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    Tender draft document for 18.5 MLD CETP

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    Tender draft document for 18.5 MLD CETP

    Copyright:

    © All Rights Reserved
    Download as PDF or read online from Scribd
    Flag for inappropriate content
    92 views26 pages

    18.5 MLD

    Uploaded by

    Mohit Chauhan
    Tender draft document for 18.5 MLD CETP

    Copyright:

    © All Rights Reserved
    Download as PDF or read online from Scribd
    Flag for inappropriate content
    of 26
    ‘Water & Wastewater Treatment AUsTR Experts in Textile ZLD Projects PROJECT PROPOSAL FOR ALKALINE EFFLUENT TREATMENT PLANT (ETP) SUBMITTED TO M/S JODHPUR COMMON EFFLUENT TREATEMENT PLANT, JODHPUR, RAJASTHAN. CAPACITY: 18.5 ML PER DAY L FOR ALKALINE EFFLUENT. BY Ref: ACBTPL/JCETP/ETP/QTN-5/2018 Date: 21.01.2019 "AUSTRO CHEMICALS AND BIO-TECHNOLOGIES PVT LTD. SF No.158/1B, SSM Dyeing Premises Murugampalayam, Iduvampalayam Post, Tirupur ~ 641687. Mobile No: +91 98430 33140, AuSTRO Pm: wddawstrowatrtshcon,sles@astrowaterishsom, Confidential VAL AUSTRO CHEMICALS & BIOTECHNOLOGIES PVT LTD 23-01-2019 IWARAN TRUST — ABREVIATIONS AND. & Water & Wastewat RO Experts in Tex i(OTATIONS 1. TDS : Total Dissolved Solids 2. TSS : Total Suspended solids 3, COD ‘hemical Oxygen demand 4, BOD : Biological Oxygen demand 5. TH : Total Hardness 6. CRP : Colour Removal Poly 7. PAC : Poly Aluminum Chloride 8. Poly : Poly Electrolyte 9. Mei : Milligram per Liter 10.F.B Free Board IL. RCC Reinforced Cement Concrete 12. HP Horse Power Xe 13. LPH Liter Per Hour 14, Cuam/hr. : Metric Cube per Hour 15. EPDM : Ethylene Propylene Diene Monomer 16. VFD. : Variable Frequency Drive 17. Mwe_ + Mean water Column 18. Dia : Diameter 19. W : Working, 20.8 + Standby 21.MOC : Material of Construction 22. BIF Valve : Butterfly Valve (23.MS : Mild Steel 24. SS : Stainless Steel 25, FRP Fibre reinforced polymer 26.DO ved Oxygen 27. Temp ‘Temperature Xv 28, Eqt + Equivalent 29. HOS : Height on Straight DUFUR PRADUSHAN NIWARAN TRUST Grea \ a Confdetiat V0 AUSTRO CHEMICALS & BIOTECHNOLOGIES PVT LTD 23-01-2019 a Water & Wastewater Treatment Experts in Textile ZLD Projects v0 Motor Detail GAS CHLORINATION SYSTEM: Description Specification 1 Lot Pedestal Mounted Evaporator type injector system 1 Set Diffuser Scrub — One side 1No ‘Makeup water line with valves and fittings and att instruments Motive water lines with valves, fittings and fio Instruments, Booster pump with necessary BSP connected aa 1 Set Pressure relief valves, Hoods, Rails, Distribution 7 1 Lot kit, control valves. Chlorine solution line with fittings and Fat accessories Chlorine leakage detector with display unit and 2Nos Single Sensor. Air Breathing apparatus with safety mask 1No Emergency repair Kit type B for 900 Kgs a Cylinder. ‘Yoke and cylinder holding accessories, supporting rollers for3 cylinders, Clamping for Lot chlorine line and other water flow lines. Pressure gauges and Copper tubes for Chlorine Te inlet lines and delivery lines to Chlorine injector. (CHEMICAL PREPERATION AGITATORS: Deseription Specification Quantity 2Nos Application CRP & Poly MOC of Agitators Cast Iron Speed Ratio 25:1 ‘Mechanism ‘Worm Reduction Right Angled shaft Drive Model D337 Confidential AUSTRO CHEMICALS & BIOTECHNOLOGIES PVT LTD 11 KW @ 415 V, 50 Hz NIWARAN 23-01-2019 BUS Be Coe & Wastewater Treatment Experts in Textile ZLD Projects Centrifugal Type, Horizontal Type Make Johnson/Eat Model CN Series Pump Power Rating 90.00 KW @ 415 V, 50 Hz BSP Connection Suction 200 mm, Delivery 160 mm BSP End Flanged End MOC of Motor Housing Cast Iron MOC of Rotating Shaft 17% Chrome Steel Mechanical Seal Stainless Steel/ Ceramic Impeller Cast Iron Maximum capacity 1000 Cum/he Maximum Head 30 Mtr \ Maximum Liquid te “Temperature Maximum Operating Pressure 16 Bar (800 KPa) Maximum Speed 2900 rpm + Suitable for a wide span of duties * Large hydraulic field of application + High interchangeability in spare parts between diferent sizes, thus limiting spare parts stock levels « Suitable for various liquids, thanks to the aan oe large number of standard and non-standard. material Dee options + Simple maintenance thanks to the use of standard components and the Back-Pull-Out principle applied + Flexible choice in bearings and shaft seal modules + The entire pump family features only four bearing bracket groups “The Combi Norm is a part of the Combi System, a ( amily of different pump types having a high interchangeabilty in parts. The Combi Norm, designed as to EN 733 (DIN 24255), offers a great variety in Se materials, shaft seals and bearing systems. Its modular design offers a high interchangeability between the variants, Hence, a Combi Norm is available to handle most pump duties. ‘VED Control Danfoss/Schneider Equivalent Confidential ODHPUR AUSTRO CHEMICALS & BIOTECHNOLOGIES PVT LTD NV NIWARAN TRUST ieee Tnstee | Teste 23-01-2019 t0sTRO & Water & Wastewater Treatment Experts in Textile ZLD Projects MOC of Stier Stainless steel 304 BSP Connection of Joining Ey 40Nb Leaf Angle 120 Deg between two spans Make Astro DOSING PUMP AT DISCHARGE POT Description Specification Quantity 1No Flow rate 1800 Liters/Hour @ 4 Kg Pressure. Type Centrifugal/Plunger Moc pp Air Inet (Female): woe bs Fluid InlevOutlet Hybrid wae Max. operating pressure psi 7 oe 100 Psi-7 kg Suspended solids max. di ain inanmy ‘Maximum dry suction lift 15 (4 aa 46) eee annua Ee 037-0.55 KW Pump ELECTRICAL PANEL BOARD: Description Specification Quantity No Type P54 MOC of Enclosure MS with Powder Coated Relays & Controls. LATICES Control Drives L&TICRS Panel Make Austro PIPELINE FITTINGS: Description Specification Quantity Lot MOC of Pipe Line and Too! Ms/cvpvc Bits Confidenial v0 AUSTRO CHEMICALS & BIOTECHNOLOGIES PVT LTD 23-01-2019 DDHPUR PRADUSYAN NIWARAN TRUST aS sm Ul in, Trustee | Ezeeutve Trust a7 eS sUSTRO ot Freel Water & Wastewater Treatment ) E Experts in Textile ZLD Projects "ya ne 1, INTRODUCTION: ‘We Mis. Austro Chemicals and Bio-Technologies Pvt Ltd, Tirupur supplied more than 300 ‘Treatment plants in Tamil Nadu, Kamataka, Kerala, Andra Pradesh, Ethiopia and Indonesia including design, engineering, erection and commissioning. More than 100 projects were consulted in India, Japan, Indonesia, Ethiopia and Sri Lanka. We are pro Plants for all type of industries. We have appreciated as good Environmental Consultant and one of ‘our ZLD Plant awarded continuously 2"! Best plant in Kerala, Also Certified the best A grade ETP Plant in Indonesia. ing Zero Liquor Discharge (ZLD) This report has been prepared for the complete treatment systems inclusive of effluent characteristics, volume generated and different treatment sections. 2. EFFLUENT CHARACTERISTICS: tharacteristies of Alkaline effluent — 18.5 MLD: ‘The characteristics of the effluent stream will be: S.No Parameter Value Unit 1 Colour Dark - 2 Total dissolved solids 6000 ppm 3 pH 8,00-10.00 eS 4 cop 1000-1200 ppm 5 BOD 300-400 ppm 6 Total suspended solids 200-300 ppm 7 Total Hardness as CaCO3 100 - 150 ppm 8 Temperature 50 Deg C 9 Total Iron as Fe <1 ppm ODHPUR >) 1 UE" AN NIWARAN TRUST ara _ wee eS . vanagn, Trust | E 2 ve Trusts | Teeasorer Trost Confidential v.10 AUSTRO CHEMICALS & BIOTECHNOLOGIES PVT LTD 23-01-2019 d Water & Wastewater Treatment 1csTRO Experts in Textile ZLD Projects Cable entry ‘cable glands, 3 x MI6 and 2 * M12 max. Ambient temperature range (the accuracy specified is adhered to -10 to +50°C within this range) Operating temperature range 15 to #65 °C ; surface mountable housing: approx. 900 g for eet panel mounting: approx. 480 g Directly switchable to pH, ORP or NH3 (ammonia) concentration » Automatic temperature compensation + Large LC graphics display with background lighting + Choice of display mode: large numbers, bar graph or trend display * Solder-free connection system + Calibration options according to measured variable: 142-3-point calibration + Calibration logbook + Impedance measurement can be activated for pH measurement + Symmetrical and asymmetrical 7 pn connection of pH sensors + pH-ISFET sensors can be connected thanks to the sensor supply integrated in the output + 1P67 protection (in surface mountable housing) P65. protection (for panel mounting) + Language changeover: German, English, French; further languages can be loaded through the setup program + Using the setup program: usertriendly Programming, plant documentation, additional languages can be loaded GLYCERENE FILLED PRESSURE GUAGES: Deseription Specification Make Baumer/KI ‘MIT3-MITS: from -1..-t 0 to 0..-+ 1000 bar Seale for Ranges vacuum and compound (pressure and vacuum). See standard graduations overleaf steady: 75% of full-scale value short time: 100% of full-scale value Accuracy Class 2,5% according to NF EN 60529 1P54 (0 63): MIT3 IP65 @ 100): Mrs Sensing element Cupreous metal Bourdon tube. Brass. 14 mm hexagonal (@ 63 mm). 21 mm hexagonal (@ 100 mm). “10... 70°C, Working pressure Degree of protection Connection Confidential Temperature process flui VO AUSTRO CHEMICALS & BIOTECHNOLOGIES PVT LTD 23-01-2019 0 IR PRADUS YAN NIWARAN TRUST SSS ie {os Trustee | Executive Trste | Treasurer Taste aUsTRO & Water & Wastewater tr. Experts in Textile ZLD Projects temperature ‘Admissible process pressure 010450°C. ‘Max. 5 bar v0 Dimensions 025 mm x 146 mm Weight Sensor including 10 mcable 827g Sensor including 30 mcable 1984 g Sensor shaft and membrane c8P Opriopatty stainless stel 316L or titanium =Moc Cable bushing Polyamide Membrane Silicone pH, TEMPERATURE, ORP SENSOR WITH DISPLAY UNIT: Description Specification Quantity 1No Make JUMO ~ German Model ‘quis 500 a ‘Transmitter/Controlle for pH, ORP, NH3 (ammonia) ee concentration and temperature Limit comparators, limit controller, pulse width Controller type controller, pulse frequency controller, modulating controller, continuous controller Controller action P/PI/PD/PID Sampling time 500 msee Current signal 0/8 1020 mA. Voltage signal 010 10 PH 1 to-+15 pH orp -1500 to +1500 mV NHS (ammonia) 0109999 ppm Accuracy <03% ‘Temperature eror 02 %!10K “Temperature Pt100/1000 oa (automatic detection) Sed AC 110 to 240 V, -15/410 9, 48 to 63 Hz. AC/DC 20 aie to 30 V, 48 to 63 Hz DC 12 to 24 V, #15 % wee eee (permissible only for connection to SELV/PELV circuits) Power consumption approx. 1d VA Moc ABS Confidential AUSTRO CHEMICALS & BIOTECHNOLOGIES PVT LTD JODHPUR PRAGUE “AN NIWARAN TRIS Sra Wh wad agin, Trustee | 23-01-2019 & Water & Wastewater Treatment Experts in Textile ZLD Projects MOC of water Flow line ‘MOC of Pumping Line ‘MOC of pipe Fittings Flow Control Valves INSTRUMEN’ IN AND Kitz Make PVC 6 Kg PvCokg PVC 10Kg Kitz make with Aluminium Body OL SYSTEM: OPTICAL DISSOLVED OXYGEN SENSOR: Description Quantity Accuracy Response time Luminophore operating life (BO Disk) ‘Temperature compensation ‘Air pressure compensation Salinity compensation ‘Max. sampling rate for measured values Signal interface Voltage supply Current consumption Connection Electromagnetic compatibility ‘Admissible storage temperature Specification 1No JUMO~German ecoline O-DO Optical Sensor for Dissolved Oxygen Optical measurement according to the pri Juminescence quenching iple of Dissolved oxygen Temperature 0.00 to 20.00 mg/l 0.00 to 20.00 ppm 0 to 200 % SAT 0.01 +40.1 mg/l 40.1 ppm #1 % SAT 190<60s ‘Approx. 2 years depending on the sampling rate of the display unit and the process conditions Via integrated NTC, in the range from 0 to +40 °C. ‘500 to 1100 hPa (entered on display unit / controller) 0 to 60 g/kg (entered on display unit / controller) Hz S485 interface with Modbus RTU protocol DC51012V 4.4 mA (at | measurement/s) 4-conductor shielded cable, open conductor ends with ferrules According to EN 61326-1 -10 to +60°C Confidential AUSTRO CHEMICALS & BIOTECHNOLOGIES PVT LTD 23-01-2019 AUSTRO & Water & Wastewater Treatment Experts in Textile ZLD Projects ‘Temperature error 10°C (18°F) rising or falling. Percentage of span. ca uaine 1.4301 (AISI 304) St. St. sheet. Bezel ring crimped ‘on case (MIT) Window Unbreakable polycarbonate (MIT). ae Aluminium alloy, blak figures and graduations on white background Pointer ‘Aluminium alloy, balanced, black painted Movement Brass. Rugged, glycerin filled pressure gauges, especially designed for hydraulic systems, pumps, compressors, diesel engines, agricultural equipment, public works, Description machine tools... Excellent resistance to vibrations and corrosive ambient conditions. Can be used on all gas and liquid systems compatible with cupreous metals of the sensing element and connection, 9. BATTERY LIMITS: Description Specification Equalization & OR Sump Main Limited to 5 meters from Both Header. and OR sump tank to Blower Room, . Limited to 5 Meters from Aeration tank Aeration tank Main Header aes Ga Cie ian ees Limited to 6 Meters from Chlorine tonner ena to main header ‘Make up water line for Limited to 6 meters from Inlet of Booster pump. chlorination Chlorine solution line to Limited to 15 meters from main header injector to injector nozzle Motive waterline Limited to 6 meters from outlet of Booster pump : : Client scope fiom 6 meters of Booster pump outlet Chlorinated waterline pepe napa Filter Feed pump Line ted to 5 Meters from pump delivery. ‘Tertiary clarifier flow ine and ae pumping line Other water flow line and F Sa Client scope as required. Crdes Grou Hoes an alee Client scope as required. control valves in existing setup. Confidential AUSTRO CHEMICALS & BIOTECHNOLOGIES PVT LTD 23-01-2019 JODHPUR >RADUS IAN NIWARAN TRUS oe! oe — Sata ee I ag, Trustee | Exscutia Trustee! T & Water & Wastewater Treatment aaa rf S c Experts in Textile ZLD Projects | gait — TECHNICAL OFFER COPYRIGHT POLICY: : ‘This Proposal is presented on the basis that it will be treated as confidential by the recipient. The recipient will ensure that it is only seen by those of its senior managers who need {to see it. This proposal shall not be used in whole or in material part without Austro water technologies Agreement. This proposal is a copyright work of Austro water technologies and may not be reproduced in whole or in part in any form or any media without the prior written consent of Austro water technologies. The client is recommended to discuss with Austro water technologies for any points made in the proposal related to the client's company, products or business all information, advise and forecasts of redemptions given by Austro water technologies are estimates and expressions of opinions only and they are given in good the client makes use of such information, advice and forecasts at its own risk of Austro water technologies recommends that all proposals are reviewed by the clients specialist legal advisers before implementation. However, Austro water technologies can arrange for legal clearance to ‘be obtained for the proposal following written instruction from the client. Confidential co AUSTRO CHEMICALS & BIQTECHNOLOGIES PVT LTD 23-01-2019 OpiPUR PRADUEYAN NIWARAN TRIST soni ee sR, on Sn wl Flow Diagram of Treatment Scheme. 5. Effluent Treatment Plant — Process Description. L 6. Treated Effluent Qualities. 7. Scope of Supply. 8. Specification of Electro-Mechanical Equipments. 9. Battery Limits " JODHPUR PRADUSAN MIWARAN TRUST oe San ary yee” pea Wiaaagin, Trustee | Exoeutive see | Freasorer Trastee Confidential v.10 AUSTRO CHEMICALS & BIOTECHNOLOGIES PVTLTD 23-01-2019 Water & Wastewater Treatment Lacs7ko Experts in Textile ZLD Projects iz = # age 3. TREATMENT SCHEME: 1. Solids and Flubs removal system by Manual Bar Screen, (Existing) 2. Oil & Grease control By Oil & Grease Trap. (Existing) 3. Homogeneous mixing equalization process. (Existing) 4, Equalization grid and Diffuser. (Proposed) 5. Activated Sludge Process. Biological aeration system. (Proposed) 6. Gas Chlorination system. (Proposed) 7. Tertiary Clarifier System — Primary Clarifier Converted into tertiary. (Existing) 8. Suspended Solid Filtration process sand & Carbon filtration. (Existing) ODHPUR PRADUSYAN NIWARAN TRUST ye a . Confidential v.10 AUSTRO CHEMICALS & BIOTECHNOLOGIES PVT LTD 23-01-2019 & Water & Wastewater Treatment Experts in Textile ZLD Projects 4, FLOW DIAGRAM OF TREATMENT SCHEME: ALKALINE EFFLUENT: 18.5 MLD SOLID GRID CHAMBER (Existing) Y MECHANICAL BARSCREEN (Existing) ’ EQUALIZATION TANK+— COARSE BUBBLE DRAIN WATER TO ALKALINE DIFFUSION EQUALIZATION TANK ¥<— pH Neutralization BIOLOGICAL AERATION SYSTEM «— SLUDGE SUMP SECONDARY CLARIFIER SYSTEM —— | (Existing) Clz Gas by DEWATERING SYSTEM—— + Evaporation | Exsing GAS CHLORINATION SYSTEM (Proposed) SOLID SLUDGE TO STORAGE ¥ OXYGEN REDUCTION SUMP +— COARSE, (Existing) | BUBBLE DIFFUSION ¥ MIXING CHANNEL CUM — Poly FLASH MIXER MECHANISM. (Existing) TERTIARY CLARIFIER SYSTEM |4—Acid Dosing System ¥ ‘TREATED WATER TANK (Existing) |, SMBS Dosing System Y SAND & ACTIVATED CARBON FILTER ———————_ BACK WASH WATER TO (Existing) ALKALINE EQ- TANK ¥ FILTRATE WATER TO DISCHARGE Sra et Me eS: Confidential VuL0 AUSTRO CHEMICALS & BIOTECHNOLOGIES PVT LTD 23-01-2019 & Water & Wastewater Treatment sUSTRO Experts in Textile ZLD Projects Sees ES ENT TREATMENT PLANT — PROCESS DESC! 01 ‘The effluent generated from Textile are collected in an Equalization tank through a Grid Chamber (Existing) & Bar Screen (Existing) for removal of fibrous materials & solid particles, Equalization tank is equipped with Coarse bubble diffusion system (Proposed) for homogeneous mixing and temperature reduction. ‘The temperature of the effluent should be <38 Deg. C. After Homogeneous mixing the effluent will pumped into biological aeration tank after PH neutralization (6.5-7.0) for the purpose of growth & survival of microorganisms. ‘Aeration is done using energy efficient diffused Aeration System (Biological Treatment), | _ which results in compact layouts and reduces the power consumption. Air from the blower (Proposed) is diffused through the Diffuser grid (Proposed). It consists of porous membranes of 12” dia disc type diffusers (Proposed) made of EPDM material, The diffusers are of non-buoyant type, which during shutdown condition contracts to prevent any back- flow. ‘The diffuser is designed to ensure uniform permeability and to produce a flow of fine air bubbles and provides igh contact area and more contact time due to slow rise of the bubbles which makes the system very efficient in terms of oxygen transfer efficiency thus low installed HP for the blower drive and hence low operational cost. ‘After a residence in the aeration tank the measure of water and activated sludge flows to a secondary clarifier (Existing) where the biomass is allowed to settle. The settled biomass in the clarifier is re-circulated back to the aeration tank to maintain the mixed liquor suspended solids (MLSS) upto the level of 2000- 3000 mg/l suitable for the activated sludge process. The excess waste sludge is sent to sludge Thickener for dewatering through screw press/decanter. Upon drying, the sludge is used as manure for plants. The COD & BOD reduction in the activated sludge process has been recorded up to 80-85%. ‘© The over flow clear water from the clarifier is collected in Oxygen reduction sump, online from secondary clarifier, a gas chlorination injector (Proposed) is equipped with booster ‘pump (Proposed) for circulating the clarified water with gas chlorine to reduce the colour value and reduction in volatile COD and BOD up to its maximum level. Oxygen Reduction sump is equipped with partial coarse bubble diffusion (Proposed) system to reduce the ‘excess chlorine and toxies present in the clarified water. Confidential v.10 AUSTRO CHEMICALS & BIOTECHNOLOGIES PVT LTD 23-01-2019 DUPUR PRABUS a Water & Wastewater Treatment scsTRO Experts in Textile ZLD Projects Aller a residence in Oxygen reduction sump, t for tertiary treatment and addition of anionic poly in mixing channel to flocculate the effluent is flocculated in flash mixer and settled in tertiary clarifier. which is a circular type ‘tank with a hopper shape bottom for sludge drain off. A low speed racked arm will scrap the settled sludge to center of the clarifier and when the valve is opened all accumulated sludge will get drained. Settled matter in the clarifier is sent to sludge tank and Screw press/Decanter for dewatering. ‘© The overflow treated water from the clarifier is collected in another tank and passed through Pressure sand filter and activated carbon filer to control suspended solids below 100 Micron and to get final discharge quality. 6, TREATED EFFLUENT QUALITIES Effluent after sand & Carbon Media Filtration system will have the following parameters: S.No Parameter ‘Value Unit 1 pH 6.5-7.5 _ ° | 2 Suspended Solids <5 Mell ee | 3 CoD <150 mea “GE ta 4 BOD <30 Mg/l o 3 Colour Nil Pt. Co 7 Other Heavy metals

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