Introduction to Bearing Smls Tube

Manufacturing Process and Machine

Characteristics
2020.08
목차
1. 주제 1
2. 주제 2
3. 주제 3
 SeAH Global Vina
Bearing Seamless Tube
Manufacturing Process

https://youtu.be/_priYUsaA1o Piercing Modeling

https://youtu.be/9VBEouHEVLk Piercing Line in China
https://youtu.be/ztcEyel47Kg TENARIS_MPM
Manufacturing Process

Billet Preparation Hot Rolling Line

Billet Centering Heating Piercing Assel Sizing Cooling Bed

Cutting Rolling

Finishing Line

Heat Straightener Tube Inspection Marking Packing

Treatment Cutting (NDT,VI,DI)

Billet Centering Heating Piercing Assel Sizing Cooling Bed

Cutting Rolling

Heat Straightener Tube Inspection Marking Packing

Treatment Cutting (NDT,VI,DI)
Manufacturing Process

Raw Material Hot Rolled Bar : 50~110Φ x 4,500 ~ 7,000mmL

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Billet Cutting Circular Saw Machine : 50~110Φ x 800 ~ 1,800mmL

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Centering Centering Machine : Hole Size 10~30Φ x 10 ~ 30mm(Depth)

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Heating Induction Heater(Max.1250℃) + Holding Chamber(Max.1300℃)

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Piercing 2 Conic-Rolls Piercing Mill : 55~110Φ x 5.5~16WT x Max.4,000mmL

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Assel Rolling 3 Roll Assel Mill : 44~99Φ x 4~13.5WT x 3,000~6,000mmL

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Descaling High-Pressure Descaling Machine : 20MPa Working Pressure

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Sizing 14-stand Sizing Mill : 34~90Φ x 4~13.5WT x 3,000~7,000mmL

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Cooling Chain-Type Cooling Bed : Loading Q'ty 80pcs

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SA Heat Treatment Roller Hearth Type Heat Treatment Furnace : Spherodizing Annealing
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Straightening 8-Roll Straightener : 34~90Φ x 4~13.5WT x 3,000~7,000mmL

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Tube Cutting Band Saw Cutting Machine : 2Line, 34~90Φ x 4~13.5WT x 3,000~6,000mmL
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NDT(ECT) & Inspection(VI,DI) Eddy Current Tester, Visual&Dimension Inspection

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MWP Marking (Z-jet303), Weighing, Packing (Hexagonal bundle)

Manufacturing Process
기계 구조용 열간 SMLS Tube 제조에 최적화 된 Assel Line

원소재
소재절단 가열 피어싱 Assel 압연 사이징
(Rolled Bar)

마킹/방청 검사/시험
양단절단 교정 SA열처리 냉각
/포장 (NDT,VI,DI)

Billet Cutting MC Heating Furnace Piercing Mill Assel Rolling Mill

Sizing Mill Cooling Bed Straightener Tube Cutting MC

Heat Treatment UT Packing

ECT/Marking MC
Furnace
Layout_200618
Layout
Straightening Marking/Packing Cooling Sizing Assel Rollling Billet Cutting
Circular Type
Marking+Packing Cooling Bed Descaler +
Straightener 1set Assel Mill 1set Cutting Machine
Machine 1set 1set Sizing Mill 1set
1set

Tube Cutting Inspection(ECT) Heat Treatment Piercing Heating Centering

Continuous SA Heat Induction Heater +

Band Saw Cutting ECT + (UT) + VI/DI Piercing Mill Centering
Treatment Furnace Holding Chamber
Machine 2set Inspection Table 1set 1set Machine 2set
1set 1set
Characteristics of Each
Manufacturing Machine
Billet Cutting Machine
사용 Tooling
▷ Circular Saw
1) 380Φx2.6Tx60z
2) 380Φx2.6Tx80z
▷ 톱날수명(SUJ2기준) : 100,000~1500,000 cm2/ea
- 평균 125,000cm3 경우
50Φ : 6300cut, 110Φ 1300cut 가능

생산규격
▷ 투입소재
- 외경 : Φ50~Φ110
- 길이 : 4,000~7,000 mm (사양서 5,000-8,000)
- 중량 : 69~522kg (평균 296kg)
▷ 절단소재
- 길이 : 750~2,000 mm
- 본당 최대중량 : 149.2 kg

■ Technical Specifications
Maker Specifications

• Model No. : DT-110 • 소재/톱대 이송Method : AC Servo Motor, Pin Rotation

• Type: Circular Saw • Feed Stroke : 0~2000mm
• 대수 : 1대 • Trim Cut Length : Min.(10~99mm)
Delta • 절단방식 : Circular Saw Cutting • Remnant Length : Min. mm
Machinery • 순수절단시간(sec/cut) • Machine Weight : 5,500kg
(KR) - Φ50 : 13sec, Φ70 : 17.8sec, Φ110 : 26.7sec • Total Electrical Consumption : 22kw
• Cutting Speed : 35m/min(30rpm)~190m/min(160rpm) • Machine Dimension : W2180 x H1720 X L3200
• Cutting per teeth : 0.05mm~0.06mm
• Saw Cooling : Compressed Air and Misting Oil
 #50 -17T

#50
#50 -17T
-17T

T O P
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C Y
EM E

N
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Billet Cutting Machine

#50 -17T #50 -17T

#50 -17T

#50 -17T

#50 -17T

#50 -17T

#50 -17T

#50 -17T

#50 -17T
#50 -17T
Centering Machine
사용 Tooling
▷ Spindle End Number : 7, 24, 5#

생산규격

▷ 투입소재 규격 : Φ50~Φ110 x 870~1,800 mm

▷ 가공 Hole Size : Φ10~Φ30 x 10~30mm Depth

■ Technical Specifications
Maker Specifications

• Type : Mechanical Machining

• 대수 : 2대
• 절단방식 : Center hole drilling
• Cycle Time(sec/pcs) : 35~50 (estimated per 1 line)
Wuxi Precese • Effective stroke of feeding : 280mm
(CN) • Motor Power : 4kW
• Clamping Type : Centralization clamping
Centering Machine
Induction Heater (+Holding Chamber)
■ Technical Specifications
Maker
• Model No. : Inducto Forge
• Type: Electrical Furnace
• 대수 : 1대
• 절단방식 : Induction Heating + Hold Chamber
Inductotherm • 가열조건 : Max.1300℃, 목표 1200℃±10℃
(KR) - Induction직후 ±50℃
• 생산량 : Max.4.5ton/hr (Φ100 x 2,000mm 기준)
- Φ50 : 2.1ton/hr, Φ60 : 3.2ton/hr, Φ70 : 3.1ton/hr,
Φ80 : 4.0ton/hr, Φ90 : 4.2ton/hr, Φ100 : 4.5ton/hr
• Cycle Time : 30~45sec/billet (Φ60~Φ80 기준)
사용 Tooling
▷ 유도가열 코일 (총 10종, 기본8ests + Spare 2set)
- 2set : IF250 Low Q Coil
- 3set : IF127 Coil (Φ50~Φ80) - spare 1set
- 3set : IF165 Coil (Φ80~Φ110) - spare 1set
생산규격
▷ 투입소재 : Φ50~110 x 750~2,000mmL
- 중량 : 4~150kg (평균 82kg)
- 진직도 : 2/1000mm 이내
Specifications
• 전원공급장치 (4 Module)
- 1st Module : 600kW/1kHz
- 2nd~4th Module : 500kW/1kHz
• Hold Chamber
- Type : Walking Beam Type
- Temp : Nor 1,250℃ / Max 1,300℃
- Power : 3P x 380v x 50Hz
- Heater : 180kw (SIC Heater)
- Eff Size : W2250 x H700 x L1700
- Temp Control : SCR에 의한PID제어 (2 zone)
Induction Heater (+Holding Chamber)

PRESSURE GAUGE(8A) PRESSURE GAUGE(8A) PRESSURE GAUGE(8A) PRESSURE GAUGE(8A)

CABINET DOOR와연결 CABINET DOOR와연결 CABINET DOOR와연결 CABINET DOOR와연결

INDUCTOTHERM
GROUP KOREA
Piercing Mill
■ Technical Specifications
Maker
• Type: 2 Roll Cone type (Guide shoes)
• 대수 : 1대
• Work Roll : Φ480~Φ550 x 420mm x 2set
• Feeding Angle : 7~10˚
Wuxi Precese • Cross Angle : 12˚
• Roller Rotaing Speed : 110 RPM
• Piercing Speed : ~0.5m/s
• Main Motor : 630kW x 2set (DC660V, 600~1000RPM)
사용 Tooling
▷ Plug + Connector + Bar
▷ Guide Shoe
▷ Guide Tube (Guide Sleeve)
생산규격
▷ 투입소재 : Φ55~Φ105 x 800~1,800mmL
- 중량 : 14.9~122.3kg/pcs
▷ Hollow Tube (After Piercing)
- Φ55~Φ110 x 5.5~16mm x Max.4,000mm
Specifications
• 3-Roll Guiding Device(Steadier) : 4 set
- Including one set of Holding Roller
- Openness : Φ35~Φ200
- Roller Size : Φ140 x 200mmL
• Outlet Unit
- Chain Moving Table(Sideway Transfer) + Table bed
- Trolley Stopping Power : Max.1000KN (Motor 22kw)
- Trolley Forward Speed : 0.8~2m/s(adj.),
Backward Speed : 0.8~1.5m/s (adj.)
Piercing Mill
Assel Mill
사용 Tooling

▷ Mandrel Bar
▷ Guide Tube(Guide Sleeve)

생산규격

▷ Hollow Tube (After Piercing)

- Φ55~Φ110 x 5.5~16mm x Max.4,000mm

▷ Shell Tube Size(after assel)

- Φ44~Φ99 x 4~13.5mm x 3,000~6,000mm

■ Technical Specifications
Maker Specifications
• Type: 3 Roll
• 대수 : 1대
• Work Roll: 290~330Φ x 300mmL x 3set
• Rolling Angle : 3˚
• Feeding Angle : 0~10˚ (Nor. 6~8˚)
• Main Motor : 1400kw x 1set, DC660V, 700/800RPM
Wuxi Precese • Restraining Device
- Mandrel Size : Φ30～Φ77 mm x Max. 7000mmL
- Working Length : ～1800mm
- Max. Speed Of Trolley: 2.5m/s
- Restrained Speed Of Trolley: 0.08～0.3m/s
- Move Distance Of Trolley: 2200mm
- Restrained Move Distance: 1500mm
• Mandrel Cooling Unit
- Qty Of Mandrel Per Unit : Restraining Mandrel 6 Pcs
- Qty. Of Mandrel In Water Pool : 3-6
- Volume Of Water Pool : ～18.3m3
• Mandrel Graphite Spray
- Effective Volume Of Graphite Tank : 1.5m3
- Dirty Water Pump : 40YW12-15-1.5, Flow : 10m3/H
Lifting Distance : 10m
- Spread Ring Of Compressed Air : Spread Angle -30°
- Phase Angle Of Spreading : 15°
- Blow Wind Pressure : ≥0.4MPa
- Consumption : 8m3/H
- Pressure Inside Of Spread Pipe : 0.1MPa
Assel Mill
Assel Mill
Sizing Mill
사용 Tooling

▷ Guide Roll Stand (1 Roller)

▷ 3 Roll Stand

생산규격
▷ Hollow Tube (After Piercing)
- Φ55~Φ110 x 5.5~16mm x Max.4,000mm

▷ Shell Tube Size(after assel)

- Φ44~Φ99 x 4~13.5mm x 3,000~6,000mm

▷ Shell Tube Size(after Sizing)

■ Technical Specifications
Maker Specifications
• Type: 3 Roll
• 대수 : 1대
• Work Roll: 290~330Φ x 300mmL x 3set
• Rolling Angle : 3˚
• Feeding Angle : 0~10˚ (Nor. 6~8˚)
• Main Motor : 1400kw x 1set, DC660V, 700/800RPM
Wuxi Precese • Restraining Device
- Mandrel Size : Φ30～Φ77 mm x Max. 7000mmL
- Working Length : ～1800mm
- Max. Speed Of Trolley: 2.5m/s
- Restrained Speed Of Trolley: 0.08～0.3m/s
- Move Distance Of Trolley: 2200mm
- Restrained Move Distance: 1500mm
- Φ34~Φ90 x 4~13.5mm x 3,000~6,500mm
• Mandrel Cooling Unit
- Qty Of Mandrel Per Unit : Restraining Mandrel 6 Pcs
- Qty. Of Mandrel In Water Pool : 3-6
- Volume Of Water Pool : ～18.3m3
• Mandrel Graphite Spray
- Effective Volume Of Graphite Tank : 1.5m3
- Dirty Water Pump : 40YW12-15-1.5, Flow : 10m3/H
Lifting Distance : 10m
- Spread Ring Of Compressed Air : Spread Angle -30°
- Phase Angle Of Spreading : 15°
- Blow Wind Pressure : ≥0.4MPa
- Consumption : 8m3/H
- Pressure Inside Of Spread Pipe : 0.1MPa
Land Information
Land Area

Land Area

5ha

 Land Area : 5ha

 Building Area 10,000m2
 Location : Bau Bang Industrial Complex, Binh Duong Province, Vietnam
 Building Area
THỐNG KÊ HẠNG MỤC - ITEM LIST : BẢNG CÂN BẰNG ĐẤT - AREA OF LAND USE
KÍCH THƯỚC (M) DIỆN TÍCH DIỆN TÍCH
STT TÊN HẠNG MỤC DIMENSION SỐ LƯỢNG XÂY DỰNG (M2) SÀ N (M2) STT HẠNG MỤC DIỆN TÍCH MẬT ĐỘ (%) GHI CHÚ
No. BUILDING NAME DÀ I RỘNG TẦNG QUANTITY BUILDING FLOOR No. ITEM AREA M2 DENSITY NOTE
LENGTH WIDTH STORY AREA M2 AREA M2
NHÀ XƯỞNG - 1 XÂY DỰNG
1 FACTORY - 1 181.84 48.84 1 1 8881 8881 1 BUILDING 11552 23.10
NHÀ ĐIỆN ĐƯỜNG & SÂN BÃI
2 ELECTRIC ROOM 35 10 2 1 350 650 2 ROAD & YARD 8586 17.17
NHÀ NÉN KHÍ + BƠM CÂ Y XANH
3 COMPRESSOR & PUMB 10 10 1 1 100 100 3 GREEN AREA 19862 39.73
BỂ XỬ LÝ NƯỚC & HỐ PIT ĐẤT DỰ PHÒNG
4 WATER TREATMENT & SCALE PIT 40 10 1 1 400 400 4 RESERVE LAND 10000 20.00
NHÀ KHO KHÍ GA & DẦU TỔNG CỘNG
5 GAS & OIL STOREGE AREA 10 10 1 1 100 100 5 TOTAL 50000 100.00
NHÀ VỆ SINH
6 TOILET HOUSE 5 5 1 1 25 25 HỆ SỐ SỬ DỤNG ĐẤT K=0.24
VĂN PHÒNG + MÁI CANOPY (36M2)
7 OFFICE HOUSE 22 13 2 1 322 694
NHÀ ĂN
8 CANTEEN HOUSE 20 9 2 1 180 360
NHÀ BẢO VỆ
9a GUARD HOUSE 10 5 1 1 50 50
NHÀ BẢO VỆ
9b GUARD HOUSE 3 3 1 1 9 9
NHÀ XE MÁ Y
10 MOTOR PARKING 30 10 1 1 300 300
NHÀ XE HƠI
11 CAR PARKING 18 6 1 1 108 108
NHÀ CHỨA CHẤT THẢI RẮN
12 HOUSE CONTAINS SOLID WASTE 9 3 1 1 27 27
MÁ I CHE
13 CANOPY 100 7 1 1 700 700
TỔNG
TOTAL 11552 12404
Layout

Master Plan

MAIN GATE
End of Document