Part No.: 88290006-541 Date: March, 2003

Part No.
: 88290006-541
Date: March, 2003
Preface
This manual describes in detail the system parts composition of Model
LS16-60/75/100 screw compressor.
Due to continuous improvement of the product structure, after certain period,
there will be certain difference between the statement in this manual and the actual
situation of the product, and the user should be aware of it. (Please refer to 16
series operation manual for common spare parts).
If there is any point that is not described in this manual but is unclear during
the operation and use by the user, you can contact your local distributor of Sullair
Co. or Customer Service Dept. of Sullair Co.
——Editor
March 2003
I
II
Table of Contents
Preface
Parts List
1 Main Unit, Motor, Base and Other Components (LS16-60/75 Air -cooled Machine)…………….….… 1
2 Main Unit, Motor, Base and Other Components (LS16-100 Air-cooled Machine)……………….…… 5
3 Main Unit, Motor, Base and Other Components (LS16-60/75 Water-cooled Machine)…………..…… 9
4 Main Unit, Motor, Base and Other Components (LS16-100 Water-cooled Machine) …………..… … 13
5 Fluid Air Separator………………………………………………………………………………….… 17
6 Air Inlet System……………………………………………………………………………………..… 19
7 Air Discharge System (Air-cooled Machine)…………………………………………………….…… 21
8 Air Discharge System (Water-cooled Machine)…………………………………………………….… 25
9 Fluid Loop System (Air-cooled Machine)…………………………………………………………….. 29
10 Fluid Loop System (Water-cooled Machine)……………………………………………………….… 33
11 Water Loop System (Water-cooled Machine)…………………………………………………………. 37
12 Fan Parts (LS16-60/75 Air-cooled Machine)………………………………………………………….. 39
13 Fan Parts (LS16-100 Air-cooled Machine)…………………………………………………………..... 41
14 Sound Insulation Hood (Air-cooled Machine)…………………………………………………...…… 43
15 Sound Insulation Hood (Water-cooled Machine)…………………………………………………...… 45
16 LS16-60/75 Instrumentation System
Instrumentation System (I)………………………………………………………………………..…… 49
Instrumentation System (II)……………………………………………………………………….…… 51
Instrumentation System (III)……………………………………………………………………… ...… 53
17 LS16-100 Instrumentation System
Instrumentation System (I)………………………………………………………………………..…… 55
Instrumentation System (II)………………………………………………………………………….… 57
Instrumentation System (III)……………………………………………………………………… ...… 59
III
LS16-60/75/100 Parts Manual
Parts Manual
1. Main Unit, Motor, Base and Other Components (LS16-60/75 Air-cooled Machine)
13 14 15
16
17
12
18
11 19
20
21
22
(3)
G1-1/2
(4)
Air supply (5)
(6)
Water discharge
(8)
Rp1/2 (9)
10
9 36 35 34 33 32 31 (21)(20) 30 29 28 27 26 25 24 23
8
7
6
5
4
3
1
1. Parts List of Main Unit, Motor, Base and Other Components (LS16-60/75 Air-cooled
Machine)
Ser. No. Code Name Qty Remark
1 88290002-564 Instrumentation system 1
2 88290002-192 Bracket 1
3 88290002-193 Shock absorber EA220 4
4 88811014-040 Bolt M14 x 40 8
5 88832014-036 Washer 14 8
6 88831114-025 Washer 14 8
7 88817022-100 Bolt M22 x 100 2
8 88821122-194 Nut M22 2
9 88832022-052 Washer 22 4
10 88831122-040 Washer 22 4
88290003-912 Motor 1 60HP/380V/4P
11
88290002-565 Motor 1 75HP/380V/4P
12 88290002-195 Sound insulation hood 1
13 88290002-534 Fan part 1
14 88290002-536 Fluid /air cooler 1
15 88290002-199 Air discharge system 1
16 88290002-197 Air inlet system 1
17 88290002-200 Fluid air separator 1
88290002-202 Cushion block 1 60HP (ODP and TEFC motor) / 75HP (ODP motor)
18
88290002-462 Cushion block 1 75HP (for TEFC motor)
19 829108-250 Bolt 1/2” – 13 x 2-1/2” 2
20 838208-112 Washer 1/2” 8
21 837808-125 Washer 1/2” 8
88811022-065 Bolt M22 x 65 2 60HP
22
88811022-080 Bolt M22 x 80 2 75HP
23 88290002-203 Fluid loop system 1
24 88811012-030 Bolt M12 x 30 4
25 88832012-031 Washer 12 4
26 88831112-025 Washer 12 4
02250126-028 Compressor 1 60HP L model
02250125-942 Compressor 1 60HP H model
02250124-217 Compressor 1 60HP HH/75HP XH model
27 02250125-944 Compressor 1 60HP XH model
02250120-603 Compressor 1 75HP HH model
2
1. Main Unit, Motor, Base and Other Components (LS16-60/75 Air-cooled Machine)
(Continued)
13 14 15
16
17
12
18
11 19
20
21
22
G1-1/2
(3)
(4)
Air supply (5)
(6)
Water discharge
(8)
Rp1/2 (9)
10
9 36 35 34 33 32 31 (21)(20) 30 29 28 27 26 25 24 23
8
7
6
5
4
3
3
1. Parts List of Main Unit, Motor, Base and Other Components (LS16-60/75 Air-cooled
Machine) (Continued)

88290003-004 R-type coupling 1
28
88290003-311 FLEXOMAX-G148/GG coupling 1
29 88815110-012 Fastening screw M10 x 12 2
30 829108-150 Bolt 1/2” – 13 x 1-1/2” 6
31 8829002-205 Connection cylinder 1
32 88290002-206 Protection net 2
33 88813108-025 Flange bolt M8 x 25 8
34 88811016-040 Bolt M16 x 40 4
35 88832016-041 Washer 16 4
36 88831116-030 Washer 16 4
4
2. Main Unit, Motor, Base and Other Components (LS16-100 Air-cooled Machine)
13 14 15
16
17
12
18
11 19
20
21
22
(3)
G1-1/2
(4)
Air supply (5)
(6)
Water discharge
(8)
Rp1/2 (9)
10
9 36 35 34 33 32 31 (21)(20) 30 29 28 27 26 25 24 23
8
7
6
5
4
3
5
2. Parts List of Main Unit, Motor, Base and Other Components (LS16 -100 Air-cooled
Machine)

2 88290002-192 Bracket 1
4 88811014-040 Bolt M14 x 40 8
5 88832014-036 Washer 14 8
6 88831114-025 Washer 14 8
7 88817022-100 Bolt M22 x 100 2
8 88821122-194 Nut M22 2
9 88832022-052 Washer 22 4
10 88831122-040 Washer 22 4
11 88290001-995 Motor 1 1000HP/380V/2P
13 88290002-196 Fan part 1
14 88290002-198 Fluid /air cooler 1
17 88290002-200 Fluid a ir separator 1
88290002-202 Cushion block 1 For ODP motor
18
88290002-462 Cushion block 1 For TEFC motor
19 829108-250 Bolt 1/2” – 13 x 2-1/2” 2
20 838208-112 Washer 1/2” 8
21 837808-125 Washer 1/2” 8
22 88811022-080 Bolt M22 x 80 2
24 88811012-030 Bolt M12 x 30 4
25 88832012-031 Washer 12 4
26 88831112-025 Washer 12 4
27 02250118-613 Compressor 1 100HP H model
28
88290003-312 Coupling 1
29 88815110-012 Fastening screw M10x12 2
30 829108-150 Bolt 1/2” – 13 x 1-1/2” 6
6
2. Main Unit, Motor, Base and Other Components (LS16 -100 Air-cooled Machine)
(Continued)
13 14 15
16
17
12
18
11 19
20
21
22
(3)
G1-1/2
(4)
Air supply (5)
(6)
Water discharge
(8)
Rp1/2 (9)
10
9 36 35 34 33 32 31 (21)(20) 30 29 28 27 26 25 24 23
8
7
6
5
4
3
7
2. Parts List of Main Unit, Motor, Base and Other Components (LS16 -100 Air-cooled

33 88813108-025 Flange bolt M8 x 25 8
34 88811016-040 Bolt M16 x 40 4
35 88832016-041 Washer 16 4
36 88831116-030 Washer 16 4
8
3. Main Unit, Motor, Base and Other Components (LS16-60/75 Water-cooled Machine)
14 15
13
16
12
17
18
19
20
21
(3)
(4)
(5)
Air supply
(6)
Condensate discharge (8)
(9)
11
35 34 33 32 31 30 (20)(19) 29 28 27 26 25 24 23 22
10
9
8
7
6
5
4
3
Water supply
Water discharge
9
3. Parts List of Main Unit, Motor, Base and Other Components (LS16-60/75 Water-cooled
Machine)

2 88290002-192 Bracket 1
4 88811014-040 Bolt M14 x 40 8
5 88832014-036 Washer 14 8
6 88831114-025 Washer 14 8
7 88817022-100 Bolt M22 x 100 2
8 88821122-194 Nut M22 2
9 88832022-052 Washer 22 4
10 88831122-040 Washer 22 4
88290003-912 Motor 1 60HP/380V/4P
11
88290002-565 Motor 1 75HP/380V/4P
13 88290002-813 Water loop system 1
60HP (ODP and TEFC motor) / 75HP
88290002-202 Cushion block 1 (ODP motor)
17
88290002-462 Cushion block 1 75HP (for TEFC motor)
18 829108-250 Bolt 1/2” – 13 x 2-1/2” 2
19 838208-112 Washer 1/2” 8
20 837808-125 Washer 1/2” 8
88811022-065 Bolt M22 x 65 2 60HP
21
88811022-080 Bolt M22 x 80 2 75HP
23 88811012-030 Bolt M12 x 30 4
24 88832012-031 Washer 12 4
25 88831112-025 Washer 12 4
02250124-217 Compressor 1 60HP HH/75HP XH model
26 02250125-944 Compressor 1 60HP XH model
10
3. Main Unit, Motor, Base and Other Components (LS16-60/75 Water-cooled Machine)
(Continued)
14 15
13
16
12
17
18
19
20
21
(3)
(4)
(5)
Air supply (6)
(9)
11
35 34 33 32 31 30 (20) (19) 29 28 27 26 25 24 23 22
10
9
8
7
6
5
4
3
Water supply
Water discharge
11
3. Parts List of Main Unit, Motor, Base and Other Components (LS16-60/75 Water-cooled

27
88290003-311 FLEXOMAX-G148/GG coupling 1
29 829108-150 Bolt 1/2” – 13 x 1-1/2” 6
32 88813108-025 Flange bolt M8 x 25 8
33 88811016-040 Bolt M16 x 40 4
34 88832016-041 Washer 16 4
35 88831116-030 Washer 16 4
12
4. Main Unit, Motor, Base and Other Components (LS16-100 Water-cooled Machine)
14
15
13
16
12
17
18
19
20
21
(3)
(4)
(5)
Air supply
(6)
(9)
11
35 34 33 32 31 30 (20)(19) 29 28 27 26 25 24 23 22
10
9
8
7
6
5
4
3
Air supply
Condensate discharge
13
4. Parts List of Main Unit, Motor, Base and Other Components (LS16 -100 Water-cooled
Machine)

2 88290002-192 Bracket 1
4 88811014-040 Bolt M14 x 40 8
5 88832014-036 Washer 14 8
6 88831114-025 Washer 14 8
7 88817022-100 Bolt M22 x 100 2
8 88821122-194 Nut M22 2
9 88832022-052 Washer 22 4
10 88831122-040 Washer 22 4
11 88290001-995 Motor 1 100HP/380V/2P
13 88290002-813 Water loop system 1
88290002-202 Cushion block 1 For ODP motor
17
88290002-462 Cushion block 1 For TEFC motor
18 829108-250 Bolt 1/2” – 13 x 2-1/2” 2
19 838208-112 Washer 1/2” 8
20 837808-125 Washer 1/2” 8
21 88811022-080 Bolt M22 x 80 2
23 88811012-030 Bolt M12 x 30 4
24 88832012-031 Washer 12 4
25 88831112-025 Washer 12 4
26 02250118-613 Compressor 1 100HP H model
27
88290003-312 Coupling 1
29 829108-150 Bolt 1/2” – 13 x 1-1/2” 6
30 88290002-205 Connection joint 1
14
4. Main Unit, Motor, Base and Other Components (LS16 -100 Water-cooled Machine)
(Continued)
14
15
13
16
12
17
18
19
20
21
(3)
(4)
(5)
Air supply
(6)
(9)
11
35 34 33 32 31 30 (20)(19) 29 28 27 26 25 24 23 22
10
9
8
7
6
5
4
3
Air supply
Condensate discharge
15
4. Parts List of Main Unit, Motor, Base and Other Components (LS16 -100 Water-cooled

31 88290002-206 Prot ection net 2
32 88813108-025 Flange bolt M8 x 25 8
33 88811016-040 Bolt M16 x 40 4
34 88832016-041 Washer 16 4
35 88831116-030 Washer 16 4
16
5. Fluid Air Separator
1 2 3
17
5. Parts List of Fluid Air Separator

1 88290002-201 Sump tank 1
2 02250060-462 Primary filter element 1
3 250042-861 Secondary filter element 1
18
6. Air Inlet System
8 7 6
9
10
11
12 4
13
3
(9) 2
(11)
1
(12)
14
(10)
(11)
(12)
19
6. Parts List of Air Inlet System

1 040708 Flange gasket 1
2 829108-150 Bolt 1/2” – 13 x 1-1/2” 4
3 837808-125 Spring washer 1/2” 4
4 02250083-783 Poppet valve 1
5 408153 Clamp 5” 2
6 02250061-835 Rectangle rubber elbow 5” 1
7 88290002-207 Air filter 1
8 88290002-208 Anchor ear 1
9 88811010-025 Bolt M10x25 4
10 88821110-084 Nut M10 3
11 88831010-020 Washer 10 5
12 88832010-026 Spring washer 10 5
13 88290002-210 Supporting board 1
14 88811010-070 Bolt M10 x 70 1
20
7. Air Discharge System (Air-cooled Machine)
Cooler
(12)
(19)
19
(12)
(12)
20
(14) 21
18
22
23
17 Fluid air separator

24
16
25
15 26
27
14
13
12
11
(6) 10 9 8 7 6 (3) (2) 5 4 3 2 1

(4)
(3)
(2)
To main 28
unit discharge 29
Air cooled connection 30
31
32
33
34
Fluid cooled
35
(2)
(3)
(4)
37 36 (14)
21
7. Parts List of Air Discharge System (Air-cooled Machine)

1 88290001-477 U-shape bolt 1
2 88831012-025 Flat washer 12 11
3 88831012-031 Spring washer 12 11
4 88821012-108 Nut M12 9
5 88290002-386 Support 1
6 88811012-030 Bolt M12 x 30 5
7 88290001-040 Draining joint 3
8 88290001-041 Draining pipe M10 x 1.5 1
9 88290002-270 Pipe clamp 3
10 88290002-387 Pipe support 1
11 88290005-232 Joint G1-1/2 1
12 88841035-045 O ring 45 x 3.55 4
13 88290002-389 Service pipe DN42 1
14 88842026-042 O ring 42.5 x 2.65 6
15 88290001-403 Draining valve DN50 1
16 88290005-229 Joint 2
17 88842035-056 O ring 56 x 3.55 3
18 88290002-392 Air discharge pipe DN42 1
19 88290005-230 Adjustable rectangle joint 2
20 88290002-393 External joint 1
21 242405 Minimum pressure valve 1
22 88842035-065 O ring 65 x 3.55 1
23 88290001-541 Joint 1
24 88290005-467 Pressure relief valve DN20 1 60HP for L model
88290005-468 Pressure relief valve DN20 1 60, 75HP for H model
88290005-469 Pressure relief valve DN20 1 60, 75, 100HP for HH model
88290001-780 Pressure relief valve DN20 1 60, 75HP for XH model
88290005-471 Pressure relief valve DN25 1 75, 100HP for L model
88290005-472 Pressure relief valve DN25 1 100HP for H model
25 88842035-023 O ring 23.6 x 3.55 1
26 88290005-474 Connection base 1 75, 100HP for L model; 100HP for
H model
27 88834233-027 Combination sealing ring 1 75, 100HP for L model; 100HP for
33 H model
28 867308-150 Bolt 1/2” – 13 x 1-1/2” 4
29 838208-112 Flat washer 1/2” 4
30 837808-125 Spring washer 1/2” 4
31 88290002-688 Semi-flange 1
22
7. Air Discharge System (Air-cooled Machine) (Continued)
Cooler
(12)
(19)
19
(12)
(12)
20
(14) 21
18
22
23
17 Fluid air separator 24

16
25
15 26
27
14
13
12
11
(6) 10 9 8 7 6 (3) (2) 5 4 3 2 1

(4)
(3)
(2)
To main
unit di scharge 28
29
Air cooled connection 30
31
32
Fluid cooled 33
34
35
(2)
(3)
(4)
37 36 (14)
23
7. Parts List of Air Discharge System (Air-cooled Machine) (Continued)

33 88842035-069 O ring 69 x 3.55 1
34 88842035-075 O ring 75 x 3.55 1
35 88811012-060 Bolt M12 x 60 4
36 88290002-396 Air inlet pipe DN42 1
37 88290005-231 Joint 1
24
8. Air Discharge System (Water-cooled Machine)
21 22 23
24
20
(12)
19
Fluid air separator 25

26
(14) 27
18 28
17
16
15
14
13
12
11
(6)
(4)
10 9 8 7 6 (3) (2) 5 4 3 2 1
To main unit
(3) discharge 29
(2)
connection 30
31
32
33
34
35
36
(2)
(3)
(4)
38 37
25
8. Parts List of Air Discharge System (Water-cooled Machine)
Ser.
Code Name Qty Remark
No.
1 88290001-477 U-shape bolt 1
2 88831012-025 Flat washer 12 9
3 88832012-031 Spring washer 12 9
4 88821012-108 Nut M12 2
5 88290002-386 Support 1
6 88811012-030 Bolt M12 x 30 5
7 88290001-040 Draining joint 3
8 88290001-041 Draining pipe M10 x 1.5 1
9 88290002-270 Pipe clamp 3
10 88290002-387 Pipe support 1
11 88290005-232 Joint G1-1/2 1
12 88841035-045 O ring 45 x 3.55 4
13 88290002-389 Service pipe DN42 1
14 88842026-042 O r ing 42.5 x 2.65 6
15 88290001-403 Draining valve DN50 1
16 88290005-229 Joint 1
17 88842035-056 O ring 56 x 3.55 2
18 88290005-830 Joint 1
21 88290002-818 After cooler 1
22 88290002-829 Air inlet pipe DN42 1
23 88290001-541 Joint 1
24 88842035-065 O ring 65 x 3.55 1
88290005-467 Pressure relief valve DN20 1 60HP for L model
88290005-468 Pressure relief valve DN20 1 60, 75HP for H model
88290005-469 Pressure relief valve DN20 1 60, 75, 100HP for HH model
25
88290001-780 Pressure relief valve DN20 1 60, 75HP for XH model
88290005-471 Pressure relief valve DN25 1 75, 100HP for L model
88290005-472 Pressure relief valve DN25 1 100HP for H model
26 88842035-023 O ring 23.6 x 3.55 1
75, 100HP for L model; 100HP
27 88290005-474 Connection base 1
for H model
75, 100HP for L model; 100HP
28 88834233-027 Combination sealing ring 33 1
for H model
29 867308-150 Bolt 1/2” – 13 x 1-1/2” 4
30 838208-112 Flat washer 1/2” 4
26
8. Air Discharge System (Water-cooled Machine) (Continued)
21 22 23
24
20
(12)
19
25
Fluid air separator 26
(14) 27
18 28
17
16
15
14
13
12
11
(6)
(4)
To main unit
10 9 8 7 6 (3) (2) 5 4 3 2 1 discharge
(3)
29
(2)
connection 30
31
32
33
34
35
36
(2)
(3)
(4)
38 37
27
8. Parts List of Air Discharge System (Water-cooled Machine) (Continued)

31 837808-125 Spring washer 1/2” 4
32 88290002-688 Semi-flange 1
34 88842035-069 O ring 69 x 3.55 1
35 88842035-075 O ring 75 x 3.55 1
36 88811012-060 Bolt M12 x 60 4
37 242405 Minimum pressure valve 1
38 88290005-231 Joint 1
28
9. Fluid Loop System (Air-cooled Machine)
Fluid cooling
(1)
12
11
10
13
(8) 14
(7) 15
9 16
8 17
7 18
6 19
20
21
22
23
24
5
25
26
3 27
2 28
(16)
1 29
30
31
32
(27)
33
(18)
34
(16)
(33)
(18)
Air cooling 35
Fluid cooling Inlet
36
(18)
(17)
Outlet
(18)
(25) 39 38 37
29
9. Parts List of Fluid Loop System (Air-cooled Machine)

1 841215-004 Stainless steel pipe 1/4” 4.5m
2 810504-012 Pipe joint 1
3 250139-044 Pipe joint 1
4 869825-025 Three-way joint 1
5 860704-025 Pipe joint 1
6 02250125-776 Orifice 0.094” 1
7 02250126-129 Sight glass 2
8 02250117-782 Filter 2
9 02250125-775 Orifice 0.062” 1
10 88290002-637 Pipe board 1
11 02250101-490 Joint 2
12 020169 Pipe joint 1/4”t x 1/4” 2
13 88290001-031 Fluid plug 1
14 898842035-047 O ring 47.5 x 3.55 1
15 88290005-225 Fluid discharge pipe DN25 1
16 88842026-025 O ring 25 x 2.65 6
18 88842035-037 O ring 37.5 x 3.55 8
19 02250112-477 Thermal valve body 1
20 049542 Thermal valve element 1 For SULUBE model
21 250028-762 Thermal valve element 1 For 24KT
22 826502-144 O ring 1
23 02250101-372 Sealing ring 1
24 88811008-035 Bolt M8 x 35 4
25 88832008-021 Spring washer 8 12
26 88290002-329 Fluid discharge plug 1
27 88842018-011 O ring 11.8 x 1.8 2
28 88290005-226 Fluid inlet pipe DN25 1
29 88851022-045 Single pipe clamp 22 1
30 88812006-010 Bolt M6 x 10 2
31 88832006-016 Spring washer 6 2
33 88290005-223 Straight joint 2
34 88290005-224 Fluid supply pipe DN25 1
35 02250112-478 Fluid filter 1
30
9. Fluid Loop System (Air-cooled Machine) (Continued)

Fluid cooling
(1)
12
11
10
13
(8) 14
(7) 15
9 16
8 17
7 18
6 19
20
21
22
23
24
5
25
26
3 27
2 28
(16)
1 29
30
31
32
(27)
33
(18)
34
(16)
(33)
Air cooling
(18)
35
Inlet
Fluid cooling
36
(18)
Outlet (17)
(18)
(25) 39 38 37
31
9. Parts List of Fluid Loop System (Air-cooled Machine) (Continued)

37 88290001-219 Fluid sight glass, model :FSF-45 2
38 88842026-051 O ring 51.5 x 2.65 2
39 88812008-020 Bolt M8 x 20 8
32
10. Fluid Loop System (Water-cooled Machine)

(1)
11
10
(8)
(7)
9
8
7
6
5 12
3
2 13
14
1 15
16
17
18
19
20
21
22
23
24
25
26
27
28
(16)
29
30
31
32
(27)
33
(18)
34
(16)
(33)
(18)
35
36
(18)
40 (17)(18) (25) 39 38 37
33
10. Parts List of Fluid Loop System (Water-cooled Machine)

1 841215-004 Stainless steel pipe 1/4” 4.5m
2 810504-012 Pipe joint 1
3 250139-044 Pipe joint 1
4 869825-025 Three-way joint 1
5 860704-025 Pipe joint 1
6 02250125-776 Orifice 0.094” 1
7 02250126-129 Sight glass 2
8 02250117-782 Filter 2
9 02250125-775 Orifice 0.062” 1
10 88290002-637 Pipe board 1
11 02250101-490 Joint 2
12 020169 Pipe joint 1/4”t x 1/4” 2
13 88290001-031 Fluid plug 1
14 88842035-047 O ring 47.5 x 3.55 1
16 88842026-025 O ring 25 x 2.65 6
18 88842035-037 O ring 37.5 x 3.55 8
19 02250112-477 Thermal valve body 1
20 049542 Thermal valve element 1 For m/c with SULUBE
21 250028-762 Thermal valve element 1 For m/c with 24KT
22 826502-144 O ring 1
23 02250101-372 Sealing ring 1
24 88811008-035 Bolt M8 x 35 4
25 88832008-021 Spring washer 8 12
26 88290002-329 Fluid discharge plug 1
27 88842018-011 O ring 11.8 x 1.8 2
28 88290005-227 Fluid inlet pipe DN25 1
29 88851022-045 Single pipe clamp 22 1
30 88812006-010 Bolt M6 x 10 2
31 88832006-016 Spring washer 6 2
34 88290005-224 Fluid supply pipe DN25 1
35 02250112-478 Fluid filter 1
34
10. Fluid Loop System (Water-cooled Machine) (Continued)

(1)
11
10
(8)
(7)
9
8
7
6
5 12
3
2 13
14
1 15
16
17
18
19
20
21
22
23
24
25
26
27
28
(16)
29
30
31
32
(27)
33
(18)
34
(16)
(33)
(18)
35
36
(18)
40 (17)(18) (25) 39 38 37
35
10. Parts List of Fluid Loop System (Water-cooled Machine) (Continued)

37 88290001-219 Fluid sight glass FSF-45 model 2
38 88842026-051 O ring 51.5 x 2.65 2
39 88812008-020 Bolt M8 x 20 8
40 88290002-817 Fluid cooler 1
36
11. Water Loop System (Water-cooled Machine)
(10)
(11)
11
12
13
10
9
14
(6)
(8)
(7)
Fl ui d cool er
Aftercooler
(14)
(6)
(7)
8
7
6
5
4
Water discharge
Water inlet
3
37
11. Parts List of Water Loop System (Water-cooled Machine)

1 88290002-839 Water transport rubber tube A 1
2 88290002-840 Water transport rubber tube B 1
3 88290002-841 Water transport rubber tube C 1
4 88290002-846 U-shape bolt M12 4
5 88821012-108 Nut M12 8
6 88832012-031 Spring washer 12 19
7 88831012-025 Washer 12 19
8 88290002-842 Cooler support 2
9 88290005-233 Joint 4
10 88842035-038 O ring 38.7 x 3.55 6
11 88842026-028 O ring 28 x 2.65 6
12 88290005-221 Adjustable rectangle elbow 2
13 88290002-845 Water pipe support 1
14 88811012-030 Bolt M12 x 30 11
38
12. Fan Parts (LS16-60/75 Air-cooled Machine)
5
4
6 3
2
1
9
10 Instrumentation
11 control cubicle
12
13
14
(3)
(4)
(5)
15 (2) 16 (5) 17 18 19
39
12. Parts List of Fan Parts (LS16-60/75 Air-cooled Machine)

1 88290002-448 Cooler support (A) 1
2 88811010-025 Bolt M10 x 25 11
3 88821010-084 Nut M10 9
4 88832010-026 Spring washer 10 12
5 88833010-020 Large washer 10 15
6 88290002-212 Air guide hood 1
7 241079 Fan protection net 1
8 88290002-587 Motor fixing support 1
9 88811008-035 Bolt M8 x 35 4
10 88823008-095 Lock nut M8 4
11 88833008-020 Large washer 8 4
12 88290001-755 Motor 1
13 88290002-211 Cooler support (B) 1
14 88811010-040 Bolt M10 x 40 4
15 88290002-586 Air guide cylinder 1
16 88823010-119 Lock nut M10 3
17 241908 Fan 26” 1
18 88813108-025 Flange bolt M8 x 25 16
19 88822108-076 Flange nut M8 12
40
13. Fan Parts (LS16-100 Air-cooled Machine)
5
4
6 3
2
1
8
Instrumentation
control cubicle
9
10
(5)
11
12
(9)
(3)
(4)
(5)
13 (2) (10) (5) 14 15 16
41
13. Parts List of Fan Parts (LS16-100 Air-cooled Machine)

1 88290002-448 Cooler support (A) 1
2 88811010-025 Bolt M10 x 25 11
3 88821010-084 Nut M10 9
4 88832010-026 Spring washer 10 12
5 88833010-020 Large washer 10 19
6 88290002-212 Air guide hood 1
7 02250075-404 Fan protection net 1
8 88290002-209 Motor fixing support 1
9 88811010-040 Bolt M10 x 40 8
10 88823010-119 Lock nut M10 7
11 88290002-443 Motor 1
12 88290002-211 Cooler support (B) 1
13 88290002-213 Air guide cylinder 1
14 02250119-485 Fan 28” 1
15 88813108-025 Flange bolt M8 x 25 16
16 88822108-076 Flange nut M8 12
42
14. Sound Insulation Hood (Air-cooled Machine)
Instrumentation
cubicle
control
A direction
43
14. Parts List of Sound Insulation Hood (Air-cooled Machine)

1 88813108-016 Bolt M8 x 16 41
2 02550048-520 Plastic cover 17
3 88290002-399 Pillar A 1
4 88290002-414 Sound absorbing board 2
88290002-400 Control panel 1 For 100HP
6
88290002-450 Control panel 1 For 60/75HP
7 88290002-411 Connection angle plate A 2
8 88290002-402 Pillar B 1
10 88290002-403 Pillar C 1
12 88290002-404 Connection angle plate B 2
13 250007-835 Door lock 4
14 88290006-369 Door A 2
18 829704-100 Bolt 1/4” x 1” 8
19 049824 Nut sleeve 1/4” – 20 8
20 88813108-025 Bolt M8 x 25 14
21 88822108-076 Flange nut M8 15
22 88290002-406 Cover plate A 1
24 88290002-407 Door B 2
26 88290002-409 Baffle 1
27 88290002-408 Side strip 4
28 88290002-410 Cover plate B 1
32 88290002-412 Pillar D 1
33 02250058-345 Sealing strip 12m
44
15. Sound Insulation Hood (Water-cooled Machine)
I nstrumentation
cubicle
control
A direction
45
15. Parts List of Sound Insulation Hood (Water-cooled Machine)

1 88813108-016 Bolt M8 x 16 49
2 02550048-520 Plastic cover 17
3 88290002-399 Pillar A 1
88290002-400 Control panel 1 For 100HP
6
88290002-450 Control panel 1 For 60/75HP
7 88290002-411 Connection angle plate A 2
8 88290002-402 Pillar B 1
10 88290002-403 Pillar C 1
12 88290002-404 Connection angle plate B 2
13 250007-835 Door lock 4
14 88290002-914 Door C 1
16 88290002-913 Baffle 1
17 829704-100 Bolt 1/4” x 1” 8
18 049824 Nut sleeve 1/4” – 20 8
19 88813108-025 Bolt M8 x 25 16
20 88822108-076 Flange nut M8 25
21 88290002-406 Cover plate A 1
23 88290002-407 Door B 2
25 88290002-409 Baffle 1
26 88290002-915 Cover plate B 1
29 88811008-030 Bolt M8 x 30 4
30 88821008-068 Nut M8 4
31 88832008-021 Spring washer 8 4
32 88831108-016 Flat washer 8 4
46
15. Sound Insulation Hood (Water-cooled Machine) (Continued)
Instrumentation
cubi cl e
control
A direction
47
15. Parts List of Sound Insulation Hood (Water-cooled Machine) (Continued)

33 88290001-669 Fan 1
34 88290002-412 Pillar D 1
35 02250058-345 Sealing strip 12m
36 88290006-369 Door A 1
48
16. Instrumentation System (I) (LS16 -60/75)
1 g1 To instrument panel
g2 To air storage tank
P1
ÅÅÆøÑ¹Á¦
P2
¹ÜÏßÑ¹Á¦
T1
ÅÅÆøÎÂ¶È
A direction
SUMP PRESSURE LINE PRESSURE DISCH. TEMP.
Z To water cooler
88290002-106
¡÷P1
¿ÕÆø¹ýÂËÆ÷
AIR FILTER
¡÷P2
ÓÍ¹ýÂËÆ÷
FLUID FILTER
¡÷P3
ÓÍÆø·ÖÀëÆ÷
SEPARATOR
19
24 See next page for parts installed
0 0 0 0 0 0 0hç¦
¼ÆÊ±Æ÷
HOUR METER
µçÔ´
POWERON
×Ô¶¯
AUTO.
ÔËÐÐ
RUNNING
18
Í£Ö¹ ×Ô¶¯/ÊÖ¶¯ Æô¶¯
STOP AUTO./MANU. START
23
88290002-113
13
21 12 22
20 11 A
28 27 26 25
8
13
2
b1 To instrument panel
17 b2 To minimum pressure valve
15
16
3
14
1 2 Load solenoid valve
5
6 3
Start solenoid valve 13
1 2
7 12
9
3
8 11
10
Air storage tank
Main motor
4 3
9
Fan motor
49
16. Parts List of Instrumentation System (I) (LS16-60/75)
Ser.
No.
1 88290002-639 Panel general assembly 1
88290002-566 Electric cubicle general assembly 1 75HP
2
88290003-913 Electric cubicle general assembly 1 60HP
3 88290002-748 Plastic covered hose joint 2
4 88290002-732 Plastic covered hose 2M
5 88811110-025 Bolt 4
6 88832110-026 Spring washer 4
7 88831110-020 Flat washer 4
8 846600-050 Pipe joint 2
88290002-751 Cable pipe joint 2 AC
9
88290002-284 Cable pipe joint 1 WC
10 88290002-774 Cable 3M AC
11 846315-050 Hose 6
12 846400-050 Pipe joint 2
13 02250100-095 Temperature switch 1
14 847200-050 Lock nut 2 WC:+1
15 250007-179 Conduit 1
16 810904-025 Tee 1
040694 Pressure switch 1 L? H
17
407778 Pressure switch 1 HH? XH
18 250017-992 Hydraulic switch 1 WC ONLY
19 810204-012 Straight joint 1 WC ONLY
250017-991 High-pressure protection switch 1 L? H
20 250022-632 High-pressure protection switch 1 HH
046344 High-pressure protection switch 1 XH
21 810904-012 Tee 1 WC ONLY
22 88813108-016 Anti-loose bolt 2
23 88822108-076 Anti-loose nut 2
24 02250104-420 Support 1
25 88811105-020 Bolt 2
26 88831105-011 Flat washer 2
27 88832105-013 Spring washer 2
28 88821105-047 Nut 2
50
16. Instrumentation System (II) (LS16-60/75)
To tank pressure
To poppet valve To instrument panel To minimum pressure valve To instrument panel
h f1 f2 b2 b1
To minimum pressure valve
b3
Pressure switch
b1
b2
3
8320G194
ASCO
2
i
2
8320G182
ASCO
3
2 3 K 32
J
1 1
YV1 YV2
i
To blowdown valve
51
16. Parts List of Instrumentation System (II) (LS16-60/75)

1 810504-025 Elbow 5
2 408893 Shuttle valve 3
4 02250091-395 Orifice 1
5 869825-025 Tee 1
6 250017-280 Pressure regulator 1
7 868504-025 Bushing 6
8 841500-004 Transfer joint 1
9 803315-010 Cross joint 1
10 02250112-032 Filter 1
11 810904-025 Three-way pipe joint 2
12 250038-666 Solenoid valve 1
13 847815-050 Lock nut 2
16 02250110-557 Check valve 1
17 02250046-605 Air storage tank 1
18 040691 Pressure gauge 1
19 041111 Draining valve 1
20 88811106-030 Bolt 2
21 88832106-016 Spring washer 2
22 88831106-016 Flat washer 2
23 88821106-052 Nut 2
24 804415-010 Tee 1
52
16. Instrumentation System (III) (LS16 -60/75)
1
To controlling pipe filter f2
1 11 2
2
2
10 i to load solenoid valve
12
3
To instrument panel g1
c
To vacuum meter
Temperature gauge probe
h to shuttle valve
Temperature switch
4
To instrument panel
e1 d1
5 7
9 6
b2 to pressure switch
3 3
b3 to load/unload valve
To hydraulic switch z Aftercooler
53
16. Parts List of Instrumentation System (III) (LS16-60/75)

1 02250099-625 Elbow 2
4 02250099-630 3/8” nylon tube 3m
5 02250099-615 Tee 1
6 02250110-557 Check valve 1
7 802315-010 Bushing 1
8 810804-025 Tee 1
9 841215-004 Steel pipe 30
11 860508-050 Elbow 1
12 02250100-042 Blowdown valve 1
54
17. Instrumentation System (I) (LS16 -100)
88290002-454
Support
1 2 3 4 5 Panel Refer to next page for support

installation part number
6
7
SUPERVISOR II
29
8
88290002-400-02
9
12
24
23
i Line pressure
h Tank pressure 25
19
j Air inlet connection
20
wWater inlet connection
18
22 23 26
k l m
Fluid filter dp switch

SP1 15 Load solenoid valve
10
x Only for online control 16
15
To load solenoid valve 17 1
3
2 Fan motor
To start solenoid valve 16 28
To fan motor
21 1
3
2
13 17
Start solenoid valve
27
Main motor
14 13
BT2
BT1
11
Fluid temperature probe
Air temperature probe Refer to next page for

assembly installation part
number
Note: For water-cooled machine, qty of For air-cooled machine, no 250017 -992.
810204-012 is 3
55
17. Parts List of Instrumentation System (I) (LS16-100)

1 02250071-231 Computer board 1
2 02250105-438 Wiring harness 1 1
3 02250105-439 Wiring harness 2 1
4 02250048-822 Sealing gasket 1
5 88816055-013 Self-tapping screw 8
6 88290001-535 Emergency stop button 1
7 88290001-536 Button probe 1
8 02250054-854 Cover plate 1
9 02250071-093 Sealing gasket 1
10 02250050-154 Pressure difference switch 1
11 250039-909 Temperature probe 2
12 88290002-320 Electric cubicle general assembly 1
13 88290002-748 Plastic covered hose joint 1
14 88290001-732 Plastic covered hose 2M
15 88811110-025 Bolt 6
16 88832110-026 Spring washer 6
17 88831110-020 Flat washer 6
18 250017-992 Hydraulic switch 1**
19 88290003-806 Pressure transducer 2
20 250014-656 Vacuum switch 1
21 88823010-119 Nut 2
22 847200-050 Lock nut 1
23 810204-012 Straight jo int 2*
26 250023-496 Wire pipe joint 3
27 88290002-754 Cable pipe joint 2
28 88290002-774 Cable 3M
29 88290004-495 Warning ring 1
56
17. Instrumentation System (II) (LS16-100)
e
2 3 K 32
J To tank pressure
1 YV1 1
To blowdown valve YV2
To poppet valve
b
g c
2
d g
8320G194
YV2
ASCO
3
e
b
b f
Only used for online control
2
8320G192
YV4
ASCO
3
a
2
8320G182
YV1
ASCO
3
a
1
57
17. Parts List of Instrumentation System (II) (LS16 -100)
Ser. Code Name Qty Remark

No.
3 810504-025 Elbow 3
4 810904-025 Three-way pipe joint 1
5 847815-050 Lock nut 2
8 408893 Shuttle valve 2
9 88290002-454 Support 1
10 02250091-395 Orifice 1
11 869825-025 Tee 1
12 250017-280 Pressure regulator 1
13 868504-025 Bushing 5
15 02250112-032 Filter 1
16 803315-010 Cross joint 1
17 02250110-557 Check valve 1
18 804415-010 Tee 1
19 02250046-605 Air storage tank 1
20 040691 Pressure gauge 1
21 041111 Draining valve 1
22 88811106-030 Bolt 2
23 88832106-016 Spring washer 2
24 88831106-016 Flat washer 2
25 88821106-052 Nut 2
26 860504-025 Elbow 1
27 846600-050 Elbow 1
28 846315-050 Conduit 25’’
58
17. Instrumentation System (III) (LS16 -100)
To controlling air filter e
1 2
o
n 3 e
b
To load solenoid valve
To tank pressure transducer h 3
d
To vacuum switch c To shuttle valve 16

n
o 17
3
19
4 18
19
4
20
5 i
To line pressure transducer
6 7
9 10 11 12 13 3 14
Fluid filter dp switch
Air temperature probe
3
l
3 21
To electric cubicle
8 15
Minimum pressure valve
3
Fluid filter Air discharge pipe

m
To electric cubicle
Oil temperature probe

15
k
To electric cubicle
Note: For water-cooled machine, qty of 810204-025 is 8
To electric cubicle
w
3 Air-cooled machine doesn’t

Cooler have this part
59
17. Parts List of Instrumentation System (III) (LS16-100)
Ser.
No.
2 02250099-622 Elbow 2
3 810204-025 Straight joint 7*
4 02250099-630 Nylon tube 2m
5 02250099-615 Tee 1
6 02250110-557 Check valve 1
7 868504-025 Bushing 1
8 02250050-500 Support 1
9 88818004-012 Screw 2
10 88821104-032 Nut 2
11 88831104-009 Flat washer 2
12 88832104-011 Spring washer 2
13 829705-050 Screw 2
14 841215-004 Steel pipe 5m
16 02250100-042 Blow down valve 1
17 860508-050 Elbow 1
19 250042-623 Plug 1
60
6
2
Global Sales & Service
Head Office in USA: SULLAIR CORPORATION

Subsidiary of Hamilton-Sundstrand Corporation
3700 East Michigan Boulevard
Michigan City, Indiana 46360 U.S.A.
Telephone: 001-219-879-5451 or
1-800-Sullair (U.S.A. only)
Fax: 001-219-874-1273
Fax: 001-219-874-1835 (Parts)
Fax: 001-219-874-1805 (Service)
Head office in Europe: SULLAIR EUROPE, S .A.

Zone Des Granges BP 82
42602 Montbrison Cedex, France
Telephone: 0033-4-77968470
Fax: 0033-4-77968499
Head office in Asia : SULLAIR ASIA LIMITED

518068 Zuo Pao Tai Road, Chiwan, Shekou, Shenzhen, China
Tel: 0755-26851686
Fax: 0755-26853473, 26853475
Service hotline: 800-830-3977
Website: http://www.sullair -asia.c c

Part No.: 88290006-541 Date: March, 2003

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Part No.

This manual describes in detail the system parts composition of Model

LS16-60/75/100 screw compressor.

Due to continuous improvement of the product structure, after certain period,

series operation manual for common spare parts).

Co. or Customer Service Dept. of Sullair Co.

Ser. No. Code Name Qty Remark

Ser. No. Code Name Qty Remark

Ser. No. Code Name Qty Remark

Ser. No. Code Name Qty Remark

Ser. No. Code Name Qty Remark

Ser. No. Code Name Qty Remark

Ser. No. Code Name Qty Remark

5. Fluid Air Separator

5. Parts List of Fluid Air Separator

Ser. No. Code Name Qty Remark

6. Air Inlet System

6. Parts List of Air Inlet System

Ser. No. Code Name Qty Remark

7. Air Discharge System (Air-cooled Machine)

17 Fluid air separator

(6) 10 9 8 7 6 (3) (2) 5 4 3 2 1

7. Parts List of Air Discharge System (Air-cooled Machine)

Ser. No. Code Name Qty Remark

7. Air Discharge System (Air-cooled Machine) (Continued)

17 Fluid air separator 24

(6) 10 9 8 7 6 (3) (2) 5 4 3 2 1

7. Parts List of Air Discharge System (Air-cooled Machine) (Continued)

Ser. No. Code Name Qty Remark

8. Air Discharge System (Water-cooled Machine)

Fluid air separator 25

8. Parts List of Air Discharge System (Water-cooled Machine)

8. Air Discharge System (Water-cooled Machine) (Continued)

8. Parts List of Air Discharge System (Water-cooled Machine) (Continued)

Ser. No. Code Name Qty Remark

9. Fluid Loop System (Air-cooled Machine)

Fluid cooling Inlet

9. Parts List of Fluid Loop System (Air-cooled Machine)

Ser. No. Code Name Qty Remark

9. Fluid Loop System (Air-cooled Machine) (Continued)

9. Parts List of Fluid Loop System (Air-cooled Machine) (Continued)

Ser. No. Code Name Qty Remark

10. Fluid Loop System (Water-cooled Machine)

10. Parts List of Fluid Loop System (Water-cooled Machine)

Ser. No. Code Name Qty Remark

10. Fluid Loop System (Water-cooled Machine) (Continued)

10. Parts List of Fluid Loop System (Water-cooled Machine) (Continued)

Ser. No. Code Name Qty Remark

11. Water Loop System (Water-cooled Machine)

11. Parts List of Water Loop System (Water-cooled Machine)

Ser. No. Code Name Qty Remark

12. Fan Parts (LS16-60/75 Air-cooled Machine)

12. Parts List of Fan Parts (LS16-60/75 Air-cooled Machine)

Ser. No. Code Name Qty Remark

13. Fan Parts (LS16-100 Air-cooled Machine)

13 (2) (10) (5) 14 15 16

13. Parts List of Fan Parts (LS16-100 Air-cooled Machine)

Ser. No. Code Name Qty Remark

14. Sound Insulation Hood (Air-cooled Machine)

14. Parts List of Sound Insulation Hood (Air-cooled Machine)

Ser. No. Code Name Qty Remark

15. Sound Insulation Hood (Water-cooled Machine)

15. Parts List of Sound Insulation Hood (Water-cooled Machine)