ENGINEERING

DEPARTMENT

ENGINEERING MAINTENANCE
CONCEPT
Hierarchi Maintenance by Process
Proactive
Anticipate the future 4
Maintenance
ce
n an
e
aint • Failure History Data based
M • Equipment Standardization
eAnticipate Failure before Breaks
prov • Develop Maintenance
Im Engineering & Latest Technology
3 Predictive • Life Extension Engineering
Maintenance • Auto Flushing / Cleaning
Where are We ? • Carbon Clean
nce •
na • Cond. Based Monitoring
Fuel Additive
i nte • Vibration Analysis
Ma • Thermograph
e
se lin • Exhaust Gast Analysis
B a • Periodical Inspection
•Planned Maintenance • Backlog Activity
• PPM (Program
Preventive Pemeriksaan Mesin)
2 • PPA (Program Pemeriksaan
Maintenance
Attachement)
• Recording Failure Data
Based
• Periodical Service (Mid Life •
Unplanned Maintenance Failure Data Analysis
Maint, Overhaul, Schedule (FMEA)
• Fix after it breaks Change Out)
• Lubricating ,Greasing &
Corrective/Reactive system
1 Maintenance • CMMS (Computerized Maint
Mgt. System) ,
• ERP (Enterprise Resource
Planning)
• Breakdown Maintenance • Standardization Preventive
• Shutdown Maintenance Maintenance activity
• Repair Maintenance • Standardization Man Power
Competency
Timeline for Target to Level 3
Anticipate Proactive
4
the future Maintenance

h
ont
1 2M Anticipate • Integrated system
• CMMS
Failure before Breaks

3 Predictive
Maintenance

h
ont
6M • Recording data
o •
4t
Failure Analysis
• Program pemeriksaan
•Planned Maintenance • Backlog activity
• Periodical inspection
Preventive • Oil analysis
2
Maintenance

Unplanned Maintenance
• Fix after it breaks
Corrective/Reactive
1 Maintenance
• Register Equipment
• Data APL
• Specification Equipment
• Data Analisa Failure
• Data Lifetime
• Data HM
• Tools Register
• Production Plan
• Budget 2015
• Strategic Plan
• Planning & Budgeting
• People Development
• Equipment Standardization
• Equipment tidiness &
Cleanliness
• Tools Standardization
 Maintenance Process
FINANCIAL
MAINTENANCE EXECUTION
Core
PLAN/BUDGETING 5

PERFORMANCE (KPI) MEASUREMENT

Execute Schedule Preventive Maintenance

RECORDING DATA MAINTENANCE

REVIEW TARGET KPI METTING

MAINTENANCE IMPROVEMENT
PRODUCTION (Periodic Service, MIDLIFE, OVH)
PLAN
• PERIODICAL INSPECTION
MAINTENANCE,PLANNING,

FAILURE ANALYSIS
• PREDICTIVE MAINTENANCE
MAN POWER SCHEDULING & BUDGETING
• (OSA, PPM, PPA)
PLAN
• PROACTIVE MAINTENANCE
STRATEGIC &
MAINTENANCE • BACKLOG ACTIVITIES
ACTIVITY
STARTEGY ACTIVITY
PLAN

CUSTOMER VOICE
• SHIFT HANDOVER COMMUNICATION
MAINTENANCE
STANDARIZATION COMPONENT EXCHANGE &
EQUIPMENT RECONDITION (REBUILD COMPONENT)

CAPEX /NEW FABRICATION, MODIFICATION &

EQUIPMENT EXTERNAL SERVICE

USED
EQUIPMENT

Support
Management WORKSHOP
MAN POWER AUDIT EQUIPMENT SHE
&
MANAGEMENT SYSTEM EQUIPMENT CONDITION ADMINISTRATION AWARENESS
• Mechanic • Maintenance • Workshop & Facility • Eq. Selection &
• SHE Program
Development Process • Equipment tidiness Comparison
• • SHE Operational
• Staff • Man Power Audit & Cleanliness Warranty Claim
Development • Equipment std Audit Program • Insurance
• Man Power • FMC Audit • Dispose Equipment
TOOLS
Planning • Subcon Audit • Equip. Standardization
MANAGEMENT
• Communication
(Shift hand over) • Tools Register
• Support Equipment
Autonomous Maintenance

ULI

STEP. 7 All Out Autonomous Management

STEP. 6 Standardization

STEP. 5 Autonomous Inspection

STEP. 4 General Inspection

STEP . 3 Standard sementara

STEP. 2 Mengatasi penyebab kerusakan & memperbaiki daerah yg sulit diakses

STEP. 1 Pembersihan awal Expose hidden defects

STEP. 0 Persiapan

hal. 5 TPM Introduction

 World Class
Learning Organization Zero Breakdown

CULTURE CHANGE CONTINOUS

IMPROVEMENTS
Autonomous Reliability
Deploy

Maintenance Improvement
TPM RCM

Organizational disciplineImproved Precision Maintain it so it does not

break
COMPUTERIZED
INCREASE
MAINTENANCE Planned Maintenance CONTROL
MANAGEMENT (Failure Management)
SYSTEM (CMMS)
Develop

Fix it before it
Planned Works INFORMATION PLANNING & PROACTIVE breaks
SYSTEMS SCHEDULING MAINTENANCE
Fix it after it
breaks
Discover

DIRECTIVE ORGANIZATION STRATEGIES POLICIES

VALUES
Catatan: Dikembangkan dari Campbel
TERIMAKASIH