ACTIVITY#1 MACHINESHOP THEORY

GENERAL INSTRUCTION: Answer every number/question honestly. Any form of ALTERATION/ERASURE will be mark wrong. Write LEGIBLY.
Write only the answer to
the question, EXCESSIVE ANSWERS for every question will be considered wrong. GOODLUCK and GODBLESS!
I. IDENTIFICATION: Write the answer in the space provided before the question.
CHUCK 1. It is used for holding and rotating the job in a lathe machine.
REST 2. Used for supporting a long slender job when it is turned between centers.
TAPER 3. It is defined as a uniform increase or decrease in diameter of a workpiece measured along its length.
BED 4. All other parts of lathe machine is mounted on this part of the machine.
CENTRE LATHE/ENGINE LATHE 5. This is the most widely used lathe machines.
THREAD CUTTING 6. It is the operation of producing a helical groove on a cylindrical surfaces.
TAIL STOCK 7. It is primarily used for giving outer bearing and support the circular job being turned on centers.
FACE PLATE 8.It is used for holding jobs that cannot be conveniently held on chucks.
ANGLE PLATE 9. This accessory for lathe machine is used for machining two plate for making it right angles to each other.
LATHE 10. This machine is commonly known as the mother of all machines.
TOOL ROOM LATHE 11. This lathe is mainly used for precision work on tools, dies and gauges.
TOOL POST 12. It holds the tool holder in place.
FEED 13. It is defined as the distance that a tool advances into the work during one revolution of the headstock.
BENCH LATHE 14. This type of lathe machine is used for small and precision work.
FEED GEAR BOX15. It contains a number of different sizes of gears.
ENGINE LATHE 16. It is the simplest type of lathe machine.
DRIVING DOGS 17. Other term for carriers in lathe machining.
MANDREL 18. A device used for holding and rotating a hollow job that has been previously drilled or bored.
CARRIAGE 19. This part of lathe machine is mounted on the outer guide ways of the lathe bed and can move parallel to the
spindle axis.
CAPSTAN AND TURRET LATHE 20. This type of lathe machine is usually used for mass production
II. ENUMERATION. Enumerate the following
1. Factors affecting the cutting speed of a material
- KIND OF MATERIAL BEING CUT
- CUTTING TOOL MATERIAL
- SHAPE OF CUTTING TOOL
- RIGIDITY OF MACHINE TOOL AND THE JOB PIECE
- TYPE OF CUTTING FLUID BEING USED
2. Types of Lathe Chucks
- THREE JAWS OR UNIVERSAL
- FOUR JAW INDEPENDENT CHUCK
- MAGNETIC CHUCK
- COLLET CHUCK
- AIR OR HYDRAULIC OPERATED CHUCK
- COMBINATION CHUCK
- DRILL CHUCK
III. PROBLEM SOLVING. Compute for the following. Make sure to put a RECTANGLE/BOX on the final answer. Use 3 decimal
places for the final
answer. Show your computation at the back of this paper.
1. Determine the conicity and the angle of taper job having length of 300mm, the larger diameter is 90mm and the smaller
diameter of 45mm. (2
points each final answer)
2. A batch of 800workpieces is to be produced on a lathe machine. Each workpiece with length of 120mm and diameter of
10mm is to be machine
from a raw material of L = 120mm and D = 12mm using a cutting speed of 32m/min and a feedrate of 0.8m/rev. What will be
the total machining
time for all the workpieces if the setup time for each workpieces is 3min. (6points)
3. Calculate the machining time required to reduce from 70mm diameter shaft to 50mm diameter, for a length of 1500mm with
depth of cut 2mm
for rough cut and 1mm for finish cut (finish cut is required). Cutting speed is 30m/min and feed is 0.5mm/rev.(3 points)
ACTIVITY#2 MACHINESHOP THEORY
GENERAL INSTRUCTION: Answer every number/question honestly. Any form of ALTERATION/ERASURE will be mark wrong. Write LEGIBLY.
Write only the answer to
the question, EXCESSIVE ANSWERS for every question will be considered wrong. GOODLUCK and GODBLESS!
I. IDENTIFICATION: Write the answer in the space provided before the question.
DOUBLE HOUSING PLANER 1. Type of planer that is mostly used in workshops.
KEYSEATER SLOTTER 2. This type of slotter is similar to vertical shapers.
DRAW TYPE 3. In this shaper the tool is set in a reversed direction than of a standard shaper.
HYDRAULIC DRIVE 4. This driving mechanism of slotter produce great speed flexibility.
SADDLE 5. This part of shaper is located on the cross rail and holds the table on its top.
GENERAL PRODUCTION SLOTTER 6. The general type of slotter use for general production work.
HYDRAULIC TYPE 7. The advantage of this type of shaper machine is that the cutting speed and force of the ram drive are
constant.
VARIABLE SPEED MOTOR DRIVE 8. This driving mechanism of slotter there is a multi speed arrangement.
PLANER 9. This machine is use for machining large and heavy workpieces that cannot be accommodated in the shaper.
SLOTTER 10. It can be considered as a vertical shaper.
UNIVERSAL SHAPER 11. It is the mostly used type of shaper for tool room work.
EDGE PLANER 12. This machine is specially intended for squaring and bevelling the edges of steel plates.
PIT PLANER 13. This type of planer is design to save much of floor area.
RACK AND PINION 14. Geared type shaper machine uses what type of arrangement to obtain reciprocating motion.
PUNCHER SLOTTER 15. A powerful motor is required in this type of slotter, the length of the stroke of this machine is too large.
RAM 16. It is the reciprocating part of the shaper.
PUSH TYPE 17. This cutting stroke metal removed when the ram moves away from the column.
DIVIDED TABLE PLANER 18. Type of planer design to save much of idle time while setting the work.
HAND WHEELS 19. They are provided for rotating the table and for longitudinal and cross traverse.
STANDARD SHAPER 20. In this type of shaper the table has only two movements horizontal and vertical.
II. ENUMERATION. Enumerate the following
Principle Parts of a Slotter (6)
- BED
- TABLE
- HAND WHEELS
- COLUMN
- RAM
- CROSS SLIDE
Driving Mechanism for Planer (3)
- REVERSIBLE MOTOR DRIVE
- OPEN AND CROSS BELT DRIVE
- HYDRAULIC DRIVE

III. PROBLEM SOLVING. Compute for the following. Make sure to put a RECTANGLE/BOX on the final answer. Use 3 decimal
places for the final
answer. Show your computation at the back of this paper. (3 points each)
1. Find the machining time required for machining the surface 900x800mm, on a shaping machine. Assume, cutting speed as
8m/min. The return to
cutting time ratio is 1:3, and the feed is 2mm/double stroke. The clearance at each end is 100mm.
2. A shaper operating at 4 cutting strokes/sec to machine a workpiece of 300 mm length at a feed of 0.4 mm/ stroke and 6 mm
depth of cut.
Determine the time to machine the component with width of 150 mm. The clearance at each end is 10mm.
ACTIVITY#3 MACHINESHOP THEORY
GENERAL INSTRUCTION: Answer every number/question honestly. Any form of ALTERATION/ERASURE will be mark wrong. Write LEGIBLY.
Write only the answer to
the question, EXCESSIVE ANSWERS for every question will be considered wrong. GOODLUCK and GODBLESS!
I. IDENTIFICATION: Write the answer in the space provided before the question.
DEPTH OF CUT 1. Defined as the thickness of the material removed in one pass of the work under the cutter.
OVERHANGING ARM 2. It serves as a bearing support for the other end of the arbor.
COLUMN AND KNEE TYPE MILLING MACHINE 3. It is the most commonly used milling machine, it is used for general shop work.
ARBOR 4. This are made with taper shanks for proper alignment with the machine spindles having taper holes at their hose.
FLUTE MILLING 5. Method of grooving or cutting of flutes on drills, reamers, taps etc.
**UP-MILLING 6. The conventional method of removing metal in milling machine.
FACE MILLING 7. It is a method of producing a flat surface at right angles to the axis of the cutter.
COLUMN 8. The main supporting member mounted vertically on the base.
FORM MILLING 9. A method of producing a surface having an irregular outline.
DOWN MILLING 10. Also known as climb milling.
PLANER MILLING MACHINE 11. The use of this machine is limited to production work only and is considered ultimate in metal
removing capacity.
END MILLING 12. Method of milling slots, flat surfaces and profiles by the end mills.
MILLING MACHINE 13. A machine tool that removes metal as the work is fed against a rotating multipoint cutter.
ANGULAR MLLING 14. A method of producing a flat surface making an angle to the axis of the cutter.
KNEE 15. It slides up and down on the vertical ways of the column face.
FORM MILLING 16. Method of producing a surface having an irregular outline.
BASE 17. It is the foundation member for all the other parts of the milling machine.
FRONT BRACE 18. Use to ensure further rigidity to the arbor and the knee.
SLAB MILLING 19. Other term for plain milling.
TROCHOID 20. What is the shape of the metal removed in milling machine?
II. ENUMERATION. Enumerate the following
Components of an arbor assembly (8)
- ARBOR
- SPACING COLLARS
- CUTTER
- LOCK NUT
- SET SCREW
- SPINDLE
- BEARING BUSH
- DRAW BOLT

Methods of milling (2)

- UP MILLING
- DOWN MILLING
Type of milling machine (5)
- COLUMN AND KNEE TYPE MILLING MACHINE
- PLANER MILLING MACHINE
- FIXED-BED TYPE MILLING MACHINE
III. ESSAY
Differentiate the Vertical Milling machine to horizontal milling machine (5 points)

THE DIFFERENCE BETWEEN THE VERTICAL MILLING MACHINE AND THE HORIZONTAL MILLING MACHINE IS
THE ORIENTATION OF THE SPINDLE. IN VERTICAL MILLING MACHINE, THE SPINDLE IS IN A VERTICAL ORIENTATION
WHILE IN HORIZONTAL MILLING MACHINE, THE SPINDLE IS IN A HORIZONTAL ORIENTATION. THESE TWO
MACHINES ALSO DIFFER IN THEIR CUTTING TOOLS, VERTICAL MILLING MACHINES CONTAIN LONGER AND THINNER
CUTTING TOOLS THAN THE HORIZONTAL MILLING MACHINE. SOME COMPANIES OFTEN USE THE HORIZONTAL
MILLING MACHINE BECAUSE THIS TYPE PERFORMS HEAVIER AND DEEPER CUTS THAN THE VERTICAL MILING
MACHINE.
ACTIVITY#4 MACHINESHOP THEORY
GENERAL INSTRUCTION: Answer every number/question honestly. Any form of ALTERATION/ERASURE will be mark wrong. Write LEGIBLY.
Write only the answer to
the question, EXCESSIVE ANSWERS for every question will be considered wrong. GOODLUCK and GODBLESS!
I. IDENTIFICATION: Write the answer in the space provided before the question.
SOL-GEL 1. A wet-chemical process that involves the formation of an inorganic colloidal suspension and
gelation of the sol in continuous liquid phase to form a 3D network structure.
TRUING 2. The process of restoring the shape of grinding wheel when it becomes worn.
FLOOR MOUNTED UTILITY GRINDING MACHINE 3. It mounts two 12inch diameter by 2inch wide grinding abrasive wheel.
GRADE 4. The measure of its bond strength.
GRAIN SIZE 5. It is measured using a screen mesh procedure.
DRESSING 6. Breaks away the glazed surface so that sharp abrasive particles can be formed again ready for grinding.
GRINDING FLUIDS 7. It is an essential part in achieving higher removal rates, while maintaining the quality.
SURFACE GRINDING MACHINE 8. Used for grinding flat surfaces.
GRINDING 9. Machining process that employs an abrasive grinding wheel rotating at high speed.
ABRASIVE 10. Material of grinding wheel which does the cutting/grinding action.
II. ENUMERATION. Enumerate the following
Types of abrasive 3
- NATURAL ABRASIVES
- ARTIFICIAL ABRASIVES
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Types of surface grinding machine 4
- HORIZONTAL-SPINDLE SURFACE GRINDER
- VERTICAL-SPINDLE GRINDER
- DISC GRINDER
- DOUBLE-DISC GRINDER
New ceramic abrasive - 3
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ACTIVITY#5 MACHINESHOP THEORY
GENERAL INSTRUCTION: Answer every number/question honestly. Any form of ALTERATION/ERASURE will be mark wrong. Write LEGIBLY.
Write only the answer to
the question, EXCESSIVE ANSWERS for every question will be considered wrong. GOODLUCK and GODBLESS!
I. IDENTIFICATION: Write the answer in the space provided before the question.
COUNTERSINKING 1. Process that creates a V-shaped edge near the surface of a hole.
2. Groove on a drill bit start from the shank to the end point.
BODY 3. It consists of flute, margin, body clearance and web.
CENTER DRILL BITS 4. Provide a starting hole for a larger-sized drill bit.
5. Cutting process in which a cutting tool produces a hole of a very accurate size.
REAMERS 6.A precision cutting tool designed to finished a hole to a specific diameter.
TAPPING 7. Process of cutting a thread inside a hole.
DRILLING MACHINE 8. Used to drill or enlarge a cylindrical hole in workpiece.
9. Cone shaped end of drill bit.
10. Part use to protect the operator from any flying pieces of metal.
II. ENUMERATION. Enumerate the following
Other possible operation in drilling machine
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Common types of cutting tool for drill press
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Types of shanks in drill bit
- BRACE SHANK
- SQUARE SHANK
ACTIVITY#6 MACHINESHOP THEORY
GENERAL INSTRUCTION: Answer every number/question honestly. Any form of ALTERATION/ERASURE will be mark wrong. Write LEGIBLY.
Write only the answer to
the question, EXCESSIVE ANSWERS for every question will be considered wrong. GOODLUCK and GODBLESS!
I. IDENTIFICATION: Write the answer in the space provided before the question.
1. Also known as contour machine.
2. Designed for quick and accurate cutting of all nickel, chrome, steel and plastic material.
3. Code used in CNC.
4. Circular blades having almost no teeth.
5. This turns the chuck at high speed.
6. It does the job as the power hacksaw but does it more efficiently.
7. Has a circular blade with inserted teeth.
8. It supports and carries the hacksaw blade.
9. It protect the person operating the CNC.
10. A ratchet and pawl mechanism that is coupled to the feed screw.
11. M on CAM stands for?
12. Allow the number of strokes per minute to be changed.
13. Used to make 3D prototypes, moulds, cutting dies, printing plates and signs.
14. It contains the saw band drive wheel, the motor and the transmission.
15. Used for turning and boring wood, metal and plastic.
16. Electric saw that turns a round flat blade to cut wood, metal or plastic depending on the blade selection.
17. Automated version of a manual lathe.
18. On what year does prototype NC machine was demonstrated?
19. Uses continuous saw blade.
20. Rubber bonded wheels rotating at high speeds are use.
II. ENUMERATION. Enumerate the following
Major elements of CNC machines
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Types of CNC machine
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Classification of sawing machine
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Main parts of hacksaw
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Types of circular saw
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III. ESSAY
1. Explain the advantages of CNC compare to the manually operated machines (5 pts)