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Dynamics of Var>or

I
Bubbles and Boiling
Hkat Transfer
H. K. Forster and N. Zuber, University of California, Los Angeles

Analytical expressions for bubble radii and growth rates derived by the authors in the nucleate region activates a
are applied in an analysis of surface boiling at high heat transfer rates. It is shown very large number of nucleating
that the product of bubble radius and radial velocity is a constant, independent of
the bubble radius. This circumstance permits the formulation of a Reynolds number centers, reflecting the extreme sen-
for the flow in the thin superheated liquid layer adjacent to the heating surface. The sitivity of heat flux to nucleation.
result of the analysis is then applied to maximal heat transfer rates in pool boiling. They also showed experimentally
that the dimensions of the active
Modern technological develop- Kreith (5, S) showed the existence surface cavities are closely repre-
ments in the fields of rocket en- of a highly superheated (53°F.) sented by the critical radii as given
gines and nuclear reactors, with film (0.005 in. in thickness) next by Gibbs’s equation.
their high heat transfer rates, to the heating surface. The high These experimental findings in-
have created renewed interest in thermal resistance of this film is dicate that the large heat transfer
the field of boiling heat transfer. remoyed by the growth and col- rates associated with nucleate boil-
Most investigations a r e con- lapse of vapor bubbles. Radial ing are a consequence of t h e mi-
cerned with experiments on heat velocities of 8 to 15 ft./sec. were croconvection in the superheated
transfer rates and burnout con- reported, indicating the importance sublayer. I n order t o arrive at a
ditions for pool boiling, forced of bubble agitation. From photo- quantitative understanding of the
convection with various degrees of graphic bubble counts Gunther and process the dynamics of the vapor
subcooling, and natural-circulation Kreith quantitatively showed (6) bubbles must be taken into account
evaporation. that neither the latent heat trans- in formulating the analysis.
It is generally agreed t h a t the port by the growing bubbles nor
high heat transfer rates encoun- a mechanism of simultaneous BUBBLE DYNAmCS
tered with nucleate boiling a r e not evaporation a t the equatorial re- The first important work in bub-
a consequence of the latent heat gion and condensation a t the bub- ble dynamics was done by Lord
transport but a r e due to the turbu- ble cap can account for the meas- Rayleigh ( l o ) , who formulated i t
lence in the superheated liquid ured heat transfer rates. When as a problem of the dynamics of
boundary created by bubble dy- they inserted the measured radial an incompressible, inviscid fluid,
namics. In order to obtain a quanti- velocity and film thickness in the obtaining the equation that now
tative understanding of nucleate Sieder-Tate convective heat trans- bears his name :
boiling, it is therefore necessary f e r equation, agreement with the
to take into account the mechanism experimental heat flux was ob- RR+-R+---==----
00 3 O2 2u
Pv-Pm
of bubble formation and growth. tained. The small contribution of
The authors have developed a the latent heat transport was also 2 PLR PL

theory f o r the growth of a vapor confirmed by Rohsenow and Clark (1)


As discussed by Frenkel(11),
bubble in a superheated liquid(1) (0. one condition for the breakdown
which is in good agreement with I n his studies on the mechanism
experimental data ( 2 ) . The analy- of boiling heat transfer, Ellion (8) of the liquid (boiling) , is the ex-
sis has also been extended t o vol- measured bubble radii and radial istence of an embryonic bubble
ume boiling ( 3 ) . In the present pa- velocities in subcooled water and with critical radius defined by
per the results of the analysis a r e in carbon tetrachloride at atmos-
used in a quantitative formulation pheric pressure. He used these
of the microconvection in surface measured values as the charac-
boiling. To facilitate the presenta- teristic velocity and length in the The temperature a t which the pro-
tion, experimental results of nu- Reynolds and Nusselt numbers and cess of boiling can start must be
cleate boiling are discussed and obtained good agreement with ex- higher than the saturation tem-
the theory of bubble growth is perimental heat fluxes. He also perature T, corresponding to the
briefly reviewed. observed in his photographic external pressure P , (pressure on
studies that bubbles were ejected the system). I n the case of an
NWCLEATE BOILING from the lower side of a horizontal embryonic bubble with radius R,
Developments in nuclear reactors heating strip-a motion which can- this “starting” temperature T o
and rocket engines, where exceed- not be attributed t o buoyant must exceed T, by an amount cor-
ingly high heat quantities are forces. At higher superheats the responding to the excess value of
generated in comparatively small diameter of a bubble a t departure P, with respect t o P,, i.e., by the
volumes, focused attention on nu- is therefore governed by a dif- capillary pressure 2a/R,. The tem-
cleate boiling as a mode of trans- ferent mechanism, which indicates perature of the bubble wall neces-
ferring heat at high rates at an the importance of the radial veloc- sarily decreases owing to evapora-
almost constant temperature of the ity of a bubble while it is still tion at the interface, whereby P ,
heat transfer surface. attached to the heating strip. on the right side of Equation (1)
Jakob(4) proposed that this in- Corty and Foust ( 9 ) made photo- becomes time dependent. The tem-
crease in heat transfer in nucleate graphic studies of nucleate boiling perature of the vapor within the
boiling was due t o agitation of and demonstrated the importance bubble is practically the same as
the liquid near the wall caused by of the size and distribution of the the temperature of the bubble wall.
detaching bubbles. From a photo- microroughness in determining the The determination of the latter
graphic study of nucleate boiling liquid superheat and boiling heat temperature involves the solution
in subcooled water Gunther and flux. A small increase of superheat of a problem of heat conduction in

Vol. 1, No. 4 A.1.Ch.E. Journal Page 531


a moving medium with given mo- Equation (4) would forbid the initial radius R, and therefore t h e
tion of t h e boundaries. The analy- application of the results to bubble factor (1-RR,IR) in Equation ( 5 )
sis (12) furnishes the instantane- populations as encountered in boil- is then close to zero. Later, when
ous temperature T , ( t ) inside the ing. Since this point is important R has grown sufficiently t o make
vapor bubble, which a t time zero for the present analysis, it is here this factor of order unity t h e other
was situated in an infinite liquid further considered from t h e point factor ATIT, which was small a t
of temperature To and which then of view of thermodynamics. the start, has further decreased
increased in size owing t o evapora- While t h e bubble of radius R and is approaching zero just as t h e
tion, attaining radius R ( x ) at time expands by dR, heat energy S Q is bubble-wall temperature decreases
x during the interval 0 x < <
t taken from the surroundings and and approaches T,. The fraction -Q
SQ > Lp,,4zRZdR; most of SQ is of the energy available f o r ac-
used t o increase the internal energy celerating the liquid is thus seen
of the system and t o do work to s t a r t at zero, to be always
against t h e atmospheric prt,=ssure. bounded by a theoretical bound of
The mechanical work SW, done a few per cent, and t o approach
against combined surface tension zero again. It may be concluded
(3) and liquid inertia is bounded by t h a t the liquid inertia is not a
i;W, < hP4zR2dRbecause t h e pres- controlling factor in the growth of
It was pointed out by Forster sure in the bubble is a t most AP a vapor bubble if the growth takes
( 1 3 ) t h a t a rather general class of above atmospheric. The ratio SW,l place by evaporation. Statements
problems of heat transfer in mov- SQ therefore remains smaller than to the contrary which appeared in
ing media with given motion of APILg, and the latter expression the literature without proof ( 1 4 )
the boundaries may be solved by j s equal to ATIT by Clausius- are therefore in error.
a n extension of t h e foregoing Clapeyron’s equation. Hence, of Considerations similar to those
method. the energy reaching the bubble, here presented facilitate the mathe-
Combining Equations (1) and less than the fraction ATIT is a t matical analysis to such an extent
(3) and the Clausius-Clapeyron any time available for doing work that a solution of the problem in
equation yields the integrodifferen- against surface tension and liquid closed form can be obtained(1) :
tial equation which describes the inertia combined. For boiling
growth of a spherical bubble in a liquids this fraction is of t h e order
superheated liquid : of a few per cent.
We want to find a bound f o r the
fraction of the energy available for
doing work against the liquid in-
ertia alone. During expansion by
d R the work done against surface
tension SW, equals 8mRdR and
with 2s = R,hP this work equals
4zRR,APdR; thus SW,/SW, equals The bubble-growth coefficient C is
R J R . The fraction q of SQ, which
is available for accelerating t h e
liquid, is therefore bounded by the
inequality
The radius r l is not arbitrary
Based on mathematical arguments, but calculable, and i t turns out to
t h e inertia of the liquid, repre- be only 1 or 2% above the critical
sented by t h e terms (RR-I-312 radius (Y= 1). Bubble radii a s
I n the initial stage of growth, predicted by Equation ( 6 ) and
h ) ,was shown to be of minor while the temperature of the bub- compared with experiment(2) a r e
importance in determining bubble ble wall is still close to T o , the shown in Figure 1 for illustration
growth. Were this not the case, radius R is also still close t o the (cf. reference 1 ) .
the complexity of the solution of

c I I I
, I
Fig. 1. Radius-time rela- I00
tion . f o r vapor bubbles
growing in superheated
water as given by Equa- 80
tion ( 6 ) . [Circles and tri-
angles show experimehtal
values by Dergarabedian
60
( 2 ).I

40
3
Fig. 2. Dimensionless bub-
ble radius as function of 20
dimensionless time, from
Equation ( 6 ) .
0
10 20 0 20 40 60 80 100 120
t x 10’ (SEG) Dlmrnrlonlcsr Trmc. CJS

Page 532 A.1.Ch.E. J o u r n a l December, 1955


The logarithmic term in Equa- If the properties of the liquid at flow(l6,17') yields the result that
tion (6) stems from the surface- the superheat temperature and for t h e heat transfer from a solid
tension term in Equation ( 4 ) . It those of the vapor a t the satura- boundary to a fluid, in similar
may be seen from its logarithmic tion temperature a r e evaluated, the systems, a relation
nature that i t is most important coefficient ATcpLvnalLp, f o r a su-
only while the bubble radius has perheat of 48°F. is 4.54 em./ vsec.; Nu = 4 (Re, Pr) (11)
increased by less than an order of the time period in Ellion's experi-
magnitude. Afterward its influence ment is 7 5 X sec. Equation will exist. The function rp may be
consists mainly i n a shift along (10) then predicts a velocity of formulated from experimental data,
the time axis, leaving practically 11.2 ft./sec., which is to be com- and for purposes of design, an
unaffected the growth rate of bub- pared with the measured initial empirical expression of the form
bles considerably larger than the growth rate of 10 ft./sec. The pre-
critical. This fact is illustrated in dicted velocity could have been Nu = a! Re"Pr" (12)
Figure 2. expected to be larger than the
It was shown(l5) t h a t to the average experimentally measured is usually employed.
extent that the inertia term is un- velocity, since the computation was It is surmised that an expres-
important the bubble-wall tempera- based on the maximum superheat. sion of the form of Equation 12
ture T , is given by The bubble actually grows through will describe the process of heat
a film region where a high-tem- transfer in boiling; t h e problem
perature gradient exists, and so is to formulate the Reynolds and
in reality i t experiences a some- Nusselt numbers in terms of those
what lower mean superheat. With parameters which a r e most de-
Hence the vapor temperature ap- a mean superheat of, say, 38°F. scriptive of the essential features
proaches t h e saturation tempera- the predicted initial growth rate of the physical system.
ture T, as soon as r has grown by would be 8.75 ft./sec. Similar For the Reynolds number a
a n order of magnitude. agreement is obtained with experi- characteristic length and velocity
I n the foregoing considerations mental data reported in references must be found. Various authors
t h e relative importance of the vari- 5 and 6. It may thus be seen t h a t ( 1 8 , 1 9 ) chose for their character-
ous factors influencing bubble t h e theory compares favorably istic length the diameter of the
growth was evaluated and com- with experiment. bubble a t departure from the heat-
pared. It was demonstrated t h a t It should be noted that the co- ing surface, which is specified by
the growth of a vapor bubble in v
efficient ATcpL nal Lp,, decreases the Laplace constant and t h e con-
a superheated liquid [Equation rapidly with an increase in pres- tact angle; this diameter multi-
( 6 ) ] is essentially determined by sure; thus the agitation from one plied by the frequency of bubbles
the single coefficient C given by nucleating center is greatly re- leaving the surface was used as
Equation (8) , duced a t elevated pressure. Simi- a characteristic velocity. The physi-
The question now arises whether larly, if the Laplace constant [ 2 ~ / cal significance of the length there-
the fcrmer analysis can be applied . g ( p t 7 p v ) ] ~ be a measure of the by obtained consists in its relation
to the nonspherically symmetric agitation introduced by a depart- to the largest size of bubble for
bubble next t o the heating surface. ing bubble from one nucleating which buoyant and adhesive forces
The following comparison of meas- center, its agitation effect per unit a r e still i n equilibrium. Although
ured and predicted initial radial time would again decrease with t h e equilibrium of these static
velocities of bubbles still attached pressure because the Laplace con- forces is certainly physically signifi-
to the heating surface is there- stant changes by less than a n cant at low superheats and low levels
fore significant. order of magnitude and the growth of agitation, it must be expected
Ellion ( 8 ) reported a typical rate decreases in the same pres- t h a t for high superheat and high
initial growth rate of 10 ft.lsec. sure range by several orders of levels of agitation t h e dynamic
f o r a bubble-radius increase from magnitude. Both facts indicate that forces due to fluid motion will be
0.001 to 0.010 in. in degassed, sub- the higher heat flux a t higher more important. I n this connec-
cooled water a t a temperature of pressures must be due to a n in- tion recent studies by Yamagata
135°F. and 74% of peak (burn- crease in the number of nucleat- ( 2 0 , d l ) and coworkers a r e of in-
out) flux. The peak flux for this ing centers as pressure is in- terest because they show the mu-
temperature is 3 B.t.u.1 (sq.in.> creased. tual interaction of bubbles at high
(see.) ; hence for 2.22 B.t.u.1 (sq. One may see the physical rea- heat fluxes. The characteristic
in.) (see.) the corresponding ex- son for this increase in the num- velocity, arrived a t as mentioned
cess wall temperature (maximum ber of nucleating centers with an above, is of the order of 1,000 ft.1
superheat) is 48°F. (cf. reference increase in pressure by consider- hr. while the experimental and
8, Figures 38 and 39). ing how (for a given roughness analytical evidence, as discussed
It was previously shown t h a t distribution and temperature dif- previously, gives radial velocities
t h e influence of the surface-tension ference) the nucleation propensity of the order of 36,000 ft.1hr.
term on the rate of growth is small depends on the surface tension Inasmuch as the state of liquid
in the domain here considered. (which decreases) and the slope motion is most important in the
Therefore it follows from Equa- of the vapor pressure-temperature thin layer of fluid adjacent to the
tions (6) and (8) that the radial curve (which increases). heating surface, where also most
velocity is given with good approxi- of the temperature drop occurs, it
MICROCONWCTION AND is plausible t h a t the bubble radii
mation by
BOILING HEAT TRANSFER and radial velocities should furnish
Application of the theory of the characteristic length and veloc-
similarity to the differential equa- ity f o r t h e Reynolds number of
tions of heat transfer and fluid t h e flow system. As mentioned be-

VOl. 1, KO. 4 A.1.Ch.E. J o u r n a l Page 533


-- X ~ z a t o i dIRef. 231

U P c
0 . I .2 .3 .d .I .b .7 .8 .P 1.0
P/Pc
Fig. 3 Empirical correlation of maximum tempera-
ture difference (superheat) at peak flux in pool Fig. 4 Empirical correlation of maximum heat flux in pool
boiling by Cichelli and Bonilla ( 2 2 ) . boiling by Cichelli and Bonilla(22).

Fig.. 5. Correlation of data for ethanol at maximum Fir. 6. Correlation of data for various liauids at
Y

h e i t flux and temperature in pool boiling, from maximum heat flux and temperature in pool boiling,
Equation (17). from Equation (17).

fore, Ellion(8) in his Ph.D thesis stant. The Reynolds number for terms of the thermodynamic prop-
with Professor Sabersky used such the flow system (the superheated erties of the vapor and the liquid:
bubble radii and radial velocities, sublayer) is then
which he had to obtain from aver-
ages over many bubbles photo-
graphically observed in boiling
water and carbon tetracloride a t
atmospheric pressure. The present The Nusselt number for the system
theory gives mathematical expres- is
sions for the bubble radii and,
significantly, the question of which
bubble radius and which velocity If the considerations which led
should be chosen does not arise: to the formulation of Equation
As follows from the analysis given where the length R is obtained (12) are still valid f o r the process
previously, the product from considerations of bubble dy- here considered, the exponent €or
namics and is given by the Reynolds number should be in
A
the range 0.5 < m < 0.8 and the
exponent for the Prandtl number
should be around 113.
is constant for a given superheat COMPARISON WITH
and pressure and is a function of (16) EXPERIMENTS
the thermodynamic properties of The time constant represented by Many experiments on heat trans-
the liquid and vapor only. Physi- the roots in Equation (16) is not f e r in pool boiling are reported in
cally, the relation expressed by the only one that may be signifi- the literature. Conditions of maxi-
Equation (13) means that small cant; other possibilities are at mum heat flux (i.e., burnout con-
bubbles grow faster and large bub- present under consideration. ditions) are of great interest to
bles grow slower in such a way Equations ( 1 2 ) , (14), and (15) the designer. Cichelli and Bonilla
that their contribution to the agi- then yield a relation between the (22) have shown that the experi-
tation of the fluid remains con- heat flux and the superheat in mentally determined superheats of

Page 534 A.1.Ch.E. Journal December, 1955


various organic liquids at burnout shown in Figure 3. Kazakova’s v = specific volume
can be represented by a single data a r e seen to follow closely t h e 0 = mass density
curve giving the burnout super- curve given by Cichelli and Bonilla. o = surface tension
heat as a function of the reduced Kazakova also points out that the p = viscosity
pressure (cf. Figure 3 ) . They also effects of rapid heat corrosion and
showed that the burnout heat fluxes salt deposition in increasing burn- Subscripts
may similarly be correlated as a out heat transfer values become L = liquid
function of the reduced pressure very pronounced at pressures above v = vapor
(cf. Figure 4 ) . 64 atm. (0.3 P,,it).It is seen that
The validity of t h e theoretical the data reported by Addoms LITERATURE CITED
considerations presented in the start t o deviate from t h e data of 1. Forster, H. K., and N. Zuber, J .
previous section can now be tested Cichelli and Bonilla and those of Appl. Phys., 25, 474, 1954.
by investigating whether or not Kazakova in just t h a t pressure 2. Dergarabedian, P., J . Appl. Mech.,
one equation [Equation (17)] with 75, 537 (1953).
range. Inasmuch as the experi- 3. Lipkis, R. P., C. Liu, and N.
superheats inserted from Figure mental conditions under which Zuber, paper presented a t A.I.
3 yieIds heat-flux values in agree- Addoms’s data were obtained a r e Ch.E. and A.S.M.E. Heat Trans-
ment with Figure 4. not published, Kazakova’s data f o r f e r Symposium, A.1.Ch.E. Na-
Such calculations were first the pressure range 0.1 PcrStto 0.8 tional Meeting, Louisville (1955).
carried out f o r one liquid: ethanol. P,,, were used in the calculations 4. M. Jakob, “Heat Transfer,” p.
Superheats and corresponding heat for water represented on Figure 6. 642, John Wiley and Sons, New
fluxes were taken from the curves The thermodynamic properties York (1949).
in Figures 3 and 4. Figure 5 shows of liquids and vapors used in this 5. Gunther, F. C., and F. Kreith,
the relation between the Nusselt, Heat T r a n s f e r and Fluid Me-
paper were taken from the Inter- chanics Institute, Berkeley, Calif.
Reynolds, and Prandtl numbers as
given by Equation (17) for a pres-
national Critical Tables and refer-
ence 22. Liquid properties were
(1949) .
6. - , Progr. Rept. 4-120, J e t
sure range of 0.015 Pcrit to 0.8 evaluated a t superheat tempera- Prop. Lab., Calif. Inst. Technol.
Per$+,that is, from 14.7 to 743 tures; those of the vapor were (March, 1950).
lb./sq.in.abs.* The linearity of the taken at saturation temperature. 7. Rohsenow, W. M., and J. A. Clark,
relationship indicates the constancy The considerations here present- Trans. Am. SOC. Mech. Engrs.,
of the exponent m for which the ed, which compare favorably with 73, 609 (1951).
value of 0.61 is found. A few words experimental results, should prove 8. Ellion, M. E., Ph.D. thesis, Cali-
may be said about the point corre- fornia Inst. Technol. (1953; see
helpful in he analysis of boiling also Memo. 20-88, J e t Prop. Lab.,
sponding to atmospheric pressure, of subcooled liquids. The bubble- Calif. Inst. Technol. (March,
which deviates from the straight growth coefficient, the importance 1954).
line. The superheat plotted in Fig- of which in pool boiling was here 9. Corty, C., and A. S. Foust, Chem.
ure 3 represents the difference be- demonstrated, should be equally E n g . Progr. Symposium Series
tween wall and saturation tempera- significant for other conditions of No. 51, (1955).
tures, i.e., the maximum superheat boiling. 10. Rayleigh, Lord, Phil. Mag., 34,
in the fluid. The bubble spends 94 (1917).
most of its time in surroundings ACKNOWLEDGMENT 11. Frenkel, J., “Kinetic Theory of
below the maximum temperature, This paper was presented at the Liquids,” p. 366, Oxford Univ.
and, inasmuch as in the low-pres- 1955 P n f e r e n c e on Nuclear En- Press (1946).
gineerii it the University of Cali- 12. Forster, H. K., J. Appl. Phys., 25,
sure region high superheats occur, 1067 (1954).
errors in superheat values a r e most fornia, LOS Angeles, California, April
27 to 29, 1955. 13. -, Phys. Rev., 99, 660
important in this region. A reduc- (1955).
tion of superheat by 10% would NOTATION 14. Plesset, M. S., and S. A. Zwick,
bring the point in question down a = thermal diffusivity J . Appl. Phys., 25, 493 (1954).
to the straight line. cg = c = specific heat a t constant
15. Zuber. N.. M.Sc. thesis, Univ.
The results of the analysis as Calif., Los Angeles (1954).
pressure 16. Von Karman, T., Trans. Am. SOC.
applied to n-penthane, benzene, g = acceleration due to gravity
ethanol, and water a r e presented Mech. Engrs., 61, 705 (1939).
k = thermal conductivity 17. Boelter, L. M. I<., R. C. Marti-
in Figure 6. It may be seen that L = latent heat of vaporization nelli, and F. Jonassen, Zoc. cit.,
the various liquids follow closely P = pressure 63, 447 (1941).
the same relationship, given by A P = P o - P , = vapor - pressure 18. Jakob, M., op. cit., p. 642.
difference corresponding to 19. Rohsenow, W., Trans. Am. SOC.
Nu = 0.0015 (18) the superheat temperature Mech. Engrs., 74, 969 (1952).
20. Yamagata, K., F. Hirafio, K.
where the dimensionless groups r = RIR, = dimensionless bubble Nishikawa, and H. Matsuoka,
a r e given by Equation (17). Since radius Japan Sci.Rev., 14, No. 4 (1952).
Equation (17) is very sensitive t o R = bubble radius 21. Yamagata, K., F. Hirano, I(.
the superheat used, t h e foregoing R, = 2a/AP = radius of critical Nishikawa a n d H. Matsuoka,
correlation is in additional support bubble Mem. Fac. Eng., Kyushu Univ.,
of the analysis. t = time 15, No. 1 (1955).
I n the literature two sets of T, = temperature of the heating 22. Cichelli, M. T., and C. F. Bonilla,
experimental data for water at surface Trans. Am. Inst. Chem. Engrs.,
To= temperature of the liquid 41, 755 (1945).
burnout conditions a t high pres- 23. Kazakova, E. A., T h e Engineer’s
sure a r e reported, one by Kazakova T, = saturation temperature cor- Digest, 12, No. 3, p. 81 (1951).
(23) and one by Addoms, a s re- responding to pressure on 24. McAdams, W. H., “Heat Trans-
ported by McAdams (24) ; both a r e system P , mission,” p. 382, McGraw-Hill
cpT = To- T , = superheat tempera- Book Company, Inc., New York
*In the graphs low Reynolds numbers cor-
respond t o high pressures. ture (1954).

Vol. 1, No. 4 A.1.Ch.E. Journal Page 535

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