with these ‫ يك ون مطابق ا لتوجيھ ات المجل س الم ذكورة أدن ا‬،‫هال ذي يخت ص ب ه اإلق رار أدن اه‬
Council directives on the approximation of the laws of the EU member ‫االتحاد‬/‫بش أن التقري ب بي ن ق وانين ال دول أعض اء المجموع ة األوروبي ة‬
states: ‫( األوروب ي‬EU).

– Low Voltage Directive (2014/35/EU) Bjerringbro, 5th June 2016


Standards used:
EN60335-1:2002 + A1:2004 + A11:2004 + A2: 2006 + A12:2006 +
A13:2008 + A14:2010 + A15:2011
EN60335-2-41:2003 + A1:2004 + A2:2010
IEC62233:2005

Svend Aage Kaae


Technical director
Grundfos Holding A/S
Poul Due Jensens Vej 7
8850 Bjerringbro, Denmark

Person authorised to compile technical file and


empowered to sign the EC declaration of conformity.

8
9
Argentina China Hong Kong
Grundfos companies

Bombas GRUNDFOS de Argentina S.A. GRUNDFOS Pumps (Shanghai) Co. Ltd. GRUNDFOS Pumps (Hong Kong) Ltd.
Ruta Panamericana km. 37.500 Centro 10F The Hub, No. 33 Suhong Road Unit 1, Ground floor
Industrial Garin Minhang District Siu Wai Industrial Centre
1619 Garín Pcia. de B.A. Shanghai 201106 29-33 Wing Hong Street &
Phone: +54-3327 414 444 PRC 68 King Lam Street, Cheung Sha Wan
Telefax: +54-3327 45 3190 Phone: +86 21 612 252 22 Kowloon
Telefax: +86 21 612 253 33 Phone: +852-27861706 / 27861741
Australia Telefax: +852-27858664
GRUNDFOS Pumps Pty. Ltd. Croatia
P.O. Box 2040 GRUNDFOS CROATIA d.o.o. Hungary
Regency Park Buzinski prilaz 38, Buzin GRUNDFOS Hungária Kft.
South Australia 5942 HR-10010 Zagreb Park u. 8
Phone: +61-8-8461-4611 Phone: +385 1 6595 400 H-2045 Törökbálint,
Telefax: +61-8-8340 0155 Telefax: +385 1 6595 499 Phone: +36-23 511 110
www.hr.grundfos.com Telefax: +36-23 511 111
Austria
GRUNDFOS Pumpen Vertrieb Czech Republic India
Ges.m.b.H. GRUNDFOS s.r.o. GRUNDFOS Pumps India Private
Grundfosstraße 2 Čajkovského 21 Limited
A-5082 Grödig/Salzburg 779 00 Olomouc 118 Old Mahabalipuram Road
Tel.: +43-6246-883-0 Phone: +420-585-716 111 Thoraipakkam
Telefax: +43-6246-883-30 Telefax: +420-585-716 299 Chennai 600 096
Phone: +91-44 2496 6800
Belgium Denmark
N.V. GRUNDFOS Bellux S.A. GRUNDFOS DK A/S Indonesia
Boomsesteenweg 81-83 Martin Bachs Vej 3 PT. GRUNDFOS POMPA
B-2630 Aartselaar DK-8850 Bjerringbro Graha Intirub Lt. 2 & 3
Tél.: +32-3-870 7300 Tlf.: +45-87 50 50 50 Jln. Cililitan Besar No.454. Makasar,
Télécopie: +32-3-870 7301 Telefax: +45-87 50 51 51 Jakarta Timur
E-mail: info_GDK@grundfos.com ID-Jakarta 13650
Belarus www.grundfos.com/DK Phone: +62 21-469-51900
Представительство ГРУНДФОС в Telefax: +62 21-460 6910 / 460 6901
Минске Estonia
220125, Минск GRUNDFOS Pumps Eesti OÜ Ireland
ул. Шафарнянская, 11, оф. 56, БЦ Peterburi tee 92G GRUNDFOS (Ireland) Ltd.
«Порт» 11415 Tallinn Unit A, Merrywell Business Park
Тел.: +7 (375 17) 286 39 72/73 Tel: + 372 606 1690 Ballymount Road Lower
Факс: +7 (375 17) 286 39 71 Fax: + 372 606 1691 Dublin 12
E-mail: minsk@grundfos.com Phone: +353-1-4089 800
Finland Telefax: +353-1-4089 830
Bosnia and Herzegovina OY GRUNDFOS Pumput AB
GRUNDFOS Sarajevo Trukkikuja 1 Italy
Zmaja od Bosne 7-7A, FI-01360 Vantaa GRUNDFOS Pompe Italia S.r.l.
BH-71000 Sarajevo Phone: +358-(0) 207 889 500 Via Gran Sasso 4
Phone: +387 33 592 480 Telefax: +358-(0) 207 889 550 I-20060 Truccazzano (Milano)
Telefax: +387 33 590 465 Tel.: +39-02-95838112
www.ba.grundfos.com France Telefax: +39-02-95309290 / 95838461
e-mail: grundfos@bih.net.ba Pompes GRUNDFOS Distribution S.A.
Parc d’Activités de Chesnes Japan
Brazil 57, rue de Malacombe GRUNDFOS Pumps K.K.
BOMBAS GRUNDFOS DO BRASIL F-38290 St. Quentin Fallavier (Lyon) 1-2-3, Shin-Miyakoda, Kita-ku,
Av. Humberto de Alencar Castelo Tél.: +33-4 74 82 15 15 Hamamatsu
Branco, 630 Télécopie: +33-4 74 94 10 51 431-2103 Japan
CEP 09850 - 300 Phone: +81 53 428 4760
São Bernardo do Campo - SP Germany Telefax: +81 53 428 5005
Phone: +55-11 4393 5533 GRUNDFOS GMBH
Telefax: +55-11 4343 5015 Schlüterstr. 33 Korea
40699 Erkrath GRUNDFOS Pumps Korea Ltd.
Bulgaria Tel.: +49-(0) 211 929 69-0 6th Floor, Aju Building 679-5
Grundfos Bulgaria EOOD Telefax: +49-(0) 211 929 69-3799 Yeoksam-dong, Kangnam-ku, 135-916
Slatina District e-mail: infoservice@grundfos.de Seoul, Korea
Iztochna Tangenta street no. 100 Service in Deutschland: Phone: +82-2-5317 600
BG - 1592 Sofia e-mail: kundendienst@grundfos.de Telefax: +82-2-5633 725
Tel. +359 2 49 22 200
Fax. +359 2 49 22 201 Greece Latvia
email: bulgaria@grundfos.bg GRUNDFOS Hellas A.E.B.E. SIA GRUNDFOS Pumps Latvia
20th km. Athinon-Markopoulou Av. Deglava biznesa centrs
Canada P.O. Box 71 Augusta Deglava ielā 60, LV-1035, Rīga,
GRUNDFOS Canada Inc. GR-19002 Peania Tālr.: + 371 714 9640, 7 149 641
2941 Brighton Road Phone: +0030-210-66 83 400 Fakss: + 371 914 9646
Oakville, Ontario Telefax: +0030-210-66 46 273
L6H 6C9 Lithuania
Phone: +1-905 829 9533 GRUNDFOS Pumps UAB
Telefax: +1-905 829 9512 Smolensko g. 6
LT-03201 Vilnius
Tel: + 370 52 395 430
Fax: + 370 52 395 431
Malaysia Serbia Turkey

Grundfos companies
GRUNDFOS Pumps Sdn. Bhd. Grundfos Srbija d.o.o. GRUNDFOS POMPA San. ve Tic. Ltd.
7 Jalan Peguam U1/25 Omladinskih brigada 90b Sti.
Glenmarie Industrial Park 11070 Novi Beograd Gebze Organize Sanayi Bölgesi
40150 Shah Alam Phone: +381 11 2258 740 Ihsan dede Caddesi,
Selangor Telefax: +381 11 2281 769 2. yol 200. Sokak No. 204
Phone: +60-3-5569 2922 www.rs.grundfos.com 41490 Gebze/ Kocaeli
Telefax: +60-3-5569 2866 Phone: +90 - 262-679 7979
Singapore Telefax: +90 - 262-679 7905
Mexico GRUNDFOS (Singapore) Pte. Ltd. E-mail: satis@grundfos.com
Bombas GRUNDFOS de México S.A. de 25 Jalan Tukang
C.V. Singapore 619264 Ukraine
Boulevard TLC No. 15 Phone: +65-6681 9688 Бізнес Центр Європа
Parque Industrial Stiva Aeropuerto Telefax: +65-6681 9689 Столичне шосе, 103
Apodaca, N.L. 66600 м. Київ, 03131, Україна
Phone: +52-81-8144 4000 Slovakia Телефон: (+38 044) 237 04 00
Telefax: +52-81-8144 4010 GRUNDFOS s.r.o. Факс.: (+38 044) 237 04 01
Prievozská 4D E-mail: ukraine@grundfos.com
Netherlands 821 09 BRATISLAVA
GRUNDFOS Netherlands Phona: +421 2 5020 1426 United Arab Emirates
Veluwezoom 35 sk.grundfos.com GRUNDFOS Gulf Distribution
1326 AE Almere P.O. Box 16768
Postbus 22015 Slovenia Jebel Ali Free Zone
1302 CA ALMERE GRUNDFOS LJUBLJANA, d.o.o. Dubai
Tel.: +31-88-478 6336 Leskoškova 9e, 1122 Ljubljana Phone: +971 4 8815 166
Telefax: +31-88-478 6332 Phone: +386 (0) 1 568 06 10 Telefax: +971 4 8815 136
E-mail: info_gnl@grundfos.com Telefax: +386 (0)1 568 06 19
E-mail: tehnika-si@grundfos.com United Kingdom
New Zealand GRUNDFOS Pumps Ltd.
GRUNDFOS Pumps NZ Ltd. South Africa Grovebury Road
17 Beatrice Tinsley Crescent GRUNDFOS (PTY) LTD Leighton Buzzard/Beds. LU7 4TL
North Harbour Industrial Estate Corner Mountjoy and George Allen Phone: +44-1525-850000
Albany, Auckland Roads Telefax: +44-1525-850011
Phone: +64-9-415 3240 Wilbart Ext. 2
Telefax: +64-9-415 3250 Bedfordview 2008 U.S.A.
Phone: (+27) 11 579 4800 GRUNDFOS Pumps Corporation
Norway Fax: (+27) 11 455 6066 17100 West 118th Terrace
GRUNDFOS Pumper A/S E-mail: lsmart@grundfos.com Olathe, Kansas 66061
Strømsveien 344 Phone: +1-913-227-3400
Postboks 235, Leirdal Spain Telefax: +1-913-227-3500
N-1011 Oslo Bombas GRUNDFOS España S.A.
Tlf.: +47-22 90 47 00 Camino de la Fuentecilla, s/n Uzbekistan
Telefax: +47-22 32 21 50 E-28110 Algete (Madrid) Grundfos Tashkent, Uzbekistan The
Tel.: +34-91-848 8800 Representative Office of Grundfos
Poland Telefax: +34-91-628 0465 Kazakhstan in Uzbekistan
GRUNDFOS Pompy Sp. z o.o. 38a, Oybek street, Tashkent
ul. Klonowa 23 Sweden Телефон: (+998) 71 150 3290 / 71 150
Baranowo k. Poznania GRUNDFOS AB 3291
PL-62-081 Przeźmierowo Box 333 (Lunnagårdsgatan 6) Факс: (+998) 71 150 3292
Tel: (+48-61) 650 13 00 431 24 Mölndal
Fax: (+48-61) 650 13 50 Tel.: +46 31 332 23 000 Addresses Revised 29.07.2016
Telefax: +46 31 331 94 60
Portugal
Bombas GRUNDFOS Portugal, S.A. Switzerland
Rua Calvet de Magalhães, 241 GRUNDFOS Pumpen AG
Apartado 1079 Bruggacherstrasse 10
P-2770-153 Paço de Arcos CH-8117 Fällanden/ZH
Tel.: +351-21-440 76 00 Tel.: +41-44-806 8111
Telefax: +351-21-440 76 90 Telefax: +41-44-806 8115

Romania Taiwan
GRUNDFOS Pompe România SRL GRUNDFOS Pumps (Taiwan) Ltd.
Bd. Biruintei, nr 103 7 Floor, 219 Min-Chuan Road
Pantelimon county Ilfov Taichung, Taiwan, R.O.C.
Phone: +40 21 200 4100 Phone: +886-4-2305 0868
Telefax: +40 21 200 4101 Telefax: +886-4-2305 0878
E-mail: romania@grundfos.ro Thailand
Russia GRUNDFOS (Thailand) Ltd.
ООО Грундфос Россия 92 Chaloem Phrakiat Rama 9 Road,
109544, г. Москва, ул. Школьная, 39- Dokmai, Pravej, Bangkok 10250
41, стр. 1 Phone: +66-2-725 8999
Тел. (+7) 495 564-88-00 (495) 737-30- Telefax: +66-2-725 8998
00
Факс (+7) 495 564 88 11
E-mail grundfos.moscow@grundfos.com
ECM: 1189208
98926663 0816

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