REMOTE START-UP AND COMMISSIONING WIZARD

PAGLIERANI CODE PRC-RSC-01

JOB NUMBER:

2 03/05/20 SECOND REVISION L.C. L.C. L.C.

1 21/04/20 FIRST REVISION L.C. L.C. L.C.

0 15/04/20 FIRST ISSUE L.C. L.C. L.C.

Date WRITTEN BY CHECKED BY APPROVED BY
Rev STATUS
DD/MM/YY (name & visa) (name & visa) (name & visa)

DOCUMENT REVISIONS
 LIST OF ACTIVITIES

0 – START-UP AND COMMISIONING REQUEST

1 - PREPARATION

2 - CHECK OF INSTALLED EQUIPMENT BEFORE ENERGIZATION

3 - MACHINES PREPARATION BEFORE ENERGIZE

4 – ENERGIZATION SEQUENCE

5 – MODEM ROUTER EWON CONFIGURATION

6 – CONSUMABLE CHECK

7 – REMOTE PRE-COMMISSIONING

8 – START SEQUENCE TO WORK

Appendix
- A - Client’s contact FORM
- B – Consumables specification

Module
- A – e-won CONFIGURAITON MODULE

ATTENTION:

CLIENT MUST RECEIVE WRITTEN CONFIRMATION BY PAGLIERANI THAT ALL STEPS

FROM 0 TO 7 ARE COMPLETED AND APPROVED BY PAGLIERANI’S ENGINEER PRIOR TO
GO TO STEP 8.
GUARANTEE OF EQUIPMENT WILL EXPIRE IF CLIENT WILL PROCEED WITH STEP 8
WITHOUT WRITTEN AUTHORIZATION BY PAGLIERANI

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 STEP 0 – START-UP AND COMMISSIONING REQUEST
PAGLIERANI CONTACT DETAILS:

PAGLIERANI SRL
VIA SANTARCANGIOLESE 5
47824 POGGIO TORRIANA – RIMINI
TEL +39(0)541311111
FAX +39(0)541675460

SERVICE DEPARTMENT MANAGER (CALLED SDM):

MR. ENRICO MONTANARI – ugt@paglierani.com

CLIENT TAKES CONTACT WITH SERVICE DEPARTMENT MANAGER (SDM), BY MAIL OR PHONE CALL, TO
SCHEDULE THE DATE OF THE REMOTE START-UP AND COMMISIONING GIVING THE NAME, E-MAIL AND
MOBILE PHONE OF THE REFERENCE PERSON AND THE NAME AND MOBILE PHONE OF THE CLIENT’S
ENGINEER THAT WILL PERFORM THE START-UP (PLEASE USE THE CLIENT’S CONTACT FORM ATTACHED)

IN THE MEAN TIME CLIENT WILL PREPARE MACHINES FOLLOWING THE WIZARD TO BE READY FOR
REMOTE START-UP AND COMMISIONG.

SDM CONTACTS CLIENT TO AGREE TOGHETER THE DATE OF THE START-UP AND DEFINES THE
SCHEDULED DURATION (N° OF DAYS). THEN, WILL INFORM CLIENT ABOUT NAME AND CONTACT
DETAILS OF PAGLIERANI’S ENGINEER ASSIGNED TO THE WHOLE SCHEDULED PERIOD FOR REMOTE
START-UP AND COMMISSIONING ACTIVITIES.

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 STEP 1 – PREPARATION
CLIENT:
- ONE SKILLED MECHANICAL TECHNICIAN
- ONE SKILLED ELECTRICAL TECHNICIAN
- ONE SKILLED ELECTRONIC TECHINICIAN
- MOBILE PHONE (CONNECTION H+ OR HIGHER) WITH WHATSAPP / VIBER INSTALLED
- BUBBLE LEVEL
- METER
- LAPTOP AND CABLE TO CONNECT TO PLC (IF EWON ROUTER MUST BE CONFIGURATED)

CLIENT’S LAPTOP CHARACTHERISTICS

- HARDWARE:
 ETHERNET E USB PORT
 WEBCAM
 ETHERNET E USB CABLES (TYPE “A” E “MINI”) WITH LENGHT MINIMUM 2 METERS
- SOFTWARE:
 TEAMVIEWER AND SKYPE INSTALLED

PAGLIERANI
- ONE ELECTRONIC ENGINEER CONNECTED WITH MOBILE PHONE AND LAPTOP IN REMOTE ASSISTANCE

BY MEANS OF MOBILE PHONE A VIDEO PHONE CALL CLIENT’S TECHINICIANS SHOW THE STATE OF
MECHANICAL ASSEMBLING, WIRING CONNECTION ETC. TO PAGLIERANI’S ENGINEER THAT WILL
AUTHORIZE CLIENT’S TECHNICIANS TO PROCEED WITH COMMISSIONING OF MACHINES IF ALL STEPS
OF THE WIZARD WILL BE CONFIRMED.

ALL THE NEXT STEPS WILL BE DONE IN CONFERENCE CALL BETWEEN TECHNICIAN BY CLIENT AND
TECHINICIAN BY PAGLIERANI

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 STEP 2 – CHECK OF INSTALLED EQUIPMENT BEFORE ENERGIZATION
BELOW LIST OF CHECK:

Are the project elements (as listed below) checked and mechanically completed?
Is the plant installed as per the manufacturer’s instructions and YES NO
drawings?
Are all equipments and conveyors levelled? YES NO
Are the pipes for compressed air installed and connected to YES NO
machines?
Cable route installed? YES NO
Cables between Junction Boxes and electrical cabinet installed YES NO
and connected?
Are the safety fences installed and door microswitches YES NO
connected to main electrical cabinets?
Are the light safety barrier installed and connected to main YES NO
electrical cabinets?
Are all the safety panels of machines completely closed without YES NO
any access to rotating /moving parts of machines?
Are all electrical power connections installed? YES NO

Are the dedusting pipes installed and connected to machines? YES NO

Is the feeding system connected to charge hopper? Welded on YES NO
top cover of charge hopper or by means of flanges and bolts?
Are there any loose material left at site after assembling? YES NO
Are there any missing material to be installed but not available YES NO
at site?
Anchor bolts fixed? (SEE NOTE 1) YES NO
Are any additional tubes/devices installed out of Paglierani’s YES NO
scope of supply? (SEE NOTE 2)

NOTE 1: IT IS IMPORTAT THAT MACHINES WILL BE FIXED TO GROUND ONLY IN AGREEMENT WITH
PAGLIERANI’S ENGINEER. HE WILL CONFIRM WHICH MACHINES (OR PART OF MACHINES) TO FIX TO
GROUND AS, SOME OF THEM, CAN BE FIXED ONLY AFTER PRELIMINARY TEST WITH CONSUMABLES AND
PRODUCTS (EX: EMPTY BAGS MAGAZINE OR SAFETY FENCES CAN BE FIZED ONLY AFTER ALLIGNEMENT
AND TENSIONING WITH MAIN ELECTRICAL CABINET)

NOTE 2: ANY OF BELOW ACTIVITIES IS ALLOWED PRIOR CONFIRMATION BY PAGLIERANI’S ENGINEERS:

- TO USE MACHINES AS SUPPORT OR PASSAGE FOR TUBES FOR OTHER USERS (NOT PAGLIERANI)
- TO MAKE HOLES OR WEALDINGS TO MACHINE FRAMES
- TO USE THE PAGLIERANI UTILITIES (ELECTRICAL/PNUMATIC CONNECTIONS OF MACHINES) FOR
OTHER USERS
IN CASE OF MODIFICATION TO MACHINES NOT PREVIOUSLY AGRRED WIHT PAGLIERANI’S ENGINEERS
THE GUARANTEE WILL EXPIRE
Note: all above requirements must be YES or CONFIRMED prior to go to
next step

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 STEP 3 – MACHINES PREPARATION BEFORE ENERGIZE

 Inspect the whole line checking that any component are damaged and/or bad positioned

□ CONFIRMED □ NOT CONFIRMED

 Check if the oil in the lubricator is at the right level. The lubricators are installed in the pneumatic
filters group of the palletizer, packaging machine and weighing machine

□ CONFIRMED □ NOT CONFIRMED

 Ensure there is no water in the pneumatic circuit (condensed) in the cup of the air filter, installed in
the pneumatic containers palletizer, packaging machine and weighing machine. Eventually drain the
condensation from the cup of the air filter by releasing the knob under the cup

□ CONFIRMED □ NOT CONFIRMED

 Ensure all chains lubricated with grease

□ CONFIRMED □ NOT CONFIRMED

 Ensure all gearbox for electrical motors are filled with lubricant

□ CONFIRMED □ NOT CONFIRMED

 Ensure all vacuum pump (IF PRESENT) are installed and connected with filter assembled and filled
with oil

□ CONFIRMED □ NOT CONFIRMED

 Ensure that all protection gates / doors installed on the line are closed

□ CONFIRMED □ NOT CONFIRMED

 Ensure that all protection gates installed on the line are closed

□ CONFIRMED □ NOT CONFIRMED

 Ensure that weighpans of scales are mechanically unlocked from scale frame and connected to load
cells (SEE PROCEDURE TO UNLOOK THE SCALE IN THE OPERATION MANUAL)

□ CONFIRMED □ NOT CONFIRMED

 Check and adjust the compressed air pressure (on pressure gauge) for each machine (points “P” on
general layout) to reach 6 ÷ 6.5 barg

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 □ CONFIRMED □ NOT CONFIRMED

 Check the connections of de-dusting pipes on aspiration sockets (points “A” on general layout). This is
a must for automatic machines DA20 / DA 40 / DA80 / DA85 / DA120 / NE SCALES / COMBI FS /
COMBI TWIN / VT 600 / ORT 2000M / ORT TWIN / SIMPLE A-C / SIMPLE A1R

□ CONFIRMED □ NOT CONFIRMED

Note: all above requirements must be YES or CONFIRMED prior to go to

next step

STEP 4 – ENERGIZATION SEQUENCE

 Detect the voltage available if suitable with project voltage on wiring drawings

□ CONFIRMED □ NOT CONFIRMED

above requirement must be YES or CONFIRMED prior to go to next step

 Beginning from downstream, energize the whole line rotating to ON position the main switches of the
electric panel of all equipment starting from stretch hood/wrapper then palletizer, following the check
weigher and finally the packing machine

□ CONFIRMED □ NOT CONFIRMED

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 STEP 5 - MODEM ROUTER EWON CONFIGURATION

IN CASE CLIENT HAS ALREADY SENT TO PAGLIERANTI ALL THE REQUESTED INFORMATION (SEE MODULE
“A”) FOR IP ADDRESS EWON IS ALREADY SETTED BY PAGLIERANI SO PLEASE PASS TO NEXT PHASE

IN CASE CLIENT HASN’T GIVEN TO PAGLIERANI ALL THE CONFIGURATION DATA PLEASE FOLLOW THE
BELOW WIZARD

EWON MODEM/ROUTER CONFIGURATION WIZARD BY PAGLIERANI REMOTE ASSISTANCE

MATERIAL AT CLIENT’S CARE:

1 - LAPTOP WITH INTERNET CONNECTION (BY ETHERNET NETWORK OR MOBILE PHONE)

2 - CABLE TO CONNECT LAPTOP TO MODEM/ROUTER EWON
3 - MOBILE PHONE WITH INTERNET CONNECTION APP (WHATSAPP / VIBER) TO COMUNICATE WITH
PAGLIERANI’S ENGINEERS

MATERIAL AT PAGLIERANI’S CARE

4 – MODEM ROUTER EWON INSTALLED IN MAIN ELECTRICAL CABINET TO PLC.

5 – EWON CONNECTED WITH ALL PLC OF ALL MACHINES PART OF THE BAGGING LINE (PACKING –
PALLETIZING – CONTROL – WRAPPING – HOODING) TROUGH DATALINK

CLIENT:

A- TO CONNECT LAPTOP (1) TO EWON (5) TROUGH CABLE (2)

B- CLIENT MUST DOWNLOAD AND INSTALL ON LAPTOP (1) THE TEAM VIEWER PROGRAM
https://www.teamviewer.com/it/download
C- CLIENT CONFIRMS TO PAGLIERANI PHASE A & B COMPLETED TROUGH PHONE (3)

PAGLIERANI:

D- PAGLIERANI SETS EWON PARAMETERS (IP ADDRESS) FOR CONNECTION TO PLC (SEE BELOW
MODULE “A”)

Note: all above requirements must be YES or CONFIRMED prior to go to

next step

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 MODULE “A” : WAN configuration (Module for end user)
eWon devices make a secure outgoing VPN connection to the Talk2M®
servers. The outgoing used ports by the VPN connection can be: UDP 1194 o
TCP 443 (HTTPS). eWon is able to authenticate via HTTP proxy server.
eWon uses the OpenVPN standard (SSL 128bit).

The Talk2M® servers addresses for client software

(eCatcher) are:
ping.talk2m.com (87.98.150.3)
ecatcher.talk2m.com (87.98.150.4)
for eWon devices:
ewon.talk2m.com (87.98.150.6)

The WAN eWon ethernet port, which is connected to the

company LAN, can be configured both with static IP or
DHCP (dynamic IP).

WAN port configuration

DHCP Static IP
IP
Subnet
Gateway
DNS 1
DNS 2

In case of proxy authentication (HTTPS):

HTTP Proxy Server

Server (IP)
Port (e.g. 8080)
User
Password

Further information about eWon 2005 device at eWon web site (2005CD datasheet).

Note:
1) eWon2005 is a router, so the WAN subnet must be different from LAN subnet
2) eWon 2005 LAN subnet and the maintenance PC subnet must be different.
3) Maintenance PC and eWon must have a correct (approx) date/time, due to VPN certificate validation
4) eWon does not support authentication through proxy java. In this case we suggest to open, on the firewall/gateway, a
UDP port for eWon. eWon supports NTLM proxy since firmware 5.6s3.
5) In case of VPN tunnelling blocking policy, we suggest to open, on the firewall/gateway, a UDP port for eWon

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 STEP 6 – CONSUMABLES CHECK
CLIENT MUST ENSURE THE PRESENCE OF CONSUMABLES AND PRODUCT IN ENOUGH Q.TY AT
LEAST FOR THE WHOLE DURATION OF THE START-UP AND COMMISIONING PROCESS

 To list empty bags dimension and material, reel dimensions to check by Paglierani’s engineer to be in
the manipulation range of machines

□ CONFIRMED □ NOT CONFIRMED

 Ensure the presence of the empty bags stacks on empty bag magazine of packing machine /reel
loaded and installed on packing machine with specification as per consumable list

□ CONFIRMED □ NOT CONFIRMED

 Ensure the presence of n°2 cones of thread in the sewing head, filler cord, crape paper (IF PRESENT)
as per consumable list

□ CONFIRMED □ NOT CONFIRMED

 Ensure the presence of ink and label for ink jet printer and/or labeller (IF PRESENT) as per
consumable list

□ CONFIRMED □ NOT CONFIRMED

 Ensure the presence of empty pallet stack in the empty pallet magazine for palletizer (IF PRESENT)
with specification as per consumable list

□ CONFIRMED □ NOT CONFIRMED

 Ensure the presence of cardboard for base of the pallet/interlayer and staples for staplers (IF
PRESENT) in related magazine of with specification as per consumable list

□ CONFIRMED □ NOT CONFIRMED

 Ensure the presence of reel for film applicator on the base of the pallet (IF PRESENT) as per
consumable list

□ CONFIRMED □ NOT CONFIRMED

 Ensure the presence of reel for bundling machine (IF PRESENT) as per consumable list

□ CONFIRMED □ NOT CONFIRMED

 Ensure the presence of reel for wrapper machine and reel for top applicator (IF PRESENT) as per
consumable list

□ CONFIRMED □ CONFIRMED
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 Ensure the presence of reel for stretch hood machine (IF PRESENT) as per consumable list

□ CONFIRMED □ NOT CONFIRMED

Note: all above requirements must be YES or CONFIRMED prior to go to
next step

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 STEP 7 – REMOTE PRE-COMMISSIONIG

7.1 PAGLIERANI CHECK THE CONNECTION TO PLC AND TOUCH PANELS OF MACHINES TROUGH
INTERNET CONNECTION

7.2 PER EACH SECTION OF THE WHOLE LINE UNDER CONTROL OF OWN ELECTRICAL CABINET:

A- INPUT/OUTPUT CHECK FOR INSTRUMENTATION ONE BY ONE

B- CHECK OF ROTATION OF EACH MOTOR ONE BY ONE

C- SCALE CALIBRATION (IF NEEDED)

REPEAT ABOVE A-B-C FOR EACH SECTION

7.3 CHECK THE SIGNALS EXCHANGE BETWEEN PACKER AND FEEDING SYSTEM

7.4 CHECK THE SIGNALS EXCHANGE BETWEEN MACHINE COMPOSING THE LINE (PACKER/CONTROL
SECTION/PALLETIZER/WRAPPER/STRETCH HOOD)

7.5 PUT ALL CONSUMABLES ON BOARD MACHINES AS LISTED IN STEP 6

7.6 SELECTION (TROUGH REMOTE CONTROL BY PAGLIERANI ENGINEER) OF THE SOFTWARE PROGRAM
“REMOTE COMMISSIONING” (IF AVAILABLE A SOFTWARE PROGRAM LIMITED IN CAPACITY WITH
MOVEMENTS STEP BY STEP)

AFTER CONFIRMATION OF ALL ABOVE STEPS, THAT MEANS ALL CHECK COMPLETED, PAGLIERANI’S
ENGINEER GIVES THE AUTHORIZATION TO CLIENT’S ENGINEER TO PROCEED WITH START-UP AND
COMMISSIONING WITH THE REMOTE ASSISTANCE OF PAGLIERANI’S ENGINEER
_________________________________________________________________________________________

AUTHORIZATION BY PAGLIERANI’S ENGINEER TO PROCEED WITH STEP 8 - START-UP

AND COMMISSIONING

□ CONFIRMED □ NOT CONFIRMED

DATE ……………………………………………………….

SIGNED BY PAGLIERANI’S ENGINEER ……………………………………………………….

CLIENT’S ENGINEER MUST RECEIVE ABOVE WRITTEN CONFIRMATION BY PAGLIERANI’S

ENGINEER (ALSO TROUGH PHOTO SENT BY MOBILEPHONE) BEFORE GO TO NEXT STEP 8

___________________________________________________________________________________________________________

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 STEP 8 – START SEQUENCE TO WORK

THE TECHNICIAN OF THE CLIENT SHOWS MACHINES IN OPERATION BY MEANS OF A VIDEOCALL BY

MOBILE PHONE.

 To check all push buttons not pressed in local command panel and main electrical panels

□ CONFIRMED □ NOT CONFIRMED

 To check all safety doors, sliding doors, safety panel of machines CLOSED

□ CONFIRMED □ NOT CONFIRMED

THE START-UP SEQUENCE STARTS FROM THE END LINE (WRAPPER) TO THE BAGGING UNIT

 Press the START button on the wrapper.

 Press the RESET blue button on the electric panel of the wrapper and then press START green button.
Press again the START green button for about 5 seconds and to complete the start-up of the wrapper,
press the RESET SAFETY BARRIERS blue button on the empty pallets magazine

□ CONFIRMED □ NOT CONFIRMED

 Press the START button on the palletizer.

 Press the RESET blue button on the electric panel of the palletizer and then press START green button.
Press again the START green button for about 5 seconds and to complete the start-up of the palletizer,
press the RESET SAFETY BARRIERS blue button on the empty pallets magazine

□ CONFIRMED □ NOT CONFIRMED

 Press the POWER ON black button on the electric panel of the check weigher.
 Press the RESET SAFETY blue button on the electric panel of the check weigher.
 Press the START CYCLE green button for about 5 seconds on the electric panel of the check weigher.
 The belt of the check weigher line will start when the palletizer is in run.

□ CONFIRMED □ NOT CONFIRMED

 Press the START LINE green button on the electric panel of the COMBI FS368 TWIN packaging line.
 Press the RESET SAFETY blue button
 Ensure that the STOP CYCLE sprung push-button isn’t pressed.
 The machine execute a number of pre-start movements. At the end press the START CYCLE black button.
 Ensure the presence of product on the charge hoppers placed above the packaging machine.

□ CONFIRMED □ NOT CONFIRMED

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IN CASE OF PACKER MACHINES MODEL “DA” THE START-UP SEQUENCE IS THE FOLLOW:

FDAX BUNDLING MACHINES

 Be sure that all “EMERGENCY” red/yellow mushroom push buttons aren’t pressed.
 Press the “LINE ON” green push button on the electrical panel
 Be sure that all safety gates/doors are closed
 Press the “RESET SAFETY” blue push button on the electrical panel
 Be sure that “STOP CYCLE” and/or “STOP CYCLE WITH EMPTYING” mushroom push buttons aren’t
pressed
 Press the “START CYCLE” black push button electrical panel

The belt and internal ventilator of the oven tunnel will start and the temperature controllers will be
activated. From this point the temperatures of welding bar and oven tunnel will rise up until will be reach
the pre-set values.

□ CONFIRMED □ NOT CONFIRMED

DAXX PACKERS

 Be sure that all “EMERGENCY” red/yellow mushroom push buttons aren’t pressed.
 Press the “LINE ON” green push button on the electric panel.
 Be sure that all safety gates/doors are closed.
 Press the “RESET SAFETY” blue push button on the electric panel.
 Be sure that “STOP CYCLE” mushroom push buttons aren’t pressed.

The temperature controller of the hot melt gluer will be activated. From this point the temperature will
rise up until will be reach the pre-set values.

□ CONFIRMED □ NOT CONFIRMED

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 APPENDIX A – CLIENT’S CONTACT FORM

COMPANY NAME: ………………………………………………………………………………………

FULL ADDRESS: ………………………………………………………………………………………

………………………………………………………………………………………

COMPANY E-MAIL: ………………………………………………………………………………………

COMPANY PHONE: ………………………………………………………………………………………

CONTACT PERSON TO MANAGE/SCHEDULE THE START-UP PROCEDURE:

NAME: ………………………………………………………………………………………

MOBILE PHONE*: ………………………………………………………………………………………

E-MAIL: ………………………………………………………………………………………

CLIENT’S ENGINEER THAT WILL PERFORM THE START-UP PROCEDURE:

NAME: ………………………………………………………………………………………

MOBILE PHONE*: ………………………………………………………………………………………

E-MAIL: ………………………………………………………………………………………

* THE AVAILABILITY OF WHATSAPP / VIBER IS PREFERABLE FOR EASY COMUNICATION

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