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EMPAQUES HIDRÁULICOS

Description Cross section Material No. Features Main usage


# Standard cylinders
GPY-Packings
[Exclusively for RN919
pistons] Packings exclusively for pistons and rods, respectively, using wear proof material. # Cylinders for industrial vehicles
Section sizes for diameter sizes are made larger than those of SKY-Packings.
Durability has been improved. GPY-Packings for pistons are hard to cause damage # Cylinders for robots
GNY-Packings brought about by back pressure, while GNY-Packings for rods have been improved
[Exclusively for RN919 in sealing performance for good elastic seal materials.
rods]

T-SGY-Packings
[Exclusively for RN812 Packings exclusively for pistons and rods compatible in grooves with SKY-Packings.
pistons] Available for use at -40 to 100 degree C. Unnecessary to replace packings in the
specifications of domestic and overseas cold districts. Compared with other U- # Cylinders in the specification of
packings, designed hard to cause stick slip. Laying stress on cold proof, rubber cold resistance
T-SNY-Packings hardness is restrained. Be careful in use under the conditions of high pressure and
[Exclusively for RN809 high frequency.
rods]

RN906 # Standard cylinders


# Cylinders for low hydraulic
SKY-Packings (RF905) Most popular packing for hydraulic cylinders. Available for use for both pistons and
pressure
[For pistons and rods. Available for mounting this packing in a solid groove. Possible to reduce the
rods] number of part items and conduct compact design. Effective in reducing cost. # Cylinders for tooling machines
and industrial vehicles
RN906 # Standard cylinders
KY-Packings [For Various sizes. Used for the various fields due to large section design. Conduct
pistons and rods] (RF905) stable performance. # Press die cushion

# Cylinders for agriculture


machines
RGU-Packings Special one ring shaped packing for both sides pressure with seal lip. Has the same
# Cylinders for tooling machines
[Exclusively for RN923 sealing performance as U-packing. Possible to make a piston compact. PWL-
and industrial vehicles
pistons ] Bearings for bearings combined with back-up rings are being prepared.
# Cylinders for small construction
machines

HSD-Packings Packings of both sides pressure type. Available for thin type design for pistons.
# Cylinders for agriculture
[Exclusively for RN906 Compared with O-rings, stable sealing performance is conducted without distortion
machines
pistons] and damage caused by rolling.

RN906
PENTA-Seals # Small diameter
Packings exclusively for rods. Compatible with O-rings of JIS B 2401 P-line. Better
[Exclusively for cylinders(Operating valves,
(RF905) sealing performance than O-rings. No distortion and no damage due to rolling.
rods] solenoid valves)

Seals that seal rings made of S-FLON(PTFE) are combined with O-rings made of
synthetic rubber. No stick slip even in low pressure and low speed due to small
ST-Seals(ST- # Cylinders for general industrial
friction characteristics. As seal rings(resin) are hard and lacking in elasticity, sealing
type) [Exclusively PT111 machines
performance is inferior a little compared with U-packings. Be careful to handle seal
for pistons]
rings as they are easy to be specially influenced by cracks, etc.
# ST-type : Abundant size series for general use # Cylinders for special use
# STR-type : Use for rolling joints
STK-Seals(STR-
type)[Exclusively PT151 # Rolling joints
# SMJ-type : High sealing and durability type, exclusively for rods.
for pistons]

# Cylinders for general industrial


SMJ-Seals machines
[Exclusively for PT154 # Cylinders for construction
rods] machines
# Cylinders for special use
MERKEL ES/ESV V-packing

MERKEL

The Simrit Group


Freudenberg-NOK
MERKEL ES/ESV V-packing
Features & Benefits

Multiple sealing compo-


Made from durable
nents provide reliable
materials for outstanding
sealing
service life.

Available as
endless sets
or open (cut)
sets for
easier instal-
lation

Extrusion
resistant
female Compression can
adapter be adjusted for
enables optimum perfor-
effective use mance
at high
pressures.

Features & Benefits

♦ The ES and ESV Chevron V-packing Sets are multi-component sets primarily used as replacement
seals for existing and older equipment. They continue to be used for large rams where alterna-
tive modern designs may not be available.

♦ The ES/ESV V-packing is a proven performer under extreme conditions of pressure and tempera-
ture.

♦ Pockets of lubricant are formed along seal length enhance tribological conditions which lower
friction and improve service life.

♦ Because of its rugged construction, it can be used effectively with poorer running surfaces.

♦ Our ES/ESV V-packing is fabric reinforced using our unique coiling techniques which enhance
overall ruggedness and durability of the packing.
♦ Our Chevron V-packing is available in NBR (ES) or fluoroelastomer (ESV) for high temperature
applications.
♦ V-packing sets can be provided as endless rings or split rings for easy installation.
♦ The compression of the V-packing can be adjusted over time to optimize overall performance and
to reduce leakage and extend service life.

Page M-ES/ESV-2
MERKEL ES/ESV V-packing
Specification Sheet

Materials Types of V-packing Arrangements

The ES and ESV V-packing sets are available in 3


Pressure Ring (Male Adapter)
different versions:
Material Cotton Fabric/NBR
Type A has 3 to 5 fabric intermediate rings
Des ignation BI-NBR B529
can can be installed in adjustable or
or non-adjustable seal housings.
Type B has 3 to 5 fabric intermediate rings,
Material Cotton Fabric/NBR
one rubber-sprung support ring and
Des ignation BI-NBR B248 are installed in non-adjustable seal
housings. Constant axial pre-
or
tensions.
Material Cotton Fabric/FPM Type C has 2 - 4 fabric intermediate rings,
one rubber intermediate ring and can
Des ignation BI-FPM K674
be installed in adjustable or non-
adjustable seal housings. The rubber
Rubber-Fabric Packing (Intermediate Rings) intermediate ring provides additional
sealing effect.
Material Cotton Fabric/NBR
Type A and Type B can be supplied as endless
BI-NBR B246 or open (cut) rings. Type C is always supplied
Des ignation
BI-NBR B210 as endless rings.
or

Material
Cotton Fabric/ Examples of Applications
Fluoro-rubber FPM
Des ignation BI-FPM K674

Rubber Packing (Intermediate Rings)

Material NBR
Presses Injection Molding Shears
Des ignation 85 NBR B247 Machines
Hardnes s 85 Shore A

Support Rings (Female Adapter) Installed Seal


Material Cotton Fabric/NBR
Des ignation BI-NBR B246
or
Cotton Fabric/
Material
Fluoro-rubber FPM
Des ignation BI-FPM K674

or
Material Polyacetale POM
Des ignation POM PO 202

Page M-ES/ESV-3
MERKEL ES/ESV V-packing
Specification Sheet

Application Limits

Pressure 6,000 psi (40 MPa)

Speed 100 FPM (0.5 m/s)

BI-NBR B259/BI-NBR B248/


Medium/Temperature BI-NBR B246/BI-NBR B210/ BI-FP M K674
85 NBR B247

-22°F to +212°F +5°F to +284°F


Hydraulic Oil, HL, HLP
(-30°C to +100°C) (-15°C to +140°C)

+41°F to +140°F +41°F to +140°F


HFA , HFB Fluids
(+5°C to +60°C) (+5°C to +60°C)

-22°F to +140°F +5°F to +140°F


HFC Fluid
(-30°C to +60°C) (-15°C to +60°C)

-- +5°F to +284°F
HFD Fluid
(-15°C to +140°C)

+41°F to +212°F +41°F to +176°F


Water
(+5°C to +100°C) (+5°C to +80°C)

-22°F to +176°F +5°F to +176°F


HETG (Rape Seed Oil)
(-30°C to +80°C) (-15°C to +80°C)

-22°F to +176°F -5°F to +212°F


HEES (Synth. Es ter)
(-30°C to +80°C) (-15°C to +100°C)

-22°F to +140°F -5°F to +176°F


HEPG (Glycol)
(-30°C to +60°C) (-15°C to +80°C)

-22°F to +212°F +5°F to +284°F


Mineral Oil
(-30°C to +100°C) (-15°C to +140°C)

Important Notes

The technical information provided on this


specification sheet is for general guidance only
and values may vary with the specific param-
eters and other variables of an application. For
a sealing recommendation specific to your
application, please contact our Engineering
Department.

Page M-ES/ESV-4
MERKEL ES/ESV V-packing
Design Details

H (Type A)
Chamfered and
burr-free L

H (Type B)
20°

20°
H (Type C)
C d D

Surface Finish Tolerances

Tolerances for each diameter are a function of


Recommended Surface Finish
the diameter size. Please see size listing for
Surface Rmax Ra dimensions for each part. Please see “Design
Sliding Surface ≤ 2.5 µm 0.05 to 0.3 µm
Tolerance” section for complete details on
machine tolerances.
Groove Bottom ≤ 6.3 µm ≤ 1.6 µm
Groove Sides ≤ 15 µm ≤ 3 µm Nominal
Fit
Diameter d
Profile bearing length ratio Mr > 50% up to
maximum 90% with cutting depth c = Rz/2 and ≤ 80 H9/f8
reference line Cref = 0%
> 80 -120 H8/f8

Clearance Gap, Diameter D1 > 120 - 150 H8/f7

> 500 - 630 H8/f7


The diameter D1 is based on the maximum
allowable clearance gap which is a function of > 630 - 800 H8/f7
the the system pressure and the type of guid-
ance used. Please see our design reference for > 800 - 1000 H8/f7
additional information.
> 1000 - 1250 H8/f7

Lead-in Chamfer “C” Tolerance Recommendation

The length of the lead-in chamfer “C” is critical Nom. ∅ d D L


to successfully installing the seal without
damaging it in the process. The value for “C” ≤ 500 H11 +0.2mm
is given for each seal on the following pages
> 500 H10 +0.2mm
and it is a function of the profile of the seal
(dimension “B”).

Page M-ES/ESV-5
Merkel ES/ESV H (Type A)

V-packing L

Standard Range H (Type B)

Metric Sizes
H (Type C)
C d D

Dimension Part No. ES-


d D L C Type A Type B Type C
Std. (mm) (mm) (mm) (mm) Closed Open Closed Open Closed
ISO 20 28 14.5 3.0 123456 a) 123456 a) 123456 a) 123456 a) 120639
20 30 13.5 3.0 077934 a)
ISO 20 30 16.0 3.0 220043
20 30 18.5 3.0 070179 a)
ISO 22 30 14.5 3.0 120640
22 32 13.5 3.0 062158 a)
ISO 22 32 16.0 3.0 220044
22 32 18.5 3.0 070180 a)
ISO 25 33 14.5 3.0 120641
ISO 25 35 16.0 3.0 220045
25 37 16.5 3.0 062166 a)
25 37 22.5 3.0 070181 a)
ISO 28 38 16.0 3.0 120642
28 40 16.5 3.0 062159 a)
28 40 22.5 3.0 070182 a)
ISO 28 43 25.0 5.0 220046
30 42 16.5 3.0 220047
30 42 22.5 3.0 070183 a)
ISO 32 42 16.0 3.0 120643
32 44 16.5 3.0 078187 a)
32 44 22.5 3.0 070184 a)
ISO 32 47 25.0 5.0 327287
35 47 16.5 3.0 062171
35 47 22.5 3.0 070185 a)
ISO 36 46 16.0 3.0 120644 a)
36 48 16.5 3.0 084373 a)
36 48 22.5 3.0 070186 a)
ISO 36 51 25.0 5.0 327286
ISO 40 50 16.0 3.0 120645 a)
40 52 16.5 3.0 062173 a)
40 52 22.5 3.0 070187 a)
ISO 40 55 25.0 5.0 220050 a)
ISO 45 55 16.0 3.0 120646 a)
45 60 16.5 5.0 062175 a)
a) = special note regarding delivery time. Ask your Customer Service Rep for more information.
Page M-ES/ESV-6
Merkel ES/ESV H (Type A)

V-packing L

Standard Range H (Type B)

Metric Sizes
H (Type C)
C d D

Dimension Part No. ES-


d D L C Type A Type B Type C
Std. (mm) (mm) (mm) (mm) Closed Open Closed Open Closed
45 60 22.5 5.0 070189 a)
ISO 45 60 25.0 5.0 327285
ISO 50 60 16.0 3.0 120647
50 65 16.5 5.0 062178 a)
50 65 22.5 5.0 070190 a)
ISO 50 65 25.0 5.0 327284
55 70 16.5 5.0 063126 a)
55 70 22.5 5.0 070191 a)
56 71 16.5 5.0 112157 a)
56 71 22.5 5.0 070192 a)
ISO 56 71 25.0 5.0 327283
ISO 56 76 32.0 5.0 220054
60 75 16.5 5.0 062181 a)
60 75 22.5 5.0 070193 a)
63 78 16.5 5.0 114075
63 78 22.5 5.0 070194 a)
ISO 63 78 25.0 5.0 327282
ISO 63 83 32.0 5.0 220056
65 80 16.5 5.0 062183 a)
65 80 22.5 5.0 070195 a)
70 85 16.5 5.0 062188 a)
70 85 22.5 5.0 070196 a)
ISO 70 85 25.0 5.0 327280
ISO 70 90 32.0 5.0 220058
75 90 16.5 5.0 061639
75 90 22.5 5.0 070197 a)
80 95 16.5 5.0 062194 a)
80 95 22.5 5.0 070198 a)
ISO 80 95 25.0 5.0 060905
ISO 80 100 32.0 5.0 220060 a)
85 100 16.5 5.0 078907
85 100 22.5 5.0 070199 a)
90 110 30.0 5.0 062197 a)
ISO 90 110 32.0 5.0 220061
a) = special note regarding delivery time. Ask your Customer Service Rep for more information.
Page M-ES/ESV-7
Merkel ES/ESV H (Type A)

V-packing L

Standard Range H (Type B)

Metric Sizes
H (Type C)
C d D

Dimension Part No. ES-


d D L C Type A Type B Type C
Std. (mm) (mm) (mm) (mm) Closed Open Closed Open Closed
90 110 40.0 5.0 070231 a)
100 120 30.0 5.0 062201 a)
ISO 100 120 32.0 5.0 126541 a)
100 120 40.0 5.0 132386
ISO 100 125 40.0 7.5 220062 a)
110 130 30.0 5.0 062205 a)
ISO 110 130 32.0 5.0 220063 a)
110 130 40.0 5.0 070233 a)
ISO 110 135 40.0 7.5 220064
115 140 34.0 7.5 081735
115 140 46.0 7.5 070234 a)
ISO 125 145 32.0 5.0 220065 a)
125 150 34.0 7.5 062207 a)
ISO 125 150 40.0 7.5 220066 a)
125 150 46.0 7.5 070235 a)
ISO 140 160 32.0 5.0 194357 a)
140 165 34.0 7.5 220067
ISO 140 165 40.0 7.5 220068 a)
140 165 46.0 7.5 070236 a)
150 180 45.0 7.5 061736 a)
150 180 60.0 7.5 070237 a) 170282
ISO 160 185 40.0 7.5 220069
160 190 45.0 7.5 061737
ISO 160 190 50.0 7.5 097683
160 190 60.0 7.5 070238 a) 087331
ISO 180 205 40.0 7.5 220071
180 210 45.0 7.5 061739 a)
ISO 180 210 50.0 7.5 131959 a)
180 210 60.0 7.5 070239 a)
ISO 200 225 40.0 7.5 220072 a)
200 230 45.0 7.5 064261 a)
ISO 200 230 50.0 7.5 076302 a) 145843
200 230 50.5 7.5 219156 218873 218713
200 230 60.0 7.5 070240 a) 135050 146349 a) 079136
a) = special note regarding delivery time. Ask your Customer Service Rep for more information.
Page M-ES/ESV-8
Merkel ES/ESV H (Type A)

V-packing L

Standard Range H (Type B)

Metric Sizes
H (Type C)
C d D

Dimension Part No. ES-


d D L C Type A Type B Type C
Std. (mm) (mm) (mm) (mm) Closed Open Closed Open Closed
ISO 220 250 50.0 7.5 061745 a)
220 250 50.5 7.5 219165 114136 218722 218512
220 250 60.0 7.5 063737 a) 218891 100511 114159
225 255 50.5 7.5 100216 218892
225 255 60.0 7.5 067706 218895 064015 218517
240 270 50.5 7.5 219174 218903 218734 218522
240 270 60.0 7.5 061635 a) 177276 083267 083524
250 280 50.5 7.5 100419 a) 218910 218737 218527
250 280 60.0 7.5 061638 a) 218913 104086 218529
260 290 50.5 7.5 067374 a) 218917 218739 218534
260 290 60.0 7.5 219178 a) 218920 101540 218537
280 310 50.5 7.5 219179 a)
280 310 60.0 7.5 066929 a) 218933 064013 a) 071155
280 320 80.0 10.0 072791 a) 114214 113699 121893
300 330 50.5 7.5 218941 121478
300 330 58.0 7.5 074670 a)
300 330 60.0 7.5 218944 071159
300 340 80.0 10.0 073340 078123 066737 114599
320 350 50.5 7.5 218956 a) 218559
320 350 60.0 7.5 218959 071163
ISO 320 360 63.0 10.0 145831
320 360 80.0 10.0 066450 218961 084628 111755
340 370 50.5 7.5 099882 218566
340 370 58.0 7.5 081906
340 370 60.0 7.5 218968
340 380 80.0 10.0 063605 a) 218969 069050 148207
360 390 50.5 7.5 087305 218979 218577
360 390 58.0 7.5 097554
360 390 60.0 7.5 219196 218982 218775 073530
ISO 360 400 63.0 10.0 145834
360 400 80.0 10.0 061644 084039 068143 123407
370 400 50.5 7.5 218984 218580
370 400 60.0 7.5 218987 107401
370 410 80.0 10.0 099626 218989 194332 097789
a) = special note regarding delivery time. Ask your Customer Service Rep for more information.
Page M-ES/ESV-9
Merkel ES/ESV H (Type A)

V-packing L

Standard Range H (Type B)

Metric Sizes
H (Type C)
C d D

Dimension Part No. ES-


d D L C Type A Type B Type C
Std. (mm) (mm) (mm) (mm) Closed Open Closed Open Closed
380 410 50.5 7.5 218990
380 410 60.0 7.5 218993 213225
380 420 80.0 10.0 069067 069165
390 420 50.5 7.5 218996 218588
390 420 60.0 7.5 187142 126556
390 430 80.0 10.0 145527 100035
400 430 50.5 7.5 219197 219000
400 430 52.5 7.5 219198 198468
400 430 60.0 7.5 219200 087212 087903 071209
400 440 70.0 10.0 219201 219002
400 440 79.0 10.0 219202
400 440 80.0 10.0
400 440 80.0 10.0 071557 a) 219004 086147 113319
400 440 89.0 10.0 219203 218593
410 440 52.5 7.5 219006 218594
410 440 60.0 7.5 219007 116167
410 445 60.0 10.0 114451
410 450 70.0 10.0 108466 219008 140331 218595
410 450 79.0 10.0 219204 219009 218780 218596
410 450 80.0 10.0 196025 219010 218781 136066
410 450 89.0 10.0 219205 219011 218782 218597
415 455 60.0 10.0 267389
415 455 80.0 10.0 128991
420 450 52.5 7.5 219012 218598
420 450 60.0 7.5 219013 071213
420 460 60.0 10.0 098516 289410
420 460 70.0 10.0 109496 134937 074765 069492
420 460 79.0 10.0 219206 219014 218783 218599
420 460 80.0 10.0 077332 219015 218784 129597
420 460 89.0 10.0 219207 219016 218785 218600
425 465 70.0 10.0 090496 121155
425 465 80.0 10.0 083265
430 460 52.5 7.5 219017 218601
430 460 60.0 7.5 219018 218602
a) = special note regarding delivery time. Ask your Customer Service Rep for more information.
Page M-ES/ESV-10
Merkel ES/ESV H (Type A)

V-packing L

Standard Range H (Type B)

Metric Sizes
H (Type C)
C d D

Dimension Part No. ES-


d D L C Type A Type B Type C
Std. (mm) (mm) (mm) (mm) Closed Open Closed Open Closed
430 470 60.0 10.0 298359 082970
430 470 70.0 10.0 219019 177234
430 470 79.0 10.0 219020 218603
430 470 80.0 10.0 219021 097838
430 470 89.0 10.0 219022 218604
440 470 52.5 7.5 219023 218605
440 470 60.0 7.5 219024 218606
440 480 60.0 10.0 072171 a) 148125
440 480 70.0 10.0 099123 219025 137057 218607
440 480 79.0 10.0 219208 219026 218786 218608
440 480 80.0 10.0 073676 219027 218787 104141
440 480 89.0 10.0 219209 219028 218788 218609
450 480 52.5 7.5 219029 218610
450 480 60.0 7.5 219030 218611
450 490 60.0 10.0 071968 082110 083442 287165
450 490 70.0 10.0 114458 072716 218789 149535
450 490 79.0 10.0 144269 219031 218790 218612
450 490 80.0 10.0 066931 a) 089042 087320 075890
450 490 89.0 10.0 219210 219032 218791 021861
460 490 52.5 7.5 219211 219033 218792 218614
460 490 60.0 7.5 219212 219034 218793 218615
460 500 60.0 10.0 235023 355016
460 500 70.0 10.0 219213 219035 148439 135172
460 500 79.0 10.0 138356 219036 218794 218616
460 500 80.0 10.0 219214 219037 076722 188047
460 500 89.0 10.0 079459 219038 218795 218617
470 500 52.5 7.5 219043 218622
470 500 60.0 7.5 114088 218799 218623
470 510 60.0 10.0 077623 328827 261800
470 510 70.0 10.0 086461 218800 218624
470 510 79.0 10.0 219219 219046 218801 218625
470 510 80.0 10.0 086152 102327 073484 218626
470 510 89.0 10.0 219220 219047 218802 218627
470 520 100.0 12.5 195501
a) = special note regarding delivery time. Ask your Customer Service Rep for more information.
Page M-ES/ESV-11
Merkel ES/ESV H (Type A)

V-packing L

Standard Range H (Type B)

Metric Sizes
H (Type C)
C d D

Dimension Part No. ES-


d D L C Type A Type B Type C
Std. (mm) (mm) (mm) (mm) Closed Open Closed Open Closed
475 505 60.0 7.5 350425
475 515 60.0 10.0 266457
475 515 70.0 10.0 191587
475 515 80.0 10.0 076698
480 510 52.5 7.5 219048 218628
480 510 60.0 7.5 219049 218629
480 520 60.0 10.0 067704 234854
480 520 70.0 10.0 105043 219050 218803 088276
480 520 79.0 10.0 219221 219051 218804 218630
480 520 80.0 10.0 073331 219052 097319 083647
480 520 89.0 10.0 219222 219053 218805 218631
490 520 52.5 7.5 219054 218632
490 520 60.0 7.5 219055 149532
490 530 70.0 10.0 219056 218806 218633
490 530 79.0 10.0 219057 218807 218634
490 530 80.0 10.0 219058 218808 077972
490 530 89.0 10.0 219059 218809 218635
500 530 52.5 7.5 135092
500 540 60.0 10.0 073680 289408 101974
500 540 70.0 10.0 078095 219060 122836 071463 a)
500 540 79.0 10.0 219223 219061 232446 218636
500 540 80.0 10.0 075177 069526 084839 089167
500 540 89.0 10.0 219224 219062 218810 218637
500 550 100.0 12.5 219064 021863
510 550 60.0 10.0 124812
510 550 70.0 10.0 266458 111575 087359
510 550 80.0 10.0 287922
510 560 100.0 12.5 082070 219068 124279 218642
520 550 60.0 7.5 246917
520 560 60.0 10.0 250502
520 560 70.0 10.0 219069 098086
520 560 80.0 10.0 080048 096048
520 570 100.0 12.5 183857 218644
525 565 80.0 10.0 147763
a) = special note regarding delivery time. Ask your Customer Service Rep for more information.
Page M-ES/ESV-12
Merkel ES/ESV H (Type A)

V-packing L

Standard Range H (Type B)

Metric Sizes
H (Type C)
C d D

Dimension Part No. ES-


d D L C Type A Type B Type C
Std. (mm) (mm) (mm) (mm) Closed Open Closed Open Closed
530 570 60.0 10.0 214284
530 570 70.0 10.0 219226 219071 218812 109362
530 570 80.0 10.0 219227 219072 218813 071221
530 580 100.0 12.5 114578 184291 218815
535 575 60.0 10.0 339801
540 580 60.0 10.0 145861 250612
540 580 70.0 10.0 219228 219074 218816 218645
540 580 80.0 10.0 170936 075336 218817 076138
540 580 89.0 10.0 251957
545 585 80.0 10.0 198570
550 590 60.0 10.0 067721 146457
550 590 70.0 10.0 114443 099983 218818 093548
550 590 80.0 10.0 068523 076184 118024 092719
555 595 70.0 10.0 219229 219077 218819
555 595 80.0 10.0 219230 219078 218820 218647
560 600 60.0 10.0 067725 146345
560 600 70.0 10.0 079662 219079 218821 079390
560 600 80.0 10.0 066933 219080 064031 071225
560 600 89.0 10.0 244771
560 610 100.0 12.5 066944 218823
570 610 70.0 10.0 243007
570 610 80.0 10.0 343524 101408
580 620 60.0 10.0 340889 330921 268708
580 620 70.0 10.0 114437 219083 218824 233518
580 620 80.0 10.0 114580 145786 218825 218649
580 630 100.0 12.5 219231 218827 107260
590 630 60.0 10.0 114340
590 630 70.0 10.0 091257 219084 218828 218651
590 630 80.0 10.0 083741 219085 218829 009812
600 630 52.5 7.5 199064
600 640 60.0 10.0 116145
600 640 70.0 10.0 078738 219086 063849 232447
600 640 80.0 10.0 219232 219087 068954 071227
600 650 100.0 12.5 219089 218831 132508
a) = special note regarding delivery time. Ask your Customer Service Rep for more information.
Page M-ES/ESV-13
Merkel ES/ESV H (Type A)

V-packing L

Standard Range H (Type B)

Metric Sizes
H (Type C)
C d D

Dimension Part No. ES-


d D L C Type A Type B Type C
Std. (mm) (mm) (mm) (mm) Closed Open Closed Open Closed
610 650 70.0 10.0 316425
610 650 80.0 10.0 222956 351998
620 650 52.5 7.5 346337
620 660 60.0 10.0 291254
620 660 70.0 10.0 219092 218655
620 660 80.0 10.0 219093 087689
620 670 100.0 12.5 219095 218657
630 670 60.0 10.0 064701 106809
630 670 70.0 10.0 219238 084675 218835 218658
630 670 80.0 10.0 219239 219096 218836 218659
630 680 100.0 12.5 219098 218661
640 680 70.0 10.0 219099 218662
640 680 80.0 10.0 087777 218663
640 690 100.0 12.5 219101 148978
650 690 70.0 10.0 219240 219102 218839 074106
650 690 80.0 10.0 172074 081546 218840 116502
650 700 100.0 12.5 267972
660 700 70.0 10.0 219103 218665
660 700 80.0 10.0 219104 218666
660 710 80.0 12.5 197590
660 710 100.0 12.5 219106 218668
670 710 80.0 10.0 071181
670 720 100.0 12.5 176117 219108 218842 218670
675 725 100.0 12.5 103976
680 710 60.0 7.5 348073
680 720 70.0 10.0 219109 218671
680 720 80.0 10.0 219110 218673
680 730 100.0 12.5 219112 218672
680 730 100.0 12.5
685 725 80.0 10.0 192820
690 730 60.0 10.0 293797
690 730 70.0 10.0 219242 219113 218843 218674
690 730 80.0 10.0 219243 219114 218844 109229
695 735 80.0 10.0 296289
a) = special note regarding delivery time. Ask your Customer Service Rep for more information.
Page M-ES/ESV-14
Merkel ES/ESV H (Type A)

V-packing L

Standard Range H (Type B)

Metric Sizes
H (Type C)
C d D

Dimension Part No. ES-


d D L C Type A Type B Type C
Std. (mm) (mm) (mm) (mm) Closed Open Closed Open Closed
700 730 60.0 7.5 120063
700 740 60.0 10.0 106925 193914
700 740 70.0 10.0 078869 219115 218845 103215
700 740 80.0 10.0 219261 219116 218846 218675
700 740 89.0 10.0 239435
700 750 100.0 12.5 219118 128272
710 750 60.0 10.0 195814 238814
710 750 70.0 10.0 074993 219121 082443 218679
710 750 80.0 10.0 219245 219122 218849 071177
710 750 89.0 10.0 129422
710 760 100.0 12.5 114586 186413 218851 218680
720 760 70.0 10.0 219123 218681
720 760 80.0 10.0 187283
720 770 100.0 12.5 219247 219125 218853 218684
740 780 60.0 10.0 249215
740 780 70.0 10.0 219126 083448
740 780 80.0 10.0 219127 218685
740 790 100.0 12.5 219129 218687
750 790 60.0 10.0 095999 180151
750 790 70.0 10.0 219248 219130 132429 218688
750 790 80.0 10.0 219249 219131 213562 218689
750 800 100.0 12.5 193397 193398 218854 140930
760 800 80.0 10.0 235532
760 810 89.0 12.5 259129
775 825 70.0 12.5 343719
780 820 60.0 10.0 256704 291255
780 830 100.0 12.5 239957 134874
790 840 100.0 12.5 308317
800 840 60.0 10.0 339222 188792
800 840 70.0 10.0 259099 218691
800 840 80.0 10.0 259100 219134 071169
800 850 70.0 12.5 192354
800 850 80.0 12.5 067763 077894
800 850 100.0 12.5 066922 094794 103851 104080
a) = special note regarding delivery time. Ask your Customer Service Rep for more information.
Page M-ES/ESV-15
Merkel ES/ESV H (Type A)

V-packing L

Standard Range H (Type B)

Metric Sizes
H (Type C)
C d D

Dimension Part No. ES-


d D L C Type A Type B Type C
Std. (mm) (mm) (mm) (mm) Closed Open Closed Open Closed
810 850 80.0 10.0 353087
820 860 70.0 10.0 263168
820 870 100.0 12.5 114587 219137 218857 218694
825 875 100.0 12.5 267024
830 880 100.0 12.5 342533
840 880 80.0 10.0 335687
840 890 100.0 12.5 357980
850 890 60.0 10.0 339224 263169
850 890 70.0 10.0 114461 219138 218858 218695
850 890 80.0 10.0 219250 131119 077013 218696
850 900 70.0 12.5 114382
850 900 100.0 12.5 219252 219140 218860 218698
860 900 60.0 10.0 359911
860 910 100.0 12.5 199041
870 920 100.0 12.5 219254 219142 218862 117560
875 925 100.0 12.5 101244 085902
880 930 100.0 12.5 244245
900 940 70.0 10.0 219257 218865
900 940 80.0 10.0 219258 218866
900 950 100.0 12.5 066945 a) 219146 218868 218703
925 975 100.0 12.5 351206
930 980 100.0 12.5 261784
950 1000 89.0 12.5 214711
950 1000 100.0 12.5 114590 219150 218870 218707
960 1010 100.0 12.5 073190 218709
975 1015 60.0 10.0 263162
980 1020 80.0 10.0 078616
1000 1040 60.0 10.0 267847
1000 1040 70.0 10.0 218710
1000 1040 80.0 10.0 071280
1000 1050 100.0 12.5 114995 219155 137135 218712
1020 1070 100.0 12.5 343588
1050 1100 100.0 12.5 071553
1060 1110 100.0 12.5 356608
a) = special note regarding delivery time. Ask your Customer Service Rep for more information.
Page M-ES/ESV-16
Merkel ES/ESV H (Type A)

V-packing L

Standard Range H (Type B)

Metric Sizes
H (Type C)
C d D

Dimension Part No. ES-


d D L C Type A Type B Type C
Std. (mm) (mm) (mm) (mm) Closed Open Closed Open Closed
1070 1120 100.0 12.5 352076
1080 1130 100.0 12.5 359160
1100 1140 80.0 10.0 098392
1100 1150 100.0 12.5 122700
1130 1170 60.0 10.0 144932
1150 1200 70.0 12.5 175251
1220 1270 100.0 12.5 335019

a) = special note regarding delivery time. Ask your Customer Service Rep for more information.
Page M-ES/ESV-17
MERKEL FORSEAL
FOI Rod Seal

MERKEL

The Simrit Group


Freudenberg-NOK
MERKEL FORSEAL - FOI Rod Seal
Features & Benefits

Stainless steel spring


Made from our premium energizer provides opti-
PTFE Compounds, engi- mum sealing force
neered for superior wear
and extrusion resistance,
to ensure maximum
service life.

Symmetrical design
can be used to seal
both rod and piston
Compact design makes applications
the FOI perfect for
those applications
where space is at a
premium. Can be used
to retrofit O-ring
grooves

Features & Benefits

♦ The FORSEAL FOI Rod Seal is engineered to provide superior sealing in a variety of tough
applications.

♦ The FOI is designed for sealing reciprocating motion. It can also be used for limited swivel
movements as well, however, no rotation is permitted.

♦ Superior abrasion and wear resistance of our PTFE compounds ensures longer operating life
than other typical PTFE materials.

♦ Extrusion resistant material and design are engineered to withstand high pressures, up to 4,500
psi (30 MPa).

♦ Dynamic sealing lips are knife-cut to exert maximum sealing force.

♦ Low static and dynamic friction values. Excellent for high speed applications or where precise
control is required.

♦ Extremely good dry running properties prevents seal from being destroyed during initial start-up
operation.

♦ No adhesion effect on sliding surface, even after a long standstill.

♦ Excellent resistance to aggressive media, the FOI can be used in a wide range of temperatures.

♦ Available in a complete range of inch and metric sizes, up to 78” (2m) in diameter.
Page M-FOI-2
MERKEL FORSEAL - FOI Rod Seal
Specification Sheet

Materials Examples of Applications

Sealing Element

Material PTFE/Carbon
Des ignation PTFE 10/F56110

Pneumatic Valves
Spring Energizer Cylinders

Material Stainles s Steel


Des ignation 1.4310

or

Material Has telloy


Des ignation C276

Application Limits Installed Seal

Pressure 4,500 psi (30 MPa)

Speed 3,000 FPM (15 m/s)

Medium/ P TFE 10/F56110


Temperature & 1 .4 3 1 0

Hydraulic oils , oil,


water, s team, air,
s olvents ,
-328°F to +500°F
pharmaceutical goods ,
(-200°C to +260°C)
foods tuffs or all media
which do not attack
PTFE and s tainles s s teel

Medium/ P TFE 10/F56110 Important Notes


Temperature & 1 .4 3 1 0

Aggres s ive acids and -328°F to +500°F The technical information provided on this
lyes (-200°C to +260°C) specification sheet is for general guidance only
and values may vary with the specific param-
eters and other variables of an application. For
a sealing recommendation specific to your
application, please contact our Engineering
Department.

Page M-FOI-3
MERKEL FORSEAL - FOI Rod Seal
Design Details

L
R1 < 0.3mm

15°
D1 dN DN

Surface Finish Clearance Gap, Diameter D1

The maximum allowable clearance gap is a


Recommended Surface Finish
function of the system pressure and diameter d
Surface Rmax Ra of the seal. The value for diameter D1 can be
Sliding Surface 0.5 - 2 µm ≤ 0.4 µm
determined as follows:

Groove Bottom ≤ 10 µm ≤ 1.6 µm D1 = d + (Max. Allowable Clearance Gap)

Profile bearing length ratio Mr > 50% up to maximum 90% with Please use the chart below to determine the
cutting depth c = Rz/2 and reference line Cref = 0% maximum allowable clearance ga for pressures
up to 3000 psi (20MPa).
Tolerances Diameter d Max. Allowable Gap

5 to 10 0.07mm
Tolerances for each diameter are a function of
the diameter size. Please see size listing for
dimensions for each part. Please see “Design >10 to 20 0.08mm
Tolerance” section for complete details on
machine tolerances. >20 ro 40 0.10mm

>40 to 120 0.12mm


Tolerance Recommendation

Nom. ∅ d dN DN
>120 to 500 0.15mm

5 - 500 f8 H11 For higher pressures up to 4,500 psi (30MPa),


please use metallic guidance with a fit of H7/f7.

Groove L ength Tolerance

-0.0 mm
L
+0.2 mm

Page M-FOI-4
MERKEL FORSEAL - FOI Rod Seal
Design Details

L
R1 < 0.3mm

15°
D1 dN DN

Calculations for DN and L

Diameter DN and groove length L are calculated as follows from the table provided below:

Diameter Diameter Cros s Section Groove Length Exchangeable


dN DN B L for O-ring Diameter

5 to 10 d + 2.9mm 1.45mm 2.4mm 1.78mm

>10 to 20 d + 4.5mm 2.25mm 3.6mm 2.62mm

>20 ro 40 d + 6.2mm 3.10mm 4.8mm 3.53mm

>40 to 120 d + 9.4mm 4.70mm 7.1mm 5.33mm

>120 to 500 d + 12.2 6.10mm 9.5mm 7.00mm

Installation

It is recommended that FORSEALs always be


installed into split grooves. In exceptional
cases, it is possible to snap the FORSEAL into a
half-open groove. In these cases, please
consult us for more information.

Page M-FOI-5
MERKEL FORSEAL - FOI Rod Seal
Standard Range L
R1 < 0.3mm

Metric Sizes

15°
D1 dN DN

d D L B
(mm) (mm) (mm) (mm) Part No.

5 7.9 2.4 1.45 FOI 5


8 10.9 2.4 1.45 FOI 8
10 12.9 2.4 1.45 FOI 10
12 16.5 3.6 2.25 FOI 12
14 18.5 3.6 2.25 FOI 14
16 20.5 3.6 2.25 FOI 16
18 22.5 3.6 2.25 FOI 18
20 24.5 3.6 2.25 FOI 20
22 28.2 4.8 3.10 FOI 22
25 31.2 4.8 3.10 FOI 25
28 34.2 4.8 3.10 FOI 28
30 36.2 4.8 3.10 FOI 30
32 38.2 4.8 3.10 FOI 32
36 42.2 4.8 3.10 FOI 36
40 46.2 4.8 3.10 FOI 40
45 54.4 7.1 4.70 FOI 45
50 59.4 7.1 4.70 FOI 50
56 55.4 7.1 4.70 FOI 56
60 69.4 7.1 4.70 FOI 60
63 72.4 7.1 4.70 FOI 63
65 74.4 7.1 4.70 FOI 65
70 79.4 7.1 4.70 FOI 70
80 89.4 7.1 4.70 FOI 80
90 99.4 7.1 4.70 FOI 90
100 109.4 7.1 4.70 FOI 100

Page M-FOI-6
MERKEL KI 310 Rod Seal

MERKEL

The Simrit Group


Freudenberg-NOK
MERKEL KI 310 Rod Seal
Features & Benefits

Made from SIMRITAN, our Can be used in a groove


premium urethane, re- base with higher surface
nowned for its low com- roughness to provide
pression set and its excel- superior sealing perfor-
lent resistance to wear mance
and extrusion.

Compact design provides


Knife-cut lip provides
excellent sealing perfor-
optimum sealing force
mance in a small housing
and superior perfor-
mance

Features & Benefits

♦ The KI 310 is engineered to provide very good sealing performance.

♦ KI 310 is designed specifically for use in small, radially limited housings.

♦ Outstanding abrasion and wear resistance of SIMRITAN ensures longer operating life than other
urethanes.

♦ Extrusion resistant material and design are engineered to withstand high pressures up to 6,000
psi (40 MPa).

♦ Primary sealing lip is knife-cut to exert maximum sealing force.

♦ No adhesion effect on sliding surface, even after a long standstill.

♦ Preload design seals effectively even with unpressurized system.

♦ Low compression set of SIMRITAN means cycle after tough cycle, the KI 310 will continue to seal
against leakage.

♦ Resistant to pressure spikes and diesel effect for longer service life.

Page M-KI310-2
MERKEL KI 310 Rod Seal
Specification Sheet

Materials Examples of Applications

Sealing Element
Material SIMRITAN (polyurethane)
Des ignation 94 AU 925
Hardnes s 94 Shore A
Earthmoving Telescopic Agriculture
Equipment Cylinders Equipment
The MERKEL KI 310 Rod Seal is typically an
injection molded part. However, for limited
quantities, prototypes or testing, it is also
available through our SimQuick program.
Please contact us for more information.

Cranes Injection Molding Forklifts


Machines
Application Limits

Pressure 6,000 psi (40 MPa)


Installed Seal
Speed 100 FPM (0.5 m/s)

Medium/Temperature 94 AU 925

-22°F to +230°F
Hydraulic Oil, HL, HLP
(-30°C to +110°C)

+41°F to +122°F
HFA , HFB Fluids
(+5°C to +50°C)

-22°F to +104°F
HFC Fluid
(-30°C to +40°C)

--
HFD Fluid

+41°F to +104°F
Water
(+5°C to +40°C)

-22°F to +140°F
HETG (Rape Seed Oil)
(-30°C to +60°C)
Important Notes
-22°F to +140°F
HEES (Synth. Es ter)
(-30°C to +60°C)
The technical information provided on this
specification sheet is for general guidance only
-22°F to +104°F
HEPG (Glycol) and values may vary with the specific param-
(-30°C to +40°C)
eters and other variables of an application. For
a sealing recommendation specific to your
-22°F to +230°F
Mineral Oil application, please contact our Engineering
(-30°C to +110°C)
Department.

Page M-KI310-3
MERKEL KI 310 Rod Seal
Design Details

H L
Chamfered and burr-free, R2 < 0.2mm

Chamfered and R1 0.4mm


burr-free

20°
C D1 d D

Surface Finish Clearance Gap, Diameter D1

The maximum allowable clearance gap is a


Recommended Surface Finish
function of the system pressure and the profile
Surface Rmax Ra (dimension “B”) of the seal. It should be
Sliding Surface ≤ 2.5 µm 0.05 to 0.3 µm
determined using the highest operating
pressure the system will see. The value for
Groove Bottom ≤ 10.0 µm ≤ 2.0 µm diameter D1 can be determined as follows:
Groove Sides ≤ 15 µm ≤ 3 µm
D1 = d + (Max. Allowable Clearance Gap)
Profile bearing length ratio Mr > 50% up to
maximum 90% with cutting depth c = Rz/2 and Please use the chart below to determine the
reference line Cref = 0% maximum allowable clearance gap. These
values are based on using non-metallic guide
Tolerances elements.

Max. Allowable Clearance Gap


Tolerances for each diameter are a function of P rofile based on system pressure
the diameter size. Please see size listing for
dimensions for each part. Please see “Design "B" 16 MPa 26 MPa 32 MPa 40 MPa
Tolerance” section for complete details on
machine tolerances. > 4.0 0.45 0.35 0.30 0.25

Tolerance Recommendation > 4.0 - 6.0 0.50 0.40 0.35 0.30

Nom. ∅ d d D Lead-in Chamfer “C”


10-145 f8 H11
The length of the lead-in chamfer “C” is critical
to successfully installing the seal without
Groove L ength Tolerance damaging it in the process. The value for “C”
is given for each seal on the following pages
-0.0 mm and it is a function of the profile of the seal
L
+0.2 mm
(dimension “B”).

Page M-KI310-4
MERKEL KI 310 Rod Seal
Standard Range H L

Metric Sizes

D d
C

d D H L B C Instal- Part No.


Std. (mm) (mm) (mm) (mm) (mm) (mm) lation KI320-

ISO 10 18 5.5 6.3 4.0 3.5 401992


ISO 12 20 5.5 6.3 4.0 3.5 401994
14 22 5.5 6.3 4.0 3.5 401997
16 24 6.0 7.0 4.0 3.5 325753
18 25 5.0 6.0 3.5 3.0 327022
18 26 6.0 7.0 4.0 3.5 325755
20 26 5.0 6.0 3.0 3.0 w 310005
20 28 6.0 7.0 4.0 3.5 w 325756
22 28 4.5 5.3 3.0 3.0 w 310004
22 29 5.0 6.0 3.5 3.0 w 332052
22 30 6.0 7.0 4.0 3.5 w 325917
ISO 22 30 7.0 8.0 4.0 3.5 w 310003
22 32 8.0 9.0 5.0 4.0 w 326246
24 30 8.0 9.0 3.0 3.0 w 326245
24 32 6.0 7.0 4.0 3.5 w 310002
25 33 6.0 7.0 4.0 3.5 w 325918
25 33 8.0 9.0 4.0 3.5 310001
28 36 6.0 7.0 4.0 3.5 326252
28 36 8.0 9.0 4.0 3.5 h 326244
30 38 6.0 7.0 4.0 3.5 h 325919
30 38 8.0 9.0 4.0 3.5 h 310000
32 40 6.0 7.0 4.0 3.5 h 326253
32 40 8.0 9.0 4.0 3.5 h 326239
32 42 8.0 9.0 5.0 4.0 h 311592
35 43 6.0 7.0 4.0 3.5 h 309999
36 44 6.0 7.0 4.0 3.5 h 325920
36 44 8.0 9.0 4.0 3.5 h 326241
38 45 6.0 7.0 3.5 3.0 h 326242
40 48 6.0 7.0 4.0 3.5 h 325921
40 48 8.0 9.0 4.0 3.5 h 309998
42 50 6.0 7.0 4.0 3.5 h 325757
45 53 8.0 9.0 4.0 3.5 h 309997
ISO 45 55 7.0 8.0 5.0 4.0 h 331369
47 55 8.0 9.0 4.0 3.5 h 326243 a)
Installation note: h = by hand; w = with fitting tool; those items without a note = split groove required.
a) = special note regarding delivery time. Ask your Customer Service Rep for more information. Page M-KI310-5
MERKEL KI 310 Rod Seal
Standard Range H L

Metric Sizes

D d
C

d D H L B C Instal- Part No.


Std. (mm) (mm) (mm) (mm) (mm) (mm) lation KI320-

50 58 8.0 9.0 4.0 3.5 h 309996


ISO 50 60 7.0 8.0 5.0 4.0 h 326519
52 60 5.5 6.3 4.0 3.5 h 366034 a)
55 63 8.0 9.0 4.0 3.5 h 309995
55 65 7.5 8.5 5.0 4.0 h 325922
55 65 10.0 11.0 5.0 4.0 h 326238
55 65 12.0 13.0 5.0 4.0 h 349885
60 68 8.0 9.0 4.0 3.5 h 310022
60 68 13.0 14.0 4.0 3.5 h 323085
60 70 7.5 8.5 5.0 4.0 h 326236
63 71 8.0 9.0 4.0 3.5 h 325758
64 72 8.0 9.0 4.0 3.5 h 326233 a)
65 73 8.0 9.0 4.0 3.5 h 326232
65 73 11.5 12.5 4.0 3.5 h 310024 a)
65 75 12.0 13.0 5.0 4.0 h 326231
65 77 9.0 10.0 6.0 5.0 h 325759
70 78 8.0 9.0 4.0 3.5 h 325923
70 82 9.0 10.0 6.0 5.0 h 325760
71 79 8.0 9.0 4.0 3.5 h 310023
73 80 8.0 9.0 3.5 3.0 h 326249 a)
75 83 8.0 9.0 4.0 3.5 h 326584
75 87 9.0 10.0 6.0 5.0 h 325761
78 86 8.0 9.0 4.0 3.5 h 310025
80 88 8.0 9.0 4.0 3.5 h 325924
80 90 10.0 11.0 5.0 4.0 h 349890
80 92 9.0 10.0 6.0 5.0 h 325762
81 89 8.0 9.0 4.0 3.5 h 310026
85 93 6.5 7.5 4.0 3.5 h 329399
85 94 15.0 16.0 4.5 3.5 h 326251 a)
85 97 9.0 10.0 6.0 5.0 h 325763 a)
87 95 8.0 9.0 4.0 3.5 h 310027
90 98 8.0 9.0 4.0 3.5 h 325764
90 102 9.0 10.0 6.0 5.0 h 325765
97 105 8.0 9.0 4.0 3.5 h 310028
Installation note: h = by hand; w = with fitting tool; those items without a note = split groove required.
a) = special note regarding delivery time. Ask your Customer Service Rep for more information. Page M-KI310-6
MERKEL KI 310 Rod Seal
Standard Range H L

Metric Sizes

D d
C

d D H L B C Instal- Part No.


Std. (mm) (mm) (mm) (mm) (mm) (mm) lation KI320-

97 105 13.0 14.0 4.0 3.5 h 326228 a)


100 108 8.0 9.0 4.0 3.5 h 325766
103 111 10.0 11.0 4.0 3.5 h 326226 a)
105 113 6.5 7.5 4.0 3.5 h 329397 a)
107 115 8.0 9.0 4.0 3.5 h 353716 a)
115 124 15.0 16.0 4.5 3.5 h 310030
118 126 13.0 14.0 4.0 3.5 h 323088 a)
122 130 8.0 9.0 4.0 3.5 h 326225 a)
125 133 6.5 7.5 4.0 3.5 h 329398 a)
143 151 13.0 14.0 4.0 3.5 h 323089 a)
145 153 6.5 7.5 4.0 3.5 h 329396

Installation note: h = by hand; w = with fitting tool; those items without a note = split groove required.
a) = special note regarding delivery time. Ask your Customer Service Rep for more information. Page M-KI310-7
MERKEL KI320 Rod Seal

MERKEL

The Simrit Group


Freudenberg-NOK
MERKEL KI320 Rod Seal
Features & Benefits

Made from SIMRITAN, our Asymmetrical design


premium urethane, re- positions the KI 320 se-
nowned for its low com- curely in the housing,
pression set and its excel- preventing twisting and
lent resistance to wear assuring maximum sealing
and extrusion. effect

Integrated back-up ring


Knife-cut lip provides
prevents extrusion at
optimum sealing force
higher pressures, extend-
and superior perfor-
ing service life
mance

Features & Benefits

♦ The KI 320 utilizes a compact design with an integrated back-up ring to provide outstanding
sealing performance.

♦ Made from SIMRITAN urethane for its outstanding low compression set and wear and abrasion
resistance, ensures longer operating life.

♦ Integrated back-up ring prevents extrusion at higher pressures and allows use with larger gaps.

♦ Secondary sealing edge helps to provide additional protection against dirt ingression.

♦ Primary sealing lip is knife-cut to exert maximum sealing force.

♦ Pocket formed between the primary and secondary sealing edges provides a reservoir for lubrica-
tion which helps to reduce friction.

♦ Extrusion resistant material and design are engineered to withstand high pressures up to 7,500
psi (50 MPa).

♦ Preload design seals effectively even with unpressurized system.

♦ Asymmetrical design positions seal securely in housing to prevent twisting.

♦ Preload design seals effectively even with unpressurized system.

♦ Resistant to pressure spikes and diesel effect for longer service life.
Page M-KI320-2
MERKEL KI320 Rod Seal
Specification Sheet

Materials Examples of Applications

Sealing Element
Material SIMRITAN (polyurethane)
Des ignation 94 AU 925
Hardnes s 94 Shore A
Earthmoving Telescopic Compression
Equipment Cylinders Molding
Back-up Ring
Material Polyacetal
Des ignation POM 992020

Cranes Support
Cylinders
Application Limits

Pressure 7,500 psi (50 MPa)


Installed Seal
Speed 100 FPM (0.5 m/s)

Medium/Temperature 94 AU 925

-22°F to +230°F
Hydraulic Oil, HL, HLP
(-30°C to +110°C)

+41°F to +122°F
HFA , HFB Fluids
(+5°C to +50°C)

-22°F to +104°F
HFC Fluid
(-30°C to +40°C)

--
HFD Fluid

+41°F to +104°F
Water
(+5°C to +40°C)

-22°F to +140°F
HETG (Rape Seed Oil)
(-30°C to +60°C)
Important Notes
-22°F to +140°F
HEES (Synth. Es ter)
(-30°C to +60°C)
The technical information provided on this
specification sheet is for general guidance only
-22°F to +104°F
HEPG (Glycol) and values may vary with the specific param-
(-30°C to +40°C)
eters and other variables of an application. For
a sealing recommendation specific to your
-22°F to +230°F
Mineral Oil application, please contact our Engineering
(-30°C to +110°C)
Department.

Page M-KI320-3
MERKEL KI320 Rod Seal
Design Details

H L
Chamfered and burr-free, R2 < 0.2mm

Chamfered and R1 0.4mm


burr-free

20°
C D1 d D

Surface Finish Clearance Gap, Diameter D1

The maximum allowable clearance gap is a


Recommended Surface Finish
function of the system pressure and the profile
Surface Rmax Ra (dimension “B”) of the seal. It should be
Sliding Surface ≤ 2.5 µm 0.05 to 0.3 µm
determined using the highest operating
pressure the system will see. The value for
Groove Bottom ≤ 10.0 µm ≤ 2.0 µm diameter D1 can be determined as follows:
Groove Sides ≤ 15 µm ≤ 3 µm
D1 = d + (Max. Allowable Clearance Gap)
Profile bearing length ratio Mr > 50% up to
maximum 90% with cutting depth c = Rz/2 and Please use the chart below to determine the
reference line Cref = 0% maximum allowable clearance gap. These
values are based on using non-metallic guide
Tolerances elements.

Max. allowable Clearance Gap based


Diameter
Tolerances for each diameter are a function of on pressure
the diameter size. Please see size listing for
dimensions for each part. Please see “Design d 26 MPa 32 MPa 40 MPa 50 MPa
Tolerance” section for complete details on
machine tolerances. ≤ 80 0.60 0.55 0.45 0.35

> 80 0.65 0.60 0.50 0.40


Tolerances

Nom. ∅ d d D Lead-in Chamfer “C”


40-140 f8 H11
The length of the lead-in chamfer “C” is critical
to successfully installing the seal without
Groove L ength Tolerance damaging it in the process. The value for “C”
is given for each seal on the following pages
-0.0 mm and it is a function of the profile of the seal
L
+0.2 mm
(dimension “B”).

Page M-KI320-4
MERKEL KI320 Rod Seal
Standard Range L
H
Metric Sizes

D d
C

d D H L B C Instal- Part No.


Std. (mm) (mm) (mm) (mm) (mm) (mm) lation KI320-

ISO 40 50 8.0 8.0 5.0 4.5 w 351889


ISO 45 55 8.0 8.0 5.0 4.5 w 351890
ISO 50 65 12.5 12.5 7.5 5.5 w 351892
ISO 56 71 12.5 12.5 7.5 5.5 w 351893
ISO 63 78 12.5 12.5 7.5 5.5 w 351894
65 80 13.0 13.0 7.5 5.5 w 351895
ISO 70 85 12.5 12.5 7.5 5.5 w 351896
75 90 13.0 13.0 7.5 5.5 w 351897
ISO 80 95 12.5 12.5 7.5 5.5 h 351898
85 100 13.0 13.0 7.5 5.5 h 351899
95 110 13.0 13.0 7.5 5.5 h 351900
ISO 100 120 16.0 16.0 10.0 6.0 w 351901
ISO 110 130 16.0 16.0 10.0 6.0 w 351902
115 130 13.0 13.0 7.5 5.5 h 354245 a)
120 135 16.0 16.0 7.5 5.5 h 351903 a)
ISO 125 145 16.0 16.0 10.0 6.0 h 351904
ISO 140 160 16.0 16.0 10.0 6.0 h 351905

Installation note: h = by hand; w = with fitting tool; those items without a note = split groove required.
a) = special note regarding delivery time. Ask your Customer Service Rep for more information. Page M-KI320-5
MERKEL KI520 Rod Seal

MERKEL

The Simrit Group


Freudenberg-NOK
MERKEL KI520 Rod Seal
Features & Benefits

Back-up ring prevents Made from a high quality


extrusion at higher pres- NBR compound, features a
sures and larger gaps low compression set for
longer operating life.

Secondary sealing edge Fabric reinforced


on static and dynamic dynamic sealing face
sides helps improve improves wear resis-
sealing performance tance and helps to
reduce friction.

Features & Benefits

♦ The KI 520 features a compact design for use in those applications where space is at a premium.

♦ Engineered to provide effective sealing performance at high pressures up to 7,500 psi (50 Mpa).

♦ Secondary sealing edges on both the static and dynamic sides helps improve sealing perfor-
mance while helping to provide additional support in the housing to prevent twisting.

♦ Integrated back-up ring prevents extrusion at high pressures extending service life.

♦ Manufactured from a high quality NBR compound, its low compression set and wear resistance
improve the service life and reliability of the KI 520.

♦ Fabric reinforced dynamic sealing surface improves the wear resistance while forming pockets of
lubrication to help reduce friction.

♦ Recommended for retrofitting existing designs. For new designs, please use our other modern
designs.

Page M-KI520-2
MERKEL KI520 Rod Seal
Specification Sheet

Materials Examples of Applications

Sealing Element
Material NBR
Des ignation 80 NBR 878
Hardnes s 80 Shore A
Std. Hydraulic Presses Agriculture
Cylinders Equipment

Back-up Ring
Material Polyacetal
Des ignation POM 992020

Injection Molding Cranes


Machines

Application Limits Installed Seal

Pressure 7,500 psi (50 MPa)

Speed 100 FPM (0.5 m/s)

Medium/Temperature 80 NBR 878/P OM

-4°F to +212°F
Hydraulic Oil, HL, HLP
(-20°C to +100°C)

+41°F to +140°F
HFA , HFB Fluids
(+5°C to +60°C)

-4°F to +140°F
HFC Fluid
(-20°C to +60°C)

--
HFD Fluid

+41°F to +194°F
Water
(+5°C to +90°C)

-4°F to +176°F
HETG (Rape Seed Oil)
(-20°C to +80°C) Important Notes

HEES (Synth. Es ter) --


The technical information provided on this
specification sheet is for general guidance only
-4°F to +140°F
HEPG (Glycol) and values may vary with the specific param-
(-20°C to +60°C)
eters and other variables of an application. For
a sealing recommendation specific to your
-4°F to +212°F
Mineral Oil application, please contact our Engineering
(-20°C to +100°C)
Department.

Page M-KI520-3
MERKEL KI520 Rod Seal
Design Details

H L
Chamfered and burr-free, R2 <0.2mm

Chamfered and R1 <0.4mm


burr-free

20°
C D1 d D

Surface Finish Clearance Gap, Diameter D1

The maximum allowable clearance gap is a


Recommended Surface Finish
function of the system pressure and the profile
Surface Rmax Ra (dimension “B”) of the seal. It should be
Sliding Surface ≤ 2.5 µm 0.05 to 0.3 µm determined using the highest operating
pressure the system will see. The value for
Groove Bottom ≤ 10.0 µm ≤ 2.0 µm diameter D1 can be determined as follows:
Groove Sides ≤ 15 µm ≤ 3 µm
D1 = d + (Max. Allowable Clearance Gap)
Profile bearing length ratio Mr > 50% up to
maximum 90% with cutting depth c = Rz/2 and Please use the chart below to determine the
reference line Cref = 0% maximum allowable clearance gap. These
values are based on using non-metallic guide
Tolerances elements.

Max. allowable Clearance Gap based


Diameter
Tolerances for each diameter based on diam- on pressure
eter. Please see size listing for dimensions for
each part. Please see “Design Tolerance” d 26 MPa 32 MPA 40 MPa 50 MPa
section for complete details on machine
tolerances. ≤ 80 0.60 0.55 0.45 0.35

Tolerances > 80 0.65 0.60 0.50 0.40

Nom. ∅ d d D Lead-in Chamfer “C”

≤ 180 f8 H11
The length of the lead-in chamfer “C” is critical
to successfully installing the seal without
Groove L ength Tolerance damaging it in the process. The value for “C”
is given for each seal on the following pages
-0.0 mm and it is a function of the profile of the seal
L
+0.2 mm
(dimension “B”).

Page M-KI520-4
MERKEL KI520 Rod Seal
Standard Range H L
Metric Sizes

C d D

d D H L B C Instal- Part No.


(mm) (mm) (mm) (mm) (mm) (mm) lation KI520-

40 50 10.5 11.5 5.0 4.5 w 143385 a)


60 75 12.5 13.5 7.5 5.5 146334 a)
70 90 14.0 15.0 10.0 6.0 146335 a)
75 95 14.0 15.0 10.0 6.0 w 329743 a)
80 95 21.5 22.5 7.5 5.5 h 153731 a)
80 100 13.5 14.5 10.0 6.0 h 423550 a)
80 100 14.0 15.0 10.0 6.0 w 143396 a)
90 100 10.5 11.5 5.0 4.5 h 143205 a)
100 120 14.0 15.0 10.0 6.0 w 146463 a)
130 145 15.0 16.0 7.5 5.5 h 336719 a)
135 155 15.0 16.0 10.0 6.0 h 129140 a)
170 195 19.0 20.0 12.5 6.5 h 129142 a)

Installation note: h = by hand; w = with fitting tool; those items without a note = split groove required.
a) = special note regarding delivery time. Ask your Customer Service Rep for more information. Page M-KI520-5
MERKEL LF300 Rod Seal

MERKEL

The Simrit Group


Freudenberg-NOK
MERKEL LF300 Rod Seal
Features & Benefits

Made from SIMRITAN, our


premium urethane, re-
nowned for its low com-
Heel is angled to prevent pression set and its excel-
extrusion. lent resistance to wear
and extrusion.

Grooves on dynamic
sealing side provide low Knife-cut lip ensures
friction performance. concentrated force for
excellent sealing
performance.

Features & Benefits

♦ The LF 300 has been developed for light to medium duty applications, e.g. forklifts, agricultural
equipment, and light presses, where high sealing performance and reliability, low friction and
stick-slip free movement are primary requirements.

♦ The LF 300 Rod Seal offers excellent static and dynamic sealing performance.

♦ Grooves on dynamic sealing surface are FEA designed to significantly reduce friction while
provide superior sealing performance.

♦ Extremely low friction, significantly reduced stick-slip operation even at low speeds enables exact
positioning and control of cylinder.

♦ LF 300 offers an increase of 20% or more in sliding speed capability over other typical U-cups.

♦ Made from our SIMRITAN premium urethane for its outstanding wear and extrusion resistance for
longer operating life.

♦ Superior hydrodynamic pump-back performance prevents damaging pressure interseal pressure


build-up between seal and wiper.

♦ The LF 300 can be used as a single sealing element or as a secondary seal with a buffer seal in
a sealing system.

Page M-LF300-2
MERKEL LF300 Rod Seal
Specification Sheet

Materials Examples of Applications

Sealing Element
Material SIMRITAN (polyurethane)
Des ignation 94 AU 925
Hardnes s 94 Shore A
Earthmoving Cranes Agriculture
Equipment Equipment

Application Limits
Injection Molding Std. Hydraulic Forklifts
Pressure 4,800 psi (32 MPa) Machines Cylinders

Speed 120 FPM (0.6 m/s)*

* Linear velocities are permitted up to 160 FPM


(0.8 m/s) when the LF300 is used as a second-
ary seal.

Robotics
Medium/Temperature 94 AU 925
Installed Seal
-22°F to +230°F
Hydraulic Oil, HL, HLP
(-30°C to +110°C)

+41°F to +122°F
HFA , HFB Fluids
(+5°C to +50°C)

-22°F to +104°F
HFC Fluid
(-30°C to +40°C)

--
HFD Fluid

+41°F to +104°F
Water
(+5°C to +40°C)

-22°F to +140°F
HETG (Rape Seed Oil)
(-30°C to +60°C)
Important Notes
-22°F to +140°F
HEES (Synth. Es ter)
(-30°C to +60°C)
The technical information provided on this
specification sheet is for general guidance only
-22°F to +104°F
HEPG (Glycol) and values may vary with the specific param-
(-30°C to +40°C)
eters and other variables of an application. For
a sealing recommendation specific to your
-22°F to +230°F
Mineral Oil application, please contact our Engineering
(-30°C to +110°C)
Department.

Page M-LF300-3
MERKEL LF300 Rod Seal
Design Details

H L
Chamfered and burr-free, R2 <0.2mm

R1 <0.4mm
Chamfered and
burr-free

20°
C D1 d D

Surface Finish Clearance Gap, Diameter D1

The maximum allowable clearance gap is a


Recommended Surface Finish
function of the system pressure and the profile
Surface Rmax Ra (dimension “B”) of the seal. It should be
determined using the highest operating
Sliding Surface ≤ 2.5 µm 0.05 to 0.3 µm
pressure the system will see. The value for
Groove Bottom ≤ 6.3 µm ≤ 1.6 µm diameter D1 can be determined as follows:
Groove Sides ≤ 15 µm ≤ 3 µm
D1 = d + (Max. Allowable Clearance Gap)
Profile bearing length ratio Mr > 50% up to
maximum 90% with cutting depth c = Rz/2 and Please use the chart below to determine the
reference line Cref = 0% maximum allowable clearance gap. These
values are based on using non-metallic guide
Tolerances elements.

P rofile Max. Allowable Clearance Gap


"B" based on pressure
Tolerances for each diameter are a function of
the diameter size. Please see size listing for
16 MPa 26 MPa 32 MPa
dimensions for each part. Please see “Design
Tolerance” section for complete details on 4.0 - 5.0 0.50 0.40 0.35
machine tolerances.
> 5.0 - 7.5 0.55 0.45 0.40
Tolerances

Nom. ∅ d d D Lead-in Chamfer “C”


≤ 180 f8 H11
The length of the lead-in chamfer “C” is critical
to successfully installing the seal without
Groove L ength Tolerance damaging it in the process. The value for “C”
is given for each seal on the following pages
-0.0 mm and it is a function of the profile of the seal
L
+0.2 mm
(dimension “B”).

Page M-LF300-4
MERKEL LF300 Rod Seal
Standard Range H L
Metric Sizes

C d D

d D H L B C Instal- Part No.


Std. (mm) (mm) (mm) (mm) (mm) (mm) lation LF300-

ISO 20 28 5.7 6.3 4.0 4.0 521486


ISO 22 30 5.7 6.3 4.0 4.0 521689
ISO 25 33 5.7 6.3 4.0 4.0 w 521690
ISO 28 36 5.7 6.3 4.0 4.0 w 521691
ISO 28 38 7.3 8.0 5.0 4.5 522296
30 38 5.7 6.3 4.0 4.0 w 521693
ISO 32 42 7.3 8.0 5.0 4.5 w 521694
35 45 7.3 8.0 5.0 4.5 w 521706
ISO 36 46 7.3 8.0 5.0 4.5 w 521695
37 47 7.3 8.0 5.0 4.5 w 522297
ISO 40 50 7.3 8.0 5.0 4.5 w 521696
ISO 45 55 7.3 8.0 5.0 4.5 w 521697
50 58 5.7 6.3 4.0 4.0 h 522298
ISO 50 60 7.3 8.0 5.0 4.5 h 522299
55 65 7.3 8.0 5.0 4.5 h 521698
ISO 56 71 11.4 12.5 7.5 5.5 w 521699
58 68 7.3 8.0 5.0 4.5 h 522230
60 75 11.4 12.5 7.5 5.5 w 521700
ISO 63 78 11.4 12.5 7.5 5.5 w 521701
ISO 70 85 11.4 12.5 7.5 5.5 w 521702
ISO 80 95 11.4 12.5 7.5 5.5 h 521703
ISO 90 105 11.4 12.5 7.5 5.5 h 521705

Installation note: h = by hand; w = with fitting tool; those items without a note = split groove required.
a) = special note regarding delivery time. Ask your Customer Service Rep for more information. Page M-LF300-5
MERKEL NI300 Rod Seal

MERKEL

The Simrit Group


Freudenberg-NOK
MERKEL NI300 Rod Seal
Features & Benefits

Asymmetrical design
Made from SIMRITAN, our positions the NI 300
premium urethane, re- securely in the housing,
nowned for its low com- preventing twisting and
pression set and its excel- assuring maximum sealing
lent resistance to wear effect
and extrusion.

Secondary sealing edge


offers additional protec-
tion against contaminants
while increasing stability of Knife-cut lip provides
seal in housing optimum sealing force
and superior perfor-
mance

Features & Benefits

♦ The NI 300 provides excellent sealing performance as a primary or secondary sealing element.

♦ Pocket formed between the primary and secondary sealing edges provides a reservoir for lubrica-
tion which helps to reduce friction.

♦ Outstanding abrasion and wear resistance ensures longer operating life than other urethanes.

♦ Extrusion resistant material and design are engineered to withstand high pressures up to 6,000
psi (40 MPa).

♦ Primary sealing lip is knife-cut to exert maximum sealing force.

♦ Asymmetrical design positions seal securely in housing to prevent twisting.

♦ No adhesion effect on sliding surface, even after a long standstill.

♦ Preload design seals effectively even with unpressurized system.

♦ Low compression set of SIMRITAN means cycle after tough cycle, the NI 300 will continue to seal
against leakage.

♦ Resistant to pressure spikes and diesel effect for longer service life.

Page M-NI300-2
MERKEL NI300 Rod Seal
Specification Sheet

Materials Examples of Applications

Sealing Element
Material SIMRITAN (polyurethane)
Des ignation 94 AU 925
Hardnes s 94 Shore A
Earthmoving Cranes Agriculture
Equipment Equipment
The MERKEL NI300 Rod Seal is typically an
injection molded part. However, for limited
quantities, prototypes or testing, it is also
available through our SimQuick program.
Please contact us for more information.

Injection Molding Std. Hydraulic Forklifts


Machines Cylinders
Application Limits

Pressure 6,000 psi (40 MPa)

Speed 100 FPM (0.5 m/s)

Presses
Medium/Temperature 94 AU 925
Installed Seal
-22°F to +230°F
Hydraulic Oil, HL, HLP
(-30°C to +110°C)

+41°F to +122°F
HFA , HFB Fluids
(+5°C to +50°C)

-22°F to +104°F
HFC Fluid
(-30°C to +40°C)

--
HFD Fluid

+41°F to +104°F
Water
(+5°C to +40°C)

-22°F to +140°F
HETG (Rape Seed Oil)
(-30°C to +60°C)
Important Notes
-22°F to +140°F
HEES (Synth. Es ter)
(-30°C to +60°C)
The technical information provided on this
specification sheet is for general guidance only
-22°F to +104°F
HEPG (Glycol) and values may vary with the specific param-
(-30°C to +40°C)
eters and other variables of an application. For
a sealing recommendation specific to your
-22°F to +230°F
Mineral Oil application, please contact our Engineering
(-30°C to +110°C)
Department.

Page M-NI300-3
MERKEL NI300 Rod Seal
Design Details

H L
Chamfered and burr-free, R2 <0.2mm

Chamfered and R1 <0.4mm


burr-free

20°
C D1 d D

Surface Finish Clearance Gap, Diameter D1

The maximum allowable clearance gap is a


Recommended Surface Finish
function of the system pressure and the profile
Surface Rmax Ra (dimension “B”) of the seal. It should be
Sliding Surface ≤ 2.5 µm 0.05 to 0.3 µm determined using the highest operating
pressure the system will see. The value for
Groove Bottom ≤ 6.3 µm ≤ 1.6 µm diameter D1 can be determined as follows:
Groove Sides ≤ 15 µm ≤ 3 µm D1 = d + (Max. Allowable Clearance Gap)
Profile bearing length ratio Mr > 50% up to Please use the chart below to determine the
maximum 90% with cutting depth c = Rz/2 and maximum allowable clearance gap. These
reference line Cref = 0% values are based on using non-metallic guide
elements.
Tolerances Max. Allowable Clearance Gap
P rofile
based on pressure

Tolerances for each diameter are a function of B 16 MPa 26 MPa 32 MPa 40 MPa
the diameter size. Please see size listing for
dimensions for each part. Please see “Design
4.0 - 5.0 0.50 0.40 0.35 0.30
Tolerance” section for complete details on
machine tolerances.
> 5.0 - 7.5 0.55 0.45 0.4 0.35
Tolerance Recommendation
> 7.5 - 12.5 0.60 0.50 0.45 0.40
Nom. ∅ d d D
> 12.5 0.60 0.55 0.50 0.45
4-260 f8 H11
Lead-in Chamfer “C”
Groove L ength Tolerance
The length of the lead-in chamfer “C” is critical
-0.0 mm to successfully installing the seal without
L
+0.2 mm damaging it in the process. The value for “C”
is given for each seal on the following pages.
Page M-NI300-4
MERKEL NI300 Rod Seal
Standard Range H L
Metric Sizes

D
d
C

d D H L B C Install- Part No.


Std. (mm) (mm) (mm) (mm) (mm) (mm) ation NI300-

ISO 10 20 8.0 9.0 5.0 4.0 021258


ISO 12 20 5.5 6.3 4.0 3.5 337339
12 20 8.0 9.0 4.0 3.5 068421
ISO 12 22 7.0 8.0 5.0 4.0 337340 a)
12 22 8.0 9.0 5.0 4.0 021261
ISO 14 22 5.5 6.3 4.0 3.5 435813 a)
ISO 14 24 7.0 8.0 5.0 4.0 416872 a)
14 24 8.0 9.0 5.0 4.0 021263
15 25 8.0 9.0 5.0 4.0 021265
ISO 16 24 5.5 6.3 4.0 4.0 337342
16 26 8.0 9.0 5.0 4.5 018733
ISO 18 26 5.5 6.3 4.0 4.0 364610
18 26 8.0 9.0 4.0 4.0 081789 a)
18 28 8.0 9.0 5.0 4.5 021266
ISO 20 28 5.5 6.3 4.0 4.0 337344
20 30 8.0 9.0 5.0 4.5 018735
20 30 10.0 11.0 5.0 4.5 021269
20 35 10.0 11.0 7.5 5.5 401667 a)
ISO 22 30 5.5 6.3 4.0 4.0 429357 a)
ISO 22 32 7.0 8.0 5.0 4.5 381991 a)
22 32 8.0 9.0 5.0 4.5 021271
22 32 10.0 11.0 5.0 4.5 021272
22 35 10.0 11.0 6.5 5.5 401668 a)
23 35 10.0 11.0 6.0 5.0 336462 a)
ISO 25 33 5.5 6.3 4.0 4.0 w 337346
25 35 8.0 9.0 5.0 4.5 021274
25 35 10.0 11.0 5.0 4.5 021275
25 40 10.0 11.0 7.5 5.5 018741
25 45 12.0 13.0 10.0 6.0 401770 a)
26 36 10.0 11.0 5.0 4.5 370114
28 36 8.0 9.0 4.0 4.0 w 05148
28 38 7.0 8.0 5.0 4.5 319964 a)
28 38 8.0 9.0 5.0 4.5 021280
28 38 10.0 11.0 5.0 4.5 021282
Installation note: h = by hand; w = with fitting tool; those items without a note = split groove required.
a) = special note regarding delivery time. Ask your Customer Service Rep for more information. Page M-NI300-5
MERKEL NI300 Rod Seal
Standard Range H L
Metric Sizes

D
d
C

d D H L B C Install- Part No.


Std. (mm) (mm) (mm) (mm) (mm) (mm) ation NI300-
28 43 10.0 11.0 7.5 5.5 021285 a)
30 38 6.0 7.0 4.0 4.0 w 429363 a)
30 40 10.0 11.0 5.0 4.5 w 021286
30 45 10.0 11.0 7.5 5.5 021305
30 50 12.0 13.0 10.0 6.0 401781 a)
32 40 5.5 6.3 4.0 4.0 w 406663 a)
32 40 6.5 7.5 4.0 4.0 w 315748
32 40 8.0 9.0 4.0 4.0 w 429370 a)
32 42 10.0 11.0 5.0 4.5 w 021306
32 45 10.0 11.0 6.5 5.5 401826
32 47 10.0 11.0 7.5 5.5 021307
35 43 6.0 7.0 4.0 4.0 w 429378 a)
35 45 10.0 11.0 5.0 4.5 w 018756
35 50 10.0 11.0 7.5 5.5 018759
36 44 6.0 7.0 4.0 4.0 w 429359 a)
ISO 36 46 7.0 8.0 5.0 4.5 w 319965
36 46 10.0 11.0 5.0 4.5 w 021315
36 51 10.0 11.0 7.5 5.5 021317
36 56 12.0 13.0 10.0 6.0 021324
37 47 8.0 9.0 5.0 4.5 w 368268
37 47 10.0 11.0 5.0 4.5 w 375755
38 55 10.0 11.0 8.5 6.0 401832 a)
40 48 8.0 9.0 4.0 4.0 h 429264 a)
ISO 40 50 7.0 8.0 5.0 4.5 h 319563
40 50 10.0 11.0 5.0 4.5 h 018760
40 55 10.0 11.0 7.5 5.5 021326
ISO 40 55 11.5 12.5 7.5 5.5 337351 a)
40 60 12.0 13.0 10.0 6.0 021338
42 52 10.0 11.0 5.0 4.5 h 116182
43 53 10.0 11.0 5.0 4.5 h 413930 a)
ISO 45 55 7.0 8.0 5.0 4.5 h 429849
45 55 10.0 11.0 5.0 4.5 h 018763
45 60 10.0 11.0 7.5 5.5 018764
ISO 45 60 11.5 12.5 7.5 5.5 381990 a)
Installation note: h = by hand; w = with fitting tool; those items without a note = split groove required.
a) = special note regarding delivery time. Ask your Customer Service Rep for more information. Page M-NI300-6
MERKEL NI300 Rod Seal
Standard Range H L
Metric Sizes

D
d
C

d D H L B C Install- Part No.


Std. (mm) (mm) (mm) (mm) (mm) (mm) ation NI300-
45 65 12.0 13.0 10.0 6.0 021339
46 56 10.0 11.0 5.0 4.5 h 413959 a)
50 58 8.0 9.0 4.0 4.0 h 429254 a)
50 59 8.0 9.0 4.5 4.5 h 420826
50 60 10.0 11.0 5.0 4.5 h 018765
50 65 10.0 11.0 7.5 5.5 w 021344
50 70 12.0 13.0 10.0 6.0 021349
52 62 10.0 11.0 5.0 4.5 h 112670
55 63 8.0 9.0 4.0 4.0 h 429223 a)
55 65 8.0 9.0 5.0 4.5 h 384050 a)
55 65 10.0 11.0 5.0 4.5 h 021357
55 65 12.0 13.0 5.0 4.5 h 021361
55 70 10.0 11.0 7.5 5.5 w 018766
55 70 12.0 13.0 7.5 5.5 w 021364
55 75 12.0 13.0 10.0 6.0 021365 a)
56 66 10.0 11.0 5.0 4.5 h 021368
56 71 10.0 11.0 7.5 5.5 w 021374
56 76 12.0 13.0 10.0 6.0 021379 a)
58 68 10.0 11.0 5.0 4.5 h 472965 a)
60 70 10.0 11.0 5.0 4.5 h 018771
60 70 12.0 13.0 5.0 4.5 h 021386
60 75 10.0 11.0 7.5 5.5 w 021391
60 75 12.0 13.0 7.5 5.5 w 021395
60 80 12.0 13.0 10.0 6.0 018772
63 73 12.0 13.0 5.0 4.5 h 021396
63 78 10.0 11.0 7.5 5.5 w 021406
63 83 12.0 13.0 10.0 6.0 021407
65 75 12.0 13.0 5.0 4.5 h 021420
65 80 12.0 13.0 7.5 5.5 w 021429
65 85 12.0 13.0 10.0 6.0 018773
68 78 12.0 13.0 5.0 4.5 h 380798 a)
70 80 12.0 13.0 5.0 4.5 h 021430
70 85 10.0 11.0 7.5 5.5 w 018776
ISO 70 85 11.5 12.5 7.5 5.5 w 319968 a)
Installation note: h = by hand; w = with fitting tool; those items without a note = split groove required.
a) = special note regarding delivery time. Ask your Customer Service Rep for more information. Page M-NI300-7
MERKEL NI300 Rod Seal
Standard Range H L
Metric Sizes

D
d
C

d D H L B C Install- Part No.


Std. (mm) (mm) (mm) (mm) (mm) (mm) ation NI300-

70 85 12.0 13.0 7.5 5.5 w 021438


70 90 12.0 13.0 10.0 6.0 018777
75 85 12.0 13.0 5.0 4.5 h 021440
75 90 10.0 11.0 7.5 5.5 w 021446
75 90 12.0 13.0 7.5 5.5 w 018779
77 87 12.0 13.0 5.0 4.5 h 369026 a)
80 90 10.0 11.0 5.0 4.5 h 127310 a)
80 90 12.0 13.0 5.0 4.5 h 021477
80 95 10.0 11.0 7.5 5.5 h 021454
80 95 12.0 13.0 7.5 5.5 h 021455
80 100 12.0 13.0 10.0 6.0 w 018781
ISO 80 100 15.0 16.0 10.0 6.0 w 337358 a)
85 95 12.0 13.0 5.0 4.5 h 432307 a)
85 100 12.0 13.0 7.5 5.5 h 021466
85 105 12.0 13.0 10.0 6.0 w 021472 a)
90 100 12.0 13.0 5.0 4.5 h 029310 a)
ISO 90 105 11.5 12.5 7.5 5.5 h 344874 a)
90 105 12.0 13.0 7.5 5.5 h 021474
90 110 12.0 13.0 10.0 6.0 w 018786
95 110 12.0 13.0 7.5 5.5 h 335953 a)
95 115 12.0 13.0 10.0 6.0 w 324248
100 115 12.0 13.0 7.5 5.5 h 021482
100 120 12.0 13.0 10.0 6.0 w 018789
ISO 100 120 15.0 16.0 10.0 6.0 w 021483
100 125 15.0 16.0 12.5 6.5 w 401873 a)
110 125 15.0 16.0 7.5 5.5 h 030970
110 130 12.0 13.0 10.0 6.0 w 021849
ISO 110 130 15.0 16.0 10.0 6.0 w 021486
110 135 15.0 16.0 12.5 6.5 w 401889 a)
115 140 15.0 16.0 12.5 6.5 w 407165 a)
120 135 15.0 16.0 7.5 5.5 h 021493
120 140 12.0 13.0 10.0 6.0 w 021497
120 140 15.0 16.0 10.0 6.0 w 021500
125 145 12.0 13.0 10.0 6.0 h 021852
Installation note: h = by hand; w = with fitting tool; those items without a note = split groove required.
a) = special note regarding delivery time. Ask your Customer Service Rep for more information. Page M-NI300-8
MERKEL NI300 Rod Seal
Standard Range H L
Metric Sizes

D
d
C

d D H L B C Install- Part No.


Std. (mm) (mm) (mm) (mm) (mm) (mm) ation NI300-

ISO 125 145 15.0 16.0 10.0 6.0 h 021501


125 150 15.0 16.0 12.5 6.5 w 401892 a)
125 155 18.0 19.0 15.0 7.5 w 021505 a)
130 150 12.0 13.0 10.0 6.0 h 021511
130 150 15.0 16.0 10.0 6.0 h 021514
140 160 12.0 13.0 10.0 6.0 h 021516
ISO 140 160 15.0 16.0 10.0 6.0 h 021518
140 165 15.0 16.0 12.5 6.5 w 401895 a)
140 170 18.0 19.0 15.0 7.5 w 021520 a)
150 170 15.0 16.0 10.0 6.0 h 018792
150 180 18.0 19.0 15.0 7.5 w 021522 a)
160 180 15.0 16.0 10.0 6.0 h 021538
ISO 160 185 15.0 16.0 12.5 6.5 h 401896
170 190 15.0 16.0 10.0 6.0 h 021561
180 200 15.0 16.0 10.0 6.0 h 018793
ISO 180 205 15.0 16.0 12.5 6.5 h 401907 a)
180 210 18.0 19.0 15.0 7.5 w 021569
200 220 15.0 16.0 10.0 6.0 h 018795
210 230 15.0 16.0 10.0 6.0 h 021574
220 240 15.0 16.0 10.0 6.0 h 021576
260 280 15.0 16.0 10.0 6.0 h 427035 a)

Installation note: h = by hand; w = with fitting tool; those items without a note = split groove required.
a) = special note regarding delivery time. Ask your Customer Service Rep for more information. Page M-NI300-9
MERKEL NI150 Rod Seal

MERKEL

The Simrit Group


Freudenberg-NOK
MERKEL NI150 Rod Seal
Features & Benefits

Asymmetrical design
Constructed from a pre- positions the NI 150
mium NBR with low com- securely in the housing,
pression set for extended preventing twisting and
service life. assuring maximum
sealing effect.

Knife-cut lip provides


optimum sealing force
and superior perfor-
mance

Features & Benefits

♦ The NI 150 is designed predominantly for use as a replacement part or for those applications
where NBR is required.

♦ Made from a premium NBR compound with 80 Shore A hardness and low compression set for
extended service life.

♦ Can be used in applications with pressures up to 1,500 psi (10 MPa).

♦ Primary sealing lip is knife-cut to exert maximum sealing force.

♦ Asymmetrical design positions seal securely in housing to prevent twisting.

♦ Preload design seals effectively even with unpressurized system.

Page M-NI150-2
MERKEL NI150 Rod Seal
Specification Sheet

Materials Examples of Applications

Sealing Element
Material NBR
Des ignation 80 NBR 878
Hardnes s 80 Shore A
Std. Hydraulic Agriculture
Cylinders Equipment
The MERKEL NI150 Rod Seal is typically an
injection molded part. However, for limited
quantities, prototypes or testing, it is may be
available through our SimQuick program.
Please contact us for more information.

Application Limits Installed Seal

Pressure 1,500 psi (10 MPa)

Speed 100 FPM (0.5 m/s)

Medium/Temperature 80 NBR 878

-22°F to +212°F
Hydraulic Oil, HL, HLP
(-30°C to +100°C)

+41°F to +140°F
HFA , HFB Fluids
(+5°C to +60°C)

-22°F to +140°F
HFC Fluid
(-30°C to +60°C)

--
HFD Fluid

+41°F to +194°F
Water
(+5°C to +90°C)

-22°F to +176°F
HETG (Rape Seed Oil)
(-30°C to +80°C) Important Notes

HEES (Synth. Es ter) --


The technical information provided on this
specification sheet is for general guidance only
-22°F to +140°F
HEPG (Glycol) and values may vary with the specific param-
(-30°C to +60°C)
eters and other variables of an application. For
a sealing recommendation specific to your
-22°F to +212°F
Mineral Oil application, please contact our Engineering
(-30°C to +100°C)
Department.

Page M-NI150-3
MERKEL NI150 Rod Seal
Design Details

H L
Chamfered and burr-free, R2 <0.2mm

Chamfered and R1 <0.4mm


burr-free

20°
C D1 d D

Surface Finish Clearance Gap, Diameter D1

The maximum allowable clearance gap is a


Recommended Surface Finish
function of the system pressure and the profile
Surface Rmax Ra (dimension “B”) of the seal. It should be
Sliding Surface ≤ 2.5 µm 0.05 to 0.3 µm
determined using the highest operating
pressure the system will see. The value for
Groove Bottom ≤ 6.3 µm ≤ 1.6 µm diameter D1 can be determined as follows:
Groove Sides ≤ 15 µm ≤ 3 µm D1 = d + (Max. Allowable Clearance Gap)
Profile bearing length ratio Mr > 50% up to Please use the chart below to determine the
maximum 90% with cutting depth c = Rz/2 and maximum allowable clearance gap. These
reference line Cref = 0% values are based on using non-metallic guide
elements.
Tolerances
Max. Allowable Clearance Gap
Profile
Bas ed on Pres s ure
Tolerances for each diameter are a function of
the diameter size. Please see size listing for B 2.5 MPa 5 MPa 7.5 MPa 10 MPa
dimensions for each part. Please see “Design
Tolerance” section for complete details on ≤5 0.45 0.30 0.25 0.20
machine tolerances.

>5 0.50 0.35 0.30 0.25


Tolerance Recommendation

Nom. ∅ d d D Lead-in Chamfer “C”


≤ 180 f8 H11
The length of the lead-in chamfer “C” is critical
to successfully installing the seal without
Groove L ength Tolerance damaging it in the process. The value for “C”
is given for each seal on the following pages
-0.0 mm and it is a function of the profile of the seal
L
+0.2 mm
(dimension “B”).

Page M-NI150-4
MERKEL NI150 Rod Seal
Standard Range H L
Metric Sizes

C d D

d D H L B C Install- Part No.


Std. (mm) (mm) (mm) (mm) (mm) (mm) ation NI 150

6 12 4.0 4.5 3.0 3.5 084531


8 14 4.0 4.5 3.0 3.5 084532
ISO 8 16 5.5 6.0 4.0 3.5 084533
ISO 10 18 5.5 6.0 4.0 3.5 084534
ISO 12 20 5.5 6.0 4.0 3.5 084535
ISO 14 22 5.5 6.0 4.0 3.5 084536
ISO 16 24 5.5 6.0 4.0 4.0 084537
18 25 4.5 5.0 3.5 4.0 084538
ISO 20 28 5.5 6.0 4.0 4.0 w 084539
ISO 22 30 5.5 6.0 4.0 4.0 w 084540
ISO 25 35 7.0 7.5 5.0 4.5 w 084541
28 36 5.5 6.0 4.0 4.0 h 084542
ISO 32 42 7.0 7.5 5.0 4.5 w 084543
ISO 36 46 7.0 7.5 5.0 4.5 h 084544
ISO 40 50 7.0 7.5 5.0 4.5 h 084545
ISO 45 55 7.0 7.5 5.0 4.5 h 084546
ISO 50 60 7.0 7.5 5.0 4.5 h 084547
56 68 8.5 9.5 6.0 5.0 h 084548
60 72 8.5 9.5 6.0 5.0 h 084549
63 75 8.5 9.5 6.0 5.0 h 084550
70 82 8.5 9.5 6.0 5.0 h 084551
80 92 8.5 9.5 6.0 5.0 h 084552
90 102 8.5 9.5 6.0 5.0 h 084553
100 115 10.0 11.0 7.5 5.5 h 084554
ISO 110 130 14.0 15.0 10.0 6.0 h 084555
ISO 125 145 14.0 15.0 10.0 6.0 h 084556
140 160 14.0 15.0 10.0 6.0 h 084557

Installation note: h = by hand; w = with fitting tool; those items without a note = split groove required.
Page M-NI150-5
MERKEL NI250 Rod Seal

MERKEL

The Simrit Group


Freudenberg-NOK
MERKEL NI250 Rod Seal
Features & Benefits

Constructed from a pre- Asymmetrical design


mium NBR with low com- positions the NI 250
pression set for extended securely in the housing,
service life. preventing twisting and
assuring maximum sealing
effect

Integrated back-up ring


prevents extrusion at
higher pressures, extend-
ing service life Knife-cut lip provides
optimum sealing force
and superior perfor-
mance

Features & Benefits

♦ The NI 250 is designed predominantly for use as a replacement part or for those applications
where NBR is required.

♦ Made from a premium NBR compound with 80 Shore A hardness and low compression set for
extended service life.

♦ Integrated back-up ring allows effective use in applications with pressures up to 3,750 psi (25
MPa).

♦ Primary sealing lip is knife-cut to exert maximum sealing force.

♦ Asymmetrical design positions seal securely in housing to prevent twisting.

♦ Preload design seals effectively even with unpressurized system.

Page M-NI250-2
MERKEL NI250 Rod Seal
Specification Sheet

Materials Examples of Applications

Sealing Element
Material NBR
Des ignation 80 NBR 878
Hardnes s 80 Shore A Std. Hydraulic
Cylinders
Back-up Ring
Material Polyacetal POM
Des ignation POM 992020

Application Limits Installed Seal

Pressure 3,750 psi (25 MPa)

Speed 100 FPM (0.5 m/s)

Medium/Temperature 80 NBR 878/P OM

-22°F to +212°F
Hydraulic Oil, HL, HLP
(-30°C to +100°C)

+41°F to +140°F
HFA , HFB Fluids
(+5°C to +60°C)

-22°F to +140°F
HFC Fluid
(-30°C to +60°C)

--
HFD Fluid

+41°F to +194°F
Water
(+5°C to +90°C)

-22°F to +176°F
HETG (Rape Seed Oil)
(-30°C to +80°C) Important Notes

HEES (Synth. Es ter) --


The technical information provided on this
specification sheet is for general guidance only
-22°F to +140°F
HEPG (Glycol) and values may vary with the specific param-
(-30°C to +60°C)
eters and other variables of an application. For
a sealing recommendation specific to your
-22°F to +212°F
Mineral Oil application, please contact our Engineering
(-30°C to +100°C)
Department.

Page M-NI250-3
MERKEL NI250 Rod Seal
Design Details

H L
Chamfered and burr-free, R2 <0.2mm

Chamfered and R1 <0.4mm


burr-free

20°
C D1 d D

Surface Finish Clearance Gap, Diameter D1

The maximum allowable clearance gap is a


Recommended Surface Finish
function of the system pressure and the profile
Surface Rmax Ra (dimension “B”) of the seal. It should be
Sliding Surface ≤ 2.5 µm 0.05 to 0.3 µm
determined using the highest operating
pressure the system will see. The value for
Groove Bottom ≤ 6.3 µm ≤ 1.6 µm diameter D1 can be determined as follows:
Groove Sides ≤ 15 µm ≤ 3 µm
D1 = d + (Max. Allowable Clearance Gap)
Profile bearing length ratio Mr > 50% up to
maximum 90% with cutting depth c = Rz/2 and Please use the chart below to determine the
reference line Cref = 0% maximum allowable clearance gap. These
values are based on using non-metallic guide
Tolerances elements.

Max. Allowable Clearance Gap


Diameter
Tolerances for each diameter are a function of Based on P ressure
the diameter size. Please see size listing for
dimensions for each part. Please see “Design d 7.5 MPa 10 MPa 25 MPa
Tolerance” section for complete details on
machine tolerances. ≤ 80 0.95 0.80 0.60

Tolerance Recommendation >80 1.00 0.85 0.65

Nom. ∅ d d D Lead-in Chamfer “C”


≤ 120 f8 H11
The length of the lead-in chamfer “C” is critical
to successfully installing the seal without
Groove L ength Tolerance damaging it in the process. The value for “C”
is given for each seal on the following pages
-0.0 mm and it is a function of the profile of the seal
L
+0.2 mm
(dimension “B”).

Page M-NI250-4
MERKEL NI250 Rod Seal
Standard Range H L
Metric Sizes

D D1 d

d D H L B C Install- Part No.


Std. (mm) (mm) (mm) (mm) (mm) (mm) ation NI 250-

20 30 10.0 11.0 5.0 4.0 018369


20 35 10.0 11.0 7.5 5.5 018370
22 35 10.0 11.0 6.5 5.5 018371
25 40 10.0 11.0 7.5 5.5 018375
28 43 10.0 11.0 7.5 5.5 018422
30 45 10.0 11.0 7.5 5.5 018381
32 45 10.0 11.0 6.5 5.5 018386
35 50 10.0 11.0 7.5 5.5 018389
36 51 10.0 11.0 7.5 5.5 018423 a)
38 58 12.0 13.0 10.0 6.0 018394 a)
40 55 10.0 11.0 7.5 5.5 w 018396
40 60 12.0 13.0 10.0 6.0 018397 a)
42 62 12.0 13.0 10.0 6.0 018398
45 60 10.0 11.0 7.5 5.5 w 018399
45 65 12.0 13.0 10.0 6.0 018400 a)
48 68 12.0 13.0 10.0 6.0 w 018401 a)
50 65 10.0 11.0 7.5 5.5 h 018402
50 70 12.0 13.0 10.0 6.0 018403
52 72 12.0 13.0 10.0 6.0 w 018405 a)
55 70 12.0 13.0 7.5 5.5 h 018406
55 75 12.0 13.0 10.0 6.0 w 018407 a)
56 71 12.0 13.0 7.5 5.5 h 018424 a)
60 75 12.0 13.0 7.5 5.5 h 018408 a)
60 80 12.0 13.0 10.0 6.0 h 018409 a)
63 78 12.0 13.0 7.5 5.5 h 018425
65 80 12.0 13.0 7.5 5.5 h 018411
70 85 12.0 13.0 7.5 5.5 h 018413
80 100 15.0 16.0 10.0 6.0 h 005285
90 110 15.0 16.0 10.0 6.0 h 031860

Installation note: h = by hand; w = with fitting tool; those items without a note = split groove required.
a) = special note regarding delivery time. Ask your Customer Service Rep for more information. Page M-NI250-5
MERKEL NI400 Rod Seal

MERKEL

The Simrit Group


Freudenberg-NOK
MERKEL NI400 Rod Seal
Features & Benefits

Constructed from a Asymmetrical design


premium NBR with low positions the NI 400
compression set for securely in the housing,
extended service life. preventing twisting and
assuring maximum
sealing effect
Integrated back-up ring
prevents extrusion at
higher pressures, ex-
tending service life

Fabric reinforcement on
dynamic surface and Knife-cut lip provides
integrated back-up ring optimum sealing force
prevents extrusion at and superior perfor-
higher pressures, extend- mance
ing service life

Features & Benefits

♦ The NI 400 is designed predominantly for use as a replacement part or for those applications
where NBR is required.

♦ Made from a premium NBR compound with 80 Shore A hardness and low compression set for
extended service life.

♦ Fabric reinforcement of dynamic surface and integrated back-up ring allows effective use in
applications with pressures up to 6,000 psi (40 MPa).

♦ Primary sealing lip is knife-cut to exert maximum sealing force.

♦ Asymmetrical design positions seal securely in housing to prevent twisting.

♦ Preload design seals effectively even with unpressurized system.

Page M-NI400-2
MERKEL NI400 Rod Seal
Specification Sheet

Materials Examples of Applications

Sealing Element
Material NBR
Des ignation 80 NBR 878
Hardnes s 80 Shore A
Std. Hydraulic Presses
Cylinders

Back-up Ring
Material Polyacetal POM
Des ignation POM 992020

Application Limits Installed Seal

Pressure 6,000 psi (40 MPa)

Speed 100 FPM (0.5 m/s)

Medium/Temperature 80 NBR 878/P OM

-22°F to +212°F
Hydraulic Oil, HL, HLP
(-30°C to +100°C)

+41°F to +140°F
HFA , HFB Fluids
(+5°C to +60°C)

-22°F to +140°F
HFC Fluid
(-30°C to +60°C)

--
HFD Fluid

+41°F to +194°F
Water
(+5°C to +90°C)

-22°F to +176°F
HETG (Rape Seed Oil)
(-30°C to +80°C) Important Notes

HEES (Synth. Es ter) --


The technical information provided on this
specification sheet is for general guidance only
-22°F to +140°F
HEPG (Glycol) and values may vary with the specific param-
(-30°C to +60°C)
eters and other variables of an application. For
a sealing recommendation specific to your
-22°F to +212°F
Mineral Oil application, please contact our Engineering
(-30°C to +100°C)
Department.

Page M-NI400-3
MERKEL NI400 Rod Seal
Design Details

H L
Chamfered and burr-free, R2 <0.2mm

Chamfered and R1 <0.4mm


burr-free

20°
C D1 d D

Surface Finish Clearance Gap, Diameter D1

The maximum allowable clearance gap is a


Recommended Surface Finish
function of the system pressure and the profile
Surface Rmax Ra (dimension “B”) of the seal. It should be
Sliding Surface ≤ 2.5 µm 0.05 to 0.3 µm
determined using the highest operating
pressure the system will see. The value for
Groove Bottom ≤ 6.3 µm ≤ 1.6 µm diameter D1 can be determined as follows:
Groove Sides ≤ 15 µm ≤ 3 µm D1 = d + (Max. Allowable Clearance Gap)
Profile bearing length ratio Mr > 50% up to Please use the chart below to determine the
maximum 90% with cutting depth c = Rz/2 and maximum allowable clearance gap. These
reference line Cref = 0% values are based on using non-metallic guide
elements.
Tolerances
Max. Allowable Clearance Gap
P rofile
Based on P ressure
Tolerances for each diameter are a function of
the diameter size. Please see size listing for B 16 MPa 26 MPa 32 MPa 40 MPa
dimensions for each part. Please see “Design
Tolerance” section for complete details on
machine tolerances. ≤ 80 0.60 0.50 0.40 0.35

Tolerance Recommendation >80 0.65 0.55 0.45 0.40

Nom. ∅ d d D Lead-in Chamfer “C”


≤ 360 f8 H11
The length of the lead-in chamfer “C” is critical
to successfully installing the seal without
Groove L ength Tolerance damaging it in the process. The value for “C”
is given for each seal on the following pages
-0.0 mm and it is a function of the profile of the seal
L
+0.2 mm
(dimension “B”).

Page M-NI400-4
MERKEL NI400 Rod Seal
Standard Range L
Metric Sizes H

C d D

d D H L B C Install- Part No.


Std. (mm) (mm) (mm) (mm) (mm) (mm) ation NI 400-

20 30 8.0 9.0 5.0 4.5 024338


20 35 10.0 11.0 7.5 5.5 024341 a)
22 32 8.0 9.0 5.0 4.5 024349 a)
25 35 8.0 9.0 5.0 4.5 024398
25 40 10.0 11.0 7.5 5.5 024408
28 38 8.0 9.0 5.0 4.5 024426
30 45 10.0 11.0 7.5 5.5 004450
32 47 10.0 11.0 7.5 5.5 024466
35 50 10.0 11.0 7.5 5.5 003967
36 51 10.0 11.0 7.5 5.5 024467
40 55 10.0 11.0 7.5 5.5 024468
40 60 12.0 13.0 10.0 6.0 024479 a)
45 60 10.0 11.0 7.5 5.5 024489
45 65 12.0 13.0 10.0 6.0 024541
50 65 10.0 11.0 7.5 5.5 024575
50 70 12.0 13.0 10.0 6.0 024591
55 75 12.0 13.0 10.0 6.0 004459 a)
56 71 10.0 11.0 7.5 5.5 w 024600 a)
60 75 10.0 11.0 7.5 5.5 w 003612
60 80 12.0 13.0 10.0 6.0 030007
63 78 10.0 11.0 7.5 5.5 w 024619 a)
63 83 12.0 13.0 10.0 6.0 024624 a)
65 85 12.0 13.0 10.0 6.0 004479
70 85 10.0 11.0 7.5 5.5 w 024632
70 90 12.0 13.0 10.0 6.0 024633
75 90 10.0 11.0 7.5 5.5 w 030946
80 95 10.0 11.0 7.5 5.5 w 024638
80 100 12.0 13.0 10.0 6.0 w 024647
80 105 15.0 16.0 12.5 6.5 024648 a)
90 110 12.0 13.0 10.0 6.0 w 024651
90 115 15.0 16.0 12.5 6.5 h 024655 a)
100 120 12.0 13.0 10.0 6.0 w 024670
100 125 15.0 16.0 12.5 6.5 w 024721 a)
110 130 12.0 13.0 10.0 6.0 h 024722 a)
Installation note: h = by hand; w = with fitting tool; those items without a note = split groove required.
a) = special note regarding delivery time. Ask your Customer Service Rep for more information. Page M-NI400-5
MERKEL NI400 Rod Seal
Standard Range L
Metric Sizes H

C d D

d D H L B C Install- Part No.


Std. (mm) (mm) (mm) (mm) (mm) (mm) ation NI 400-
110 135 15.0 16.0 12.5 6.5 w 024724 a)
115 140 15.0 16.0 12.5 6.5 w 024225 a)
125 145 12.0 13.0 10.0 6.0 h 024725
125 150 15.0 16.0 12.5 6.5 w 024726 a)
140 160 12.0 13.0 10.0 6.0 h 024728 a)
140 165 15.0 16.0 12.5 6.5 h 024729 a)
150 180 18.0 19.0 15.0 7.5 w 004484 a)
160 185 15.0 16.0 12.5 6.5 h 004496
170 200 18.0 19.0 15.0 7.5 h 003624
180 205 15.0 16.0 12.5 6.5 h 004503
200 225 15.0 16.0 12.5 6.5 h 004506
220 245 15.0 16.0 12.5 6.5 h 004515
220 250 18.0 19.0 15.0 7.5 h 004516
360 400 23.0 24.0 20.0 11.0 h 004560

Installation note: h = by hand; w = with fitting tool; those items without a note = split groove required.
a) = special note regarding delivery time. Ask your Customer Service Rep for more information. Page M-NI400-6
MERKEL OMEGAT OMS-MR Rod Seal

MERKEL

The Simrit Group


Freudenberg-NOK
MERKEL OMEGAT OMS-MR Rod Seal
Features & Benefits

Made from our unique PTFE


compounds to provide: Energized with O-ring
* Low friction Materials include NBR
* No stick-slip (standard) and Viton
* High wear resistance for high temperatures.
* Wide temperature range

Radius edge increases


extrusion resistance to Chamfer increases the
withstand high pressures. inherent stability of
the sealing edge.

Wedge-shaped profile Optimized position of


ensures good pump-back the sealing edge
capability. provides superior
sealing performance.

Features & Benefits

♦ Constructed from low friction PTFE compounds for precision cylider control: PTFE/Bronze, PTFE/
Glass, PTFE/Carbon and others.

♦ Extrusion resistant material and design are engineered to withstand high pressure spikes,
ensuring longer operating life.

♦ Low friction sealing element can withstand high sliding speeds and eliminates stick-slip phenom-
ena throughout the stroke length. Lower friction than any urethane or rubber seal.

♦ Outstanding wear resistance of materials ensures longer operating life.

♦ Compact profile allows smaller, more economical cylinder head design.

♦ O-ring energizer available in NBR for standard conditions or Viton for systems with high tempera-
tures or fluid compatablility problems.

♦ Wedge shape of sealing element allows excellent pump back to prevent pressure build-up
between primary and secondary sealing elements.

♦ Perfect as a buffer seal, the OMS-MR is designed to work in tandem with MERKEL’s T20 Rod Seal
to provide superior low leakage performance.

Page M-OMS-MR-2
MERKEL OMEGAT OMS-MR Rod Seal
Specification Sheet

Materials

Sealing Element Energizer

Material PTFE-Bronze-Compound Material NBR


Des ignation PTFE B602 Des ignation 70 NBR B276
Hardnes s 70 Shore A
or

Material PTFE- Gals -MoS2-Compound or

Des ignation PTFE M201 Material FPM


Des ignation 70 FPM K655
Hardnes s 70 Shore A

Application Limits

Pressure 6,000 psi (40 MPa)

Speed 1,000 FPM (5 m/s)

Medium/Temperature P TFE M201 / 70 NBR B276 P TFE B 602 / 70 NBR B276 P TFE B602 / 70 FP M K655
(PTFE- Glas s -MoS2/NBR) (PTFE Bronze/NBR) (PTFE Bronze/FPM)

-22°F to +212°F -22°F to +212°F +14°F to +392°F


Hydraulic Oil, HL, HLP
(-30°C to +100°C) (-30°C to +100°C) (-10°C to +200°C)

+41°F to +140°F
HFA , HFB Fluids - -
(+5°C to +60°C)

-22°F to +140°F
HFC Fluid - -
(-30°C to +60°C)

+14°F to +392°F
HFD Fluid - -
(-10°C to +200°C)

+41°F to +212°F
Water - -
(+5°C to +100°C)

-22°F to +160°F -22°F to +160°F +14°F to +160°F


HETG (Rape Seed Oil)
(-30°C to +80°C) (-30°C to +80°C) (-10°C to +80°C)

-22°F to +160°F -22°F to +160°F +14°F to +212°F


HEES (Synth. Es ter)
(-30°C to +80°C) (-30°C to +80°C) (-10°C to +100°C)

-22°F to +140°F -22°F to +140°F +14°F to +160°F


HEPG (Glycol)
(-30°C to +60°C) (-30°C to +60°C) (-10°C to +80°C)

-22°F to +212°F -22°F to +212°F +14°F to +392°F


Mineral Oil
(-30°C to +100°C) (-30°C to +100°C) (-10°C to +200°C)

Page M-OMS-MR-3
MERKEL OMEGAT OMS-MR Rod Seal
Specification Sheet

Examples of Applications Installed Seal

Earthmoving Cranes Agriculture


Equipment Equipment

Injection Molding Std. Hydraulic Forklift


Machines Cylinders Important Notes

The technical information provided on this


specification sheet is for general guidance only
and values may vary with the specific param-
eters and other variables of an application. For
a sealing recommendation specific to your
Manipulators Presses Machine application, please contact our Engineering
Tools Department.

Page M-OMS-MR-4
MERKEL OMEGAT OMS-MR Rod Seal
Design Details

H L
Chamfered and burr-free, R2 <0.2mm

Chamfered and R1
burr-free

20°
C D1 d D

Surface Finish Clearance Gap, Diameter D1

Recommended Surface Finish The maximum allowable clearance gap is a


function of the system pressure and the profile
Surface Rmax Ra (dimension “B”) of the seal. It should be
Sliding Surface ≤ 2.5 µm 0.05 to 0.3 µm determined using the highest operating
pressure the system will see. The value for
Groove Bottom ≤ 6.3 µm ≤ 1.6 µm diameter D1 can be determined as follows:
Groove Sides ≤ 15 µm ≤ 3 µm
D1 = d + (Max. Allowable Clearance Gap)
Profile bearing length ratio Mr > 50% up to
maximum 90% with cutting depth c = Rz/2 and
Please use the chart below to determine the
reference line Cref = 0%
maximum allowable clearance gap. These
values are based on using non-metallic guide
Lead-in Chamfer “C” elements.

Max. Allowable Clearance Gap


P rofile
The length of the lead-in chamfer “C” is critical based on pressure
to successfully installing the seal without
damaging it in the process. The value for “C” L Profile 16 MPa 26 MPa 32 MPa 40 MPa
is given for each seal on the following pages
and it is a function of the profile of the seal 2.2 2.45 0.35 0.30 - -
(dimension “B”).
3.2 3.65 0.40 0.35 - -

4.2 5.35 0.50 0.40 0.30 -

6.3 7.55 0.55 0.45 0.35 0.30

8.1 10.25 0.60 0.50 0.40 0.40

8.1 12 0.70 0.60 0.55 0.50

9.5 13.65 0.75 0.65 0.60 0.55

Page M-OMS-MR-5
MERKEL OMEGAT OMS-MR Rod Seal
Design Details

H L
Chamfered and burr-free, R2 <0.2mm

Chamfered and R1
burr-free

20°
C D1 d D

Tolerances

Tolerances for each diameter based on diameter. Please see size listing for dimensions for each
part. Please see “Design Tolerance” section for complete details on machine tolerances.

Tolerances

16 MPa 26 MPa 32 MPa 40 MPa

Nom. ∅ d d D Nom. ∅ d d D Nom. ∅ d d D Nom. ∅ d d D

f8 H9 ≤ 80 f8 H9 ≤ 80 f7 H9 ≤ 80 f7 H7

> 80-500 f8 H8 > 80-500 f8 H8 > 80-500 f7 H8 > 80-500 f7 H7

>500-1450 f8 H8 >500-1450 f7 H8 >500-1450 f7 H8 >500-1450 f7 H7

Groove L ength Tolerance

-0.0 mm
L
+0.2 mm

Page M-OMS-MR-6
MERKEL OMEGAT OMS-MR Rod Seal
Standard Range L
H
Metric Sizes
R1

C d D

d D H L B C R1 Part No.
(mm) (mm) (mm) (mm) (mm) (mm) (mm) Materials OMS-MR-

10.0 14.9 2.0 2.2 2.45 2.0 0.30 Bronze & NBR 223099 a)
10.0 14.9 2.0 2.2 2.45 2.0 0.30 Glass & NBR 131165 a)
10.0 14.9 2.0 2.2 2.45 2.0 0.30 Bronze & FPM 260923 a)
10.0 17.3 3.0 3.2 3.65 2.5 0.50 Bronze & NBR 178427 a)
10.0 17.3 3.0 3.2 3.65 2.5 0.50 Glass & NBR 131201 a)
10.0 17.3 3.0 3.2 3.65 2.5 0.50 Bronze & FPM 339787 a)
12.0 16.9 2.0 2.2 2.45 2.0 0.30 Bronze & NBR 223102
12.0 16.9 2.0 2.2 2.45 2.0 0.30 Glass & NBR 131166 a)
12.0 16.9 2.0 2.2 2.45 2.0 0.30 Bronze & FPM 260924 a)
12.0 19.3 3.0 3.2 3.65 3.0 0.50 Bronze & NBR 178428
12.0 19.3 3.0 3.2 3.65 3.0 0.50 Glass & NBR 131202 a)
12.0 19.3 3.0 3.2 3.65 3.0 0.50 Bronze & FPM 258028 a)
14.0 18.9 2.0 2.2 2.45 2.0 0.30 Bronze & NBR 223105
14.0 18.9 2.0 2.2 2.45 2.0 0.30 Glass & NBR 131167 a)
14.0 21.3 3.0 3.2 3.65 3.0 0.50 Bronze & NBR 178429
14.0 21.3 3.0 3.2 3.65 3.0 0.50 Glass & NBR 131203
15.0 19.9 2.0 2.2 2.45 2.0 0.30 Bronze & NBR 223108 a)
15.0 19.9 2.0 2.2 2.45 2.0 0.30 Glass & NBR 131168 a)
15.0 22.3 3.0 3.2 3.65 3.0 0.50 Bronze & NBR 178430
15.0 22.3 3.0 3.2 3.65 3.0 0.50 Glass & NBR 131204 a)
16.0 20.9 2.0 2.2 2.45 2.0 0.30 Bronze & NBR 223111
16.0 20.9 2.0 2.2 2.45 2.0 0.30 Glass & NBR 208889 a)
16.0 20.9 2.0 2.2 2.45 2.0 0.30 Bronze & FPM 245539 a)
16.0 23.3 3.0 3.2 3.65 3.0 0.50 Bronze & NBR 178431
16.0 23.3 3.0 3.2 3.65 3.0 0.50 Glass & NBR 131205 a)
16.0 23.3 3.0 3.2 3.65 3.0 0.50 Bronze & FPM 336058 a)
18.0 22.9 2.0 2.2 2.45 2.0 0.30 Bronze & NBR 223114
18.0 22.9 2.0 2.2 2.45 2.0 0.30 Glass & NBR 131170 a)
18.0 25.3 3.0 3.2 3.65 3.0 0.50 Bronze & NBR 178432
18.0 25.3 3.0 3.2 3.65 3.0 0.50 Glass & NBR 127305
20.0 27.3 3.0 3.2 3.65 3.0 0.50 Bronze & NBR 223117
20.0 27.3 3.0 3.2 3.65 3.0 0.50 Glass & NBR 102890
20.0 27.3 3.0 3.2 3.65 3.0 0.50 Bronze & FPM 245538 a)
20.0 30.7 4.0 4.2 5.35 3.5 0.80 Bronze & NBR 178433
a) = special note regarding delivery time. Ask your Customer Service Rep for more information.
Page M-OMS-MR-7
MERKEL OMEGAT OMS-MR Rod Seal
Standard Range L
H
Metric Sizes
R1

C d D

d D H L B C R1 Part No.
(mm) (mm) (mm) (mm) (mm) (mm) (mm) Materials OMS-MR-

20.0 30.7 4.0 4.2 5.35 3.5 0.80 Glass & NBR 126068 a)
20.0 30.7 4.0 4.2 5.35 3.5 0.80 Bronze & FPM 263334 a)
22.0 29.3 3.0 3.2 3.65 3.0 0.50 Bronze & NBR 223120
22.0 29.3 3.0 3.2 3.65 3.0 0.50 Glass & NBR 131171
22.0 29.3 3.0 3.2 3.65 3.0 0.50 Bronze & FPM 332956 a)
22.0 32.7 4.0 4.2 5.35 3.5 0.80 Bronze & NBR 178434
22.0 32.7 4.0 4.2 5.35 3.5 0.80 Glass & NBR 131206 a)
22.0 32.7 4.0 4.2 5.35 3.5 0.80 Bronze & FPM 290506 a)
25.0 32.3 3.0 3.2 3.65 3.0 0.50 Bronze & NBR 223123
25.0 32.3 3.0 3.2 3.65 3.0 0.50 Glass & NBR 131172
25.0 32.3 3.0 3.2 3.65 3.0 0.50 Bronze & FPM 245536
25.0 35.7 4.0 4.2 5.35 3.5 0.80 Bronze & NBR 178435
25.0 35.7 4.0 4.2 5.35 3.5 0.80 Glass & NBR 131207 a)
25.0 35.7 4.0 4.2 5.35 3.5 0.80 Bronze & FPM 344719 a)
28.0 35.3 3.0 3.2 3.65 3.0 0.50 Bronze & NBR 223126
28.0 35.3 3.0 3.2 3.65 3.0 0.50 Glass & NBR 131173
28.0 35.3 3.0 3.2 3.65 3.0 0.50 Bronze & FPM 296908 a)
28.0 38.7 4.0 4.2 5.35 3.5 0.80 Bronze & NBR 178436
28.0 38.7 4.0 4.2 5.35 3.5 0.80 Glass & NBR 131208
28.0 38.7 4.0 4.2 5.35 3.5 0.80 Bronze & FPM 311631 a)
30.0 37.3 3.0 3.2 3.65 3.0 0.50 Bronze & NBR 223129
30.0 37.3 3.0 3.2 3.65 3.0 0.50 Glass & NBR 131174
30.0 37.3 3.0 3.2 3.65 3.0 0.50 Bronze & FPM 268382 a)
30.0 40.7 4.0 4.2 5.35 3.5 0.80 Bronze & NBR 178437
30.0 40.7 4.0 4.2 5.35 3.5 0.80 Glass & NBR 108645 a)
30.0 40.7 4.0 4.2 5.35 3.5 0.80 Bronze & FPM 263335 a)
32.0 39.3 3.0 3.2 3.65 3.0 0.50 Bronze & NBR 223132
32.0 39.3 3.0 3.2 3.65 3.0 0.50 Glass & NBR 131175
32.0 39.3 3.0 3.2 3.65 3.0 0.50 Bronze & FPM 250622
32.0 42.7 4.0 4.2 5.35 3.5 0.80 Bronze & NBR 178438
32.0 42.7 4.0 4.2 5.35 3.5 0.80 Glass & NBR 122880 a)
32.0 42.7 4.0 4.2 5.35 3.5 0.80 Bronze & FPM 296466 a)
35.0 42.3 3.0 3.2 3.65 3.0 0.50 Bronze & NBR 223135
35.0 42.3 3.0 3.2 3.65 3.0 0.50 Glass & NBR 131176 a)
a) = special note regarding delivery time. Ask your Customer Service Rep for more information.
Page M-OMS-MR-8
MERKEL OMEGAT OMS-MR Rod Seal
Standard Range L
H
Metric Sizes
R1

C d D

d D H L B C R1 Part No.
(mm) (mm) (mm) (mm) (mm) (mm) (mm) Materials OMS-MR-

35.0 42.3 3.0 3.2 3.65 3.0 0.50 Bronze & FPM 309807 a)
35.0 45.7 4.0 4.2 5.35 3.5 0.80 Bronze & NBR 178439
35.0 45.7 4.0 4.2 5.35 3.5 0.80 Glass & NBR 131209 a)
35.0 45.7 4.0 4.2 5.35 3.5 0.80 Bronze & FPM 296131 a)
36.0 43.3 3.0 3.2 3.65 3.0 0.50 Bronze & NBR 223138
36.0 43.3 3.0 3.2 3.65 3.0 0.50 Glass & NBR 131177 a)
36.0 43.3 3.0 3.2 3.65 3.0 0.50 Bronze & FPM 246483 a)
36.0 46.7 4.0 4.2 5.35 3.5 0.80 Bronze & NBR 178440
36.0 46.7 4.0 4.2 5.35 3.5 0.80 Glass & NBR 113843 a)
36.0 46.7 4.0 4.2 5.35 3.5 0.80 Bronze & FPM 315180 a)
40.0 50.7 4.0 4.2 5.35 3.5 0.80 Bronze & NBR 223147
40.0 50.7 4.0 4.2 5.35 3.5 0.80 Glass & NBR 131178
40.0 50.7 4.0 4.2 5.35 3.5 0.80 Bronze & FPM 238040 a)
40.0 55.1 5.9 6.3 7.55 5.5 1.20 Bronze & NBR 178441
40.0 55.1 5.9 6.3 7.55 5.5 1.20 Glass & NBR 113841 a)
40.0 55.1 5.9 6.3 7.55 5.5 1.20 Bronze & FPM 262761 a)
42.0 52.7 4.0 4.2 5.35 3.5 0.80 Bronze & NBR 223150
42.0 52.7 4.0 4.2 5.35 3.5 0.80 Glass & NBR 131179 a)
42.0 52.7 4.0 4.2 5.35 3.5 0.80 Bronze & FPM 300453 a)
42.0 57.1 5.9 6.3 7.55 5.5 1.20 Bronze & NBR 178442 a)
42.0 57.1 5.9 6.3 7.55 5.5 1.20 Glass & NBR 131210 a)
42.0 57.1 5.9 6.3 7.55 5.5 1.20 Bronze & FPM 314958 a)
45.0 55.7 4.0 4.2 5.35 3.5 0.80 Bronze & NBR 223153
45.0 55.7 4.0 4.2 5.35 3.5 0.80 Glass & NBR 131180
45.0 55.7 4.0 4.2 5.35 3.5 0.80 Bronze & FPM 260922 a)
45.0 60.1 5.9 6.3 7.55 5.5 1.20 Bronze & NBR 178443
45.0 60.1 5.9 6.3 7.55 5.5 1.20 Glass & NBR 101569
45.0 60.1 5.9 6.3 7.55 5.5 1.20 Bronze & FPM 334150 a)
50.0 60.7 4.0 4.2 5.35 3.5 0.80 Bronze & NBR 223156
50.0 60.7 4.0 4.2 5.35 3.5 0.80 Glass & NBR 131181
50.0 60.7 4.0 4.2 5.35 3.5 0.80 Bronze & FPM 232029
50.0 65.1 5.9 6.3 7.55 5.5 1.20 Bronze & NBR 178444
50.0 65.1 5.9 6.3 7.55 5.5 1.20 Glass & NBR 131211
50.0 65.1 5.9 6.3 7.55 5.5 1.20 Bronze & FPM 262762
a) = special note regarding delivery time. Ask your Customer Service Rep for more information.
Page M-OMS-MR-9
MERKEL OMEGAT OMS-MR Rod Seal
Standard Range L
H
Metric Sizes
R1

C d D

d D H L B C R1 Part No.
(mm) (mm) (mm) (mm) (mm) (mm) (mm) Materials OMS-MR-

55.0 65.7 4.0 4.2 5.35 3.5 0.80 Bronze & NBR 262488
55.0 65.7 4.0 4.2 5.35 3.5 0.80 Glass & NBR 262485 a)
55.0 65.7 4.0 4.2 5.35 3.5 0.80 Bronze & FPM 344722 a)
55.0 70.1 5.9 6.3 7.55 5.5 1.20 Bronze & NBR 178445
55.0 70.1 5.9 6.3 7.55 5.5 1.20 Glass & NBR 131212 a)
55.0 70.1 5.9 6.3 7.55 5.5 1.20 Bronze & FPM 245798 a)
56.0 66.7 4.0 4.2 5.35 3.5 0.80 Bronze & NBR 223159
56.0 66.7 4.0 4.2 5.35 3.5 0.80 Glass & NBR 131183
56.0 66.7 4.0 4.2 5.35 3.5 0.80 Bronze & FPM 244976 a)
56.0 71.1 5.9 6.3 7.55 5.5 1.20 Bronze & NBR 178446
56.0 71.1 5.9 6.3 7.55 5.5 1.20 Glass & NBR 101265 a)
56.0 71.1 5.9 6.3 7.55 5.5 1.20 Bronze & FPM 265478 a)
60.0 70.7 4.0 4.2 5.35 3.5 0.80 Bronze & NBR 223162
60.0 70.7 4.0 4.2 5.35 3.5 0.80 Glass & NBR 131184 a)
60.0 70.7 4.0 4.2 5.35 3.5 0.80 Bronze & FPM 250623 a)
60.0 75.1 5.9 6.3 7.55 5.5 1.20 Bronze & NBR 178447
60.0 75.1 5.9 6.3 7.55 5.5 1.20 Glass & NBR 105984
60.0 75.1 5.9 6.3 7.55 5.5 1.20 Bronze & FPM 288710 a)
63.0 78.1 5.9 6.3 7.55 5.5 1.20 Bronze & NBR 190727
63.0 78.1 5.9 6.3 7.55 5.5 1.20 Glass & NBR 131213
63.0 78.1 5.9 6.3 7.55 5.5 1.20 Bronze & FPM 245797 a)
65.0 80.1 5.9 6.3 7.55 5.5 1.20 Bronze & NBR 178449
65.0 80.1 5.9 6.3 7.55 5.5 1.20 Glass & NBR 131214
65.0 80.1 5.9 6.3 7.55 5.5 1.20 Bronze & FPM 344723 a)
70.0 85.1 5.9 6.3 7.55 5.5 1.20 Bronze & NBR 178450
70.0 85.1 5.9 6.3 7.55 5.5 1.20 Glass & NBR 110738
75.0 90.1 5.9 6.3 7.55 5.5 1.20 Bronze & NBR 178451
75.0 90.1 5.9 6.3 7.55 5.5 1.20 Glass & NBR 121487
75.0 90.1 5.9 6.3 7.55 5.5 1.20 Bronze & FPM 263440 a)
80.0 90.7 4.0 4.2 5.35 3.5 0.80 Bronze & NBR 334161 a)
80.0 90.7 4.0 4.2 5.35 3.5 0.80 Glass & NBR 330634 a)
80.0 90.7 4.0 4.2 5.35 3.5 0.80 Bronze & FPM 343366 a)
80.0 95.1 5.9 6.3 7.55 5.5 1.20 Bronze & NBR 178452
80.0 95.1 5.9 6.3 7.55 5.5 1.20 Glass & NBR 121483
a) = special note regarding delivery time. Ask your Customer Service Rep for more information.
Page M-OMS-MR-10
MERKEL OMEGAT OMS-MR Rod Seal
Standard Range L
H
Metric Sizes
R1

C d D

d D H L B C R1 Part No.
(mm) (mm) (mm) (mm) (mm) (mm) (mm) Materials OMS-MR-

80.0 95.1 5.9 6.3 7.55 5.5 1.20 Bronze & FPM 275322 a)
85.0 100.1 5.9 6.3 7.55 6.0 1.20 Bronze & NBR 178453
85.0 100.1 5.9 6.3 7.55 6.0 1.20 Glass & NBR 110740 a)
85.0 100.1 5.9 6.3 7.55 6.0 1.20 Bronze & FPM 329122 a)
90.0 105.1 5.9 6.3 7.55 6.0 1.20 Bronze & NBR 178454
90.0 105.1 5.9 6.3 7.55 6.0 1.20 Glass & NBR 111803
90.0 105.1 5.9 6.3 7.55 6.0 1.20 Bronze & FPM 334402
95.0 110.1 5.9 6.3 7.55 6.0 1.20 Bronze & NBR 213071
95.0 110.1 5.9 6.3 7.55 6.0 1.20 Glass & NBR 223698 a)
100.0 115.1 5.9 6.3 7.55 6.0 1.20 Bronze & NBR 178455
100.0 115.1 5.9 6.3 7.55 6.0 1.20 Glass & NBR 131215 a)
100.0 115.1 5.9 6.3 7.55 6.0 1.20 Bronze & FPM 314801 a)
105.0 120.1 5.9 6.3 7.55 6.0 1.20 Bronze & NBR 214072
105.0 120.1 5.9 6.3 7.55 6.0 1.20 Glass & NBR 138660 a)
105.0 120.1 5.9 6.3 7.55 6.0 1.20 Bronze & FPM 302829 a)
110.0 125.1 5.9 6.3 7.55 6.0 1.20 Bronze & NBR 179236
110.0 125.1 5.9 6.3 7.55 6.0 1.20 Glass & NBR 119466
110.0 125.1 5.9 6.3 7.55 6.0 1.20 Bronze & FPM 301675
111.0 126.2 5.9 6.3 7.55 6.0 1.20 Bronze & FPM 375984 a)
115.0 130.1 5.9 6.3 7.55 6.0 1.20 Bronze & NBR 179237
115.0 130.1 5.9 6.3 7.55 6.0 1.20 Glass & NBR 131216 a)
115.0 130.1 5.9 6.3 7.55 6.0 1.20 Bronze & FPM 344729 a)
120.0 135.1 5.9 6.3 7.55 6.0 1.20 Bronze & NBR 214075
120.0 135.1 5.9 6.3 7.55 6.0 1.20 Glass & NBR 196902 a)
120.0 135.1 5.9 6.3 7.55 6.0 1.20 Bronze & FPM 292144
125.0 140.1 5.9 6.3 7.55 6.0 1.20 Bronze & NBR 179238
125.0 140.1 5.9 6.3 7.55 6.0 1.20 Glass & NBR 131217
125.0 140.1 5.9 6.3 7.55 6.0 1.20 Bronze & FPM 332957 a)
130.0 145.1 5.9 6.3 7.55 6.0 1.20 Bronze & NBR 346876 a)
130.0 145.1 5.9 6.3 7.55 6.0 1.20 Glass & NBR 193747 a)
130.0 145.1 5.9 6.3 7.55 6.0 1.20 Bronze & FPM 298480 a)
140.0 155.1 5.9 6.3 7.55 6.0 1.20 Bronze & NBR 179239
140.0 155.1 5.9 6.3 7.55 6.0 1.20 Glass & NBR 131218
140.0 155.1 5.9 6.3 7.55 6.0 1.20 Bronze & FPM 332958
a) = special note regarding delivery time. Ask your Customer Service Rep for more information.
Page M-OMS-MR-11
MERKEL OMEGAT OMS-MR Rod Seal
Standard Range L
H
Metric Sizes
R1

C d D

d D H L B C R1 Part No.
(mm) (mm) (mm) (mm) (mm) (mm) (mm) Materials OMS-MR-

150.0 165.1 5.9 6.3 7.55 6.0 1.20 Bronze & NBR 179240
150.0 165.1 5.9 6.3 7.55 6.0 1.20 Glass & NBR 131219
150.0 165.1 5.9 6.3 7.55 6.0 1.20 Bronze & FPM 265511 a)
160.0 175.1 5.9 6.3 7.55 6.0 1.20 Bronze & NBR 179241
160.0 175.1 5.9 6.3 7.55 6.0 1.20 Glass & NBR 131220
160.0 175.1 5.9 6.3 7.55 6.0 1.20 Bronze & FPM 269037
160.0 180.5 7.6 8.1 10.25 7.5 2.00 Bronze & NBR 336982 a)
170.0 185.1 5.9 6.3 7.55 6.0 1.20 Bronze & NBR 214082
170.0 185.1 5.9 6.3 7.55 6.0 1.20 Glass & NBR 133133 a)
170.0 185.1 5.9 6.3 7.55 6.0 1.20 Bronze & FPM 249007
180.0 195.1 5.9 6.3 7.55 6.0 1.20 Bronze & NBR 179242
180.0 195.1 5.9 6.3 7.55 6.0 1.20 Glass & NBR 131221 a)
180.0 195.1 5.9 6.3 7.55 6.0 1.20 Bronze & FPM 316384 a)
190.0 205.1 5.9 6.3 7.55 6.0 1.20 Bronze & NBR 223168
190.0 205.1 5.9 6.3 7.55 6.0 1.20 Glass & NBR 216295 a)
190.0 205.1 5.9 6.3 7.55 6.0 1.20 Bronze & FPM 348307 a)
200.0 220.5 7.6 8.1 10.25 7.5 2.00 Bronze & NBR 179243
200.0 220.5 7.6 8.1 10.25 7.5 2.00 Glass & NBR 131222 a)
200.0 220.5 7.6 8.1 10.25 7.5 2.00 Bronze & FPM 258145
210.0 230.5 7.6 8.1 10.25 7.5 2.00 Bronze & NBR 223171
210.0 230.5 7.6 8.1 10.25 7.5 2.00 Glass & NBR 121485 a)
220.0 240.5 7.6 8.1 10.25 7.5 2.00 Bronze & NBR 214085
220.0 240.5 7.6 8.1 10.25 7.5 2.00 Glass & NBR 223690 a)
220.0 240.5 7.6 8.1 10.25 7.5 2.00 Bronze & FPM 340955
225.0 245.5 7.6 8.1 10.25 7.5 2.00 Bronze & NBR 335734 a)
225.0 245.5 7.6 8.1 10.25 7.5 2.00 Glass & NBR 275173 a)
230.0 250.5 7.6 8.1 10.25 7.5 2.00 Bronze & NBR 223174
230.0 250.5 7.6 8.1 10.25 7.5 2.00 Glass & NBR 174789 a)
230.0 250.5 7.6 8.1 10.25 7.5 2.00 Bronze & FPM 352984 a)
240.0 260.5 7.6 8.1 10.25 7.5 2.00 Bronze & NBR 223177
240.0 260.5 7.6 8.1 10.25 7.5 2.00 Glass & NBR 105394 a)
240.0 260.5 7.6 8.1 10.25 7.5 2.00 Bronze & FPM 344734
250.0 270.5 7.6 8.1 10.25 7.5 2.00 Bronze & NBR 214087
250.0 270.5 7.6 8.1 10.25 7.5 2.00 Glass & NBR 179920 a)
a) = special note regarding delivery time. Ask your Customer Service Rep for more information.
Page M-OMS-MR-12
MERKEL OMEGAT OMS-MR Rod Seal
Standard Range L
H
Metric Sizes
R1

C d D

d D H L B C R1 Part No.
(mm) (mm) (mm) (mm) (mm) (mm) (mm) Materials OMS-MR-

250.0 270.5 7.6 8.1 10.25 7.5 2.00 Bronze & FPM 344735 a)
260.0 284 7.6 8.1 12.00 8.0 2.00 Bronze & NBR 223180
260.0 284 7.6 8.1 12.00 8.0 2.00 Glass & NBR 223691 a)
260.0 284 7.6 8.1 12.00 8.0 2.00 Bronze & FPM 258139
270.0 294 7.6 8.1 12.00 8.0 2.00 Bronze & NBR 223183
280.0 304 7.6 8.1 12.00 8.0 2.00 Bronze & NBR 214089
280.0 304 7.6 8.1 12.00 8.0 2.00 Glass & NBR 177957 a)
280.0 304 7.6 8.1 12.00 8.0 2.00 Bronze & FPM 344737
290.0 314 7.6 8.1 12.00 8.0 2.00 Bronze & NBR 223186
300.0 324 7.6 8.1 12.00 8.0 2.00 Bronze & NBR 214091
300.0 324 7.6 8.1 12.00 8.0 2.00 Glass & NBR 213516
300.0 324 7.6 8.1 12.00 8.0 2.00 Bronze & FPM 344739
320.0 344 7.6 8.1 12.00 8.0 2.00 Bronze & NBR 214093
320.0 344 7.6 8.1 12.00 8.0 2.00 Glass & NBR 223694 a)
320.0 344 7.6 8.1 12.00 8.0 2.00 Bronze & FPM 311132 a)
330.0 354 7.6 8.1 12.00 8.0 2.00 Bronze & NBR 223192
340.0 364 7.6 8.1 12.00 8.0 2.00 Bronze & NBR 223195
340.0 364 7.6 8.1 12.00 8.0 2.00 Glass & NBR 223696 a)
340.0 364 7.6 8.1 12.00 8.0 2.00 Bronze & FPM 344742 a)
360.0 384 7.6 8.1 12.00 8.0 2.00 Bronze & NBR 214095
360.0 384 7.6 8.1 12.00 8.0 2.00 Glass & NBR 196617 a)
360.0 384 7.6 8.1 12.00 8.0 2.00 Bronze & FPM 243374
380.0 404 7.6 8.1 12.00 8.0 2.00 Bronze & NBR 275731
380.0 404 7.6 8.1 12.00 8.0 2.00 Glass & NBR 275871 a)
390.0 414 7.6 8.1 12.00 8.0 2.00 Bronze & NBR 275745
390.0 414 7.6 8.1 12.00 8.0 2.00 Glass & NBR 275912 a)
400.0 424 7.6 8.1 12.00 8.0 2.00 Bronze & NBR 259183
400.0 424 7.6 8.1 12.00 8.0 2.00 Glass & NBR 275913 a)
410.0 434 7.6 8.1 12.00 8.0 2.00 Bronze & NBR 275730
410.0 434 7.6 8.1 12.00 8.0 2.00 Glass & NBR 275910 a)
410.0 434 7.6 8.1 12.00 8.0 2.00 Bronze & FPM 344748 a)
420.0 444 7.6 8.1 12.00 8.0 2.00 Bronze & NBR 275718
420.0 444 7.6 8.1 12.00 8.0 2.00 Glass & NBR 275882 a)
420.0 444 7.6 8.1 12.00 8.0 2.00 Bronze & FPM 344749 a)
a) = special note regarding delivery time. Ask your Customer Service Rep for more information.
Page M-OMS-MR-13
MERKEL OMEGAT OMS-MR Rod Seal
Standard Range L
H
Metric Sizes
R1

C d D

d D H L B C R1 Part No.
(mm) (mm) (mm) (mm) (mm) (mm) (mm) Materials OMS-MR-

430.0 454 7.6 8.1 12.00 8.0 2.00 Bronze & NBR 275744 a)
430.0 454 7.6 8.1 12.00 8.0 2.00 Glass & NBR 275870 a)
430.0 454 7.6 8.1 12.00 8.0 2.00 Bronze & FPM 344750 a)
435.0 459 7.6 8.1 12.00 8.0 2.00 Glass & NBR 308272 a)
440.0 464 7.6 8.1 12.00 8.0 2.00 Bronze & NBR 275751 a)
440.0 464 7.6 8.1 12.00 8.0 2.00 Glass & NBR 265249 a)
440.0 464 7.6 8.1 12.00 8.0 2.00 Bronze & FPM 344751 a)
450.0 474 7.6 8.1 12.00 8.0 2.00 Bronze & NBR 346723 a)
450.0 474 7.6 8.1 12.00 8.0 2.00 Glass & NBR 275900 a)
450.0 474 7.6 8.1 12.00 8.0 2.00 Bronze & FPM 243371 a)
460.0 484 7.6 8.1 12.00 8.0 2.00 Bronze & NBR 275729
460.0 484 7.6 8.1 12.00 8.0 2.00 Glass & NBR 275909 a)
460.0 484 7.6 8.1 12.00 8.0 2.00 Bronze & FPM 344752 a)
470.0 494 7.6 8.1 12.00 8.0 2.00 Bronze & NBR 269646 a)
470.0 494 7.6 8.1 12.00 8.0 2.00 Glass & NBR 275881 a)
470.0 494 7.6 8.1 12.00 8.0 2.00 Bronze & FPM 344753 a)
480.0 504 7.6 8.1 12.00 8.0 2.00 Bronze & NBR 268686
480.0 504 7.6 8.1 12.00 8.0 2.00 Glass & NBR 268688 a)
480.0 504 7.6 8.1 12.00 8.0 2.00 Bronze & FPM 344754 a)
485.0 509 7.6 8.1 12.00 8.0 2.00 Bronze & NBR 352001 a)
485.0 509 7.6 8.1 12.00 8.0 2.00 Glass & NBR 344483 a)
490.0 514 7.6 8.1 12.00 8.0 2.00 Bronze & NBR 269412 a)
490.0 514 7.6 8.1 12.00 8.0 2.00 Glass & NBR 275869 a)
490.0 514 7.6 8.1 12.00 8.0 2.00 Bronze & FPM 344755 a)
495.0 519 7.6 8.1 12.00 8.0 2.00 Bronze & NBR 267645 a)
500.0 524 7.6 8.1 12.00 8.0 2.00 Bronze & NBR 264956
500.0 524 7.6 8.1 12.00 8.0 2.00 Glass & NBR 275911 a)
500.0 524 7.6 8.1 12.00 8.0 2.00 Bronze & FPM 357274 a)
510.0 534 7.6 8.1 12.00 8.0 2.00 Bronze & NBR 275750 a)
510.0 534 7.6 8.1 12.00 8.0 2.00 Glass & NBR 275908 a)
510.0 534 7.6 8.1 12.00 8.0 2.00 Bronze & FPM 344757 a)
515.0 539 7.6 8.1 12.00 8.0 2.00 Bronze & NBR 339493 a)
520.0 544 7.6 8.1 12.00 8.0 2.00 Bronze & NBR 275716 a)
520.0 544 7.6 8.1 12.00 8.0 2.00 Glass & NBR 275899 a)
a) = special note regarding delivery time. Ask your Customer Service Rep for more information.
Page M-OMS-MR-14
MERKEL OMEGAT OMS-MR Rod Seal
Standard Range L
H
Metric Sizes
R1

C d D

d D H L B C R1 Part No.
(mm) (mm) (mm) (mm) (mm) (mm) (mm) Materials OMS-MR-

520.0 544 7.6 8.1 12.00 8.0 2.00 Bronze & FPM 344758 a)
530.0 554 7.6 8.1 12.00 8.0 2.00 Bronze & NBR 275728 a)
530.0 554 7.6 8.1 12.00 8.0 2.00 Glass & NBR 275880 a)
530.0 554 7.6 8.1 12.00 8.0 2.00 Bronze & FPM 344759 a)
540.0 564 7.6 8.1 12.00 8.0 2.00 Bronze & NBR 261155
540.0 564 7.6 8.1 12.00 8.0 2.00 Glass & NBR 275868 a)
540.0 564 7.6 8.1 12.00 8.0 2.00 Bronze & FPM 344760 a)
550.0 574 7.6 8.1 12.00 8.0 2.00 Bronze & NBR 234533
550.0 574 7.6 8.1 12.00 8.0 2.00 Glass & NBR 233563 a)
550.0 574 7.6 8.1 12.00 8.0 2.00 Bronze & FPM 344761 a)
555.0 579 7.6 8.1 12.00 8.0 2.00 Bronze & NBR 314953 a)
560.0 584 7.6 8.1 12.00 8.0 2.00 Bronze & NBR 275702
560.0 584 7.6 8.1 12.00 8.0 2.00 Glass & NBR 243496 a)
560.0 584 7.6 8.1 12.00 8.0 2.00 Bronze & FPM 263331 a)
570.0 594 7.6 8.1 12.00 8.0 2.00 Bronze & NBR 275715
570.0 594 7.6 8.1 12.00 8.0 2.00 Glass & NBR 275898 a)
570.0 594 7.6 8.1 12.00 8.0 2.00 Bronze & FPM 344762 a)
580.0 604 7.6 8.1 12.00 8.0 2.00 Bronze & NBR 275732 a)
580.0 604 7.6 8.1 12.00 8.0 2.00 Glass & NBR 275907 a)
580.0 604 7.6 8.1 12.00 8.0 2.00 Bronze & FPM 344763 a)
590.0 614 7.6 8.1 12.00 8.0 2.00 Bronze & NBR 275727 a)
590.0 614 7.6 8.1 12.00 8.0 2.00 Glass & NBR 275879 a)
590.0 614 7.6 8.1 12.00 8.0 2.00 Bronze & FPM 344764 a)
600.0 624 7.6 8.1 12.00 8.0 2.00 Bronze & NBR 275742
600.0 624 7.6 8.1 12.00 8.0 2.00 Glass & NBR 275867 a)
600.0 624 7.6 8.1 12.00 8.0 2.00 Bronze & FPM 344765 a)
610.0 634 7.6 8.1 12.00 8.0 2.00 Bronze & NBR 275703 a)
610.0 634 7.6 8.1 12.00 8.0 2.00 Glass & NBR 275890 a)
610.0 634 7.6 8.1 12.00 8.0 2.00 Bronze & FPM 344766 a)
620.0 644 7.6 8.1 12.00 8.0 2.00 Bronze & NBR 275714
620.0 644 7.6 8.1 12.00 8.0 2.00 Glass & NBR 275897 a)
620.0 644 7.6 8.1 12.00 8.0 2.00 Bronze & FPM 344767 a)
630.0 654 7.6 8.1 12.00 8.0 2.00 Bronze & NBR 268690 a)
630.0 654 7.6 8.1 12.00 8.0 2.00 Glass & NBR 268692 a)
a) = special note regarding delivery time. Ask your Customer Service Rep for more information.
Page M-OMS-MR-15
MERKEL OMEGAT OMS-MR Rod Seal
Standard Range L
H
Metric Sizes
R1

C d D

d D H L B C R1 Part No.
(mm) (mm) (mm) (mm) (mm) (mm) (mm) Materials OMS-MR-

630.0 654 7.6 8.1 12.00 8.0 2.00 Bronze & FPM 344768 a)
640.0 664 7.6 8.1 12.00 8.0 2.00 Bronze & NBR 275726 a)
640.0 664 7.6 8.1 12.00 8.0 2.00 Glass & NBR 275878 a)
640.0 664 7.6 8.1 12.00 8.0 2.00 Bronze & FPM 344769 a)
650.0 677.3 8.7 9.5 13.65 11.0 2.00 Bronze & NBR 275734
650.0 677.3 8.7 9.5 13.65 11.0 2.00 Glass & NBR 275866 a)
650.0 677.3 8.7 9.5 13.65 11.0 2.00 Bronze & FPM 344770 a)
660.0 687.3 8.7 9.5 13.65 11.0 2.00 Bronze & NBR 275704 a)
660.0 687.3 8.7 9.5 13.65 11.0 2.00 Glass & NBR 275889 a)
660.0 687.3 8.7 9.5 13.65 11.0 2.00 Bronze & FPM 344771 a)
670.0 697.3 8.7 9.5 13.65 11.0 2.00 Bronze & NBR 275713 a)
670.0 697.3 8.7 9.5 13.65 11.0 2.00 Glass & NBR 275896 a)
670.0 697.3 8.7 9.5 13.65 11.0 2.00 Bronze & FPM 344772 a)
680.0 707.3 8.7 9.5 13.65 11.0 2.00 Bronze & NBR 269482 a)
680.0 707.3 8.7 9.5 13.65 11.0 2.00 Glass & NBR 275906 a)
680.0 707.3 8.7 9.5 13.65 11.0 2.00 Bronze & FPM 344773 a)
690.0 717.3 8.7 9.5 13.65 11.0 2.00 Bronze & NBR 275725 a)
690.0 717.3 8.7 9.5 13.65 11.0 2.00 Glass & NBR 275877 a)
690.0 717.3 8.7 9.5 13.65 11.0 2.00 Bronze & FPM 344774 a)
700.0 727.3 8.7 9.5 13.65 11.0 2.00 Bronze & NBR 275741 a)
700.0 727.3 8.7 9.5 13.65 11.0 2.00 Glass & NBR 275865 a)
700.0 727.3 8.7 9.5 13.65 11.0 2.00 Bronze & FPM 344775 a)
710.0 737.3 8.7 9.5 13.65 11.0 2.00 Bronze & NBR 275705 a)
710.0 737.3 8.7 9.5 13.65 11.0 2.00 Bronze & FPM 344776 a)
720.0 747.3 8.7 9.5 13.65 11.0 2.00 Bronze & NBR 275712 a)
720.0 747.3 8.7 9.5 13.65 11.0 2.00 Glass & NBR 275895 a)
720.0 747.3 8.7 9.5 13.65 11.0 2.00 Bronze & FPM 344777 a)
730.0 757.3 8.7 9.5 13.65 11.0 2.00 Bronze & NBR 275724
730.0 757.3 8.7 9.5 13.65 11.0 2.00 Glass & NBR 275905 a)
730.0 757.3 8.7 9.5 13.65 11.0 2.00 Bronze & FPM 344778 a)
735.0 762.3 8.7 9.5 13.65 11.0 2.00 Bronze & NBR 350580 a)
740.0 767.3 8.7 9.5 13.65 11.0 2.00 Bronze & NBR 275749 a)
740.0 767.3 8.7 9.5 13.65 11.0 2.00 Glass & NBR 275876 a)
740.0 767.3 8.7 9.5 13.65 11.0 2.00 Bronze & FPM 344779 a)
a) = special note regarding delivery time. Ask your Customer Service Rep for more information.
Page M-OMS-MR-16
MERKEL OMEGAT OMS-MR Rod Seal
Standard Range L
H
Metric Sizes
R1

C d D

d D H L B C R1 Part No.
(mm) (mm) (mm) (mm) (mm) (mm) (mm) Materials OMS-MR-

750.0 777.3 8.7 9.5 13.65 11.0 2.00 Bronze & NBR 275736
750.0 777.3 8.7 9.5 13.65 11.0 2.00 Glass & NBR 275864 a)
750.0 777.3 8.7 9.5 13.65 11.0 2.00 Bronze & FPM 344780 a)
760.0 787.3 8.7 9.5 13.65 11.0 2.00 Bronze & NBR 275706 a)
760.0 787.3 8.7 9.5 13.65 11.0 2.00 Glass & NBR 275887 a)
760.0 787.3 8.7 9.5 13.65 11.0 2.00 Bronze & FPM 344781 a)
770.0 797.3 8.7 9.5 13.65 11.0 2.00 Bronze & NBR 275723 a)
770.0 797.3 8.7 9.5 13.65 11.0 2.00 Glass & NBR 275894 a)
770.0 797.3 8.7 9.5 13.65 11.0 2.00 Bronze & FPM 344782 a)
780.0 807.3 8.7 9.5 13.65 11.0 2.00 Bronze & NBR 275711 a)
780.0 807.3 8.7 9.5 13.65 11.0 2.00 Glass & NBR 275904 a)
780.0 807.3 8.7 9.5 13.65 11.0 2.00 Bronze & FPM 344783 a)
790.0 817.3 8.7 9.5 13.65 11.0 2.00 Bronze & NBR 275748
790.0 817.3 8.7 9.5 13.65 11.0 2.00 Glass & NBR 275875 a)
790.0 817.3 8.7 9.5 13.65 11.0 2.00 Bronze & FPM 344784 a)
795.0 822.3 8.7 9.5 13.65 11.0 2.00 Bronze & NBR 344330 a)
800.0 827.3 8.7 9.5 13.65 11.0 2.00 Bronze & NBR 275737
800.0 827.3 8.7 9.5 13.65 11.0 2.00 Glass & NBR 275863 a)
800.0 827.3 8.7 9.5 13.65 11.0 2.00 Bronze & FPM 344785 a)
810.0 837.3 8.7 9.5 13.65 11.0 2.00 Bronze & NBR 275707 a)
810.0 837.3 8.7 9.5 13.65 11.0 2.00 Glass & NBR 275886 a)
810.0 837.3 8.7 9.5 13.65 11.0 2.00 Bronze & FPM 344786 a)
820.0 847.3 8.7 9.5 13.65 11.0 2.00 Bronze & NBR 275722 a)
820.0 847.3 8.7 9.5 13.65 11.0 2.00 Glass & NBR 275893 a)
820.0 847.3 8.7 9.5 13.65 11.0 2.00 Bronze & FPM 344787 a)
830.0 857.3 8.7 9.5 13.65 11.0 2.00 Bronze & NBR 275747 a)
830.0 857.3 8.7 9.5 13.65 11.0 2.00 Glass & NBR 275903 a)
830.0 857.3 8.7 9.5 13.65 11.0 2.00 Bronze & FPM 344788 a)
840.0 867.3 8.7 9.5 13.65 11.0 2.00 Bronze & NBR 275752 a)
840.0 867.3 8.7 9.5 13.65 11.0 2.00 Glass & NBR 275874 a)
840.0 867.3 8.7 9.5 13.65 11.0 2.00 Bronze & FPM 344789 a)
850.0 877.3 8.7 9.5 13.65 11.0 2.00 Bronze & NBR 275738
850.0 877.3 8.7 9.5 13.65 11.0 2.00 Glass & NBR 275862 a)
850.0 877.3 8.7 9.5 13.65 11.0 2.00 Bronze & FPM 344790 a)
a) = special note regarding delivery time. Ask your Customer Service Rep for more information.
Page M-OMS-MR-17
MERKEL OMEGAT OMS-MR Rod Seal
Standard Range L
H
Metric Sizes
R1

C d D

d D H L B C R1 Part No.
(mm) (mm) (mm) (mm) (mm) (mm) (mm) Materials OMS-MR-

860.0 887.3 8.7 9.5 13.65 11.0 2.00 Bronze & NBR 275708 a)
860.0 887.3 8.7 9.5 13.65 11.0 2.00 Glass & NBR 275902 a)
860.0 887.3 8.7 9.5 13.65 11.0 2.00 Bronze & FPM 344791 a)
870.0 897.3 8.7 9.5 13.65 11.0 2.00 Bronze & NBR 275721 a)
870.0 897.3 8.7 9.5 13.65 11.0 2.00 Glass & NBR 275892 a)
870.0 897.3 8.7 9.5 13.65 11.0 2.00 Bronze & FPM 344792 a)
880.0 907.3 8.7 9.5 13.65 11.0 2.00 Bronze & NBR 275746 a)
880.0 907.3 8.7 9.5 13.65 11.0 2.00 Glass & NBR 275885 a)
880.0 907.3 8.7 9.5 13.65 11.0 2.00 Bronze & FPM 344793 a)
890.0 917.3 8.7 9.5 13.65 11.0 2.00 Bronze & NBR 275753
890.0 917.3 8.7 9.5 13.65 11.0 2.00 Glass & NBR 275873 a)
890.0 917.3 8.7 9.5 13.65 11.0 2.00 Bronze & FPM 344794 a)
900.0 927.3 8.7 9.5 13.65 11.0 2.00 Bronze & NBR 275739 a)
900.0 927.3 8.7 9.5 13.65 11.0 2.00 Glass & NBR 275861 a)
900.0 927.3 8.7 9.5 13.65 11.0 2.00 Bronze & FPM 344795 a)
910.0 937.3 8.7 9.5 13.65 11.0 2.00 Bronze & NBR 275709 a)
910.0 937.3 8.7 9.5 13.65 11.0 2.00 Glass & NBR 275901 a)
910.0 937.3 8.7 9.5 13.65 11.0 2.00 Bronze & FPM 344796 a)
920.0 947.3 8.7 9.5 13.65 11.0 2.00 Bronze & NBR 275720 a)
920.0 947.3 8.7 9.5 13.65 11.0 2.00 Glass & NBR 275891 a)
920.0 947.3 8.7 9.5 13.65 11.0 2.00 Bronze & FPM 344797 a)
930.0 957.3 8.7 9.5 13.65 11.0 2.00 Bronze & NBR 275754 a)
930.0 957.3 8.7 9.5 13.65 11.0 2.00 Glass & NBR 275884 a)
930.0 957.3 8.7 9.5 13.65 11.0 2.00 Bronze & FPM 344798 a)
940.0 967.3 8.7 9.5 13.65 11.0 2.00 Bronze & NBR 275740 a)
940.0 967.3 8.7 9.5 13.65 11.0 2.00 Glass & NBR 275872 a)
940.0 967.3 8.7 9.5 13.65 11.0 2.00 Bronze & FPM 344799 a)
950.0 977.3 8.7 9.5 13.65 11.0 2.00 Bronze & NBR 275710 a)
950.0 977.3 8.7 9.5 13.65 11.0 2.00 Glass & NBR 275860 a)
950.0 977.3 8.7 9.5 13.65 11.0 2.00 Bronze & FPM 344800 a)
1450.0 1477.3 8.7 9.5 13.65 11.0 2.00 Glass & NBR 345603 a)

a) = special note regarding delivery time. Ask your Customer Service Rep for more information.
Page M-OMS-MR-18
MERKEL OMS-S Rod Seal

MERKEL

The Simrit Group


Freudenberg-NOK
MERKEL OMS-S Rod Seal
Features & Benefits

Made from our unique PTFE


compounds to provide: Specially designed
• Low friction energizer offers
• No stick-slip advantages of:
• High wear resistance • No twisting during
• Wide temperature range installation & opera-
tion
• Optimal fit in housing
• Optimized energizing
Radius edge improves force distribtion over
extrusion resistance to PTFE profile ring
withstand high pressures.
Chamfer increases the
inherent stability of
Wedge-shaped profile the sealing edge.
ensures good pump-back
Optimized position of
capability.
the sealing edge
provides superior
sealing effect.

Features & Benefits

♦ Designed for heavy duty applications to operate effectively with large gaps and tolerances such
as those found in large diameter cylinders.

♦ Constructed from low friction PTFE compounds for precise cylinder control: PTFE/Bronze, PTFE/
Glass, PTFE/Carbon and others.

♦ Extrusion resistant material and design are engineered to withstand high pressure spikes.

♦ Low friction sealing element can withstand high sliding speeds and eliminates stick-slip phenom-
ena throughout the stroke length. Perfect for applications where precision control is required such
as Automatic Gauge Cylinders.

♦ Outstanding wear resistance of materials ensures long operating life.

♦ Unique profile of energizer is designed to prevent twisting in the housing to ensure longer life.
Available in NBR for standard conditions or Viton for systems with high temperatures or fluid
compatibility problems.

Page M-OMS-S-2
MERKEL OMS-S Rod Seal
Specification Sheet

Materials Examples of Applications

Sealing Element
Material PTFE- Gals -MoS2-Compound
Des ignation PTFE M201

Shears Rolling Presses


Energizer Mills

Material NBR
Des ignation 80 NBR B246
Hardnes s 80 Shore A

Injection Molding Civil


Machines Engineering
Application Limits

Pressure 6,000 psi (40 MPa)

Speed 1,000 FPM (5 m/s)

Medium/Temperature P TFE M201/80 NBR 246


(PTFE- Glas s -MoS2/NBR)
Installed Seal
-22°F to +212°F
Hydraulic Oil, HL, HLP
(-30°C to +100°C)

+41°F to +140°F
HFA , HFB Fluids
(+5°C to +60°C)

-22°F to +140°F
HFC Fluid
(-30°C to +60°C)

--
HFD Fluid

+41°F to +212°F
Water
(+5°C to +100°C)

-22°F to +167°F
HETG (Rape Seed Oil)
(-30°C to +80°C)
Important Notes
-22°F to +176°F
HEES (Synth. Es ter)
(-30°C to +80°C)
The technical information provided on this
specification sheet is for general guidance only
-22°F to +140°F
HEPG (Glycol) and values may vary with the specific param-
(-30°C to +60°C)
eters and other variables of an application. For
a sealing recommendation specific to your
-22°F to +212°F
Mineral Oil application, please contact our Engineering
(-30°C to +100°C)
Department.

Page M-OMS-S-3
MERKEL OMS-S Rod Seal
Design Details

H L
Chamfered and burr-free, R2 <0.2mm

R1
Chamfered and
burr-free

20°
C D1 d D

Surface Finish Clearance Gap, Diameter D1

The maximum allowable clearance gap is a


Recommended Surface Finish function of the system pressure and the profile
Surface Rmax Ra (dimension “B”) of the seal. It should be
determined using the highest operating
Sliding Surface ≤ 2.5 µm 0.05 to 0.3 µm pressure the system will see. The value for
Groove Bottom ≤ 6.3 µm ≤ 1.6 µm diameter D1 can be determined as follows:
Groove Sides ≤ 15 µm ≤ 3 µm
D1 = d + (Max. Allowable Clearance Gap)
Profile bearing length ratio Mr > 50% up to
maximum 90% with cutting depth c = Rz/2 and Please use the chart below to determine the
reference line Cref = 0% maximum allowable clearance gap. These
values are based on using non-metallic guide
elements.
Lead-in Chamfer “C”
Max Allowable Clearance Gap
P rofile
based on pressure
The length of the lead-in chamfer “C” is critical
to successfully installing the seal without L Profile 16 MPa 26 MPa 32 MPa 40 MPa
damaging it in the process. The value for “C”
is given for each seal on the following pages 10.0 10.0 0.60 0.50 0.40 0.40
and it is a function of the profile of the seal
(dimension “B”). 12.5 12.5 0.75 0.65 0.55 0.50

15.0 15.0 0.75 0.65 0.55 0.50

17.5 17.5 0.75 0.65 0.55 0.50

20.0 20.0 0.80 0.70 0.60 0.55

Page M-OMS-S-4
MERKEL OMS-S Rod Seal
Design Details

H L
Chamfered and burr-free, R2 <0.2mm

R1
Chamfered and
burr-free

20°
C D1 d D

Tolerances

Tolerances for each diameter based on diameter. Please see size listing for dimensions for each
part. Please see “Design Tolerance” section for complete details on machine tolerances.

Tolerances

16 MPa 26 MPa 32 MPa 40 MPa

Nom. ∅ d d D Nom. ∅ d d D Nom. ∅ d d D Nom. ∅ d d D

100-1150 f8 H8 100-1150 f8 H8 100-1150 f7 H8 100-1150 f7 H7

Groove L ength Tolerance

-0.0 mm
L
+0.2 mm

Fitting into Housing

When fitting the OMEGAT OMS-S into its housing, the rubber energizer is installed first. The PTFE
profile ring is then carefully formed into a kidney-shape and then snapped into the groove. Careful
attention must be paid when installing the PTFE profile ring to prevent sharp kinks from being
formed and to assure that the sealing edge is correctly aligned to the direction of the pressure. All
edges must be chamfered and burr-free to prevent damage to the seal during installation.

Page M-OMS-S-5
MERKEL OMS-S Rod Seal
Standard Range H L
Metric Sizes
R1

C d D

d D H L B C R1 Part No.
(mm) (mm) (mm) (mm) (mm) (mm) (mm) OMS-S

50 65 7.0 7.5 7.5 7.5 0.3 096129


60 75 7.0 7.5 7.5 7.5 0.3 096132
70 85 9.4 10.0 7.5 7.5 0.3 096135
100 120 9.4 10.0 10.0 7.5 0.4 096140
150 170 9.4 10.0 10.0 7.5 0.4 096145
160 180 9.4 10.0 10.0 7.5 0.4 096146
170 190 9.4 10.0 10.0 7.5 0.4 106817 a)
175 195 9.4 10.0 10.0 7.5 0.4 187339 a)
180 200 9.4 10.0 10.0 7.5 0.4 096147
200 220 9.4 10.0 10.0 7.5 0.4 096148
220 245 11.7 12.5 12.5 10.0 0.4 147048
230 255 11.7 12.5 12.5 10.0 0.4 224744 a)
240 265 11.7 12.5 12.5 10.0 0.4 224748
250 275 11.7 12.5 12.5 10.0 0.4 195054 a)
270 295 11.7 12.5 12.5 10.0 0.4 224737 a)
280 305 11.7 12.5 12.5 10.0 0.4 192379
290 315 11.7 12.5 12.5 10.0 0.4 195056 a)
300 325 11.7 12.5 12.5 10.0 0.4 208689
310 340 14.0 15.0 15.0 12.0 0.8 194530 a)
320 350 14.0 15.0 15.0 12.0 0.8 209894
325 355 14.0 15.0 15.0 12.0 0.8 294165 a)
330 360 14.0 15.0 15.0 12.0 0.8 141409
340 370 14.0 15.0 15.0 12.0 0.8 224735 a)
350 380 14.0 15.0 15.0 12.0 0.8 214029 a)
360 390 14.0 15.0 15.0 12.0 0.8 224746
380 410 14.0 15.0 15.0 12.0 0.8 182881
390 420 14.0 15.0 15.0 12.0 0.8 224739 a)
400 430 14.0 15.0 15.0 12.0 0.8 183343
410 440 14.0 15.0 15.0 12.0 0.8 197943 a)
420 450 14.0 15.0 15.0 12.0 0.8 224742 a)
430 460 14.0 15.0 15.0 12.0 0.8 224749 a)
440 470 14.0 15.0 15.0 12.0 0.8 193472
450 480 14.0 15.0 15.0 12.0 0.8 177002 a)
460 490 14.0 15.0 15.0 12.0 0.8 224740
a) = special note regarding delivery time. Ask your Customer Service Rep for more information.
Page M-OMS-S-6
MERKEL OMS-S Rod Seal
Standard Range H L
Metric Sizes
R1

C d D

d D H L B C R1 Part No.
(mm) (mm) (mm) (mm) (mm) (mm) (mm) OMS-S

470 500 14.0 15.0 15.0 12.0 0.8 137929


480 510 14.0 15.0 15.0 12.0 0.8 193226
490 520 14.0 15.0 15.0 12.0 0.8 224738 a)
500 530 14.0 15.0 15.0 12.0 0.8 135188
510 540 14.0 15.0 15.0 12.0 0.8 224734 a)
520 550 14.0 15.0 15.0 12.0 0.8 141532
530 560 14.0 15.0 15.0 12.0 0.8 181189
540 575 16.4 17.5 17.5 12.0 0.8 224759 a)
550 585 16.4 17.5 17.5 12.0 1.2 191359 a)
560 595 16.4 17.5 17.5 12.0 1.2 224747
570 605 16.4 17.5 17.5 12.0 1.2 224756 a)
580 615 16.4 17.5 17.5 12.0 1.2 224760
590 625 16.4 17.5 17.5 12.0 1.2 224753 a)
600 635 16.4 17.5 17.5 12.0 1.2 224745
620 655 16.4 17.5 17.5 12.0 1.2 186170 a)
640 675 16.4 17.5 17.5 12.0 1.2 226250 a)
645 680 16.4 17.5 17.5 12.0 1.2 375868 a)
650 685 16.4 17.5 17.5 12.0 1.2 224750 a)
670 705 16.4 17.5 17.5 12.0 1.2 224741
680 715 16.4 17.5 17.5 12.0 1.2 238543 a)
700 740 18.7 20.0 20.0 12.0 1.2 191357 a)
720 760 18.7 20.0 20.0 12.0 1.2 224754 a)
730 770 18.7 20.0 20.0 12.0 1.2 263626 a)
740 780 18.7 20.0 20.0 12.0 1.2 224763
760 800 18.7 20.0 20.0 12.0 1.2 224765 a)
770 810 18.7 20.0 20.0 12.0 1.2 357244
800 840 18.7 20.0 20.0 12.0 1.2 224758
820 860 18.7 20.0 20.0 12.0 1.2 224762
830 870 18.7 20.0 20.0 12.0 1.2 344383 a)
850 890 18.7 20.0 20.0 12.0 1.2 215728
860 900 18.7 20.0 20.0 12.0 1.2 224755 a)
890 930 18.7 20.0 20.0 12.0 1.2 264039 a)
900 940 18.7 20.0 20.0 12.0 1.2 224764
950 990 18.7 20.0 20.0 12.0 1.2 262250 a)
a) = special note regarding delivery time. Ask your Customer Service Rep for more information.
Page M-OMS-S-7
MERKEL OMS-S Rod Seal
Standard Range H L
Metric Sizes
R1

C d D

d D H L B C R1 Part No.
(mm) (mm) (mm) (mm) (mm) (mm) (mm) OMS-S

970 1010 18.7 20.0 20.0 12.0 1.2 359666


1000 1040 18.7 20.0 20.0 12.0 1.2 224757 a)
1150 1190 18.7 20.0 20.0 12.0 1.2 357305 a)

a) = special note regarding delivery time. Ask your Customer Service Rep for more information. Page M-OMS-S-8
MERKEL S8 Rod Seal

MERKEL

The Simrit Group


Freudenberg-NOK
MERKEL S8 Rod Seal
Features & Benefits

Fabric reinforced section Constructed from a premium


enhances low friction NBR with low compression
performance set for extended service life
and outstanding sealing at
low pressures.

Fabric reinforced heel


prevents extrusion at
Knife-cut lip provides
higher pressures, extend-
optimum sealing force
ing service life.
and superior perfor-
mance

Features & Benefits

♦ The S8 is designed predominantly for use as a replacement part or for those applications where
a seal constructed from NBR is required.

♦ Made from a premium NBR compound with 70 Shore A hardness and low compression set for
extended service life.

♦ Fabric reinforcement of dynamic surface allows effective use in applications with pressures up to
3,750 psi (25 MPa).

♦ Primary sealing lip is knife-cut to exert maximum sealing force.

♦ Designed for easy installation in groove.

♦ Preload design seals effectively even with unpressurized system.

Page M-S8-2
MERKEL S8 Rod Seal
Specification Sheet

Materials Examples of Applications

Sealing Element
Material NBR
Des ignation 70 NBR B209
Hardnes s 70 Shore A
Std. Hydraulic Molding Telescopic
Cylinders Machines Cylinders

Application Limits Installed Seal

Pressure 3,750 psi (25 MPa)

Speed 100 FPM (0.5 m/s)

Medium/Temperature 70 NBR B209

-22°F to +212°F
Hydraulic Oil, HL, HLP
(-30°C to +100°C)

+41°F to +140°F
HFA , HFB Fluids
(+5°C to +60°C)

-22°F to +140°F
HFC Fluid
(-30°C to +60°C)

--
HFD Fluid

+41°F to +212°F
Water
(+5°C to +100°C)

-22°F to +176°F
HETG (Rape Seed Oil)
(-30°C to +80°C)
Important Notes
-22°F to +176°F
HEES (Synth. Es ter)
(-30°C to +80°C)
The technical information provided on this
specification sheet is for general guidance only
-22°F to +140°F
HEPG (Glycol) and values may vary with the specific param-
(-30°C to +60°C)
eters and other variables of an application. For
a sealing recommendation specific to your
-22°F to +212°F
Mineral Oil application, please contact our Engineering
(-30°C to +100°C)
Department.

Page M-S8-3
MERKEL S8 Rod Seal
Design Details

H L
Chamfered and burr-free

R1 <0.4mm
Chamfered and
burr-free

20°
C D1 d D

Surface Finish Clearance Gap, Diameter D1

The maximum allowable clearance gap is a


Recommended Surface Finish function of the system pressure and the profile
Surface Rmax Ra (dimension “B”) of the seal. It should be
determined using the highest operating
Sliding Surface ≤ 2.5 µm 0.05 to 0.3 µm
pressure the system will see. The value for
Groove Bottom ≤ 6.3 µm ≤ 1.6 µm diameter D1 can be determined as follows:
Groove Sides ≤ 15 µm ≤ 3 µm D1 = d + (Max. Allowable Clearance Gap)
Profile bearing length ratio Mr > 50% up to Please use the chart below to determine the
maximum 90% with cutting depth c = Rz/2 and maximum allowable clearance gap. These
reference line Cref = 0% values are based on using non-metallic guide
elements.
Tolerances
P rofile Max. Allowable Clearance Gap
"B" based on pressure
Tolerances for each diameter are a function of
the diameter size. Please see size listing for 16 MPa 25 MPa
dimensions for each part. Please see “Design
Tolerance” section for complete details on ≤6 0.20 0.10
machine tolerances.
> 6 to 10 0.20 0.10
Tolerances
> 10 to 15 0.20 0.10
Nom. ∅ d d D
Lead-in Chamfer “C”
≤ 80 f8 H11

> 80-120 f8 H11 The length of the lead-in chamfer “C” is critical
to successfully installing the seal without
> 120-140 f7 H11 damaging it in the process. The value for “C”
is given for each seal on the following pages
and it is a function of the profile of the seal
Groove L ength Tolerance
(dimension “B”).
-0.0 mm
L
+0.2 mm Page M-S8-4
MERKEL S8 Rod Seal
Standard Range
H L
Metric Sizes

C d D

Std. d D H L B C Instal- Part No.


(mm) (mm) (mm) (mm) (mm) (mm) lation S8-

5 12 6.0 6.3 3.5 2.5 030115 a)


6 13 6.0 6.3 3.5 2.5 027634
8 15 6.0 6.3 3.5 2.5 007352
10 17 6.0 6.3 3.5 2.5 007358
12 19 6.0 6.3 3.5 2.5 007364
ISO 14 22 6.0 6.3 4.0 2.5 027629
15 23 6.0 6.3 4.0 2.5 007372
ISO 16 24 6.0 6.3 4.0 2.5 027652
18 25 6.0 6.3 4.0 2.5 030522 a)
ISO 18 26 6.0 6.3 4.0 2.5 007379
ISO 20 28 6.0 6.3 4.0 2.5 007388
ISO 22 30 6.0 6.3 4.0 2.5 007397
24 32 6.0 6.3 4.0 2.5 027651
25 32 6.0 6.3 3.5 2.5 060408
ISO 25 33 6.0 6.3 4.0 2.5 007407
25 35 7.0 7.5 5.0 3.0 055606 a)
28 36 6.0 6.3 4.0 2.5 007413
30 38 6.0 6.3 4.0 2.5 027648
30 38 8.0 8.5 4.0 2.5 027626
32 40 6.0 6.3 4.0 2.5 023604
35 43 6.0 6.3 4.0 2.5 027649
35 45 7.5 8.0 5.0 3.0 007446
36 44 6.0 6.3 4.0 2.5 007448
40 48 6.0 6.3 4.0 2.5 w 007461
40 48 8.0 8.5 4.0 2.5 w 073042
40 48 11.0 11.7 4.0 2.5 w 007465 a)
ISO 40 50 7.5 8.0 5.0 3.0 w 007467
40 52 9.0 9.5 6.0 3.0 w 030126
42 50 6.0 6.3 4.0 2.5 h 007475
44 55 10.0 10.6 5.5 3.0 w 094781 a)
45 53 8.0 8.5 4.0 2.5 h 060410
ISO 45 55 7.5 8.0 5.0 3.0 w 007485
50 58 8.0 8.5 4.0 2.5 h 117303
ISO 50 60 7.5 8.0 5.0 3.0 h 007494
Installation note: h = by hand; w = with fitting tool; those items without a note = split groove required.
Page M-S8-5
a) = special note regarding delivery time. Ask your Customer Service Rep for more information.
MERKEL S8 Rod Seal
Standard Range
H L
Metric Sizes

C d D

Std. d D H L B C Instal- Part No.


(mm) (mm) (mm) (mm) (mm) (mm) lation S8-

50 60 10.0 10.6 5.0 3.0 h 135436 a)


50 62 9.0 9.5 6.0 3.0 w 091914
55 65 7.5 8.0 5.0 3.0 h 027658
55 67 10.0 10.6 6.0 3.0 w 007510 a)
ISO 56 66 7.5 8.0 5.0 3.0 h 007513
60 70 7.5 8.0 5.0 3.0 h 007520
63 75 9.0 9.5 6.0 3.0 h 007539
65 75 7.5 8.0 5.0 3.0 h 142200
65 77 9.0 9.5 6.0 3.0 h 007545
70 80 7.0 7.5 5.0 3.0 h 084356
70 82 9.0 9.5 6.0 3.0 h 007555
ISO 70 85 11.5 12.2 7.5 5.0 w 007558
75 87 9.0 9.5 6.0 3.0 h 007567
78 90 12.0 12.5 6.0 3.0 h 068016 a)
80 92 9.0 9.5 6.0 3.0 h 027655
85 97 9.0 9.5 6.0 3.0 h 007587
85 100 11.3 12.0 7.5 5.0 h 007590
90 102 9.0 9.5 6.0 3.0 h 007602
ISO 90 105 11.3 12.0 7.5 5.0 h 007605
95 107 12.0 12.5 6.0 3.0 h 070580 a)
100 110 7.5 8.0 5.0 3.0 h 176851
100 115 11.3 12.0 7.5 5.0 h 027657
105 120 11.5 12.2 7.5 5.0 h 007629
110 125 11.3 12.0 7.5 5.0 h 027631
115 130 11.3 12.0 7.5 5.0 h 007645
120 135 11.3 12.0 7.5 5.0 h 084364
125 140 11.3 12.0 7.5 5.0 h 027653
130 142 9.0 9.5 6.0 3.0 h 007661 a)
130 145 10.2 11.0 7.5 5.0 h 031801
135 150 10.0 11.0 7.5 5.0 h 027636
140 155 13.0 14.0 7.5 5.0 h 057871 a)
ISO 140 160 15.0 16.0 10.0 5.0 h 007671
150 170 15.0 16.0 10.0 5.0 h 007682
155 175 15.0 16.0 10.0 5.0 h 007685 a)
Installation note: h = by hand; w = with fitting tool; those items without a note = split groove required.
Page M-S8-6
a) = special note regarding delivery time. Ask your Customer Service Rep for more information.
MERKEL S8 Rod Seal
Standard Range
H L
Metric Sizes

C d D

Std. d D H L B C Instal- Part No.


(mm) (mm) (mm) (mm) (mm) (mm) lation S8-

160 180 15.0 16.0 10.0 5.0 h 027656


165 185 15.0 16.0 10.0 5.0 h 007694
170 190 15.0 16.0 10.0 5.0 h 091141
180 200 15.0 16.0 10.0 5.0 h 007703
200 220 15.0 16.0 10.0 5.0 h 007710
210 230 16.0 17.0 10.0 5.0 h 065708
220 240 15.0 16.0 10.0 5.0 h 139773 a)
240 260 15.0 16.0 10.0 5.0 091143

Installation note: h = by hand; w = with fitting tool; those items without a note = split groove required.
a) = special note regarding delivery time. Ask your Customer Service Rep for more information.
Page M-S8-7
MERKEL Syprim Rod Buffer Seal

MERKEL

The Simrit Group


Freudenberg-NOK
MERKEL Syprim Rod Buffer Seal
Features & Benefits

Made from NOVATHAN,


our premium urethane,
for its excellent wear and Unique FEA designed
tear resistance and its low hinge point relieves
compression set, ensuring any pressure build-up
maximum operating life. on reverse side of seal.

Dynamic sealing lip is


Back-up ring prevents rounded to allow oil
extrusion at high tempera- film to pass under it,
tures and pressures. thereby minimizing
friction and heat
build-up while en-
hancing pump-back
capability.

Features & Benefits

♦ The SYPRIM Rod Buffer Seal is the newest in sealing technology for high performance cylinders.

♦ The SYPRIM is designed specifically to serve as the primary seal in a sealing system. It is designed
to work in tandem with the T20 Rod Seal to provide superior sealing performance.

♦ Superior abrasion and wear resistance of NOVATHAN ensures longer operating life than other
urethanes.

♦ Designed with a back-up ring, the SYPRIM is engineered to withstand higher operating pressures
(spikes up to 8,000 psi) and temperatures than other seals.

♦ The dynamic sealing lip is rounded to allow a thin oil film to pass under it, thereby minimizing
friction while enhancing the pump-back capability.

♦ Low compression set of NOVATHAN means cycle after tough cycle, the SYPRIM will continue to
seal against leakage.

♦ No adhesion effect on sliding surface, even after long standstill.

♦ The unique hinge point, developed through FEA, relieves any pressure build-up which may occur
between the SYPRIM and the secondary seal.

Page M-Syprim-2
MERKEL Syprim Rod Buffer Seal
Specification Sheet

Materials Examples of Applications

Sealing Element

Material NOVATHAN (polyurethane)


Des ignation 95 AU V142
Hardnes s 95 Shore A Earthmoving Mobile Agriculture
Equipment Cranes Equipment

Anti-Extrusion Ring
Material Polyacetal POM
Des ignation POM PO202

Forklifts Std. Hydraulic Injection Molding


Cylinders Machines
Application Limits

Pressure 6,000 psi (40 MPa)

Speed 100 FPM (0.5 m/s)

Medium/Temperature 9 5 A U V1 4 2
Installed Seal
-22°F to +230°F
Hydraulic Oil, HL, HLP
(-30°C to +110°C)

+41°F to +122°F
HFA , HFB Fluids
(+5°C to +50°C)

-22°F to +104°F
HFC Fluid
(-30°C to +40°C)

--
HFD Fluid

+41°F to +122°F
Water
(+5°C to +50°C)

-22°F to +140°F
HETG (Rape Seed Oil)
(-30°C to +60°C)
Important Notes
-22°F to +176°F
HEES (Synth. Es ter)
(-30°C to +80°C)
The technical information provided on this
specification sheet is for general guidance only
-22°F to +122°F
HEPG (Glycol) and values may vary with the specific param-
(-30°C to +50°C)
eters and other variables of an application. For
a sealing recommendation specific to your
-40°F to +230°F
Mineral Oil application, please contact our Engineering
(-40°C to +110°C)
Department.

Page M-Syprim-3
MERKEL Syprim Rod Buffer Seal
Design Details

L
H Chamfered and burr-free, R2 <0.2mm

R1
Chamfered and
burr-free

20°
C D1 d D

Surface Finish Clearance Gap, Diameter D1

Recommended Surface Finish The maximum allowable clearance gap is a


function of the system pressure and the profile
Surface Rmax Ra (dimension “B”) of the seal. It should be
Sliding Surface ≤ 2.5 µm 0.05 to 0.3 µm determined using the highest operating
pressure the system will see. The value for
Groove Bottom ≤ 6.3 µm ≤ 1.6 µm diameter D1 can be determined as follows:
Groove Sides ≤ 15 µm ≤ 3 µm
D1 = d + (Max. Allowable Clearance Gap)
Profile bearing length ratio Mr > 50% up to
maximum 90% with cutting depth c = Rz/2 and Please use the chart below to determine the
reference line Cref = 0% maximum allowable clearance gap. These
Tolerances values are based on using non-metallic guide
elements.

Tolerances for each diameter are a function of P rofile Max. Allowable Clearance Gap
the diameter size. Please see size listing for Dimension (mm) Based on P ressure
dimensions for each part. Please see “Design
Tolerance” section for complete details on L B 16 MPa 26 MPa 32 MPa 40 MPa
machine tolerances.
6.3 7.55 0.6 0.5 0.4 0.4

Tolerance Recommendation
8.1 10.25 0.7 0.6 0.5 0.5

Nom. ∅ d d D
Lead-in Chamfer, “C”
45 - 80 f8 H9

> 80 − 180 f8 H8 The length of the lead-in chamfer “C” is critical


to successfully installing the seal without
damaging it in the process. The value for “C”
Groove L ength Tolerance is given for each seal on the following pages
and it is a function of the profile of the seal
L
-0.0 mm (dimension “B”).
+0.2 mm
Page M-Syprim-4
MERKEL Syprim Rod Buffer Seal
Standard Range
H L
Metric Sizes R1

C d D

d D H L B C R1 Instal- Part No.


(mm) (mm) (mm) (mm) (mm) (mm) (mm) lation SM-

45 60.1 5.9 6.3 7.55 5.5 1.2 h 355139


50 65.1 5.9 6.3 7.55 5.5 1.2 h 341750
56 71.1 5.9 6.3 7.55 5.5 1.2 h 351367
60 75.1 5.9 6.3 7.55 5.5 1.2 h 352073
63 78.1 5.9 6.3 7.55 5.5 1.2 h 356949
70 85.1 5.9 6.3 7.55 6.0 1.2 h 345981
85 100.1 5.9 6.3 7.55 6.0 1.2 h 341751
100 115.1 5.9 6.3 7.55 6.0 1.2 h 332507
125 140.1 5.9 6.3 7.55 6.0 1.2 h 357329
150 165.1 5.9 6.3 7.55 6.0 1.2 h 357330
170 185.1 5.9 6.3 7.55 6.0 1.2 h 357331
180 195.1 5.9 6.3 7.55 6.0 1.2 h 357332
200 220.5 7.6 8.1 10.25 7.5 2.0 h 357333

Installation: h = by hand Page M-Syprim-5


MERKEL T20 Rod Seal

MERKEL

The Simrit Group


Freudenberg-NOK
MERKEL T20 Rod Seal
Features & Benefits

Made from NOVATHAN,


our premium urethane, it
has a low compression set, Asymmetrical design
ensuring maximum oper- positions T20 securely
ating life and is known for in housing, assuring
its extreme resistance to excellent sealing effect.
wear, tear and extrusion.

Wedged-shaped profile
offers good pump-back Knife-cut lips provide
capability. maximum sealing
force and superior
performance.

Features & Benefits

♦ T20 provides superb sealing performance as either a primary or secondary sealing element.

♦ Superior abrasion and wear resistance of NOVATHAN ensures longer operating life than other
urethanes.

♦ Extrusion resistant material and design are engineered to withstand high pressures.

♦ Dynamic sealing lips are knife-cut to exert maximum sealing force and superior performance.

♦ Asymmetrical design positions seal securely in housing to prevent twisting.

♦ No adhesion effect on sliding surface, even after a long standstill.

♦ The T20 utilizes a preloaded lip design to ensure effective sealing at low pressures.

♦ Low compression set of NOVATHAN means cycle after tough cycle, the T20 will continue to seal
against leakage.

♦ Resistant to pressure spikes and diesel effect for longer service life.

♦ Creates the ultimate sealing system when used with MERKEL’s SYPRIM buffer seal to provide
superior no leakage performance.

Page M-T20-2
MERKEL T20 Rod Seal
Specification Sheet

Materials

Sealing Element

Material NOVATHAN (polyurethane) Material NOVATHAN (polyurethane)


Diameters ≤ 500 mm Diameters > 500 mm
Des ignation 95 AU V142 Des ignation 95 AU V168
Hardnes s 95 Shore A Hardnes s 93 Shore A
Color Bl u e Color Red

The MERKEL T20 Rod Seal is typically an injection molded part. However, for limited quantities,
prototypes or testing, it is also available through our SimQuick program. Please contact us for
more information.

Application Limits

Pressure 6,000 psi (40 MPa)

Speed 100 FPM (0.5 m/s)

Medium/Temperature 9 5 A U V1 4 2 93 AU V 168

-22°F to +230°F -13°F to +230°F


Hydraulic Oil, HL, HLP
(-30°C to +110°C) (-25°C to +100°C)

+41°F to +122°F +41°F to +140°F


HFA , HFB Fluids
(+5°C to +50°C) (+5°C to +60°C)

-22°F to +104°F -13°F to +104°F


HFC Fluid
(-30°C to +40°C) (-25°C to +40°C)

--
HFD Fluid --

+41°F to +122°F +41°F to +140°F


Water
(+5°C to +50°C) (+5°C to +60°C)

-22°F to +140°F -13°F to +140°F


HETG (Rape Seed Oil)
(-30°C to +60°C) (-25°C to +60°C)

-22°F to +176°F -13°F to +176°F


HEES (Synth. Es ter)
(-30°C to +80°C) (-25°C to +80°C)

-22°F to +122°F -13°F to +122°F


HEPG (Glycol)
(-30°C to +50°C) (-25°C to +50°C)

-40°F to +230°F +41°F to +122°F


Mineral Oil
(-40°C to +110°C) (+5°C to +50°C)

Page M-T20-3
MERKEL T20 Rod Seal
Specification Sheet

Examples of Applications Installed Seal

Earthmoving Cranes Agriculture


Equipment Equipment

Injection Molding Std. Hydraulic Forklift


Machines Cylinders Important Notes

The technical information provided on this


specification sheet is for general guidance only
and values may vary with the specific param-
eters and other variables of an application. For
a sealing recommendation specific to your
application, please contact our Engineering
Department.

Page M-T20-4
MERKEL T20 Rod Seal
Design Details

H L
Chamfered and burr-free, R2 <0.2mm

Chamfered and R1 <0.4mm


burr-free

20°
C D1 d D

Surface Finish Clearance Gap, Diameter D1

The maximum allowable clearance gap is a


Recommended Surface Finish function of the system pressure and the profile
Surface Rmax Ra (dimension “B”) of the seal. It should be
determined using the highest operating
Sliding Surface ≤ 2.5 µm 0.05 to 0.3 µm
pressure the system will see. The value for
Groove Bottom ≤ 6.3 µm ≤ 1.6 µm diameter D1 can be determined as follows:
Groove Sides ≤ 15 µm ≤ 3 µm
D1 = d + (Max. Allowable Clearance Gap)
Profile bearing length ratio Mr > 50% up to
maximum 90% with cutting depth c = Rz/2 and Please use the chart below to determine the
reference line Cref = 0% maximum allowable clearance gap. These
values are based on using non-metallic guide
Lead-in Chamfer, “C” elements.

Max. allowable Clearance Gap


P rofile
based on pressure
The length of the lead-in chamfer “C” is critical
to successfully installing the seal without 16 MPa 26 MPa 32 MPa 40 MPa
damaging it in the process. The value for “C”
is given for each seal on the following pages >5 0.50 0.40 0.35 -
and it is a function of the profile of the seal
(dimension “B”). > 5.0 - 7.5 0.55 0.45 0.40 0.35

> 7.5 - 12.5 0.60 0.50 0.45 0.40

15 0.65 0.55 0.45 0.40

Page M-T20-5
MERKEL T20 Rod Seal
Design Details

H L
Chamfered and burr-free, R2 <0.2mm

Chamfered and R1 <0.4mm


burr-free

20°
C D1 d D

Tolerances

Tolerances for each diameter are a function of the diameter size. Please see size listing for dimen-
sions for each part. Please see “Design Tolerance” section for complete details on machine toler-
ances.

Tolerances for non-metallic guide with profile ≤ 7.5

16 MPa 26 MPa 32 MPa 40 MPa

Nom.-∅ d d D Nom.-∅ d d D Nom.-∅ d d D Nom.-∅ d d D

8-200 f8 H11 8-200 f8 H11 8-110 f8 H11 8-110 f8 H11

> 110-200 f7 H11 > 110-200 f7 H11

Tolerances for non-metallic guide with profile > 7.5 ≤ 15

16 MPa 26 MPa 32 MPa 40 MPa

Nom.-∅ d d D Nom.-∅ d d D Nom.-∅ d d D Nom.-∅ d d D

50-400 f8 H10 50-220 f8 H10 50-150 f8 H10 50-150 f8 H10

400-1000 f7 H10 > 220-100 f7 H10 >150-1000 f7 H10 >150-1000 f7 H11

The tolerance for the length of the housing (L) is as follows:

-0.0
L
+0.2

Page M-T20-6
MERKEL T20 Rod Seal
Standard Range L
Metric Sizes H

C d D

d D H L B C Instal- Part No.


Std. (mm) (mm) (mm) (mm) (mm) (mm) lation T20-

ISO 8 16 5.7 6.3 4.0 3.5 223246


8 16 8.2 9.0 4.0 3.5 223247 a)
ISO 10 18 5.7 6.3 4.0 3.5 223248
ISO 10 20 7.3 8.0 5.0 4.0 223249 a)
ISO 12 20 5.7 6.3 4.0 3.5 223254
ISO 12 22 7.3 8.0 5.0 4.5 223255
12 22 8.2 9.0 5.0 4.5 187190 a)
ISO 14 22 5.7 6.3 4.0 3.5 268060
ISO 14 24 7.3 8.0 5.0 4.5 223256
14 24 8.2 9.0 5.0 4.5 223257 a)
15 25 8.2 9.0 5.0 4.5 223258
ISO 16 24 5.7 6.3 4.0 4.0 223260
ISO 16 26 7.3 8.0 5.0 4.5 223261
16 26 8.2 9.0 5.0 4.5 223262 a)
ISO 18 26 5.7 6.3 4.0 4.0 268070
18 26 8.2 9.0 4.0 4.0 223263 a)
ISO 18 28 7.3 8.0 5.0 4.5 223264
18 28 8.2 9.0 5.0 4.5 187191
ISO 20 28 5.7 6.3 4.0 4.0 223265
ISO 20 30 7.3 8.0 5.0 4.5 223266
20 30 8.2 9.0 5.0 4.5 187192
ISO 22 30 5.7 6.3 4.0 4.0 236862
22 30 7.3 8.0 4.0 4.0 249568
22 30 8.2 9.0 4.0 4.0 223267
ISO 22 32 7.3 8.0 5.0 4.5 223268
22 32 8.2 9.0 5.0 4.5 187193 a)
ISO 25 33 5.7 6.3 4.0 4.0 w 223269
25 33 8.2 9.0 4.0 4.0 308334 a)
ISO 25 35 7.3 8.0 5.0 4.5 223070
25 35 8.2 9.0 5.0 4.5 223271
25 40 10.0 11.0 7.5 5.5 223272
ISO 28 36 5.7 6.3 4.0 4.0 w 237159
28 36 8.2 9.0 4.0 4.0 249569 a)
ISO 28 38 7.3 8.0 5.0 4.5 223274
Installation note: h = by hand; w = with fitting tool; those items without a note require an open housing.
a) = special note regarding delivery time. Ask your Customer Service Rep for more information. Page M-T20-7
MERKEL T20 Rod Seal
Standard Range L
Inch Sizes H

C d D

d D H L B C Instal- Part No.


Std. (mm) (mm) (mm) (mm) (mm) (mm) lation T20-

28 38 8.2 9.0 5.0 4.5 187195


ISO 28 43 11.4 12.5 7.5 5.5 261406
30 38 5.7 6.3 4.0 4.0 w 236861
30 38 8.2 9.0 4.0 4.0 w 223276
30 40 10.0 11.0 5.0 4.5 w 187196
30 45 10.0 11.0 7.5 5.5 223277
32 40 5.7 6.3 4.0 4.0 w 234472
32 40 8.2 9.0 4.0 4.0 w 258895 a)
ISO 32 42 7.3 8.0 5.0 4.5 w 223278
32 42 8.2 9.0 5.0 4.5 w 249570 a)
32 42 10.0 11.0 5.0 4.5 w 223279
32 47 10.0 11.0 7.5 5.5 187197
35 43 5.7 6.3 4.0 4.0 w 236860
35 45 10.0 11.0 5.0 4.5 w 187198
35 50 10.0 11.0 7.5 5.5 187199
ISO 36 44 5.7 6.3 4.0 4.0 w 266873
36 44 8.2 9.0 4.0 4.0 w 355159
ISO 36 46 7.3 8.0 5.0 4.5 w 223280
36 46 10.0 11.0 5.0 4.5 w 187200
ISO 36 51 11.4 12.5 7.5 5.5 269445 a)
40 48 5.7 6.3 4.0 4.0 w 239428
40 48 8.2 9.0 4.0 4.0 h 223281
ISO 40 50 7.3 8.0 5.0 4.5 w 223283
40 50 8.2 9.0 5.0 4.5 w 223282 a)
40 50 10.0 11.0 5.0 4.5 w 187702
40 55 10.0 11.0 7.5 5.5 187203
ISO 40 55 11.4 12.5 7.5 5.5 261407
42 50 5.7 6.3 4.0 4.0 h 261932
42 52 10.0 11.0 5.0 4.5 w 223284
45 53 8.2 9.0 4.0 4.0 h 223285
ISO 45 55 5.7 6.3 5.0 4.5 w 342921
ISO 45 55 7.3 8.0 5.0 4.5 w 223286
45 55 10.0 11.0 5.0 4.5 w 223287
45 60 10.0 11.0 7.5 5.5 187204
Installation note: h = by hand; w = with fitting tool; those items without a note require an open housing.
a) = special note regarding delivery time. Ask your Customer Service Rep for more information. Page M-T20-8
MERKEL T20 Rod Seal
Standard Range L
Metric Sizes H

C d D

d D H L B C Instal- Part No.


Std. (mm) (mm) (mm) (mm) (mm) (mm) lation T20-

50 58 8.2 9.0 4.0 4.0 h 223250


ISO 50 60 7.3 8.0 5.0 4.5 h 223251
50 60 10.0 11.0 5.0 4.5 h 187205
50 65 10.0 11.0 7.5 5.5 w 187206
ISO 50 65 11.4 12.5 7.5 5.5 w 223290
50 70 11.4 13.0 10.0 6.0 223291
55 63 7.3 8.0 4.0 4.5 h 236859
55 63 8.2 9.0 4.0 4.5 h 223292
55 65 7.3 8.0 5.0 4.5 h 239429
55 65 10.0 11.0 5.0 4.5 h 187207
55 70 10.0 11.0 7.5 5.5 w 238292
55 70 11.4 13.0 7.5 5.5 w 187209
56 66 7.3 8.0 5.0 4.5 h 266874
56 66 8.2 9.0 5.0 4.5 h 223293 a)
56 66 10.0 11.0 5.0 4.5 h 236884 a)
ISO 56 71 11.4 12.5 7.5 5.5 w 223294
56 71 11.4 13.0 7.5 5.5 w 223295 a)
60 68 8.0 9.0 4.0 4.5 h 219456 a)
60 70 7.3 8.0 5.0 4.5 h 236858
60 70 10.0 11.0 5.0 4.5 h 223296
60 70 11.8 13.0 5.0 4.5 w 187211
60 75 10.4 11.0 7.5 5.5 w 337823 a)
60 75 11.4 12.5 7.5 5.5 w 223297
60 75 11.4 13.0 7.5 5.5 w 187212 a)
63 75 8.7 9.6 6.0 5.0 h 246801
63 78 10.0 11.0 7.5 5.5 w 236586 a)
ISO 63 78 11.4 12.5 7.5 5.5 w 223299
65 77 8.7 9.6 6.0 5.0 h 251887
65 80 11.4 13.0 7.5 5.5 w 223300 a)
65 85 11.4 13.0 10.0 6.0 223301 a)
70 78 8.2 9.0 4.0 4.5 h 314731
70 82 8.7 9.6 6.0 5.0 h 236857
70 85 10.0 11.0 7.5 5.5 w 233880
ISO 70 85 11.4 12.5 7.5 5.5 w 212669
Installation note: h = by hand; w = with fitting tool; those items without a note require an open housing.
a) = special note regarding delivery time. Ask your Customer Service Rep for more information. Page M-T20-9
MERKEL T20 Rod Seal
Standard Range L
Metric Sizes H

C d D

d D H L B C Instal- Part No.


Std. (mm) (mm) (mm) (mm) (mm) (mm) lation T20-

70 85 11.4 13.0 7.5 5.5 w 223302


70 90 11.4 13.0 10.0 6.0 w 223304
75 87 8.7 9.6 6.0 5.0 h 266875
75 90 8.5 9.2 7.5 5.5 h 376038 a)
75 90 10.0 11.0 7.5 5.5 w 223305
80 90 10.0 11.0 5.0 4.5 h 187219 a)
80 92 8.7 9.6 6.0 5.0 h 241622
ISO 80 95 11.4 12.5 7.5 5.5 h 223307
80 95 11.4 13.0 7.5 5.5 h 187220
80 100 11.4 13.0 10.0 6.0 w 223308
85 97 8.7 9.6 6.0 5.0 h 266876 a)
85 100 11.4 12.5 7.5 5.5 h 223310
85 100 11.4 13.0 7.5 5.5 h 194923
90 102 8.7 9.6 6.0 5.0 h 251888
90 105 10.0 11.0 7.5 5.5 h 235803 a)
ISO 90 105 11.4 12.5 7.5 5.5 h 223311
90 105 11.4 13.0 7.5 5.5 h 23312
90 110 11.4 13.0 10.0 6.0 w 223313
ISO 90 110 14.6 16.0 10.0 6.0 w 289376
100 115 10.0 11.0 7.5 5.5 h 235802
100 115 10.9 12.0 7.5 5.5 h 266877
100 115 11.4 13.0 7.5 5.5 h 223314
ISO 100 120 11.4 12.5 10.0 6.0 w 223315
100 120 11.4 13.0 10.0 6.0 w 223316 a)
110 125 10.9 12.0 7.5 5.5 h 239427
110 125 12.0 13.0 7.5 5.5 h 242341
ISO 110 130 14.6 16.0 10.0 6.0 w 223318
115 135 14.6 16.0 10.0 6.0 w 223319
115 140 17.3 19.0 12.5 10.0 w 361949 a)
120 140 14.6 16.0 10.0 6.0 w 223320
125 140 10.9 12.0 7.5 5.5 h 251890
ISO 125 145 14.6 16.0 10.0 6.0 h 223321
130 160 17.3 19.0 15.0 11.0 w 370486 a)
ISO 140 160 14.6 16.0 10.0 6.0 h 223323
Installation note: h = by hand; w = with fitting tool; those items without a note require an open housing.
a) = special note regarding delivery time. Ask your Customer Service Rep for more information. Page M-T20-10
MERKEL T20 Rod Seal
Standard Range L
Metric Sizes H

C d D

d D H L B C Instal- Part No.


Std. (mm) (mm) (mm) (mm) (mm) (mm) lation T20-

150 170 12.0 13.0 10.0 6.0 h 295710


150 170 14.6 16.0 10.0 6.0 h 223324
150 180 17.3 19.0 15.0 11.0 h 223325
160 180 14.6 16.0 10.0 6.0 h 266878
ISO 160 185 14.6 16.0 12.5 6.5 h 223326
160 190 17.3 19.0 15.0 7.5 h 375976
170 190 14.6 16.0 10.0 6.0 h 338964
180 200 14.6 16.0 10.0 6.0 h 223327
ISO 180 205 14.6 16.0 12.5 6.5 h 223328
180 210 17.3 19.0 15.0 7.5 h 375978 a)
190 210 14.6 16.0 10.0 6.0 h 328527
200 215 11.4 12.5 7.5 5.5 h 339703 a)
200 220 14.6 16.0 10.0 6.0 h 223329
ISO 200 225 14.6 16.0 12.5 6.5 h 223330 a)
220 240 14.6 16.0 10.0 6.0 h 223331
220 250 17.3 19.0 15.0 7.5 h 223332
220 250 18.3 20.0 15.0 7.5 h 375979 a)
240 270 18.3 20.0 15.0 7.5 h 375977 a)
250 270 14.6 16.0 10.0 6.0 h 291160
250 280 17.3 19.0 15.0 7.5 h 223333
260 280 14.6 16.0 10.0 6.0 h 339213 a)
280 310 17.3 19.0 15.0 7.5 h 223334
300 330 17.3 19.0 15.0 7.5 h 351902
320 350 17.3 19.0 15.0 7.5 h 335042
370 400 22.8 25.0 15.0 7.5 h 359759 a)

Installation note: h = by hand; w = with fitting tool; those items without a note require an open housing.
a) = special note regarding delivery time. Ask your Customer Service Rep for more information. Page M-T20-11
MERKEL T22 Rod Seal

MERKEL

The Simrit Group


Freudenberg-NOK
MERKEL T22 RodSeal
Features & Benefits

Made from NOVATHAN,


our premium urethane , it Asymmetrical design
has a low compression set positions T22 securely in
and superior wear and housing, assuring low
extrusion resistance, leakage performance.
ensuring maximum perfor-
mance and operating life.

Secondary sealing edge


offers additional protec-
tion against contami- Knife-cut lip for
nants entering system maximum sealing
from outside. force and outstand-
ing performance.

Features & Benefits

¨ The T22 Rod Seal provides superior sealing performance as a primary sealing element.

¨ Pocket formed between primary and secondary sealing edges provides a reservoir for lubrication,
thereby reducing friction.

¨ Superior abrasion and wear resistance of our NOVATHAN ensures longer operating life than
other urethanes.

¨ Extrusion resistant material and design are engineered to withstand high pressures, up to 6,000
psi (40 MPa).

¨ Dynamic sealing lips are knife-cut to exert maximum sealing force.

¨ Asymmetrical design positions seal securely in the housing to prevent twisting.

¨ Preload design seals effectively even with unpressurized system

¨ No adhesion effect on sliding surface, even after a long standstill.

¨ Low compression set of NOVATHAN means cycle after tough cycle, the T22 will continue to seal
against leakage..

¨ Resistant to pressure spikes and diesel effect for longer service life.

Page M-T22-2
MERKEL T22 RodSeal
Specification Sheet

Materials Examples of Applications

Sealing Element
Material NOVATHAN (polyurethane)
Des ignation 95 AU V142
Hardnes s 95 Shore A
Earthmoving Cranes Agriculture
Equipment Equipment
The MERKEL T22 Rod Seal is typically an
injection molded part. However, for limited
quantities, prototypes or testing, it is also
available through our SimQuick program.
Please contact us for more information.

Tailgate Std. Hydraulic Forklift


Lifts Cylinders
Application Limits

Pressure 6,000 psi (40 MPa)

Speed 100 FPM (0.5 m/s)


Shears Presses
Medium/Temperature 9 5 A U V1 4 2
Installed Seal
-22°F to +230°F
Hydraulic Oil, HL, HLP
(-30°C to +110°C)

+41°F to +122°F
HFA , HFB Fluids
(+5°C to +50°C)

-22°F to +104°F
HFC Fluid
(-30°C to +40°C)

--
HFD Fluid

+41°F to +122°F
Water
(+5°C to +50°C)

-22°F to +140°F
HETG (Rape Seed Oil)
(-30°C to +60°C)
Important Notes
-22°F to +176°F
HEES (Synth. Es ter)
(-30°C to +80°C)
The technical information provided on this
specification sheet is for general guidance only
-22°F to +122°F
HEPG (Glycol) and values may vary with the specific param-
(-30°C to +50°C)
eters and other variables of an application. For
a sealing recommendation specific to your
-40°F to +230°F
Mineral Oil application, please contact our Engineering
(-40°C to +110°C)
Department.

Page M-T22-3
MERKEL T22 Rod Seal
Design Details

H L
Chamfered and burr-free, R2 <0.2mm

Chamfered and R1 <0.4mm


burr-free

30°
C D1 d D

Surface Finish Clearance Gap, Diameter D1

The maximum allowable clearance gap is a


Recommended Surface Finish function of the system pressure and the profile
Surface Rmax Ra (dimension “B”) of the seal. It should be
determined using the highest operating
Sliding Surface ≤ 2.5 µm 0.05 to 0.3 µm
pressure the system will see. The value for
Groove Bottom ≤ 6.3 µm ≤ 1.6 µm diameter D1 can be determined as follows:
Groove Sides ≤ 15 µm ≤ 3 µm D1 = d - (Max. Allowable Clearance Gap)
Profile bearing length ratio Mr > 50% up to Please use the chart below to determine the
maximum 90% with cutting depth c = Rz/2 and maximum allowable clearance gap. These
reference line Cref = 0% values are based on using non-metallic guide
elements.

Tolerances P rofile
Max. Allowable Clearance Gap
based on pressure

Tolerances for each diameter are a function of L B 16 MPa 26 MPa 32 MPa 40 MPa
the diameter size. Please see size listing for
dimensions for each part. Please see “Design 8-13 5.0 0.50 0.40 0.35 -
Tolerance” section for complete details on
machine tolerances. 11-13 7.5 0.55 0.45 0.40 0.35

11-16 10.0 0.60 0.50 0.45 0.40


Tolerance Recommendation
≥ 16 12.5 0.60 0.50 0.45 0.40
Nom. ∅ d d D

15-160 f8 H10 Lead-in Chamfer “C”

Groove L ength Tolerance The length of the lead-in chamfer “C” is critical
to successfully installing the seal without
-0.0 mm damaging it in the process. The value for “C”
L
+0.2 mm
is given for each seal on the following pages.

Page M-T22-4
MERKEL T22 Rod Seal
Standard Range L
Metric Sizes H

C d D

d D H L B C Install- Part No.


Std. (mm) (mm) (mm) (mm) (mm) (mm) ation T22-

15 25 8.2 9.0 5.0 2.5 249943 a)


ISO 20 30 7.3 8.0 5.0 2.5 250814 a)
20 30 8.2 9.0 5.0 2.5 250815 a)
ISO 22 32 7.3 8.0 5.0 2.5 250816 a)
22 32 8.2 9.0 5.0 2.5 250817 a)
ISO 25 35 7.3 8.0 5.0 2.5 250818 a)
25 35 8.2 9.0 5.0 2.5 250819 a)
ISO 28 38 7.3 8.0 5.0 2.5 250820 a)
28 38 8.2 9.0 5.0 2.5 250821 a)
30 40 7.3 8.0 5.0 2.5 w 289914 a)
30 40 10.0 11.0 5.0 2.5 w 250822 a)
30 45 10.0 11.0 7.5 4.0 250823 a)
ISO 32 42 7.3 8.0 5.0 2.5 w 250824 a)
32 42 10.0 11.0 5.0 2.5 w 250825 a)
32 47 10.0 11.0 7.5 4.0 250826 a)
35 45 10.0 11.0 5.0 2.5 w 250827 a)
35 50 10.0 11.0 7.5 4.0 250828 a)
36 46 10.0 11.0 5.0 2.5 w 250829
ISO 40 50 7.3 8.0 5.0 2.5 w 250830 a)
40 50 8.2 9.0 5.0 2.5 w 250831 a)
40 50 10.0 11.0 5.0 2.5 w 250832
40 55 10.0 11.0 7.5 4.0 250833 a)
45 55 10.0 11.0 5.0 2.5 w 250834
45 60 10.0 11.0 7.5 4.0 250835 a)
ISO 50 60 7.3 8.0 5.0 2.5 h 250836
50 60 10.0 11.0 5.0 2.5 h 250837
50 65 10.0 11.0 7.5 4.0 w 245251
50 70 11.4 12.5 10.0 5.0 289912 a)
50 70 11.4 13.0 10.0 5.0 291788 a)
55 65 10.0 11.0 5.0 2.5 h 250839 a)
55 65 11.4 13.0 5.0 2.5 h 250840 a)
55 70 11.4 13.0 7.5 4.0 w 250841 a)
ISO 56 71 11.4 12.5 7.5 4.0 w 250842 a)
56 71 11.4 13.0 7.5 4.0 w 250843 a)
Installation note: h = by hand; w = with fitting tool; those items without a note require an open housing.
a) = special note regarding delivery time. Ask your Customer Service Rep for more information. Page M-T22-5
MERKEL T22 Rod Seal
Standard Range L
Metric Sizes H

C d D

d D H L B C Install- Part No.


Std. (mm) (mm) (mm) (mm) (mm) (mm) ation T22-

60 70 10.0 11.0 5.0 2.5 h 250844 a)


60 70 11.4 13.0 5.0 2.5 h 250845 a)
60 75 11.4 12.5 7.5 4.0 w 250846 a)
60 75 11.4 13.0 7.5 4.0 w 250847 a)
63 83 11.4 12.5 10.0 5.0 289913 a)
63 83 11.4 13.0 10.0 5.0 291789 a)
65 75 11.4 13.0 5.0 2.5 h 250848 a)
65 80 11.4 13.0 7.5 4.0 w 250849 a)
65 85 11.4 13.0 10.0 5.0 250850 a)
70 80 11.4 13.0 5.0 2.5 h 250851 a)
ISO 70 85 11.4 12.5 7.5 4.0 w 250532 a)
70 85 11.4 13.0 7.5 4.0 w 250853 a)
70 90 11.4 13.0 10.0 5.0 250854 a)
70 90 14.6 16.0 10.0 5.0 250855 a)
75 85 11.4 12.5 5.0 2.5 h 265555 a)
75 85 11.4 13.0 5.0 2.5 h 265557 a)
75 90 10.0 11.0 7.5 4.0 w 250856 a)
80 90 11.4 13.0 5.0 2.5 h 250857 a)
ISO 80 95 11.4 12.5 7.5 4.0 h 250858 a)
80 95 11.4 13.0 7.5 4.0 h 250859 a)
80 100 11.4 13.0 10.0 5.0 w 250860 a)
90 105 11.4 12.5 7.5 4.0 h 250861 a)
90 105 11.4 13.0 7.5 4.0 h 250862 a)
90 110 11.4 13.0 10.0 5.0 w 250863 a)
100 115 11.4 13.0 7.5 4.0 h 250864 a)
100 120 11.4 12.5 10.0 5.0 w 250865 a)
100 120 11.4 13.0 10.0 5.0 w 250866 a)
100 120 14.6 16.0 10.0 5.0 w 250867 a)
110 130 14.6 16.0 10.0 5.0 w 250868 a)
120 140 11.4 12.5 10.0 5.0 h 289915 a)
120 140 14.6 16.0 10.0 5.0 h 250869 a)
125 145 14.6 16.0 10.0 5.0 h 250870 a)
140 160 14.6 16.0 10.0 5.0 h 250871 a)
150 170 14.6 16.0 10.0 5.0 h 250872 a)
Installation note: h = by hand; w = with fitting tool; those items without a note require an open housing.
a) = special note regarding delivery time. Ask your Customer Service Rep for more information. Page M-T22-6
MERKEL T22 Rod Seal
Standard Range L
Metric Sizes H

C d D

d D H L B C Install- Part No.


Std. (mm) (mm) (mm) (mm) (mm) (mm) ation T22-

160 185 14.6 16.0 12.5 6.5 h 250873 a)

Installation note: h = by hand; w = with fitting tool; those items without a note require an open housing.
a) = special note regarding delivery time. Ask your Customer Service Rep for more information. Page M-T22-7
MERKEL T23 Rod Seal

MERKEL

The Simrit Group


Freudenberg-NOK
MERKEL T23 Rod Seal
Features & Benefits

Back-up ring prevents Made from


extrusion at higher NOVATHAN, our
teperature and pressure, premium urethane,
up to 7,500 psi. it has a low compres-
sion set and is
extremely wear and
tear resistant,
ensuring maximum
operating life.

Secondary sealing edge


provides additional Asymmetrical geom-
protection from intrusion etry with short, knife-
of outside contaminants. cut lip provides
superior sealing force.

Features & Benefits

♦ T23 provides excellent sealing performance as a primary sealing element.

♦ Superior abrasion and wear resistance of NOVATHAN ensures longer operating life than other
urethanes.

♦ Designed with a back-up ring, the T23 is engineered to withstand higher operating pressures (up
to 7,500 psi) and temperatures than other seals.

♦ Dynamic sealing lip is knife-cut to exert maximum sealing force.

♦ Asymmetrical design positions seal securely in housing to prevent twisting.

♦ No adhesion effect on sliding surface, even after a long standstill.

♦ Preload design seals effectively even with unpressurized system.

♦ Low compression set of NOVATHAN means cycle after tough cycle, the T23 will continue to seal
against leakage.

♦ Resistant to pressure spikes and diesel effect for longer service life.

♦ Pocket formed between primary and secondary sealing lips forms a lubricant reservoir to help
reduce friction.

Page M-T23-2
MERKEL T23 Rod Seal
Specification Sheet

Materials Examples of Applications

Sealing Element
Material NOVATHAN (polyurethane)
Des ignation 95 AU V142
Hardnes s 95 Shore A Earthmoving Cranes Mining
Equipment

Back-up Ring
Material Polyacetal POM
Des ignation POM PO202

Presses Shears Forklift

Application Limits

Pressure 7,500 psi (50 MPa)


Installed Seal
Speed 100 FPM (0.5 m/s)

Medium/Temperature 9 5 A U V1 4 2

-22°F to +230°F
Hydraulic Oil, HL, HLP
(-30°C to +110°C)

+41°F to +122°F
HFA , HFB Fluids
(+5°C to +50°C)

-22°F to +104°F
HFC Fluid
(-30°C to +40°C)

--
HFD Fluid

+41°F to +122°F
Water
(+5°C to +50°C)

-22°F to +140°F
HETG (Rape Seed Oil)
(-30°C to +60°C)
Important Notes
-22°F to +176°F
HEES (Synth. Es ter)
(-30°C to +80°C)
The technical information provided on this
specification sheet is for general guidance only
-22°F to +122°F
HEPG (Glycol) and values may vary with the specific param-
(-30°C to +50°C)
eters and other variables of an application. For
a sealing recommendation specific to your
-22°F to +230°F
Mineral Oil application, please contact our Engineering
(-30°C to +110°C)
Department.

Page M-T23-3
MERKEL T23 Rod Seal
Design Details

H L
Chamfered and burr-free, R2 <0.2mm

Chamfered and R1 <0.4mm


burr-free

30°
C D1 d D

Surface Finish Clearance Gap, Diameter D1

The maximum allowable clearance gap is a


Recommended Surface Finish function of the system pressure and the profile
Surface Rmax Ra (dimension “B”) of the seal. It should be
determined using the highest operating
Sliding Surface ≤ 2.5 µm 0.05 to 0.3 µm
pressure the system will see. The value for
Groove Bottom ≤ 6.3 µm ≤ 1.6 µm diameter D1 can be determined as follows:
Groove Sides ≤ 15 µm ≤ 3 µm D1 = d + (Max. Allowable Clearance Gap)
Profile bearing length ratio Mr > 50% up to Please use the chart below to determine the
maximum 90% with cutting depth c = Rz/2 and maximum allowable clearance gap. These
reference line Cref = 0% values are based on using non-metallic guide
elements.
Tolerances
P rofile Max. Allowable Clearance
Dimension Gap based on pressure
Tolerances for each diameter are a function of
the diameter size. Please see size listing for L B
16 26 32 40
dimensions for each part. Please see “Design MPa MPa MPa MPa
Tolerance” section for complete details on
machine tolerances. 12.5 7.5 0.80 0.70 0.50 0.40

>12.5-16 >7.5-10 1.20 1.00 0.65 0.50


Tolerance Recommendation

> 16 > 10 1.80 1.40 0.90 0.70


Nom. ∅ d d D

40-180 f8 H10
Lead-in Chamfer “C”

Groove L ength Tolerance The length of the lead-in chamfer “C” is critical
to successfully installing the seal without
-0.0 mm damaging it in the process. The value for “C”
L
+0.2 mm
is given for each seal on the following pages.

Page M-T23-4
MERKEL T23 Rod Seal
Standard Range L
Metric Sizes H

C d D

d D H L B C Instal- Part No.


Std. (mm) (mm) (mm) (mm) (mm) (mm) lation T23-

ISO 40 55 11.4 12.5 7.5 6.0 w 302155 a)


ISO 50 65 11.4 12.5 7.5 6.0 w 302156 a)
60 75 11.4 12.5 7.5 6.0 w 302157 a)
ISO 70 85 11.4 12.5 7.5 6.0 w 295613
ISO 80 95 11.4 12.5 7.5 6.0 w 302158
ISO 80 100 14.6 16.0 10.0 7.0 w 332093
ISO 90 110 14.6 16.0 10.0 7.0 w 265875
ISO 100 120 14.6 16.0 10.0 7.0 w 302127
ISO 110 130 14.6 16.0 10.0 7.0 w 265876
120 135 14.6 16.0 7.5 6.0 w 344467 a)
125 140 11.4 12.5 7.5 6.0 h 332131 a)
ISO 125 145 14.6 16.0 10.0 7.0 h 302159
ISO 140 160 14.6 16.0 10.0 7.0 h 302160
170 185 14.6 16.0 7.5 6.0 h 306416
180 200 19.1 21.0 10.0 7.0 h 332132

Installation note: h = by hand; w = with fitting tool; those items without a note require an open housing.
a) = special note regarding delivery time. Ask your Customer Service Rep for more information. Page M-T23-5
MERKEL T24 Rod Seal

MERKEL

The Simrit Group


Freudenberg-NOK
MERKEL T24 Rod Seal
Features & Benefits

Made from NOVATHAN, a Asymmetrical design


premium urethane, it has positions the T 24
a low compression set and securely in the hous-
superior wear and extru- ing, preventing twist-
sion resistance, ensuring ing and assuring
maximum service life. maximum sealing
effect.

Secondary sealing edge


offers additional protec- Knife-cut lip provides
tion against ingress of optimum sealing force
contaminants while in- and superior perfor-
creasing stability of seal in mance.
housing.

Features & Benefits

♦ The T 24 is specifically engineered to provide superior sealing performance under the unique
requirements of telescopic cylinders.

♦ Pocket formed between the primary and secondary sealing edges provides a reservoir for lubrica-
tion which helps to reduce friction.

♦ Outstanding abrasion and wear resistance of NOVATHAN ensures longer operating life than
other urethanes.

♦ Extrusion resistant material and design are engineered to withstand high pressures up to 6,000
psi (40 MPa.

♦ Primary sealing lip is knife-cut to exert maximum sealing force.

♦ Asymmetrical design positions seal securely in housing to prevent twisting

♦ No adhesion effect on sliding surface, even after a long standstill.

♦ Preload design seals effectively even with unpressurized system.

♦ Low compression set of NOVATHAN means cycle after tough cycle, the T23 will continue to seal
against leakage.

♦ Resistant to pressure spikes and diesel effect for longer service life.

Page M-T24-2
MERKEL T24 Rod Seal
Specification Sheet

Materials Examples of Applications

Sealing Element

Material NOVATHAN (polyurethane)


Des ignation 95 AU V142
Hardnes s 95 Shore A Telescopic
Cylinders
The MERKEL T24 Rod Seal is typically an
injection molded part. However, for limited
quantities, prototypes or testing, it may also be
available through our SimQuick program.
Please contact us for more information.

Application Limits Installed Seal

Pressure 6,000 psi (40 MPa)

Speed 100 FPM (0.5 m/s)

Medium/Temperature 9 5 A U V1 4 2

-22°F to +230°F
Hydraulic Oil, HL, HLP
(-30°C to +110°C)

+41°F to +122°F
HFA , HFB Fluids
(+5°C to +50°C)

-22°F to +104°F
HFC Fluid
(-30°C to +40°C)
Important Notes
--
HFD Fluid
The technical information provided on this
specification sheet is for general guidance only
+41°F to +122°F
Water and values may vary with the specific param-
(+5°C to +50°C)
eters and other variables of an application. For
a sealing recommendation specific to your
-22°F to +140°F
HETG (Rape Seed Oil) application, please contact our Engineering
(-30°C to +60°C)
Department.
-22°F to +176°F
HEES (Synth. Es ter)
(-30°C to +80°C)

-22°F to +122°F
HEPG (Glycol)
(-30°C to +50°C)

-22°F to +230°F
Mineral Oil
(-30°C to +110°C)

Page M-T24-3
MERKEL T24 Rod Seal
Design Details

H Chamfered and burr-free, R2 <0.2mm L

Chamfered and R1 <0.4mm


burr-free

20°
C D1 d D

Surface Finish Clearance Gap, Diameter D1

The maximum allowable clearance gap is a


Recommended Surface Finish
function of the system pressure and the profile
Surface Rmax Ra (dimension “B”) of the seal. It should be
Sliding Surface ≤ 2.5 µm 0.05 to 0.3 µm determined using the highest operating
pressure the system will see. The value for
Groove Bottom ≤ 6.3 µm ≤ 1.6 µm diameter D1 can be determined as follows:
Groove Sides ≤ 15 µm ≤ 3 µm
D1 = d + (Max. Allowable Clearance Gap)
Profile bearing length ratio Mr > 50% up to
maximum 90% with cutting depth c = Rz/2 and Please use the chart below to determine the
reference line Cref = 0% maximum allowable clearance gap. These
values are based on using non-metallic guide
elements.
Lead-in Chamfer “C”
P rofile Max. Allowable Clearance Gap
Dimension based on pressure
The length of the lead-in chamfer “C” is critical
to successfully installing the seal without
B 16 MPa 26 MPa 32 MPa
damaging it in the process. The value for “C”
is given for each seal on the following pages
4 0.50 0.40 0.35
and it is a function of the profile of the seal
(dimension “B”).

Page M-T24-4
MERKEL T24 Rod Seal
Design Details

H Chamfered and burr-free, R2 <0.2mm L

Chamfered and R1 <0.4mm


burr-free

20°
C D1 d D

Tolerances

Tolerances for each diameter are a function of the diameter size and the maximum system pressure
to be experienced. Please see size listing for dimensions for each part. Please see “Design Toler-
ance” section for complete details on machine tolerances.

Tolerances for profile 4.0

16 MPa 26 MPa 32 MPa

Nom.-∅ d d D Nom.-∅ d d D Nom.-∅ d d D

45-171 f8 H8 45-171 f8 H8 45-171 f7 H8

Groove L ength Tolerance

-0.0 mm
L
+0.2 mm

Page M-T24-5
MERKEL T24 Rod Seal
Standard Range H L
Metric Sizes

C d D

d D H L B C Instal- Part No.


Std. (mm) (mm) (mm) (mm) (mm) (mm) lation T24-

45 53 10.9 12.0 4.0 3.0 h 309792


50 58 10.9 12.0 4.0 3.0 h 309793
55 63 10.9 12.0 4.0 3.0 h 309794
60 68 10.4 12.0 4.0 3.0 h 306330
65 73 10.9 12.0 4.0 3.0 h 314232
70 78 10.9 12.0 4.0 3.0 h 308889
75 83 10.9 12.0 4.0 3.0 h 302750
80 88 10.9 12.0 4.0 3.0 h 306333
90 98 10.9 12.0 4.0 3.0 h 302751
92 100 10.9 12.0 4.0 3.0 h 315416
93 101 10.9 12.0 4.0 3.0 h 308890
95 103 10.9 12.0 4.0 3.0 h 314233
100 108 10.9 12.0 4.0 3.0 h 269499
105 113 10.9 12.0 4.0 3.0 h 302752
110 118 10.9 12.0 4.0 3.0 h 309795
118 126 10.9 12.0 4.0 3.0 h 308891
120 128 10.9 12.0 4.0 3.0 h 302753
125 133 10.9 12.0 4.0 3.0 h 316541
130 138 10.9 12.0 4.0 3.0 h 336027
143 151 10.9 12.0 4.0 3.0 h 308892
150 158 10.9 12.0 4.0 3.0 h 336028
155 163 10.9 12.0 4.0 3.0 h 269864
171 179 10.9 12.0 4.0 3.0 h 308893

Installation note: h = by hand; w = with fitting tool; those items without a note = split groove required.
a) = special note regarding delivery time. Ask your Customer Service Rep for more information. Page M-T24-6
MERKEL TFMI Rod Seal

MERKEL

The Simrit Group


Freudenberg-NOK
MERKEL TFMI Rod Seal
Features & Benefits

Compact design requires Energizer made from


small installation space, a high quality NBR
perfect for those applica- compound provides
tions where space is at a effective sealing force
premium. for extended service
life.

Sealing element is made


from PTFE/Bronze for Low friction perfor-
improved extrusion and mance designed for
wear resistance. low pressure applica-
tions.

Features & Benefits

♦ The TFMI Rod Seal features a compact design, perfect for those applications where space is
limited.

♦ Round energizer is designed to provide constant, reliable sealing force for improved sealing
performance.

♦ Energizer is made from a premium NBR compound, engineered for low compression set for
improved service life.

♦ Sealing element is made from a PTFE/Bronze compound for low friction performance, capable of
speeds up to 400 FPM (2m/s).

♦ The TFMI provides effecgtive sealing up to 2,400 psi (16 MPa).

♦ No adhesion effect on sliding surface, even after a long standstill.

Page M-TFMI-2
MERKEL TFMI Rod Seal
Specification Sheet

Materials Examples of Applications

Sealing Element
Material PTFE/Bronze
Des ignation PTFE 177023

Std. Hydraulic
Cylinders
Energizer
Material NBR
Hardnes s 70 Shore A

Application Limits Installed Seal

Pressure 2,400 psi (16 MPa)

Speed 400 FPM (1 m/s)

Medium/Temperature P TFE 177023/NBR

-22°F to +212°F
Hydraulic Oil, HL, HLP
(-30°C to +100°C)

HFA , HFB Fluids -

HFC Fluid -

-
HFD Fluid

Water -

-22°F to +176°F
HETG (Rape Seed Oil)
(-30°C to +80°C)

HEES (Synth. Es ter) -


Important Notes
-22°F to +140°F
HEPG (Glycol)
(-30°C to +60°C)
The technical information provided on this
-22°F to +212°F specification sheet is for general guidance only
Mineral Oil and values may vary with the specific param-
(-30°C to +100°C)
eters and other variables of an application. For
a sealing recommendation specific to your
application, please contact our Engineering
Department.

Page M-TFMI-3
MERKEL TFMI Rod Seal
Design Details

H L
Chamfered and burr-free, R2 <0.2mm

R1
Chamfered and
burr-free

20°
C D1 d D

Surface Finish Clearance Gap, Diameter D1

The maximum allowable clearance gap is a


Recommended Surface Finish
function of the system pressure and is critical to
Surface Rmax Ra the successful functioning of the seal. It should
Sliding Surface ≤ 2.5 µm 0.05 to 0.3 µm be determined using the highest operating
pressure the system will see. The value for
Groove Bottom ≤ 6.3 µm ≤ 1.6 µm diameter D1 can be determined as follows:
Groove Sides ≤ 15 µm ≤ 3 µm D1 = d + (Max. Allowable Clearance Gap)
Profile bearing length ratio Mr > 50% up to Please use the chart below to determine the
maximum 90% with cutting depth c = Rz/2 and maximum allowable clearance gap. These
reference line Cref = 0% values are based on using non-metallic guide
elements.
Tolerances
Groove Max. Allowable Clearance Gap
L ength Based on P ressure
Tolerances for each diameter based on diam-
eter. Please see size listing for dimensions for L <16MPa
each part. Please see “Design Tolerance”
section for complete details on machine 3.2 0.40
tolerances.
4.0 0.50
Tolerance Recommendation
7.5 0.55
Nom. ∅ d d D

10 - 100 f7 H9 Lead-in Chamfer “C”

The length of the lead-in chamfer “C” is critical


to successfully installing the seal without
damaging it in the process. The value for “C”
is given for each seal on the following pages.

Page M-TFMI-4
MERKEL TFMI Rod Seal
Standard Range
L
Metric Sizes H

R1

D
C d

d D H L C R1 Part No.
(mm) (mm) (mm) (mm) (mm) (mm) TFMI-

10 16.2 3.0 3.2 2.5 0.4 097013


12 18.2 3.0 3.2 3.0 0.4 096638
14 20.2 3.0 3.2 3.0 0.4 097880
15 21.2 3.0 3.2 3.0 0.4 097014
16 22.2 3.0 3.2 3.0 0.4 097881
18 24.2 3.0 3.2 3.0 0.4 097525
20 26.2 3.0 3.2 3.0 0.4 097250
22 28.2 3.0 3.2 3.0 0.4 097388
25 32.2 3.8 4.0 3.5 0.5 097016
28 35.2 3.8 4.0 3.5 0.5 094138
30 37.2 3.8 4.0 3.5 0.5 097017
32 39.2 3.8 4.0 3.5 0.5 097879
35 42.2 3.8 4.0 3.5 0.5 097018
36 43.2 3.8 4.0 3.5 0.5 096706 a)
38 45.2 3.8 4.0 3.5 0.5 096303
40 47.2 3.8 4.0 3.5 0.5 097019
42 49.2 3.8 4.0 3.5 0.5 098323
45 52.2 3.8 4.0 3.5 0.5 097020
50 57.2 3.8 4.0 3.5 0.5 097021
55 62.2 3.8 4.0 3.5 0.5 098541
56 63.2 3.8 4.0 3.5 0.5 096707 a)
60 72.2 7.3 7.5 7.5 0.8 098375
63 75.2 7.3 7.5 7.5 0.8 038664 a)
65 77.2 7.3 7.5 7.5 0.8 098772 a)
70 82.2 7.3 7.5 7.5 0.8 098377 a)
75 87.2 7.3 7.5 7.5 0.8 098773 a)
80 92.2 7.3 7.5 7.5 0.8 098724 a)
85 97.2 7.3 7.5 7.5 0.8 098774 a)
90 102 7.3 7.5 7.5 0.8 098775 a)
95 107 7.3 7.5 7.5 0.8 098058 a)
100 112 7.3 7.5 7.5 0.8 099066

a) = special note regarding delivery time. Ask your Customer Service Rep for more information. Page M-TFMI-5
DISOGRIN D-300 Rod Seal

DISOGRIN

The Simrit Group


Freudenberg-NOK
DISOGRIN D-300 Rod Seal
Features & Benefits

Made from DISOGRIN Asymmetrical design


9250, our premium positions the D-300
urethane, it has out- securely in the housing
standing wear and to prevent twisting and
extrusion resistance, assuring dry-rod
ensuring maximum performance.
operating life.

The D-Lock Sealign


edge offers additional
protection against dirt Knife-cut dynamic lip
and contaminant for maxium sealing
ingression while also force and superior
protecting from performance.
twisting in the groove.

Features & Benefits

♦ The D-300 Rod Seal provides superb sealing performance in standard and compact designs

♦ The D-Lock Edge provides axial stability thereby eliminating spiraling and tilting problems. This
secondary edge also serves as an additional barrier to dirt ingression.

♦ Superior abrasion and wear resistance of DISOGRIN 9250 urethane ensures a longer operating
life than other urethanes.

♦ Extrusion resistant material and design are engineered to withstand high pressures (6,000 psi)
and temperatures up to 300°F with intermittent use.

♦ Preload design seales effectively even with unpressurized systems.

♦ Low compression set of DISOGRIN 9250 means cycle after tough cycle, the D-300 will continue to
seal against leakage.

♦ No adhesion effect on the sliding surface, even after long standstills.

Page D-300-2
DISOGRIN D-300 Rod Seal
Specification Sheet

Materials Examples of Applications

Sealing Element
Material Polyurethane
Des ignation DISOGRIN D92S
Hardnes s 92 Shore A
Earthmoving Forklift Agriculture
Equipment Equipment
The DISOGRIN D-300 Rod Seal is typically an
injection molded part. However, for limited
quantities, prototypes or testing, it is also
available through our Merkel Freudenberg
SimQuick program. Please contact us for more
information.

Stabilizer Std. Hydraulic Cranes


Application Limits Cylinders

Pressure 6,000 psi (40 MPa)

Speed 100 FPM (0.5 m/s)

Medium/Temperature D I S O G RI N D 9 2 S
Presses
Hydraulic Oil, HL, HLP -40°F to +230°F*
(-40°C to +110°C) Installed Seal
HFA , HFB Fluids +41°F to +122°F
(+5°C to +50°C)

HFC Fluid -22°F to +104°F


(-30°C to +40°C)

HFD Fluid --

Water +41°F to +104°F


(+5°C to +40°C)

HETG (Rape Seed Oil) -40°F to +230°F*


(-40°C to +110°C)

HEES (Synth. Es ter) -22°F to +140°F


(-30°C to +60°C)
Important Notes
HEPG (Glycol) --
The technical information provided on this
Mineral Oil -40°F to +230°F* specification sheet is for general guidance only
(-40°C to +110°C) and values may vary with the specific param-
eters and other variables of an application. For
*Capable of operating from -65°F to +300°F in a sealing recommendation specific to your
these fluids. Please consult our engineering application, please contact our Engineering
group for details. Department.

Page D-300-3
DISOGRIN D-300 Rod Seal
Design Details

H L
Chamfered and burr-free, R2 <0.008"

Chamfered and R1 <0.016"


burr-free

20°
C D1 d D

Surface Finish Tolerances

Tolerances for each diameter based on diam-


Recommended Surface Finish
eter. Please see size listing for dimensions for
Surface Rmax Ra each part. Please see “Design Tolerance”
Sliding Surface ≤ 100 µ inch ≤ 12 µ inch
section for complete details on machine
tolerances.
Groove Bottom ≤ 252 µ inch ≤ 64 µ inch
Groove Sides ≤ 600 µ inch ≤ 120 µ inch Dimension Range Tolerance
+0.000
Clearance Gap, Diameter D1 <3" - 0.003

+0.000
≥ 3" and < 7" - 0.004
d
The clearance gap, diameter D1, is based on ≥ 7" and < 10"
+0.000
- 0.005
the the system pressure. It is also based on
using non-metallic guide elements. ≥ 10" and < 15"
+0.000
- 0.006

Diameter D1 = d + Gmax +0.005


< 1.5" - 0.000
Pres s ure, ps i 1000 3000 5000 6000 +0.007
≥ 1.5" and < 2" - 0.000
Gmax 0.032" 0.015" 0.012" 0.009"
+0.008
≥ 2 and < 3.25" - 0.000

Lead-in Chamfer “C” D ≥ 3.25" and < 5"


+0.009
- 0.000

+0.010
≥ 5" and < 7" - 0.000

Seal Cross-Section L ead-in Chamfer C ≥ 7" and < 9"


+0.011
- 0.000
0.125" 0.07"
+0.012
≥ 9" and < 15" - 0.000
0.187" 0.10"
+0.015
0.250" 0.16" L ≤ 1" - 0.000

0.312" ... 0.375" 0.20"


0.437" 0.26"
0.500" 0.29"
Page D-300-4
DISOGRIN D-300 Rod Seal
Standard Range H L
Inch Sizes

D D1 d

Nominal Dims. (inch) d D L


d D H (inch) (inch) (inch) Part No.

3/4 1 1/4 0.750 1.000 0.281 GO1-042


3/4 1-1/8 5/16 0.750 1.125 0.343 GO1-045
3/4 1-1/8 1/4 0.750 1.125 0.281 GO1-046
1 1-1/4 1/4 1.000 1.250 0.281 GO1-069
1 1-3/8 5/16 1.000 1.375 0.343 GO1-072
1 9/32 1/4 1.000 0.281 0.281 GO1-073
1 1-1/2 3/8 1.000 1.500 0.406 GO1-075
1-1/8 1-1/2 5/16 1.125 1.500 0.343 GO1-085
1-1/8 1-1/2 1/4 1.125 1.500 0.281 GO1-086
1-1/8 1-1/2 1/4 1.125 1.500 0.281 GO1-093
1-1/4 1-5/8 3/8 1.250 1.625 0.406 GO1-094
1-1/4 1-5/8 5/16 1.250 1.625 0.343 GO1-095
1-1/4 1-5/8 1/4 1.250 1.625 0.281 GO1-096
1-1/4 1-3/4 3/8 1.250 1.750 0.406 GO1-097
1-5/16 1-13/16 3/8 1.312 1.812 0.406 GO1-103
1-3/8 1-3/4 5/16 1.375 1.750 0.343 GO1-106
1-3/8 1-7/8 3/8 1.375 1.875 0.406 GO1-107
1-1/2 1-7/8 3/8 1.500 1.875 0.406 GO1-112
1-1/2 1-7/8 5/16 1.500 1.875 0.343 GO1-113
1-1/2 1-7/8 1/4 1.500 1.875 0.281 GO1-114
1-1/2 2 3/8 1.500 2.000 0.406 GO1-115
1-5/8 2 3/8 1.625 2.000 0.406 GO1-120
1-3/4 2-1/8 3/8 1.750 2.125 0.406 GO1-127
1-3/4 2-1/8 5/16 1.750 2.125 0.343 GO1-128
1-3/4 2-1/4 3/8 1.750 2.250 0.406 GO1-129
1-3/4 2-1/4 5/16 1.750 2.250 0.343 GO1-130
1-3/4 2-3/8 1/2 1.750 2.375 0.531 GO1-131
1-3/4 2-3/8 7/16 1.750 2.375 0.468 GO1-132
1-3/4 2-3/8 3/8 1.750 2.375 0.406 GO1-133
1-7/8 2-1/4 3/8 1.875 2.250 0.406 GO1-134
2 2-3/8 3/8 2.000 2.375 0.406 GO1-141
2 2-3/8 5/16 2.000 2.375 0.343 GO1-142
2 2-1/2 3/8 2.000 2.500 0.406 GO1-143
2 2-1/2 5/16 2.000 2.500 0.343 GO1-144

Page D-300-5
DISOGRIN D-300 Rod Seal
Standard Range H L
Inch Sizes

D D1 d

Nominal Dims. (inch) d D L


d D H (inch) (inch) (inch) Part No.

2 2-5/8 1/2 2.000 2.625 0.531 GO1-145


2-1/4 2-5/8 3/8 2.250 2.625 0.406 GO1-155
2-1/4 2-5/8 5/16 2.250 2.625 0.343 GO1-156
2-1/4 2-3/4 3/8 2.250 2.750 0.406 GO1-157
2-3/8 2-7/8 3/8 2.375 2.875 0.406 GO1-164
2-1/2 2-7/8 3/8 2.500 2.875 0.406 GO1-169
2-1/2 3 3/8 2.500 3.000 0.406 GO1-171
2-1/2 3-1/8 1/2 2.500 3.125 0.531 GO1-173
2-3/4 3-1/4 3/8 2.750 3.250 0.406 GO1-182
2-3/4 3-3/8 1/2 2.750 3.375 0.531 GO1-183
2-3/4 3-3/8 3/8 2.750 3.375 0.406 GO1-184
3 3-1/2 3/8 3.000 3.500 0.406 GO1-191
3 3-5/8 1/2 3.000 3.625 0.531 GO1-192
3 3-3/4 1/2 3.000 3.750 0.531 GO1-195
3-1/4 3-3/4 3/8 3.250 3.750 0.406 GO1-203
3-1/4 3-7/8 1/2 3.250 3.875 0.531 GO1-204
3-1/2 4 3/8 3.500 4.000 0.406 GO1-212
3-1/2 4-1/4 5/8 3.500 4.250 0.656 GO1-215
3-1/2 4-1/4 1/2 3.500 4.250 0.531 GO1-216
3-3/4 4-1/4 3/8 3.750 4.250 0.406 GO1-227
3-3/4 4-1/2 1/2 3.750 4.500 0.531 GO1-231
4 4-1/2 9/16 4.000 4.500 0.593 GO1-236
4 4-5/8 1/2 4.000 4.625 0.531 GO1-237
4 4-5/8 3/8 4.000 4.625 0.406 GO1-238
4 4-3/4 5/8 4.000 4.750 0.656 GO1-239
4 4-3/4 1/2 4.000 4.750 0.531 GO1-240
4-1/2 5 9/16 4.500 5.000 0.593 GO1-252
4-1/2 5-1/4 5/8 4.500 5.250 0.656 GO1-255
4-3/4 5-1/4 9/16 4.750 5.250 0.593 GO1-259
5 5-3/4 5/8 5.000 5.750 0.656 GO1-267
5 5-3/4 1/2 5.000 5.750 0.531 GO1-268
5-1/2 6 9/16 5.500 6.000 0.593 GO1-278
5-1/2 6-1/8 3/8 5.500 6.125 0.406 GO1-280

Page D-300-6
DISOGRIN RO Rod Seal

DISOGRIN

The Simrit Group


Freudenberg-NOK
DISOGRIN RO Rod Seal
Features & Benefits

Made from DISOGRIN Asymmetrical design


9250, our premium positions RO securely in
urethane, it is capable housing, assuring
of high loads and is excellent sealing effect.
extremely temperature
resistant. Our 9250 is
also renowned for its
extreme resistance to
wear, tear and extru-
sion.

Knife-cut lip pro-


vide maximum
sealing force and
superior perfor-
mance.

Features & Benefits

♦ The RO Rod Seal offers superb sealing performance as either a primary or secondary sealing
element.

♦ Superior abrasion and wear resistance of DISOGRIN 9250 ensures a longer operating life than
other urethanes.

♦ Extrusion resistant material and design are engineered to withstand high pressures (6,000 psi)
and high temperatures up to 300°F with intermittent use.

♦ Sealing lips are knife-cut to exert maximum sealing force and superior performance.

♦ Asymmetrical design positions seal securely in housing to prevent twisting.

♦ No adhesion effect on sliding surface, even after long standstill.

♦ The RO utilizes a preloaded lip design to ensure effective sealing at low pressures.

♦ Low compression set of DISOGRIN 9250 means cycle after tough cycle, the RO will continue to
seal against leakage.

♦ Resistant to pressure spikes and diesel effect for longer service life.

♦ Available in inch sizes.

Page RO-2
DISOGRIN RO Rod Seal
Specification Sheet

Materials Examples of Applications

Sealing Element
Material Polyurethane
Des ignation DISOGRIN D92S
Hardnes s 92 Shore A
Earthmoving Forklift Agriculture
Equipment Equipment
The DISOGRIN RO Rod Seal is typically an
injection molded part. However, for limited
quantities, prototypes or testing, it is also
available through our SimQuick program.
Please contact us for more information.

Application Limits Stabilizers Std. Hydraulic


Cylinders
Cranes

Pressure 6,000 psi (40 MPa)

Speed 100 FPM (0.5 m/s)

Medium/Temperature D I S O G RI N D 9 2 S
Presses
Hydraulic Oil, HL, HLP -40°F to +230°F*
(-40°C to +110°C) Installed Seal
HFA , HFB Fluids +41°F to +122°F
(+5°C to +50°C)

HFC Fluid -22°F to +104°F


(-30°C to +40°C)

HFD Fluid --

Water +41°F to +104°F


(+5°C to +40°C)

HETG (Rape Seed Oil) -40°F to +230°F*


(-40°C to +110°C)

HEES (Synth. Es ter) -22°F to +140°F


(-30°C to +60°C)
Important Notes
HEPG (Glycol) --

The technical information provided on this


Mineral Oil -40°F to +230°F* specification sheet is for general guidance only
(-40°C to +110°C) and values may vary with the specific param-
eters and other variables of an application. For
*Capable of operating from -65°F to +300°F in a sealing recommendation specific to your
these fluids. Please consult our engineering application, please contact our Engineering
group for details. Department.

Page RO-3
DISOGRIN RO Rod Seal
Design Details

H L
Chamfered and burr-free, R2 <0.008"

Chamfered and R1 <0.016"


burr-free

20°
C D1 d D

Surface Finish Tolerances

Recommended Surface Finish Tolerances for each diameter based on diam-


eter. Please see size listing for dimensions for
Surface Rmax Ra each part. Please see “Design Tolerance”
Sliding Surface ≤ 100 µ inch ≤ 12 µ inch section for complete details on machine
tolerances.
Groove Bottom ≤ 252 µ inch ≤ 64 µ inch
Groove Sides ≤ 600 µ inch ≤ 120 µ inch Dimension Range Tolerance
+0.000
<3"
Clearance Gap, Diameter D1 - 0.003

+0.000
≥ 3" and < 7" - 0.004
d
+0.000
The clearance gap, diameter D1, is based on ≥ 7" and < 10" - 0.005
the the system pressure. It is also based on +0.000
using non-metallic guide elements. ≥ 10" and < 15" - 0.006

+0.005
Diameter D1 = d + Gmax < 1.5" - 0.000

+0.007
Pres s ure, ps i 1000 3000 5000 6000 ≥ 1.5" and < 2" - 0.000

Gmax 0.032" 0.015" 0.012" 0.009" +0.008


≥ 2 and < 3.25" - 0.000

+0.009
Lead-in Chamfer “C” D ≥ 3.25" and < 5" - 0.000

+0.010
≥ 5" and < 7" - 0.000

+0.011
Seal Cross-Section L ead-in Chamfer C ≥ 7" and < 9" - 0.000

0.125" 0.07" +0.012


≥ 9" and < 15" - 0.000
0.187" 0.10"
+0.015
L ≤ 1" - 0.000
0.250" 0.16"
0.312" ... 0.375" 0.20"
0.437" 0.26"
0.500" 0.29"
Page RO-4
DISOGRIN RO Rod Seal
Standard Range H L
Inch Sizes

D D1 d

Nominal Dims. (inch) d D L


d D H (inch) (inch) (inch) Part No.

1/8 3/8 1/4 0.125 0.375 0.281 005-001


1/8 3/8 3/16 0.125 0.375 0.218 005-002
1/8 3/8 1/8 0.125 0.375 0.156 005-003
3/16 7/16 1/4 0.187 0.437 0.281 005-004
3/16 7/16 3/16 0.187 0.437 0.218 005-005
3/16 7/16 1/8 0.187 0.437 0.156 005-006
1/4 1/2 1/4 0.250 0.500 0.281 005-007
1/4 1/2 3/16 0.250 0.500 0.218 005-008
1/4 1/2 1/8 0.250 0.500 0.156 005-009
1/4 5/8 5/16 0.250 0.625 0.343 005-010
1/4 5/8 1/4 0.250 0.625 0.281 005-011
1/4 5/8 3/16 0.250 0.625 0.218 005-012
1/4 3/4 3/8 0.250 0.750 0.406 005-013
1/4 3/4 5/16 0.250 0.750 0.343 005-014
1/4 3/4 1/4 0.250 0.750 0.281 005-015
5/16 9/16 1/4 0.312 0.562 0.281 005-016
5/16 9/16 3/16 0.312 0.562 0.218 005-017
5/16 9/16 1/8 0.312 0.562 0.156 005-018
5/16 13/16 3/8 0.312 0.812 0.406 005-019
5/16 13/16 5/16 0.312 0.812 0.343 005-020
5/16 13/16 1/4 0.312 0.812 0.281 005-021
3/8 5/8 1/4 0.375 0.625 0.281 005-022
3/8 5/8 3/16 0.375 0.625 0.218 005-023
3/8 5/8 1/8 0.375 0.625 0.156 005-024
3/8 3/4 5/16 0.375 0.750 0.343 005-025
3/8 3/4 1/4 0.375 0.750 0.281 005-026
3/8 3/4 3/16 0.375 0.750 0.218 005-027
3/8 7/8 3/8 0.375 0.875 0.406 005-028
3/8 7/8 5/16 0.375 0.875 0.343 005-029
3/8 7/8 1/4 0.375 0.875 0.281 005-030
7/16 11/16 1/4 0.437 0.687 0.281 005-031
7/16 11/16 3/16 0.437 0.687 0.218 005-032
7/16 11/16 1/8 0.437 0.687 0.156 005-033
1/2 3/4 1/4 0.500 0.750 0.281 005-034

Page RO-5
DISOGRIN RO Rod Seal
Standard Range H L
Inch Sizes

D D1 d

Nominal Dims. (inch) d D L


d D H (inch) (inch) (inch) Part No.

1/2 3/4 3/16 0.500 0.750 0.218 005-035


1/2 3/4 1/8 0.500 0.750 0.156 005-036
1/2 7/8 5/16 0.500 0.875 0.343 005-037
1/2 7/8 1/4 0.500 0.875 0.281 005-038
1/2 7/8 3/16 0.500 0.875 0.218 005-039
1/2 1 3/8 0.500 1.000 0.406 005-040
1/2 1 5/16 0.500 1.000 0.343 005-041
1/2 1 1/4 0.500 1.000 0.281 005-042

9/16 15/16 5/16 0.562 0.937 0.343 001-030


9/16 15/16 1/4 0.562 0.937 0.281 001-031
9/16 15/16 3/16 0.562 0.937 0.218 001-032
5/8 7/8 1/4 0.625 0.875 0.281 001-033
5/8 7/8 3/16 0.625 0.875 0.218 001-034
5/8 7/8 1/8 0.625 0.875 0.156 001-035
5/8 1 1/4 0.625 1.000 0.281 001-037
5/8 1 3/16 0.625 1.000 0.218 001-038
11/16 1-1/16 5/16 0.687 1.062 0.343 001-039
11/16 1-1/16 1/4 0.687 1.062 0.281 001-040
11/16 1-1/16 3/16 0.687 1.062 0.218 001-041
3/4 1 1/4 0.750 1.000 0.281 001-042
3/4 1 3/16 0.750 1.000 0.218 001-043
3/4 1 1/8 0.750 1.000 0.156 001-044
3/4 1-1/8 5/16 0.750 1.125 0.343 001-045
3/4 1-1/8 1/4 0.750 1.125 0.281 001-046
3/4 1-1/8 3/16 0.750 1.125 0.218 001-047
13/16 1-1/16 1/4 0.812 1.062 0.281 001-048
13/16 1-1/16 3/16 0.812 1.062 0.218 001-049
13/16 1-1/16 1/8 0.812 1.062 0.156 001-050
13/16 1-3/16 5/16 0.812 1.187 0.343 001-051
13/16 1-3/16 1/4 0.812 1.187 0.281 001-052
13/16 1-3/16 3/16 0.812 1.187 0.218 001-053
7/8 1-1/8 1/4 0.875 1.125 0.281 001-054
7/8 1-1/8 3/16 0.875 1.125 0.218 001-055

Page RO-6
DISOGRIN RO Rod Seal
Standard Range H L
Inch Sizes

D D1 d

Nominal Dims. (inch) d D L


d D H (inch) (inch) (inch) Part No.

7/8 1-1/8 1/8 0.875 1.125 0.156 001-056


7/8 1-1/4 5/16 0.875 1.250 0.343 001-057
7/8 1-1/4 1/4 0.875 1.250 0.281 001-058
7/8 1-1/4 3/16 0.875 1.250 0.218 001-059
15/16 1-3/16 1/4 0.937 1.187 0.281 001-060
15/16 1-3/16 3/16 0.937 1.187 0.218 001-061
15/16 1-3/16 1/8 0.937 1.187 0.156 001-062
15/16 1-5/16 5/16 0.937 1.312 0.343 001-063
15/16 1-5/16 1/4 0.937 1.312 0.281 001-064
15/16 1-5/16 3/16 0.937 1.312 0.218 001-065
15/16 1-7/16 3/8 0.937 1.437 0.406 001-066
15/16 1-7/16 5/16 0.937 1.437 0.343 001-067
15/16 1-7/16 1/4 0.937 1.437 0.281 001-068
1 1-1/4 1/4 1.000 1.250 0.281 001-069
1 1-1/4 3/16 1.000 1.250 0.218 001-070
1 1-1/4 1/8 1.000 1.250 0.156 001-071
1 1-3/8 5/16 1.000 1.375 0.343 001-072
1 1-3/8 1/4 1.000 1.375 0.281 001-073
1 1-3/8 3/16 1.000 1.375 0.218 001-074
1 1-1/2 3/8 1.000 1.500 0.406 001-075
1 1-1/2 5/16 1.000 1.500 0.343 001-076
1 1-1/2 1/4 1.000 1.500 0.281 001-077
1-1/16 1-7/16 3/8 1.062 1.437 0.406 001-078
1-1/16 1-7/16 5/16 1.062 1.437 0.343 001-079
1-1/16 1-7/16 1/4 1.062 1.437 0.281 001-080
1-1/16 1-9/16 3/8 1.062 1.562 0.406 001-081
1-1/16 1-9/16 5/16 1.062 1.562 0.343 001-082
1-1/16 1-9/16 1/4 1.062 1.562 0.281 001-083
1-1/8 1-1/2 3/8 1.125 1.500 0.406 001-084
1-1/8 1-1/2 5/16 1.125 1.500 0.343 001-085
1-1/8 1-1/2 1/4 1.125 1.500 0.281 001-086
1-1/8 1-5/8 3/8 1.125 1.625 0.406 001-087
1-1/8 1-5/8 12/35 1.125 1.625 0.343 001-088
1-1/8 1-5/8 1/4 1.125 1.625 0.281 001-089

Page RO-7
DISOGRIN RO Rod Seal
Standard Range H L
Inch Sizes

D D1 d

Nominal Dims. (inch) d D L


d D H (inch) (inch) (inch) Part No.

1-3/16 1-9/16 3/8 1.187 1.562 0.406 001-090


1-3/16 1-9/16 5/16 1.187 1.562 0.343 001-091
1-3/16 1-9/16 1/4 1.187 1.562 0.281 001-092
1-1/4 1-1/2 1/4 1.250 1.500 0.281 001-093
1-1/4 1-5/8 3/8 1.250 1.625 0.406 001-094
1-1/4 1-5/8 5/16 1.250 1.625 0.343 001-095
1-1/4 1-5/8 1/4 1.250 1.625 0.281 001-096
1-1/4 1-3/4 3/8 1.250 1.750 0.406 001-097
1-1/4 1-3/4 5/16 1.250 1.750 0.343 001-098
1-1/4 1-7/8 1/2 1.250 1.875 0.531 001-100
1-1/4 1-7/8 7/16 1.250 1.875 0.468 001-101
1-1/4 1-7/8 3/8 1.250 1.875 0.406 001-102
1-5/16 1-13/16 3/8 1.312 1.812 0.406 001-103
1-5/16 1-13/16 5/16 1.312 1.812 0.343 001-104
1-3/8 1-3/4 3/8 1.375 1.750 0.406 001-105
1-3/8 1-3/4 5/16 1.375 1.750 0.343 001-106
1-3/8 1-7/8 3/8 1.375 1.875 0.406 001-107
1-3/8 1-7/8 5/16 1.375 1.875 0.343 001-108
1-3/8 2 1/2 1.375 2.000 0.531 001-109
1-3/8 2 7/16 1.375 2.000 0.468 001-110
1-3/8 2 3/8 1.375 2.000 0.406 001-111
1-1/2 1-7/8 3/8 1.500 1.875 0.406 001-112
1-1/2 1-7/8 5/16 1.500 1.875 0.343 001-113
1-1/2 1-7/8 1/4 1.500 1.875 0.281 001-114
1-1/2 2 3/8 1.500 2.000 0.406 001-115
1-1/2 2 5/16 1.500 2.000 0.343 001-116
1-1/2 2-1/8 1/2 1.500 2.125 0.531 001-117
1-1/2 2-1/8 7/16 1.500 2.125 0.468 001-118
1-1/2 2-1/8 3/8 1.500 2.125 0.406 001-119
1-5/8 2 3/8 1.625 2.000 0.406 001-120
1-5/8 2 5/16 1.625 2.000 0.343 001-121
1-5/8 2-1/8 3/8 1.625 2.125 0.406 001-122
1-5/8 2-1/8 5/16 1.625 2.125 0.343 001-123
1-5/8 2-1/4 1/2 1.625 2.250 0.531 001-124

Page RO-8
DISOGRIN RO Rod Seal
Standard Range H L
Inch Sizes

D D1 d

Nominal Dims. (inch) d D L


d D H (inch) (inch) (inch) Part No.

1-5/8 2-1/4 7/16 1.625 2.250 0.468 001-125


1-5/8 2-1/4 3/8 1.625 2.250 0.406 001-126
1-3/4 2-1/8 3/8 1.750 2.125 0.406 001-127
1-3/4 2-1/8 5/16 1.750 2.125 0.343 001-128
1-3/4 2-1/4 3/8 1.750 2.250 0.406 001-129
1-3/4 2-1/4 5/16 1.750 2.250 0.343 001-130
1-3/4 2-3/8 1/2 1.750 2.375 0.531 001-131
1-3/4 2-3/8 7/16 1.750 2.375 0.468 001-132
1-3/4 2-3/8 3/8 1.750 2.375 0.406 001-133
1-7/8 2-1/4 3/8 1.875 2.250 0.406 001-134
1-7/8 2-1/4 5/16 1.875 2.250 0.343 001-135
1-7/8 2-3/8 3/8 1.875 2.375 0.406 001-136
1-7/8 2-3/8 5/16 1.875 2.375 0.343 001-137
1-7/8 2-1/2 1/2 1.875 2.500 0.531 001-138
1-7/8 2-1/2 7/16 1.875 2.500 0.468 001-139
2 2-3/8 7/16 2.000 2.375 0.406 001-140
2 2-3/8 5/16 2.000 2.375 0.343 001-142
2 2-1/2 3/8 2.000 2.500 0.406 001-143
2 2-1/2 5/16 2.000 2.500 0.343 001-144
2 2-5/8 1/4 2.000 2.625 0.531 001-145
2 2-5/8 7/16 2.000 2.625 0.468 001-146
2 2-5/8 3/8 2.000 2.625 0.406 001-147
2 2-3/4 5/8 2.000 2.750 0.656 001-148
2 2-3/4 1/2 2.000 2.750 0.531 001-149
2 2-3/4 3/8 2.000 2.750 0.406 001-150
2-1/8 2-1/2 3/8 2.125 2.500 0.406 001-151
2-1/8 2-1/2 5/16 2.125 2.500 0.343 001-152
2-1/8 2-5/8 3/8 2.125 2.625 0.406 001-153
2-1/8 2-5/8 5/16 2.125 2.625 0.343 001-154
2-1/4 2-5/8 3/8 2.250 2.625 0.406 001-155
2-1/4 2-5/8 5/16 2.250 2.625 0.343 001-156
2-1/4 2-3/4 3/8 2.250 2.750 0.406 001-157
2-1/4 2-3/4 5/16 2.250 2.750 0.343 001-158
2-1/4 2-7/8 1/2 2.250 2.875 0.531 001-159

Page RO-9
DISOGRIN RO Rod Seal
Standard Range H L
Inch Sizes

D D1 d

Nominal Dims. (inch) d D L


d D H (inch) (inch) (inch) Part No.

2-1/4 2-7/8 7/16 2.250 2.875 0.468 001-160


2-1/4 2-7/8 3/8 2.250 2.875 0.406 001-161
2-3/8 2-3/4 3/8 2.375 2.750 0.406 001-162
2-3/8 2-3/4 5/16 2.375 2.750 0.343 001-163
2-3/8 2-7/8 3/8 2.375 2.875 0.406 001-164
2-3/8 2-7/8 5/16 2.375 2.875 0.343 001-165
2-3/8 3 1/2 2.375 3.000 0.531 001-166
2-3/8 3 7/16 2.375 3.000 0.468 001-167
2-3/8 3 3/8 2.375 3.000 0.406 001-168
2-1/2 2-7/8 3/8 2.500 2.875 0.406 001-169
2-1/2 2-7/8 5/16 2.500 2.875 0.343 001-170
2-1/2 3 3/8 2.500 3.000 0.406 001-171
2-1/2 3 5/16 2.500 3.000 0.343 001-172
2-1/2 3-1/8 1/2 2.500 3.125 0.531 001-173
2-1/2 3-1/8 7/16 2.500 3.125 0.468 001-174
2-1/2 3-1/8 3/8 2.500 3.125 0.406 001-175
2-5/8 3-1/8 3/8 2.625 3.125 0.406 001-176
2-5/8 3-1/4 1/2 2.625 3.250 0.531 001-177
2-5/8 3-1/4 3/8 2.625 3.250 0.406 001-178
2-5/8 3-3/8 5/8 2.625 3.375 0.656 001-179
2-5/8 3-3/8 1/2 2.625 3.375 0.531 001-180
2-5/8 3-3/8 3/8 2.625 3.375 0.406 001-181
2-3/4 3-1/4 3/8 2.750 3.250 0.406 001-182
2-3/4 3-3/8 1/2 2.750 3.375 0.531 001-183
2-3/4 3-3/8 3/8 2.750 3.375 0.406 001-184
2-3/4 3-1/2 5/8 2.750 3.500 0.656 001-185
2-3/4 3-1/2 1/2 2.750 3.500 0.531 001-186
2-3/4 3-1/2 3/8 2.750 3.500 0.406 001-187
2-7/8 3-3/8 3/8 2.875 3.375 0.406 001-188
2-7/8 3-1/2 1/2 2.875 3.500 0.531 001-189
2-7/8 3-1/2 3/8 2.875 3.500 0.406 001-190
3 3-1/2 3/8 3.000 3.500 0.406 001-191
3 3-5/8 1/2 3.000 3.625 0.531 001-192
3 3-5/8 3/8 3.000 3.625 0.406 001-193

Page RO-10
DISOGRIN RO Rod Seal
Standard Range H L
Inch Sizes

D D1 d

Nominal Dims. (inch) d D L


d D H (inch) (inch) (inch) Part No.

3 3-3/4 5/8 3.000 3.750 0.656 001-194


3 3-3/4 1/2 3.000 3.750 0.531 001-195
3 3-3/4 3/8 3.000 3.750 0.406 001-196
3-1/8 3-5/8 3/8 3.125 3.625 0.406 001-197
3-1/8 3-3/4 1/2 3.125 3.750 0.531 001-198
3-1/8 3-3/4 3/8 3.125 3.750 0.406 001-199
3-1/8 3-7/8 5/8 3.125 3.875 0.656 001-200
3-1/8 3-7/8 1/2 3.125 3.875 0.531 001-201
3-1/8 3-7/8 3/8 3.125 3.875 0.406 001-202
3-1/4 3-3/4 3/8 3.250 3.750 0.406 001-203
3-1/4 3-7/8 1/2 3.250 3.875 0.531 001-204
3-1/4 3-7/8 3/8 3.250 3.875 0.406 001-205
3-1/4 4 5/8 3.250 4.000 0.656 001-206
3-1/4 4 1/2 3.250 4.000 0.531 001-207
3-1/4 4 3/8 3.250 4.000 0.406 001-208
3-3/8 3-7/8 3/8 3.375 3.875 0.406 001-209
3-3/8 4 1/2 3.375 4.000 0.531 001-210
3-3/8 4 3/8 3.375 4.000 0.406 001-211
3-1/2 4 3/8 3.500 4.000 0.406 001-212
3-1/2 4-1/8 1/2 3.500 4.125 0.531 001-213
3-1/2 4-1/8 3/8 3.500 4.125 0.406 001-214
3-1/2 4-1/4 5/8 3.500 4.250 0.656 001-215
3-1/2 4-1/4 1/2 3.500 4.250 0.531 001-216
3-1/2 4-1/4 3/8 3.500 4.250 0.406 001-217
3-1/2 4-1/2 3/4 3.500 4.500 0.781 001-218
3-1/2 4-1/2 5/8 3.500 4.500 0.656 001-219
3-1/2 4-1/2 1/2 3.500 4.500 0.531 001-220
3-5/8 4-1/8 3/8 3.625 4.125 0.406 001-221
3-5/8 4-1/4 1/2 3.625 4.250 0.531 001-222
3-5/8 4-1/4 3/8 3.625 4.250 0.406 001-223
3-5/8 4-3/8 5/8 3.625 4.375 0.656 001-224
3-5/8 4-3/8 1/2 3.625 4.375 0.531 001-225
3-5/8 4-3/8 3/8 3.625 4.375 0.406 001-226
3-3/4 4-1/4 3/8 3.750 4.250 0.406 001-227

Page RO-11
DISOGRIN RO Rod Seal
Standard Range H L
Inch Sizes

D D1 d

Nominal Dims. (inch) d D L


d D H (inch) (inch) (inch) Part No.

3-3/4 4-3/8 1/2 3.750 4.375 0.531 001-228


3-3/4 4-3/8 3/8 3.750 4.375 0.406 001-229
3-3/4 4-1/2 5/8 3.750 4.500 0.656 001-230
3-3/4 4-1/2 1/2 3.750 4.500 0.531 001-231
3-3/4 4-1/2 3/8 3.750 4.500 0.406 001-232
3-7/8 4-3/8 3/8 3.875 4.375 0.406 001-233
3-7/8 4-1/2 1/2 3.875 4.500 0.531 001-234
3-7/8 4-1/2 3/8 3.875 4.500 0.406 001-235
4 4-1/2 9/16 4.000 4.500 0.593 001-236
4 4-5/8 1/2 4.000 47.625 0.531 001-237
4 4-5/8 3/8 4.000 4.625 0.406 001-238
4 4-3/4 5/8 4.000 4.750 0.656 001-239
4 4-3/4 1/2 4.000 4.750 0.531 001-240
4 4-3/4 3/8 4.000 4.750 0.406 001-241
4-1/8 4-3/4 1/2 4.125 4.750 0.531 001-242
4-1/8 4-3/4 3/8 4.125 4.750 0.406 001-243
4-1/8 4-7/8 5/8 4.125 4.875 0.656 001-244
4-1/8 4-7/8 1/2 4.125 4.875 0.531 001-245
4-1/8 4-7/8 3/8 4.125 4.875 0.406 001-246
4-1/4 4-3/4 9/16 4.250 4.750 0.593 001-247
4-1/4 5 5/8 4.250 5.000 0.656 001-248
4-1/4 5 1/2 4.250 5.000 0.531 001-249
4-3/8 5-1/8 5/8 4.375 5.125 0.656 001-250
4-3/8 5-1/8 1/2 4.375 5.125 0.531 001-251
4-1/2 5 9/16 4.500 5.000 0.593 001-252
4-1/2 5-1/8 1/2 4.500 5.125 0.531 001-253
4-1/2 5-1/8 3/8 4.500 5.125 0.406 001-254
4-1/2 5-1/4 5/8 4.500 5.250 0.656 001-255
4-1/2 5-1/4 1/2 4.500 5.250 0.531 001-256
4-5/8 5-3/8 5/8 4.625 5.375 0.656 001-257
4-5/8 5-3/8 1/2 4.625 5.375 0.531 001-258
4-3/4 5-1/4 9/16 4.750 5.250 0.593 001-259
4-3/4 5-1/2 5/8 4.750 5.500 0.656 001-260
4-3/4 5-1/2 1/2 4.750 5.500 0.531 001-261

Page RO-12
DISOGRIN RO Rod Seal
Standard Range H L
Inch Sizes

D D1 d

Nominal Dims. (inch) d D L


d D H (inch) (inch) (inch) Part No.

4-7/8 5-5/8 5/8 4.875 5.625 0.656 001-262


4-7/8 5-5/8 1/2 4.875 5.625 0.531 001-263
5 5-1/2 9/16 5.000 5.500 0.593 001-264
5 5-5/8 1/2 5.000 5.625 0.531 001-265
5 5-5/8 3/8 5.000 5.625 0.406 001-266
5 5-3/4 5/8 5.000 5.750 0.656 001-267
5 5-3/4 1/2 5.000 5.750 0.531 001-268
5-1/4 5-3/4 9/16 5.250 5.750 0.593 001-269
5-1/4 5-7/8 1/2 5.250 5.875 0.531 001-270
5-1/4 5-7/8 3/8 5.250 5.875 0.406 001-271
5-1/4 6 5/8 5.250 6.000 0.656 001-272
5-1/4 6 1/2 5.250 6.000 0.531 001-273
5-3/8 6 1/4 5.375 6.000 0.531 001-274
5-3/8 6 3/8 5.375 6.000 0.406 001-275
5-3/8 6-1/8 5/8 5.375 6.125 0.656 001-276
5-3/8 6-1/8 1/2 5.375 6.125 0.531 001-277
5-1/2 6 9/16 5.500 6.000 0.593 001-278
5-1/2 6-1/8 1/2 5.500 6.125 0.531 001-279
5-1/2 6-1/8 3/8 5.500 6.125 0.406 001-280
5-1/2 6-1/4 5/8 5.500 6.250 0.656 001-281
5-1/2 6-1/4 1/2 5.500 6.250 0.531 001-282
5-5/8 6-1/4 1/2 5.625 6.250 0.531 001-283
5-5/8 6-1/4 3/8 5.625 6.250 0.406 001-284
5-5/8 6-3/8 5/8 5.625 6.375 0.656 001-285
5-5/8 6-3/8 1/2 5.625 6.375 0.531 001-286
5-3/4 6-1/4 9/16 5.750 6.250 0.593 001-287
5-4/7 6-1/2 5/8 5.570 6.500 0.656 001-288
5-3/4 6-1/2 1/2 5.750 6.500 0.531 001-289
5-7/8 6-5/8 5/8 5.875 6.625 0.656 001-290
5-7/8 6-5/8 1/2 5.875 6.625 0.531 001-291
6 6-1/2 9/16 6.000 6.500 0.593 001-292
6 6-3/4 5/8 6.000 6.750 0.656 001-293
6 6-3/4 1/2 6.000 6.750 0.531 001-294
6-1/4 7 5/8 6.250 7.000 0.656 001-295

Page RO-13
DISOGRIN RO Rod Seal
Standard Range H L
Inch Sizes

D D1 d

Nominal Dims. (inch) d D L


d D H (inch) (inch) (inch) Part No.

6-1/4 7 1/2 6.250 7.000 0.531 001-296


6-1/2 7 9/16 6.500 7.000 0.593 001-297
6-1/2 7-1/4 5/8 6.500 7.250 0.656 001-298
6-1/2 7-1/4 1/2 6.500 7.250 0.531 001-299
6-1/2 7-1/2 3/4 6.500 7.500 0.781 001-300
6-1/2 7-1/2 5/8 6.500 7.500 0.656 001-301
6-3/4 7-1/2 5/8 6.750 7.500 0.656 001-302
6-3/4 7-1/2 1/2 6.750 7.500 0.531 001-303
6-3/4 7-3/4 3/4 6.750 7.750 0.781 001-304
6-3/4 7-3/4 5/8 6.750 7.750 0.656 001-305
7 7-1/2 9/16 7.000 7.500 0.593 001-306
7 7-3/4 5/8 7.000 7.750 0.656 001-307
7 7-3/4 1/2 7.000 7.750 0.531 001-308
7 8 3/4 7.000 8.000 0.781 001-309
7 8 5/8 7.000 8.000 0.656 001-310
7-1/4 8 5/8 7.250 8.000 0.656 001-311
7-1/4 8 1/2 7.250 8.000 0.531 001-312
7-1/4 8-1/4 3/4 7.250 8.250 0.781 001-313
7-1/4 8-1/4 5/8 7.250 8.250 0.656 001-314
7-1/2 8-1/4 5/8 7.500 8.250 0.656 001-315
7-1/2 8-1/4 1/2 7.500 8.250 0.531 001-316
7-1/2 8-1/2 3/4 7.500 8.500 0.781 001-317
7-1/2 8-1/2 5/8 7.500 8.500 0.656 001-318
7-3/4 8-3/4 3/4 7.750 8.750 0.781 001-319
7-3/4 8-3/4 5/8 7.750 8.750 0.656 001-320
8 9 3/4 8.000 9.000 0.781 001-321
8 9 5/8 8.000 9.000 0.656 001-322
8-1/2 9-1/4 5/8 8.500 9.250 0.656 001-323
8-1/2 9-1/4 1/2 8.500 9.250 0.531 001-324
9 10 3/4 9.000 10.000 0.781 001-325
9 10 5/8 9.000 10.000 0.656 001-326
9-1/2 10-1/2 3/4 9.500 10.500 0.781 001-327
9-1/2 10-1/2 5/8 9.500 10.500 0.656 001-328
10 11 3/4 10.000 11.000 0.781 001-329

Page RO-14
DISOGRIN RO Rod Seal
Standard Range H L
Inch Sizes

D D1 d

Nominal Dims. (inch) d D L


d D H (inch) (inch) (inch) Part No.

10 11 5/8 10.000 11.000 0.656 001-330


12 13 3/4 12.000 13.000 0.781 001-331
12 13 5/8 12.000 13.000 0.656 001-332
15 16-1/8 1 15.000 16.125 1.031 001-333
15 16-1/8 7/8 15.000 16.125 0.903 001-334
15 16-1/8 3/4 15.000 16.125 0.781 001-335

Page RO-15
DISOGRIN Symmetrical U-cup
Rod Seal Applications

DISOGRIN

The Simrit Group


Freudenberg-NOK
DISOGRIN Symmetrical Rod Seal
Features & Benefits

Extrusion resistant heel Knife-cut static and


provides effective opera- dynamic lips for
tion at high pressures up maximum sealing
to 4,000 psi force and superior
performance

Made from Disogrin


9250 urethane, our
Symmetrical design
premium urethane,
enables it to be used in
for its outstanding
both rod and piston
wear and tear resis-
applications
tance, ensuring maxi-
mum service life

Features & Benefits

♦ The Symmetrical U-cup provides excellent sealing performance and very long operating life in
both rod and piston applications.

♦ Knife-cut lips on both the dynamic and static sides assures maximum sealing force to prevent
leakage.

♦ The Symmetrical U-cup is made from DISOGRIN 9250, world renowned for its resistance to wear
and tear and for its very low compression set. Its extrusion resistance is second to none. The
result is superior sealing performance and longer operating life.

♦ The Symmetrical U-cup is resistant to pressure spikes and diesel effect. Capable of withstanding
pressures up to 4,000 psi and 300°F (intermittent), the Symmetrical U-cup is a great for those
tough applications with high pressures or temperatures where other seals fail.

♦ No adhesion effect on sliding surface, even after a long standstill.

♦ Superior performance over a wide range of temperatures and hydraulic fluids.

Page SYM-R-2
DISOGRIN Symmetrical Rod Seal
Specification Sheet

Materials Examples of Applications

Sealing Element
Material Polyurethane
Des ignation DISOGRIN D92S
Hardnes s 92 Shore A Tailgate Cranes Agriculture
Lifts Equipment
The DISOGRIN Symmetrical Rod Seal is typically
an injection molded part. However, for limited
quantities, prototypes or testing, it is also
available through our SimQuick program.
Please contact us for more information.

Application Limits Forklifts Std. Hydraulic


Cylinders
Presses

Pressure 4,000 psi (27 MPa)

Speed 100 FPM (0.5 m/s)

Medium/Temperature D I S O G RI N D 9 2 S

Hydraulic Oil, HL, HLP -40°F to +230°F*


(-40°C to +110°C) Installed Seal
HFA , HFB Fluids +41°F to +122°F
(+5°C to +50°C)

HFC Fluid -22°F to +104°F


(-30°C to +40°C)

HFD Fluid --

Water +41°F to +104°F


(+5°C to +40°C)

HETG (Rape Seed Oil) -40°F to +230°F*


(-40°C to +110°C)

HEES (Synth. Es ter) -22°F to +140°F


(-30°C to +60°C)
Important Notes
HEPG (Glycol) --

The technical information provided on this


Mineral Oil -40°F to +230°F* specification sheet is for general guidance only
(-40°C to +110°C) and values may vary with the specific param-
eters and other variables of an application. For
*Capable of operating from -65°F to +300°F in a sealing recommendation specific to your
these fluids. Please consult our engineering application, please contact our Engineering
group for details. Department.

Page SYM-R-3
DISOGRIN Symmetrical Rod Seal
Design Details

H Chamfered and burr-free, R2 <0.008"


L

Chamfered and R1 <0.016"


burr-free

20°
C D1 d D

Surface Finish Tolerances

Recommended Surface Finish Tolerances for each diameter based on diam-


eter. Please see size listing for dimensions for
Surface Rmax Ra each part. Please see “Design Tolerance”
Sliding Surface ≤ 100 µ inch ≤ 12 µ inch section for complete details on machine
tolerances.
Groove Bottom ≤ 252 µ inch ≤ 64 µ inch
Groove Sides ≤ 600 µ inch ≤ 120 µ inch Dimension Range Tolerance
+0.000
<3"
Clearance Gap, Diameter D1 - 0.003

+0.000
≥ 3" and < 7" - 0.004
d
+0.000
The clearance gap, diameter D1, is based on ≥ 7" and < 10" - 0.005
the the system pressure. It is also based on +0.000
using non-metallic guide elements. ≥ 10" and < 15" - 0.006

+0.005
Diameter D1 = d + Gmax < 1.5" - 0.000

+0.007
Pres s ure, ps i 1000 3000 4000 ≥ 1.5" and < 2" - 0.000
Gmax 0.032" 0.015" 0.012" +0.008
≥ 2 and < 3.25" - 0.000

+0.009
Lead-in Chamfer “C” D ≥ 3.25" and < 5" - 0.000

+0.010
≥ 5" and < 7" - 0.000

+0.011
Seal Cross-Section L ead-in Chamfer C ≥ 7" and < 9" - 0.000

0.125" 0.07" +0.012


≥ 9" and < 15" - 0.000
0.187" 0.10"
+0.015
L ≤ 1" - 0.000
0.250" 0.16"
0.312" ... 0.375" 0.20"
0.437" 0.26"
0.500" 0.29"
Page SYM-R-4
DISOGRIN Symmetrical Rod Seal
Standard Range L
Inch Sizes H

D D1 d

Nominal Dims. (inch) d D L


d D H (inch) (inch) (inch) Part No.

1/8 3/8 1/8 0.125 0.375 0.156 005-003


1/8 3/8 3/16 0.125 0.375 0.218 005-002
1/8 3/8 1/4 0.125 0.375 0.281 005-001
3/16 7/16 1/8 0.188 0.438 0.156 005-006
3/16 7/16 3/16 0.188 0.438 0.218 005-005
3/16 7/16 1/4 0.188 0.438 0.281 005-004
1/4 1/2 1/8 0.250 0.500 0.156 005-009
1/4 1/2 3/16 0.250 0.500 0.218 005-008
1/4 1/2 1/4 0.250 0.500 0.281 005-007
1/4 5/8 3/16 0.250 0.625 0.218 005-012
1/4 5/8 1/4 0.250 0.625 0.281 005-011
1/4 5/8 5/16 0.250 0.625 0.343 005-010
1/4 3/4 1/4 0.250 0.750 0.281 005-015
1/4 3/4 5/16 0.250 0.750 0.343 005-014
1/4 3/4 3/8 0.250 0.750 0.406 005-013
5/16 13/16 5/16 0.313 0.813 0.343 005-020
5/16 13/16 3/8 0.313 0.813 0.406 005-019
5/16 9/16 1/8 0.313 0.563 0.156 005-018
5/16 9/16 3/16 0.313 0.563 0.218 005-017
5/16 9/16 1/4 0.313 0.563 0.281 005-016
5/16 13/16 1/4 0.313 0.813 0.281 005-021
3/8 5/8 1/8 0.375 0.625 0.156 005-024
3/8 5/8 3/16 0.375 0.625 0.218 005-023
3/8 5/8 1/4 0.375 0.625 0.281 005-022
3/8 3/4 3/16 0.375 0.750 0.218 005-027
3/8 3/4 1/4 0.375 0.750 0.281 005-026
3/8 3/4 5/16 0.375 0.750 0.343 005-025
3/8 7/8 1/4 0.375 0.875 0.281 005-030
3/8 7/8 5/16 0.375 0.875 0.343 005-029
3/8 7/8 3/8 0.375 0.875 0.406 005-028
7/16 11/16 1/8 0.438 0.688 0.156 005-033
7/16 11/16 3/16 0.438 0.688 0.218 005-032
7/16 11/16 1/4 0.438 0.688 0.281 005-031
1/2 3/4 1/8 0.500 0.750 0.156 005-036

Page SYM-R-5
DISOGRIN Symmetrical Rod Seal
Standard Range L
Inch Sizes H

D D1 d

Nominal Dims. (inch) d D L


d D H (inch) (inch) (inch) Part No.

1/2 3/4 3/16 0.500 0.750 0.218 005-035


1/2 3/4 1/4 0.500 0.750 0.281 005-034
1/2 7/8 3/16 0.500 0.875 0.218 005-039
1/2 7/8 1/4 0.500 0.875 0.281 005-038
1/2 7/8 5/16 0.500 0.875 0.343 005-037
1/2 1 1/4 0.500 1.000 0.281 005-042
1/2 1 5/16 0.500 1.000 0.343 005-041
1/2 1 3/8 0.500 1.000 0.406 005-040
9/16 1 1/16 5/16 0.563 1.063 0.343 005-050
9/16 1 1/16 3/8 0.563 1.063 0.406 004-049
9/16 1 1/16 1/4 0.563 1 1/16 0.281 005-051
9/16 13/16 1/8 0.563 0.813 0.156 005-045
9/16 13/16 3/16 0.563 0.813 0.218 005-044
9/16 13/16 1/4 0.563 0.813 0.281 005-043
9/16 15/16 3/16 0.563 0.938 0.218 005-048
9/16 15/16 1/4 0.563 0.938 0.281 005-047
9/16 15/16 5/16 0.563 0.938 0.343 005-046
5/8 7/8 1/8 0.625 0.875 0.156 005-054
5/8 7/8 3/16 0.625 0.875 0.218 005-053
5/8 7/8 1/4 0.625 0.875 0.281 005-052
5/8 1 3/16 0.625 1.000 0.218 005-057
5/8 1 1/4 0.625 1.000 0.281 005-056
5/8 1 5/16 0.625 1.000 0.343 005-055
5/8 1-1/8 1/4 0.625 1.125 0.281 005-060
5/8 1-1/8 5/16 0.625 1.125 0.343 005-059
5/8 1-1/8 3/8 0.625 1.125 0.406 005-058
11/16 1-1/16 3/16 0.688 1.063 0.218 005-064
11/16 1-1/16 1/4 0.688 1.063 0.281 005-063
11/16 1-3/16 5/16 0.688 1.188 0.343 005-066
11/16 1-1/16 5/16 0.688 1.063 0.343 005-062
11/16 1-3/16 1/4 0.688 1.188 0.281 005-067
11/16 1-3/16 3/8 0.688 1.188 0.406 005-065
3/4 1 1/8 0.750 1.000 0.156 005-070
3/4 1 3/16 0.750 1.000 0.218 005-069

Page SYM-R-6
DISOGRIN Symmetrical Rod Seal
Standard Range L
Inch Sizes H

D D1 d

Nominal Dims. (inch) d D L


d D H (inch) (inch) (inch) Part No.

3/4 1 1/4 0.750 1.000 0.281 005-068


3/4 1-1/8 3/16 0.750 1.125 0.218 005-073
3/4 1-1/8 1/4 0.750 1.125 0.281 005-072
3/4 1-1/8 5/16 0.750 1.125 0.343 005-071
3/4 1-1/4 1/4 0.750 1.250 0.281 005-076
3/4 1-1/4 5/16 0.750 1.250 0.343 005-075
3/4 1-1/4 3/8 0.750 1.250 0.406 005-074
13/16 1-1/16 3/16 0.813 1.063 0.218 005-078
13/16 1-3/16 3/16 0.813 1.188 0.218 005-082
13/16 1-5/16 5/16 0.813 1.313 0.343 005-084
13/16 1-3/16 1/4 0.813 1.188 0.281 005-081
13/16 1-1/16 1/8 0.813 1.063 0.156 005-079
13/16 1-1/16 1/4 0.813 1.063 0.281 005-077
13/16 1-3/16 5/16 0.813 1.188 0.343 005-080
13/16 1-5/16 1/4 0.813 1.313 0.281 005-085
13/16 1-5/16 3/8 0.813 1.313 0.406 005-083
7/8 1-1/8 1/8 0.875 1.125 0.156 005-088
7/8 1-1/8 3/16 0.875 1.125 0.218 005-087
7/8 1-1/8 1/4 0.875 1.125 0.281 005-086
7/8 1-1/4 3/16 0.875 1.250 0.218 005-091
7/8 1-1/4 1/4 0.875 1.250 0.281 005-090
7/8 1-1/4 5/16 0.875 1.250 0.343 005-089
7/8 1-3/8 1/4 0.875 1.375 0.281 005-094
7/8 1-3/8 5/16 0.875 1.375 0.343 005-093
7/8 1-3/8 3/8 0.875 1.375 0.406 005-092
15/16 1-5/16 1/4 0.938 1.313 0.281 005-099
15/16 1-7/16 5/16 0.938 1.438 0.343 005-102
15/16 1-7/16 3/8 0.938 1.438 0.406 005-101
15/16 1-3/16 1/8 0.938 1.188 0.156 005-097
15/16 1-3/16 3/16 0.938 1.188 0.218 005-096
15/16 1-3/16 1/4 0.938 1.188 0.281 005-095
15/16 1-5/16 3/16 0.938 1.313 0.218 005-100
15/16 1-5/16 5/16 0.938 1.313 0.343 005-098
15/16 1-7/16 1/4 0.938 1.438 0.281 005-103

Page SYM-R-7
DISOGRIN Symmetrical Rod Seal
Standard Range L
Inch Sizes H

D D1 d

Nominal Dims. (inch) d D L


d D H (inch) (inch) (inch) Part No.

1 1-1/4 1/8 1.000 1.250 0.156 005-106


1 1-1/4 3/16 1.000 1.250 0.218 005-105
1 1-1/4 1/4 1.000 1.250 0.281 005-104
1 1-3/8 3/16 1.000 1.375 0.218 005-109
1 1-3/8 1/4 1.000 1.375 0.281 005-108
1 1-3/8 5/16 1.000 1.375 0.343 005-107
1 1-1/2 1/4 1.000 1.500 0.281 005-112
1 1-1/2 5/16 1.000 1.500 0.343 005-111
1 1-1/2 3/8 1.000 1.500 0.406 005-110
1-1/16 1-9/16 5/16 1.063 1.563 0.343 005-117
1-1/16 1-9/16 3/8 1.063 1.563 0.406 005-116
1-1/16 1-7/16 1/4 1.063 1.438 0.281 005-115
1-1/16 1-7/16 5/16 1.063 1.438 0.343 005-114
1-1/16 1-9/16 1/4 1.063 1.563 0.281 005-118
1-1/8 1-3/8 1/4 1.125 1.375 0.281 005-119
1-1/8 1-1/2 1/4 1.125 1.500 0.281 005-121
1-1/8 1-1/2 5/16 1.125 1.500 0.343 005-120
1-1/8 1-5/8 1/4 1.125 1.625 0.281 005-124
1-1/8 1-5/8 5/16 1.125 1.625 0.343 005-123
1-1/8 1-5/8 3/8 1.125 1.625 0.406 005-122
1-3/16 1-7/16 1/4 1.188 1.438 0.281 005-125
1-3/16 1-9/16 1/4 1.188 1.563 0.281 005-128
1-3/16 1-9/16 3/8 1.188 1.563 0.406 005-126
1-3/16 1-11/16 3/8 1.188 1.688 0.406 005-129
1-3/16 1-9/16 5/16 1.188 1.563 0.343 005-127
1-3/16 1-11/16 1/4 1.188 1.688 0.281 005-131
1-3/16 1-11/16 5/16 1.188 1.688 0.343 005-130
1-1/4 1-1/2 1/4 1.250 1.500 0.281 005-132
1-1/4 1-5/8 1/4 1.250 1.625 0.281 005-134
1-1/4 1-5/8 5/16 1.250 1.625 0.343 005-133
1-1/4 1-3/4 1/4 1.250 1.750 0.281 005-137
1-1/4 1-3/4 5/16 1.250 1.750 0.343 005-136
1-1/4 1-3/4 3/8 1.250 1.750 0.406 005-135
1-1/4 1-7/8 3/8 1.250 1.875 0.406 005-140

Page SYM-R-8
DISOGRIN Symmetrical Rod Seal
Standard Range L
Inch Sizes H

D D1 d

Nominal Dims. (inch) d D L


d D H (inch) (inch) (inch) Part No.

1-1/4 1-7/8 7/16 1.250 1.875 0.468 005-139


1-1/4 1-7/8 1/2 1.250 1.875 0.531 005-138
1-1/4 2 3/8 1.250 2.000 0.406 005-143
1-1/4 2 7/16 1.250 2.000 0.468 005-142
1-1/4 2 1/2 1.250 2.000 0.531 005-141
1-5/16 1-13/16 5/16 1.313 1.813 0.343 005-147
1-5/16 1-15/16 3/8 1.313 1.938 0.406 005-150
1-5/16 1-15/16 7/16 1.313 1.938 0.468 005-149
1-5/16 1-15/16 1/2 1.313 1.938 0.531 005-148
1-5/16 1-9/16 1/4 1.313 1.563 0.281 005-144
1-5/16 1-11/16 5/16 1.313 1.688 0.343 005-145
1-5/16 1-13/16 3/8 1.313 1.813 0.406 005-146
1-3/8 1-5/8 3/4 1.375 1.625 0.781 005-151
1-3/8 1-3/4 5/16 1.375 1.750 0.343 005-152
1-3/8 1-7/8 5/16 1.375 1.875 0.343 005-154
1-3/8 1-7/8 3/8 1.375 1.875 0.406 005-153
1-3/8 2 3/8 1.375 2.000 0.406 005-157
1-3/8 2 7/16 1.375 2.000 0.468 005-156
1-3/8 2 1/2 1.375 2.000 0.531 005-155
1-7/16 1-11/16 1/4 1.438 1.688 0.281 005-158
1-7/16 2-1/16 3/8 1.438 2.063 0.406 005-162
1-7/16 2-1/16 7/16 1.438 2.063 0.468 005-161
1-7/16 1-13/16 5/16 1.438 1.813 0.343 005-159
1-7/16 2-1/16 1/2 1.438 2.063 0.531 005-160
1-1/2 1-3/4 1/4 1.500 1.750 0.281 005-163
1-1/2 1-7/8 5/16 1.500 1.875 0.343 005-165
1-1/2 1-7/8 3/8 1.500 1.875 0.406 005-164
1-1/2 2 5/16 1.500 2.000 0.343 005-167
1-1/2 2 3/8 1.500 2.000 0.406 005-166
1-1/2 2-1/8 3/8 1.500 2.125 0.406 005-170
1-1/2 2-1/8 7/16 1.500 2.125 0.468 005-169
1-1/2 2-1/8 1/2 1.500 2.125 0.531 005-168
1-1/2 2-1/4 3/8 1.500 2.250 0.406 005-173
1-1/2 2-1/4 7/16 1.500 2.250 0.468 005-172

Page SYM-R-9
DISOGRIN Symmetrical Rod Seal
Standard Range L
Inch Sizes H

D D1 d

Nominal Dims. (inch) d D L


d D H (inch) (inch) (inch) Part No.

1-1/2 2-1/4 1/2 1.500 2.250 0.531 005-171


1-5/8 2 5/16 1.625 2.000 0.343 005-175
1-5/8 2 3/8 1.625 2.000 0.406 005-174
1-5/8 2-1/8 5/16 1.625 2.125 0.343 005-177
1-5/8 2-1/8 3/8 1.625 2.125 0.406 005-176
1-5/8 2-1/4 3/8 1.625 2.250 0.406 005-180
1-5/8 2-1/4 7/16 1.625 2.250 0.468 005-179
1-5/8 2-1/4 1/2 1.625 2.250 0.531 005-178
1-5/8 2-3/8 3/8 1.625 2.375 0.406 005-183
1-5/8 2-3/8 1/2 1.625 2.375 0.531 005-182
1-5/8 2-3/8 5/8 1.625 2.375 0.656 005-181
1-3/4 2-1/8 5/16 1.750 2.125 0.343 005-185
1-3/4 2-1/8 3/8 1.750 2.125 0.406 005-184
1-3/4 2-1/4 5/16 1.750 2.250 0.343 005-187
1-3/4 2-1/4 3/8 1.750 2.250 0.406 005-186
1-3/4 2-3/8 3/8 1.750 2.375 0.406 005-190
1-3/4 2-3/8 7/16 1.750 2.375 0.468 005-189
1-3/4 2-3/8 1/2 1.750 2.375 0.531 005-188
1-3/4 2-1/2 3/8 1.750 2.500 0.406 005-193
1-3/4 2-1/2 1/2 1.750 2.500 0.531 005-192
1-3/4 2-1/2 5/8 1.750 2.500 0.656 005-191
1-7/8 2-1/4 5/16 1.875 2.250 0.343 005-195
1-7/8 2-1/4 3/8 1.875 2.250 0.406 005-194
1-7/8 2-1/2 3/8 1.875 2.500 0.406 005-198
1-7/8 2-1/2 7/16 1.875 2.500 0.468 005-197
1-7/8 2-1/2 1/2 1.875 2.500 0.531 005-196
1-7/8 2-5/8 3/8 1.875 2.625 0.406 005-201
1-7/8 2-5/8 1/2 1.875 2.625 0.531 005-200
1-7/8 2-5/8 5/8 1.875 2.625 0.656 005-199
1-7/8 2-7/8 5/8 1.875 2.875 0.656 005-523
2 2-3/8 5/16 2.000 2.375 0.343 005-203
2 2-3/8 3/8 2.000 2.375 0.406 005-202
2 2-1/2 5/16 2.000 2.500 0.343 005-205
2 2-1/2 3/8 2.000 2.500 0.406 005-204

Page SYM-R-10
DISOGRIN Symmetrical Rod Seal
Standard Range L
Inch Sizes H

D D1 d

Nominal Dims. (inch) d D L


d D H (inch) (inch) (inch) Part No.

2 2-5/8 3/8 2.000 2.625 0.406 005-208


2 2-5/8 7/16 2.000 2.625 0.468 005-207
2 2-5/8 1/2 2.000 2.625 0.531 005-206
2 2-3/4 3/8 2.000 2.750 0.406 005-211
2 2-3/4 1/2 2.000 2.750 0.531 005-210
2 2-3/4 5/8 2.000 2.750 0.656 005-209
2-1/8 2-1/2 5/16 2.125 2.500 0.343 005-213
2-1/8 2-1/2 3/8 2.125 2.500 0.406 005-212
2-1/8 2-5/8 5/16 2.125 2.625 0.343 005-215
2-1/8 2-5/8 3/8 2.125 2.625 0.406 005-214
2-1/8 2-3/4 3/8 2.125 2.750 0.406 005-218
2-1/8 2-3/4 7/16 2.125 2.750 0.468 005-217
2-1/8 2-3/4 1/2 2.125 2.750 0.531 005-216
2-1/4 2-5/8 5/16 2.250 2.625 0.343 005-220
2-1/4 2-5/8 3/8 2.250 2.625 0.406 005-219
2-1/4 2-3/4 5/16 2.250 2.750 0.343 005-222
2-1/4 2-3/4 3/8 2.250 2.750 0.406 005-221
2-1/4 2-7/8 3/8 2.250 2.875 0.406 005-225
2-1/4 2-7/8 7/16 2.250 2.875 0.468 005-224
2-1/4 2-7/8 1/2 2.250 2.875 0.531 005-223
2-1/4 3 3/8 2.250 3.000 0.406 005-228
2-1/4 3 1/2 2.250 3.000 0.531 005-227
2-1/4 3 5/8 2.250 3.000 0.656 005-226
2-3/8 2-3/4 5/16 2.375 2.750 0.343 005-230
2-3/8 2-3/4 3/8 2.375 2.750 0.406 005-229
2-3/8 2-7/8 5/16 2.375 2.875 0.343 005-232
2-3/8 2-7/8 3/8 2.375 2.875 0.406 005-231
2-3/8 3 3/8 2.375 3.000 0.406 005-235
2-3/8 3 7/16 2.375 3.000 0.468 005-234
2-3/8 3 1/2 2.375 3.000 0.531 005-233
2-3/8 3-1/8 3/8 2.375 3.125 0.406 005-238
2-3/8 3-1/8 1/2 2.375 3.125 0.531 005-237
2-3/8 3-1/8 5/8 2.375 3.125 0.656 005-236
2-1/2 2-7/8 3/8 2.500 2.875 0.406 005-239

Page SYM-R-11
DISOGRIN Symmetrical Rod Seal
Standard Range L
Inch Sizes H

D D1 d

Nominal Dims. (inch) d D L


d D H (inch) (inch) (inch) Part No.

2-1/2 3 5/16 2.500 3.000 0.343 005-241


2-1/2 3 3/8 2.500 3.000 0.406 005-240
2-1/2 3-1/8 3/8 2.500 3.125 0.406 005-244
2-1/2 3-1/8 7/16 2.500 3.125 0.468 005-243
2-1/2 3-1/8 1/2 2.500 3.125 0.531 005-242
2-1/2 3-1/4 3/8 2.500 3.250 0.406 005-247
2-1/2 3-1/4 1/2 2.500 3.250 0.531 005-246
2-1/2 3-1/4 5/8 2.500 3.250 0.656 005-245
2-5/8 3 3/8 2.625 3.000 0.406 005-248
2-5/8 3-1/8 3/8 2.625 3.125 0.406 005-249
2-5/8 3-1/4 3/8 2.625 3.250 0.406 005-251
2-5/8 3-1/4 1/2 2.625 3.250 0.531 005-250
2-5/8 3-3/8 3/8 2.625 3.375 0.406 005-254
2-5/8 3-3/8 1/2 2.625 3.375 0.531 005-253
2-5/8 3-3/8 5/8 2.625 3.375 0.656 005-252
2-3/4 3-1/4 3/8 2.750 3.250 0.406 005-255
2-3/4 3-3/8 3/8 2.750 3.375 0.406 005-512
2-3/4 3-1/2 3/8 2.750 3.500 0.406 005-259
2-3/4 3-1/2 1/2 2.750 3.500 0.531 005-258
2-3/4 3-1/2 5/8 2.750 3.500 0.656 005-257
2-3/4 3-1/2 7/8 2.750 3.500 0.906 005-256
2-7/8 3-1/4 3/8 2.875 3.250 0.406 005-260
2-7/8 3-3/8 3/8 2.875 3.375 0.406 005-261
2-7/8 3-1/2 3/8 2.875 3.500 0.406 005-263
2-7/8 3-1/2 1/2 2.875 3.500 0.531 005-262
2-7/8 3-5/8 3/8 2.875 3.625 0.406 005-266
2-7/8 3-5/8 1/2 2.875 3.625 0.531 005-265
2-7/8 3-5/8 5/8 2.875 3.625 0.656 005-264
3 3-3/8 3/8 3.000 3.375 0.406 005-267
3 3-1/2 3/8 3.000 3.500 0.406 005-268
3 3-5/8 3/8 3.000 3.625 0.406 005-270
3 3-5/8 1/2 3.000 3.625 0.531 005-269
3 3-3/4 3/8 3.000 3.750 0.406 005-273
3 3-3/4 1/2 3.000 3.750 0.531 005-272

Page SYM-R-12
DISOGRIN Symmetrical Rod Seal
Standard Range L
Inch Sizes H

D D1 d

Nominal Dims. (inch) d D L


d D H (inch) (inch) (inch) Part No.

3 3-3/4 5/8 3.000 3.750 0.656 005-271


3 4 21/32 3.000 4.000 005-524
3-1/8 3-1/2 3/8 3.125 3.500 0.406 005-274
3-1/8 3-5/8 3/8 3.125 3.625 0.406 005-275
3-1/8 3-3/4 3/8 3.125 3.750 0.406 005-277
3-1/8 3-3/4 1/2 3.125 3.750 0.531 005-276
3-1/4 3-5/8 3/8 3.250 3.625 0.406 005-278
3-1/4 3-3/4 3/8 3.250 3.750 0.406 005-279
3-1/4 3-7/8 3/8 3.250 3.875 0.406 005-281
3-1/4 3-7/8 1/2 3.250 3.875 0.531 005-280
3-1/4 4 3/8 3.250 4.000 0.406 005-284
3-1/4 4 1/2 3.250 4.000 0.531 005-283
3-1/4 4 5/8 3.250 4.000 0.656 005-282
3-3/8 3-3/4 3/8 3.375 3.750 0.406 005-285
3-3/8 3-7/8 3/8 3.375 3.875 0.406 005-286
3-3/8 4 3/8 3.375 4.000 0.406 005-288
3-3/8 4 1/2 3.375 4.000 0.531 005-287
3-1/2 3-7/8 3/8 3.500 3.875 0.406 005-292
3-1/2 4 3/8 3.500 4.000 0.406 005-293
3-1/2 4-1/8 3/8 3.500 4.125 0.406 005-295
3-1/2 4-1/8 1/2 3.500 4.125 0.531 005-294
3-1/2 4-1/4 3/8 3.500 4.250 0.406 005-298
3-1/2 4-1/4 1/2 3.500 4.250 0.531 005-297
3-1/2 4-1/4 5/8 3.500 4.250 0.656 005-296
3-1/2 4-1/2 1/2 3.500 4.500 0.531 005-301
3-1/2 4-1/2 5/8 3.500 4.500 0.656 005-300
3-1/2 4-1/2 3/4 3.500 4.500 0.781 005-299
3-5/8 4 3/8 3.625 4.000 0.406 005-302
3-5/8 4-1/8 3/8 3.625 4.125 0.406 005-303
3-5/8 4-1/4 3/8 3.625 4.250 0.406 005-305
3-5/8 4-1/4 1/2 3.625 4.250 0.531 005-304
3-3/4 4-1/8 3/8 3.750 4.125 0.406 005-307
3-3/4 4-1/4 3/8 3.750 4.250 0.406 005-308
3-3/4 4-3/8 3/8 3.750 4.375 0.406 005-310

Page SYM-R-13
DISOGRIN Symmetrical Rod Seal
Standard Range L
Inch Sizes H

D D1 d

Nominal Dims. (inch) d D L


d D H (inch) (inch) (inch) Part No.

3-3/4 4-3/8 1/2 3.750 4.375 0.531 005-309


3-3/4 4-1/2 3/8 3.750 4.500 0.406 005-313
3-3/4 4-1/2 1/2 3.750 4.500 0.531 005-312
3-3/4 4-1/2 5/8 3.750 4.500 0.656 005-311
3-7/8 4-1/4 3/8 3.875 4.250 0.406 005-516
3-7/8 4-3/8 3/8 3.875 4.375 0.406 005-314
3-7/8 4-1/2 3/8 3.875 4.500 0.406 005-316
3-7/8 4-1/2 1/2 3.875 4.500 0.531 005-315
3-7/8 4-5/8 3/8 3.875 4.625 0.406 005-319
3-7/8 4-5/8 1/2 3.875 4.625 0.531 005-318
3-7/8 4-5/8 5/8 3.875 4.625 0.656 005-317
3-7/8 4-7/8 1/2 3.875 4.875 0.531 005-321
3-7/8 4-7/8 5/8 3.875 4.875 0.656 005-320
4 4-3/8 3/8 4.000 4.375 0.406 005-322
4 4-1/2 9/16 4.000 4.500 0.593 005-517
4 4-5/8 3/8 4.000 4.625 0.406 005-325
4 4-5/8 1/2 4.000 4.625 0.531 005-324
4 4-5/8 9/16 4.000 4.625 0.593 005-323
4 4-3/4 3/8 4.000 4.750 0.406 005-328
4 4-3/4 1/2 4.000 4.750 0.531 005-327
4 4-3/4 5/8 4.000 4.750 0.656 005-326
4-1/8 4-5/8 9/16 4.125 4.625 0.593 005-330
4-1/8 4-3/4 3/8 4.125 4.750 0.406 005-333
4-1/8 4-3/4 1/2 4.125 4.750 0.531 005-332
4-1/8 4-3/4 9/16 4.125 4.750 0.593 005-331
4-1/8 4-7/8 1/2 4.125 4.875 0.531 005-335
4-1/8 4-7/8 5/8 4.125 4.875 0.656 005-334
4-1/4 4-5/8 3/8 4.250 4.625 0.406 005-336
4-1/4 4-3/4 9/16 4.250 4.750 0.593 005-337
4-1/4 4-7/8 3/8 4.250 4.875 0.406 005-340
4-1/4 4-7/8 1/2 4.250 4.875 0.531 005-339
4-1/4 4-7/8 9/16 4.250 4.875 0.593 005-338
4-1/4 5 1/2 4.250 5.000 0.531 005-342
4-1/4 5 5/8 4.250 5.000 0.656 005-341

Page SYM-R-14
DISOGRIN Symmetrical Rod Seal
Standard Range L
Inch Sizes H

D D1 d

Nominal Dims. (inch) d D L


d D H (inch) (inch) (inch) Part No.

4-3/8 4-3/4 3/8 4.375 4.750 0.406 005-343


4-3/8 5 3/8 4.375 5.000 0.406 005-346
4-3/8 5 1/2 4.375 5.000 0.531 005-345
4-3/8 5 9/16 4.375 5.000 0.593 005-344
4-3/8 5-1/8 1/2 4.375 5.125 0.531 005-348
4-3/8 5-1/8 5/8 4.375 5.125 0.656 005-347
4-1/2 4-7/8 3/8 4.500 4.875 0.406 005-349
4-1/2 5 9/16 4.500 5.000 0.593 005-350
4-1/2 5-1/8 3/8 4.500 5.125 0.406 005-353
4-1/2 5-1/8 1/2 4.500 5.125 0.531 005-352
4-1/2 5-1/8 5/8 4.500 5.125 0.656 005-351
4-1/2 5-1/4 1/2 4.500 5.250 0.531 005-355
4-1/2 5-1/4 5/8 4.500 5.250 0.656 005-354
4-5/8 5-1/8 9/16 4.625 5.125 0.593 005-356
4-5/8 5-1/4 3/8 4.625 5.250 0.406 005-359
4-5/8 5-1/4 1/2 4.625 5.250 0.531 005-358
4-5/8 5-1/4 5/8 4.625 5.250 0.656 005-357
4-5/8 5-3/8 1/2 4.625 5.375 0.531 005-361
4-5/8 5-3/8 5/8 4.625 5.375 0.656 005-360
4-3/4 5-1/4 9/16 4.750 5.250 0.593 005-362
4-3/4 5-3/8 3/8 4.750 5.375 0.406 005-365
4-3/4 5-3/8 1/2 4.750 5.375 0.531 005-364
4-3/4 5-3/8 5/8 4.750 5.375 0.656 005-363
4-3/4 5-1/2 1/2 4.750 5.500 0.531 005-367
4-3/4 5-1/2 5/8 4.750 5.500 0.656 005-366
4-7/8 5-3/8 9/16 4.875 5.375 0.593 005-368
4-7/8 5-1/2 3/8 4.875 5.500 0.406 005-371
4-7/8 5-1/2 1/2 4.875 5.500 0.531 005-370
4-7/8 5-1/2 5/8 4.875 5.500 0.656 005-369
4-7/8 5-5/8 1/2 4.875 5.625 0.531 005-373
4-7/8 5-5/8 5/8 4.875 5.625 0.656 005-372
5 5-3/8 1/2 5.000 5.375 0.531 005-376
5 5-1/2 9/16 5.000 5.500 0.593 005-374
5 5-5/8 3/8 5.000 5.625 0.406 005-377

Page SYM-R-15
DISOGRIN Symmetrical Rod Seal
Standard Range L
Inch Sizes H

D D1 d

Nominal Dims. (inch) d D L


d D H (inch) (inch) (inch) Part No.

5 5-5/8 5/8 5.000 5.625 0.656 005-375


5 5-3/4 1/2 5.000 5.750 0.531 005-379
5 5-3/4 5/8 5.000 5.750 0.656 005-378
5-1/8 5-5/8 9/16 5.125 5.625 0.593 005-380
5-1/8 5-3/4 3/8 5.125 5.750 0.406 005-383
5-1/8 5-3/4 1/2 5.125 5.750 0.531 005-382
5-1/8 5-3/4 5/8 5.125 5.750 0.656 005-381
5-1/8 5-7/8 1/2 5.125 5.875 0.531 005-385
5-1/8 5-7/8 5/8 5.125 5.875 0.656 005-384
5-1/4 5-3/4 9/16 5.250 5.750 0.593 005-386
5-1/4 5-7/8 3/8 5.250 5.875 0.406 005-389
5-1/4 5-7/8 1/2 5.250 5.875 0.531 005-388
5-1/4 5-7/8 5/8 5.250 5.875 0.656 005-387
5-1/4 6 1/2 5.250 6.000 0.531 005-391
5-1/4 6 5/8 5.250 6.000 0.656 005-390
5-3/8 5-7/8 9/16 5.375 5.875 0.593 005-392
5-3/8 6 3/8 5.375 6.000 0.406 005-395
5-3/8 6 1/2 5.375 6.000 0.531 005-394
5-3/8 6 5/8 5.375 6.000 0.656 005-393
5-3/8 6-1/8 1/2 5.375 6.125 0.531 005-397
5-3/8 6-1/8 5/8 5.375 6.125 0.656 005-396
5-1/2 6-1/8 3/8 5.500 6.125 0.406 005-400
5-1/2 6-1/8 1/2 5.500 6.125 0.531 005-398
5-1/2 6-1/8 1/2 5.500 6.125 0.531 005-399
5-1/2 6-1/4 1/2 5.500 6.250 0.531 005-402
5-1/2 6-1/4 5/8 5.500 6.250 0.656 005-401
5-5/8 6-1/8 9/16 5.625 6.125 0.593 005-403
5-5/8 6-1/4 3/8 5.625 6.250 0.406 005-406
5-5/8 6-1/4 1/2 5.625 6.250 0.531 005-405
5-5/8 6-1/4 5/8 5.625 6.250 0.656 005-404
5-5/8 6-3/8 1/2 5.625 6.375 0.531 005-408
5-5/8 6-3/8 5/8 5.625 6.375 0.656 005-407
5-3/4 6-1/4 5/8 5.750 6.250 0.656 005-522
5-3/4 6-3/8 3/8 5.750 6.375 0.406 005-411

Page SYM-R-16
DISOGRIN Symmetrical Rod Seal
Standard Range L
Inch Sizes H

D D1 d

Nominal Dims. (inch) d D L


d D H (inch) (inch) (inch) Part No.

5-3/4 6-3/8 1/2 5.750 6.375 0.531 005-410


5-3/4 6-3/8 9/16 5.750 6.375 0.593 005-409
5-3/4 6-1/2 1/2 5.750 6.500 0.531 005-413
5-3/4 6-1/2 5/8 5.750 6.500 0.656 005-412
5-7/8 6-3/8 9/16 5.875 6.375 0.593 005-414
5-7/8 6-1/2 3/8 5.875 6.500 0.406 005-417
5-7/8 6-1/2 1/2 5.875 6.500 0.531 005-416
5-7/8 6-1/2 9/16 5.875 6.500 0.593 005-415
5-7/8 6-5/8 1/2 5.875 6.625 0.531 005-419
5-7/8 6-5/8 5/8 5.875 6.625 0.656 005-418
6 6-1/2 9/16 6.000 6.500 0.593 005-420
6 7 5/8 6.000 7.000 0.656 005-422
6 7 3/4 6.000 7.000 0.781 005-421
6-1/4 6-3/4 9/16 6.250 6.750 0.593 005-423
6-1/4 7 1/2 6.250 7.000 0.531 005-425
6-1/4 7 5/8 6.250 7.000 0.656 005-424
6-1/4 7-1/4 5/8 6.250 7.250 0.656 005-427
6-1/4 7-1/4 3/4 6.250 7.250 0.781 005-426
6-1/2 7 9/16 6.500 7.000 0.593 005-428
6-1/2 7-1/4 1/2 6.500 7.250 0.531 005-430
6-1/2 7-1/4 5/8 6.500 7.250 0.656 005-429
6-1/2 7-1/2 5/8 6.500 7.500 0.656 005-432
6-1/2 7-1/2 3/4 6.500 7.500 0.781 005-431
6-3/4 7-1/4 9/16 6.750 7.250 0.593 005-433
6-3/4 7-1/2 1/2 6.750 7.500 0.531 005-435
6-3/4 7-1/2 5/8 6.750 7.500 0.656 005-434
6-3/4 7-3/4 5/8 6.750 7.750 0.656 005-437
6-3/4 7-3/4 3/4 6.750 7.750 0.781 005-436
7 7-1/2 9/16 7.000 7.500 0.593 005-438
7 7-3/4 1/2 7.000 7.750 0.531 005-440
7 7-3/4 5/8 7.000 7.750 0.656 005-439
7 8 5/8 7.000 8.000 0.656 005-442
7 8 3/4 7.000 8.000 0.781 005-441
7-1/4 7-3/4 9/16 7.250 7.750 0.593 005-443

Page SYM-R-17
DISOGRIN Symmetrical Rod Seal
Standard Range L
Inch Sizes H

D D1 d

Nominal Dims. (inch) d D L


d D H (inch) (inch) (inch) Part No.

7-1/4 8 1/2 7.250 8.000 0.531 005-445


7-1/4 8 5/8 7.250 8.000 0.656 005-444
7-1/2 8 9/16 7.500 8.000 0.593 005-448
7-1/2 8-1/4 1/2 7.500 8.250 0.531 005-450
7-1/2 8-1/4 5/8 7.500 8.250 0.656 005-449
7-1/2 8-1/2 5/8 7.500 8.500 0.656 005-452
7-1/2 8-1/2 3/4 7.500 8.500 0.781 005-451
7-3/4 8-1/4 9/16 7.750 8.250 0.593 005-453
7-3/4 8-1/2 1/2 7.750 8.500 0.531 005-455
7-3/4 8-1/2 5/8 7.750 8.500 0.656 005-454
7-3/4 8-3/4 5/8 7.750 8.750 0.656 005-457
7-3/4 8-3/4 3/4 7.750 8.750 0.781 005-456
8 8-1/2 9/16 8.000 8.500 0.593 005-458
8 8-3/4 1/2 8.000 8.750 0.531 005-460
8 8-3/4 5/8 8.000 8.750 0.656 005-459
8 9 5/8 8.000 9.000 0.656 005-462
8 9 3/4 8.000 9.000 0.781 005-461
8-1/4 8-3/4 9/16 8.250 8.750 0.593 005-463
8-1/4 9 1/2 8.250 9.000 0.531 005-465
8-1/4 9 5/8 8.250 9.000 0.656 005-464
8-1/4 9-1/4 5/8 8.250 9.250 0.656 005-467
8-1/4 9-1/4 3/4 8.250 9.250 0.781 005-466
8-1/2 9 9/16 8.500 9.000 0.593 005-468
8-1/2 9-1/4 1/2 8.500 9.250 0.531 005-470
8-1/2 9-1/4 5/8 8.500 9.250 0.656 005-469
8-1/2 9-1/2 5/8 8.500 9.500 0.656 005-472
8-1/2 9-1/2 3/4 8.500 9.500 0.781 005-471
8-3/4 9-1/4 9/16 8.750 9.250 0.593 005-473
8-3/4 9-1/2 1/2 8.750 9.500 0.531 005-475
8-3/4 9-1/2 5/8 8.750 9.500 0.656 005-474
8-3/4 9-3/4 5/8 8.750 9.750 0.656 005-477
8-3/4 9-3/4 3/4 8.750 9.750 0.781 005-476
9 9-3/4 1/2 9.000 9.750 0.531 005-479
9 9-3/4 5/8 9.000 9.750 0.656 005-478

Page SYM-R-18
DISOGRIN Symmetrical Rod Seal
Standard Range L
Inch Sizes H

D D1 d

Nominal Dims. (inch) d D L


d D H (inch) (inch) (inch) Part No.

9 10 5/8 9.000 10.000 0.656 005-481


9 10 3/4 9.000 10.000 0.781 005-480
9-1/2 10-3/4 3/4 9.500 10.750 0.781 005-484
9-1/2 10-3/4 7/8 9.500 10.750 0.906 005-483
9-1/2 10-3/4 1 9.500 10.750 1.031 005-482
9-3/4 10-1/2 1/2 9.750 10.500 0.531 005-486
9-3/4 10-1/2 5/8 9.750 10.500 0.656 005-485
10 11 5/8 10.000 11.000 0.656 005-488
10 11 3/4 10.000 11.000 0.781 005-487
11 12 5/8 11.000 12.000 0.656 005-490
11 12 3/4 11.000 12.000 0.781 005-489
11-1/4 12-1/2 3/4 11.250 12.500 0.781 005-491
12 13 5/8 12.000 13.000 0.656 005-493
12 13 3/4 12.000 13.000 0.781 005-492
12 13-1/2 1 12.000 13.500 1.031 005-496
12 13-1/2 1-1/8 12.000 13.500 1.231 005-495
12 13-1/2 1-1/4 12.000 13.500 1.375 005-494
13-3/4 15-1/4 1 13.750 15.250 1.031 005-499
13-3/4 15-1/4 1-1/8 13.750 15.250 1.231 005-498
13-3/4 15-1/4 1-1/4 13.750 15.250 1.375 005-497
14 15-1/2 3/4 14.000 15.500 0.781 005-500
14-1/4 15 1/2 14.250 15.000 0.531 005-502
14-1/4 15 5/8 14.250 15.000 0.656 005-501
15 16 5/8 15.000 16.000 0.656 005-504
15 16 3/4 15.000 16.000 0.781 005-503
15-3/4 17-1/4 1-1/8 15.750 17.250 1.231 005-506
15-3/4 17-1/4 1-1/4 15.750 17.250 1.375 005-505
15-3/4 17-3/4 1 15.750 17.750 1.031 005-507
16 17 5/8 16.000 17.000 0.656 005-519
16 17 3/4 16.000 17.000 0.781 005-518
17 18 5/8 17.000 18.000 0.656 005-521
17 18 3/4 17.000 18.000 0.781 005-520

Page SYM-R-19

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