Professional Documents
Culture Documents
Operations &
▪ Operations Centre (Siemens)
Maintenance
C Production Optimisation
We have identified three ▪ Artificial Lift Use Case (Siemens)
categories of digital
initiatives based on D Integrated Asset Management
understanding of your
▪ Workflow optimization (OVS)
priorities
We have specific case E Supply chain optimization
examples of our Supply Chain ▪ Tanker logistics use case
experience in delivering
▪ Water logistics use case
impact using digital and
advanced analytics F Drilling & completions optimization
solutions Drilling &
Completions
▪ Real time drilling operations centre
▪ Drilling operations optimization
(External Example – Devon)
McKinsey & Company 3
A Predictive Maintenance can reduce production losses due to gas
compressor outage by 50% Failure 1 Failure 2 Failure 3 Failure 4
Approach – use proprietary tools Trigger for intervention
Context to develop a custom solution Impact
North Sea unit of a ▪ QuantumBlack/McK analytics developed ▪ The predictive model is able to predict compressor failures
supermajor identified that the model in 2 weeks and triggers intervention ~1 week before failure
gas compressors accounted ▪ Model identified 8 sensors as ▪ Testing the effect of PdM for the compressor with
for many failures and for a important to predict failure beyond engineers leads to a reduced loss of at least 50% for
large portion of production the 2 monitored by engineers major events
losses
▪ The most critical
compressor was Reactive system
Predicted time to failure. 12-hour average
selected - with the
prediction1, Days Prepa-
highest contribution to Mainte-
the production losses Normal
11 Normal operation nance
▪ Loss data, maintenance Failure predicted in 5 days operation
ration activity
work order data and 10 – triggers intervention
sensor data was 9
collected 14 days
8
Question Breakdown downtime
7
▪ To what extent can the
reliability be improved by 6
Predictive system
predicting when a failure 5
will happen? 4 Prepa-
Normal Mainte-
3
opera- nance Normal operation
2 tion activity
ration
1
0 Predict ▪ Order
10 9 8 7 6 5 4 3 2 1 0 failure material
Actual time until failure, Days
▪ Plan
4-7 days
work
downtime
▪ Schedule
person-
nel Time
1 Only four of the 10 failures have more than 7 days of history from between prior shutdown and compressor failure
SOURCE: Team analysis, Sensor data, Loss data McKinsey & Company 4
B Digitalization can save 30% of manpower costs by improving
operations & maintenance of an offshore production platform
▪ Client commissioned new ▪ Operational control center with ▪ Number of high-cost offshore
offshore production seamless integration of all personnel reduced by 60%,
platform in North Sea while technologies such as Electrical, thereby also reducing costs
oil prices dropped Instrumentation & Control and for helicopter transport and
significantly Rotating Equipment extra-hour shifts
▪ Offshore platform planned ▪ Software applications to optimize ▪ Increased recovery by
in remote location with asset performance and manage permanent onshore expert
harsh environment safety remotely connectivity
▪ Key objectives defined ▪ Cloud-based data connection ▪ ~30% savings achieved by
– Asset: Maximize asset using Siemens' open IoT keeping manpower in
uptime and its operating system Mindsphere central onshore location
maintenance efficiency and data analytics using ▪ Advanced condition-based
– Regulation: Ensure Siemens Sinalytics maintenance of critical
safety and ▪ Operational intelligence equipment's process
environmental applications to support experts optimization through
compliance and management decision- advanced process control
– Manpower: Leverage making with real-time data on ▪ Used lifecycle process
expertise located safety, environment, production simulation and training
onshore and minimize insights and KPI’s software for training in safe
operational team staying ▪ Integrated alarm management for environment and to shorten
offshore production operations commissioning time
1 The McKinsey SAAK solution is based upon technology from OVS, a McKinsey strategic partner 2 Client permission obtained to use them as a
reference for SAAK implementation
3 Efficiency defined as a combination of reduced data gathering and transfer time and improved quantity of value add time 4.Typical of an extended implementation (Santos
estimate 1-2% from pilot workflows)
McKinsey & Company 2
McKinsey & Company 7
E Integrated supply chain optimization can reduce costs of tanker logistics
by 17%
Context Approach – use proprietary tools to develop a custom solution Impact
South-Asian oil and gas and Solution – Tanker logistics routing, cost and customer ▪ 17% reduction in
petrochemical client was satisfaction app tanker logistics cost
facing a tanker routing ▪ Defined a unique cost function based upon practical costs faced during first 12 months
problem by client deployment
▪ Used proprietary route planning and optimization software solution ▪ Extensive
Worsening client satisfaction
for complex and service-critical networks (ROPOS) customization with
and profitability
generation of practical
Business objective: solutions
▪
Pick up Delivery
Pick up consign- Pickup Delivery consign- Delivery
Continuous route
▪
Route Distance stops ments weight stops ments weight Score1 Opportunity2
ports
#13 8 L
#14 0 L
#15 0 L
0
2,200
Actual bbls
0
Destination
Pettit
executions at the
water through a EnergyTransportationLLC
InterstateNDTINC
0
0
0
0
OXF 160
Pettit
pad
– 6% from system
EnergyTransportationLLC 0 0 OXF 160
optimization and
InterstateNDTINC 0 0 Werner
contractors EnergyTransportationLLC
EnergyTransportationLLC 1200
0
11 1210
0 OXF 160
OXF 160 network design
▪
EnergyTransportationLLC 0 0 OXF 160
EnergyTransportationLLC 0 0 OXF 160
Improve Performance
billing and KPI
accuracy dashboard
McKinsey & Company 9
F Setting up a Real-Time Operations Centre helps identify opportunities,
increases performance and EBIT(1/2)
Context Approach – partner with specialist software company Impact
Largest NGL producer Solution – Design, build, hire team and launch an ICC ▪ Several $10MMs
and gas processor in additional profit in
North America first 7 months
▪ 61 plants, 2,000+ ▪ 25 of 61 plants
compressors and 64,200 currently operated
miles of pipeline from ICC
▪ CEO wanted to leverage ▪ Driving to deliver
Digital and Advanced ~$200MM in EBIT in
Analytics to drive 20% next 18 months from
increase in profits, ICC went live in May 2017 identified and
change the way DCP Goal: Remote operation of all plants and compression prioritized ICC
works and create a new from Denver opportunities
culture of innovation Center of Excellence ▪ Second wave will
DCP plants and focus on AA/machine
compressors were learning
underperforming; no real
time data transparency;
trouble shooting was
random and reactionary
▪ Plants had no margin or Leverages detailed financial and engineering models for all
operations targets plants (in OSI Pi)
▪ Commercial teams Creating system models in R to maximize value from trade-
lacked tools for offs and operations decisions in each basin/sub-basin
contract/routing
▪ Systems operators had
no data on profitability
levers
Rock Creek XXX YYY ZZZ Expander down Ozona XX YY XX YYY Xxx, xxxxxx
silos; performance issues Goliad XX YY ZZZ Solid recovery SW Ozona XX YY XX YY - engineering and
not identified or
SW Ozona
Ozona
XX
XX
YY
YY
ZZZ
ZZ
-
-
Okarche
Rock Creek
XX
XX
YY
YY
XX
XX
YY
YY
-
Xxxxxx, xx
economic challenges
addressed promptly Okarche
Kingfisher
XX
XX
YY
YY
ZZ
ZZ
-
-
Eunice
Kingfisher
XX
XX
YY
YY
XX
XX
YY
YY
-
Xxxx
Quantum Quantum
Black Black
Quantum
Black
▪ Data-driven performance firm originating from Formula 1 and ▪ Offers software solutions for upstream oil and gas companies
owned by McKinsey including WellSpring, an oil and gas development planning system
Quantum ▪ Leading-edge player in advanced analytics and digital strategy providing solutions in the areas of production network
Black
▪ Builds behavioral model of mature reservoirs to ensure a ▪ Kongsberg Digital provides software solutions for the oil & gas industry
reliable forecast of the field production and maximize well and including e.g. real-time data aggregation, visualization, advisory solutions,
reservoir potential multiphase flow simulation and rig and drilling systems
▪ AI-powered research engine leveraging the web to augment data ▪ Workflow platform building and delivering of category strategies with
▪ Used for e.g. predictive maintenance, predicting productivity of oil integration of procurement analytics
wells and optimizing well drilling ▪ Provides ready to access best-in-class resources, hands-on guidance
for buyers and real-time visual impact cockpit
▪ Cloud-based system for creating customizable native mobile ▪ Leading AA software company using big data and machine learning
applications and desktop tools for field operations mgmt. with a focus on O&G
▪ Provide software tools and data engineers to the core team
▪ Tech. stack for the next generation IoT applications in the ▪ Provides advanced analytics platform enabling e.g. predictive
upstream Oil & Gas industry maintenance by transforming machine, sensor, and part data into
▪ Includes e.g. predictive maintenance and energy mgmt. actionable insights
applications
▪ Benchmarks supply chain effectiveness and offers a platform ▪ Cloud computing service providing specialized IoT service offerings
with spend and cost intelligence in oil & gas that enables enterprises to perform real time analytics, machine
▪ Creates insight in cost reduction potential learning, etc.
▪ One Virtual Source software integrates data, manages assets and ▪ Provides computer solutions through the use of advanced information
optimizes operations technology including technologies, systems, products, services and
▪ Supports McKinsey in delivering end-to-end solutions to clients software
SOURCE: McKinsey McKinsey & Company 15
We have many partners to deliver digital transformations, one of our
upstream technology partners is Siemens – together we bring the best to you
▪ # 1 global oil and gas consultancy, including ▪ Globally leading engineering and
“new ventures” technology company
– Digital McKinsey – our dedicated digital – Siemens is a recognized partner of the
arm Oil and Gas Industry with a
Who we
are – PAX – our specialist upstream asset comprehensive portfolio of solutions,
operations unit systems and products
– RTS – our dedicated business – Global Oil&Gas Practice servicing
transformation unit clients from Supermajors to mid-sized
companies in 50+ countries worldwide
High
McKINSEY DIGITAL
“
Depth of digital consulting capabilities
Razorfish
Unsurprisingly, given its
BCG heritage, McKinsey Digital’s
A. T. Kearney Deloitte approach to digital consulting
Cognizant R/GA EY Digital places greatest emphasis on
the importance of the
Sapient Bain & Company overall business strategy of
any of the full-service
Capgemini Consulting PwC integrated digital practices.
“McKinsey Digital now boasts
Roland Berger
some of the deepest
Continuum Innovation Accenture execution capabilities in the
market, including in the area
Smart Design Worldwide IBM of designing, prototyping,
Tata Consultancy Services launching and developing
?What If! Innovation Partners
digital products and
”
Low
Low High services.
Breadth of digital consulting capabilities
– ALM Kennedy Research,
2016
SOURCE: Digital Innovation Consulting Report, Kennedy/ALM Research, April 2016 McKinsey & Company
McKinsey 19
& Company 5
We have digital and analytics centers of excellence worldwide
950+ 500+
digital designers, advanced analytics
engineers and specialists
specialists
CHICAGO LONDON
MOSCOW
370+ 100+
WALTHAM
BERLIN Digital Partners product and domain
DUSSELDORF
managers
SAN FRANCISCO NEW YORK
BRUSSELS
BUDAPEST
WASHINGTON, DC
MILAN
MADRID
INDIA
ABU DHABI
SHANGHAI
SAN JOSE
SINGAPORE
Jennifer Kilian – Digital Friederike Schultz – Sr. Aishwarya Singhal – Sidney Levy –
Partner Digital Manager Sr. Digital Expert Exec. Design Director
Former Head of Former Chief Creative Former Manager Former Design Director
Product Design Officer
Other recent
hires from:
▪ Identify the
biggest pain
points and
sources of
waste
▪ Ensure that
automation
solution or
application
being bought
or developed
gets at the core
of those pain
points and
losses
Analytics
Analytics ▪ Data Scientist background with
Analytics
Engineer more focus on Computer Science
Engineer Translator
Analytics and programming
leadership ▪ Takes data scientist’s algorithms
“Translator” and makes it more efficient
IT / big data
Traditional
management Data business Analytics ▪ Data Scientist background +
strategists managers Translator additional background and
experience in business
▪ Understands business problem and
translates into technical language
and vice versa
Working approach
Sustainable
capability
Change agents and plant building
champions to sustain the
development
Change agents supported
by McKinsey consultants ▪ Client employees lead the
training across next waves
McKinsey consultants ▪ Replication of the training
within other groups/waves ▪ Primary support provided
▪ Initial training of change by experienced instructors
agents ▪ Get feedback from from previous waves
participant
▪ Initiation of the program ▪ Intensive feedback and
▪ External consultant should
▪ First-time application of
coach the instructors
coaching provided by
tools and category experienced coaches
optimisation approach
▪ Initiate feedback on new
initiatives
Level of
involve- Client
McKinsey
ment
Organization setup
Analytics Kick-off
Managers Talent management & attraction
Session 1
Change management
Knowledge sharing
Session 2
Managing partners
Kick-off
All
Case simulation workshop
▪ All sessions designed around real-life analytics cases and are delivered by field experts going through actual cases
▪ All sessions requires colocation and a dedicated 5 hour time slot