New Beetle Component Locations No.

3/1
Relay and fuse arrangement

- Fuse arrangements in fuse

bracket/battery . . . . . . . . . . . . . . . . . . . . . 1/2

- Relay arrangements on relay panel . . . 1/3

- Fuse placements on the relay panel . . 1/3

- Relay arrangements on thirteenposition

auxiliary relay panel, above relay
panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1/4

- Fuse arrangements above of

thirteen position auxiliary
relay panel . . . . . . . . . . . . . . . . . . . . . . . . 1/5

- Fuse arrangements in fuse panel,

instrument panel left . . . . . . . . . . . . . . . 1/6

- Fuse arrangements in fuse panel,

instrument panel left,
(continuation) . . . . . . . . . . . . . . . . . . . . . . 1/7

- Fuse arrangements in fuse panel,

instrument panel left,
(continuation) . . . . . . . . . . . . . . . . . . . . . . 1/8

- Fuse arrangements in fuse panel,

instrument panel left,
(continuation) . . . . . . . . . . . . . . . . . . . . . . 1/9

Edition 06.04
New Beetle Component Locations No. 3/2

Relay and fuse arrangement

from June 2004

Fuse bracket/batery

Fuse arrangements in fuse bracket/batery

S177 S176
Pos. Description Amp.
S162 - Spark plugs (coolant) - Diesel only / 50 A
Secundary air injection (AIR) pump
S178 relay
S179 S163 - Fuel pump (FP) relay / Control 50 A
module for glow plug triggering
S180
S164 - Coolant fan control (FC) control 40 A
97–60241 module / coolant fan
S164 S163 S162
S176 - Relay panel interior 110 A
S177 - Generator (GEN) (90 A) 110 A
- Generator (GEN) (120 A) 150 A
S178 - ABS (hydraulic pump) 30 A
S179 - ABS 30 A
S180 - Coolant fan 30 A

Edition 06.04
New Beetle Component Locations No. 3/3
Micro-electric central

Relay arrangements on the relay panel:

Pos. Description Nr.

1 - Dual horn relay 53
2 - Load Reduction Relay for X-Contact 100
3 - Vacant
75X 30 30 30a 87F 4 - Fuel Pump (FP) Relay 409
V-VI - Wiper/Washer Intermittent Relay 377
97–21956 Wiper/Washer Intermittent Relay/Rain Sensor 192

Fuse placements on the relay panel:

Pos. Description Amp.

A - Power Window Circuit Breaker (S43) 30 A
B - Vacant
C - Rear spoiler motor fuse (S329) 30 A

Edition 06.04
New Beetle Component Locations No. 3/4
Relay arrangements on the thirteenposition auxiliary relay
panel, above relay panel

F G H J
Pos. Description No.
1 - Telematic Reserve 404
2 - Alarm system light flasher relay / Telematic 200
3 - Locking relay for starter 53
Back-up light relay 53
4 - Fog Light Relay 53
Fog Light Relay (GDL/HID) 94
97–63227 5 - Vacant
6 - Vacant
7 - Daytime running lights change-over relay 173
8 - Heated exterior mirror relay 53
9 - Alarm horn relay, Telematic 53
10 - Electronic fuel pump relay 53
Third Speed Coolant Fan Control (FC) Relay 100
11 - Park/Neutral Position (PNP) relay AG4 175
Park/Neutral Position (PNP) relay AG6 126
12 - Power supply (Terminal 30, B+) relay, diesel 109
13 - Vacant

Edition 06.04
New Beetle Component Locations No. 3/5
Fuse arrangements above of thirteenposition auxiliaĆ
ry relay panel:

F G H J
Pos. Description Amp.
E
E - Vacant
H - Telematics Fuse (S338)
Alarm System and Anti-Theft Engine Disable 15 A
Fuse (S111)
J - Fuse for central locking/anti-theft warning 15 A
system (S144)
Mechatronic Direct Shift Gearbox Fuse (S337) 20 A
97–63276
Brake Vacuum Pump Fuse (S283) 20 A

Edition 06.04
New Beetle Component locations No. 3/6
Fuse arrangement in fuse panel

♦ behind instrument cluster, left

8 12 16 20
5 9 13 17 21
1 3 6 10 14 18 22 Fuse colors
2 4 7 11 15 19 23
30 AĂĆ green

Res. Res.
Res.
24 31 38

Res.
25 32 39 25 AĂĆ white
26 33 40
27 34 41 20 AĂĆ yellow
Res.
28
29
35
36
42
43
15 AĂĆ blue
30 37 44 10 AĂĆ red
N24–0588 7,5 AĂĆ brown
5 AĂĆ beige
3 AĂĆ violet

Note:
Fuse 23 in fuse panel is identified whit additional prefix 2,
Example: fuse 23 on fuse panel is listed as 223 in wiring diaĆ
grams
Fuses:

Pos. Description Amp.

1 - Heated washer nozzles, separated heat 10 A
outside-mirrors, glove box lights, Cigarette
lighter, 12 V
2 - Turn signal system 10 A
3 - Illumination, fog lights relay 5A
4 - License plate light 5A

Edition 06.04
New Beetle Component locations No. 3/7

Fuses:
8 12 16 20

1 3
5
6
9
10
13
14
17
18
21
22
Pos. Description Amp.
7
2 4 11 15 19 23
5 - Comfort system, Cruise control (GRA), 7,5 A
Daytime running lights relay (USA)

Res. Res.
Res.
24 31 38

Res.
25 32 39
26 33 40 6 - Central locking system 5A
27 34 41

Res.
28 35 42 7 - Back-up lights 10 A
29 36 43
30 37 44 8 - Telephone system 5A
N24–0588 9 - ABS, ESP 5A
10 - S-Contact 10 A
11 - Instrument cluster, Shift lock magnetic 5A
12 - B + (battery positive voltage) for Data Link 7,5 A
Connector (DLC), telephone, reading light IRU
13 - Brake lights 10 A
14 - Interior lights, central locking system 10 A
15 - Instrument cluster, automatic transmission, 5A
Steering Angle Sensor, Outside Air
Temperature Sensor
16 - A/C -clutch, electrical water pump 10 A
17 - Vacant
18 - Right headlight, high beam 15 A
19 - Left headlight, high beam 15 A
20 - Right headlight, low beam headlight regulator 15 A

Edition 06.04
New Beetle Component locations No. 3/8

Fuses:
8 12 16 20

1 3
5
6
9
10
13
14
17
18
21
22
Pos. Description Amp.
7
2 4 11 15 19 23
21 - Left headlight, low beam 15 A

Res. Res.
Res.
24 31 38

Res.
25 32 39 22 - Sidemarker lights, right 5A
26 33 40
27 34 41 23 - Sidemarker lights, left 5A

Res.
28 35 42
29 36 43 24 - Wiper system, washer pump 20 A
30 37 44
25 - Heater fans, air conditioning 25 A
N24–0588
26 - Rear window defogger 25 A
27 - Cigarette lighter, 12V Vacant
28 - Fuel pump (FP) 15 A
29 - Engine control, gasoline 15 A
Engine control, diesel 10 A
30 - Sunroof 20 A
31 - Automatic transmission 20 A
6 Speed Automatic transmission 5A
32 - Inject valves, gasoline 10 A
Engine control, diesel 30 A
33 - Headlight washer system 20 A
34 - Engine control, gasoline / diesel 10 A
35 - Trailer socket 30 A
36 - Front and Rear Fog Light Indicator Light 15 A

Edition 06.04
New Beetle Component locations No. 3/9

Fuses:
8 12 16 20

1 3
5
6
9
10
13
14
17
18
21
22
Pos. Description Amp.
7
2 4 11 15 19 23
37 - Engine control, gasoline 20 A
Engine control, diesel 5A

Res. Res.
Res.
24 31 38

Res.
25 32 39
26 33 40 38 - Central locking system, interior lights, HDF 15 A
27 34 41
relay

Res.
28 35 42
29 36 43 39 - Emergency flasher system 15 A
30 37 44
40 - Dual horn 20 A
N24–0588
41 - Cigarette lighter, 12 V 20 A
42 - Radio system 25 A
43 - Engine control, gasoline 10 A
Engine control, diesel 10 A
44 - Heated seats 15 A

Edition 06.04