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Maintenances Engineering

Corrective and
Preventive action

Types of Maintenance

Reactive Maintenance Protective Maintenance

(unplanned) (planned)

Preventive Predictive Corrective Improvement

maintenance Maintenance Maintenance Maintenance
Breakdown
maintenance Routing
Routing
Engineering
Statistical Deferred Service
Window
Emergency based
maintenance Design-out
Remedial
Remedial
Running

Shutdown
Shutdown Shutdown
Opportunity Condition corrective
corrective improvement
based
Shutdown
10-04-2019 Binay Kumar, Deptt. of Production Engg., BIT Mesra, Ranchi
Preventive

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Elements of Preventive Maintenance

Alignment

Servicing Testing

Elements of
Adjustment preventive Inspection
Maintenance

Calibration
Installation

10‐04‐2019 Binay Kumar, Deptt. of Production Engg., BIT Mesra, Ranchi

CAPA
Important to
remember

• Action Taken on the root cause(s) to prevent the recurrence is

called corrective action.

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root cause (S)
and take action on it, it will not be a
“Corrective action”

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CAPA

Action Taken on the Potential Causes of failure prevent

the occurrent is called preventive action. KPI

Risk
Management Audits

Preventive
Action

Management
FMEA
Review

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CAPA
• If the focused on the systematic investigation of the root cause of
identification problem or identified risk in attempt to prevent their.

Recurrence (For Corrective action)

Prevent occurrence ( For Prevent action)

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Implemented CAPA
Corrective actions are implemented
• In response to customer complaints
• Unacceptable levels of product non-conformance
• Issues identified during an internal audit,
• Adverse or unstable trends in product and process monitoring such as
would be identified by statistical process control (SPC).
FMECA

Preventive actions are implemented

In response to the identification of potential sources of non-conformity.

10‐04‐2019 Binay Kumar, Deptt. of Production Engg., BIT Mesra, Ranchi

Example of corrective action

• Error Proofing
• Visible or Audible Alarms
• Process Redesign
• Product Redesign
• Training or enhancement/ modification of existing training programmes
• Improvements to maintenance schedules
• Improvements to material handling or storage

In some cases a combination of such actions may be necessary to fully

correct the problem.

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Different Between corrective and Preventive action

Corrective Action Preventive Action

• Reactive • Proactive

• Triggered by • Triggered by
problem potential problem

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