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What is CFD?
Why do Companies Use CFD?
Every Industry Benefits from CFD
Every Application Benefits from CFD
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Interior Comfort
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Formula 1
Courtesy of Red Bull Racing
Courtesy of BMW
Engine Cooling
Internal Combustion Engine
11 © 2012 ANSYS, Inc.
Automotive Industry
Aerodynamic
Cabin Comfort
Propulsion Systems
Heaters
Separator
Mixing Systems
14 © 2012 ANSYS, Inc.
Processing Industry
Nuclear Reactors
Burners
Wind Farms
Aerodynamic of a F1
Noise generation from an aircraft wheel
System temperatures
Material temperatures
Energy losses
Flame location
Fuel consumption
Power generation
Pollutant emissions Ultra Low NOx Burner
Swirl injector
Pumps
Compressors
Turbochargers
Turbines
Objectives
(Efficiency,
Pressure Pre-Design 3D Geometry Mesh Generation Calculation
ratio, etc.)
CFD- 2D
3D View
Meridional View
Aero-acoustics capabilities
30 © 2012 ANSYS, Inc. Source: Aberdeen Group: The Impact of Strategic Simulation on Product Profitability
Saving 6+ months over built-and-test methods
Problem
Select the best boiler design
Solution
ANSYS Fluent
Result
6+ months saved over a traditional built-and-test approach
Weil McLain was looking at 2 designs with very different heat transfer performance.
The company applied ANSYS FLUENT simulation software to guide its selection of a
final set of design, arriving at one that was the most efficient and economical design.
Weil-McLain
31 © 2012 ANSYS, Inc.
Reducing Prototyping Expenses by $150,000
Problem
Unexpected flow patterns leading to inefficiency
Solution
ANSYS Fluent and impeller housing simulations
Result
6+ months and $150,000 saved over a traditional
built-and-test approach
AcoustiFLO
32 © 2012 ANSYS, Inc.
FSI Makes for Cool Gas Turbine Blades
Problem
Cool turbine blades with minimum impact on gas
turbine performances
Solution
ANSYS Advanced CFD and FSI capabilities
Result
Improved cooling efficiency
This allowed the Wood Group Industrial Turbines to replace costly experiments by
virtual prototyping
Problem
Develop respiratory drugs is very expensive
Solution
CFD of real pulmonary network
Result
Possibility for huge reduction in development costs and
time
The cost of developing a respiratory therapy drug for asthma is estimated at more
than $1 billion; the process can take up to 14 years and involve thousands of patients
in clinical studies. The impact of CFD on development costs and time could be
stunning.
Problem
Develop new quiter fans
Solution
ANSYS CFD and multi-design evaluation
Result
Prototype costs reduced by 2/3
Problem
Need multiple design options to boost fan performance
Solution
ANSYS FLUENT enabled 10X design variation analysis
Result
250% improvement over original design
Dyson Air
Multiplier™ Fan
“The team investigated 200 different design iterations using simulation, which was 10
times the number that would have been possible if physical prototyping had been the
primary design tool. With critical acclaim from many reviewers, the Dyson Air
Multiplier fan has been a resounding success in the marketplace.”
Richard Mason
Courtesy of Dyson Research Design & Development
Manager
36 © 2012 ANSYS, Inc.
Dyson
New Valves Swing into Action
Problem
Optimize the shape of a valve
The flow performance curve for a wide range of feed conditions was generated for
each of the 50 valves, providing solutions in hours rather than weeks.
Problem
Design an optimized hydrofoil for mixing equipment
The solid concentration variance was improved by 48.5% and the pumping
effectiveness increased by 410.2%
Universidade Estadual de
Courtesy of ESSS and UNICAMP
Campinas
38 © 2012 ANSYS, Inc.
Better Steam Turbines
Problem
Improving performance
Solution
CFD for turbomachinery
Result
Gain insight impossible to obtain using physical testing
Engineers used CFD to acquire insight into the flow parameters; a task that
would have been impossible without simulation tools
Problem
Quickly design and analyze parts to enhance car performance
Solution
ANSYS FLUENT for Aerodynamic CFD simulation
Result
Reliable, accurate analysis in record time; won 2010 and 2011
Formula 1 Drivers’ and Constructors’ Championship
Steve Nevey
Business Development Manager
Red Bull Technology
40 © 2012 ANSYS, Inc.
Wining the Americas' Cup
Problem
Design the best performing boat both from the aerodynamic
(sails) and hydrodynamic (boat haul and keel)
Courtesy of BMW Oracle Racing
Solution Courtesy of Team Shosholoza
ANSYS CFD multiphase capabilities and HPC speed-up
Result
Evaluate quickly different design and find the best performing
one
Emirates Team New Zealand won the 2007 Louis Vuitton Cup and
Team Alinghi won the 2007 America’s cup
Problem
Too much erosion in a boiler
Without the insight provided by ANSYS CFX software, Tractebel would have been
limited to trial-and-error testing to identify and mitigate the cause of the undesirably
high erosion. Tractebel was able to determine the erosion pattern and make
informed and cost-effective decisions regarding the operation of the burner and,
consequently, the plant
Problem
Increasing warranty costs
Solution
Using CFD to upgrade the design
Result
Better design in a few weeks instead of 12 months
CFD simulation made it possible to quickly upgrade the turbine bypass valve
in a few weeks, compared to the six to 12 months that would have been
required using conventional methods.
Problem
Study the complex phenomena of gasification
Solution
ANSYS advanced chemistry modeling and dense particles
modeling
Result
Ability to gain more insight into the gasifier performance
After carefully validating the simulation tool with experimental data, CFD can
be used to gain more insight into the gasifier performance
National Energy
Courtesy of NETL Technology Lab
45 © 2012 ANSYS, Inc.
Conclusions
We have the most advanced combustion modeling solutions, along with world
leading technical expertise
ANSYS Solution
• ANSYS strives to make sure that all the
modeling capabilities are accurate
Your Challenge
• Use and re-use proprietary data
ANSYS Solution
• ANSYS CFD allows company boundless
customization
Your Challenge
• Fast simulation of large and complex systems
ANSYS Solution
• ANSYS CFD extract the maximum return on
HPC pack and hardware investment
Your Challenge
• Shape optimization
ANSYS Solution
• ANSYS CFD has innovative solution for
shape optimization
• ANSYS CFD offers solutions for a wide range of industries and applications
• ANSYS CFD solutions can be trusted because they are well validated
• ANSYS CFD solutions are fast and scalable
• ANSYS CFD offers innovative solutions to market problems
Your Challenge
• Increasing engineering productivity
ANSYS Solution
• Automated simulation process
CAD
Mesh
CFD Analysis
Parameters
Post-Processing
Fluid/Structure
Interaction
ANSYS Solution
• Built-in 6-Sigma analysis, design of experiments,
“What-if” scenarios
Your Challenge
• Gain insight into the entire system
ANSYS Solution
• Easy to set and accurate FSI capabilities
Your Challenge
• Simulate the entire system
ANSYS Solution
• Easy to set and accurate EM/Fluid capabilities
Your Challenge
• Perform more simulations, faster
ANSYS Solution
• Customize and automate tools
Problem
Quickly evaluate aircraft cabin ventilation
performance
Domain of interest
Can it be simplified or approximated as a 2D isolated and meshed
or axi-symmetric problem? for CFD simulation.