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An operator’s guide to
transforming E&P
Exploration and production companies born during the shale boom
are struggling in the era of cash. Lessons from other heavy industries
can help them transform their operations from end to end.
July 2020
This article was written before the outbreak of the planning,3 base production,4 drilling and completion,
COVID-19 pandemic and the collapse in oil prices, corporate functions, portfolio and balance-sheet
but during booms and busts alike, our message to strategy, and organizational agility (Exhibit 1).
operators remains the same: achieving profitability Common to them all is the fact that unlocking life-
will require end-to-end transformation. cycle value will take more than acreage positions
and large initial rates. It will also involve rethinking
US shale producers have entered a new era capital deployment and creating long-term value
focused on cash generation. A previous article from both technical functions such as drilling and
explored how they responded to investor demand organizational functions such as logistics.
by prioritizing volume growth over profitability
during the recent boom.1 But now that the metric of Unfortunately, all too many transformations in heavy
success has switched to free cash flow, operators industries fail. For a host of reasons, they miss their
will struggle to deliver even after prices recover. targets, take too long, prove unsustainable, or never
even get off the ground. Change of any sort is hard,
Low commodity prices are not the only challenge and few companies have the skills or commitment to
to cash generation; others include high entry costs pull off something big.
resulting from steep royalty rates and debt hangover
from acquisitions at the top of the cycle. These facts That’s the bad news. The good news is that
of life will require operators to do more with less US shale operators are well positioned for
by squeezing every dollar from their assets while transformation. Most of them, even at majors, have
simultaneously retooling for the new era. Such a been in place for only a few years, so problems
dual challenge is familiar in other heavy industries, aren’t usually entrenched—unlike the deep-rooted
where companies have learned that when the issues typical of more mature sectors, which make
ground shifts beneath your feet, you must transform. change difficult. In addition, operators have had
to stay nimble and open to new ideas simply to
survive the wrenching price cycles characteristic of
What does it take to transform? this industry.
Many companies believe that they have
transformed—in fact, they think they are constantly As a result, most exploration and production (E&P)
transforming by installing new SCADA2 systems, companies are already in tune with transformation
reorganizing, and restructuring their debt. Though mantras: no Band-Aids, no sacred cows, no stones
important, these improvements don’t amount to the left unturned. Effective transformations are “all
kind of holistic, bottom-up change needed today. in” and relentless in the quest for value. We think
Shale producers must not only unlock cash flow but leaders are ready to take the plunge.
also rethink their way of working, a two-pronged
effort that will require energy and focus from
executives and employees alike. The basics of a transformation playbook
The biggest challenge of a change program comes
An effective transformation will mean attacking in implementation. Drawing on our experience with
the flaws in operating models that took root during other heavy industries, we’ve developed and tested
the growth era. We’ve identified six areas to focus a playbook that is easily customized for oil and gas.
on in driving value: well design and development It sets out how to drive large-scale change while
1
See Jeremy Brown, Florian Christ, Tom Grace, and Sehrish Saud, “Paths to profitability in US unconventionals,” August 2019, McKinsey.com.
2
Supervisory control and data acquisition.
3
See Jeremy Brown, Florian Christ, and Tom Grace, “Value over volume: Shale development in the era of cash,” October 2019, McKinsey.com.
4
See Jeremy Brown, Florian Christ, and Tom Grace, “Sustaining the base: A new focus in shale’s quest for cash,” October 2019, McKinsey.com.
Exhibit 1
An effective transformation will mean mounting a head-on attack on the flaws
in operating models that took root during the growth era.
6 areas where independents must drive value
also pushing through a pipeline of discrete initiatives turnarounds, in which every step of the value chain
that add up to major impact. from rig site to back office is scrutinized for
potential opportunities.
As US shale has always been about big moves,
operators have much to learn from older industries The playbook as customized for oil and gas
accustomed to incremental yet comprehensive comprises three core elements: a phased approach
approaches to value creation. For example, an oil built on a deep understanding of the organization’s
refinery might go after cost savings of just 1 percent potential, a well-defined performance infrastructure,
in a key category—an amount that acquisition- and an emphasis on field development and
minded shale producers might consider barely production management.
worth pursuing. Yet for an operator with thousands
of wells, the cumulative effect of marginal savings A phased approach to baselining, planning,
can make an enormous difference to cash flow. and execution
Another lesson for shale producers is to adopt the The three phases of a transformation are shown
kind of owner’s mindset typical of private-equity schematically in Exhibit 2. Phase one, independent
Exhibit 2
The three phases of a typical transformation consist of baselining, planning,
and execution.
3 phases of transformation
Exhibit 3
Implementation should follow a strict stage-gate process.
Stages of implementation
Some ideas
Ideas Implementation Gate Initiatives Gate Initiatives Gate Impact
turn into
originate gate 1 2 in planning 3 in execution 4 accrues
initiatives
transformations need to pay special attention in line with the findings of the diligence phase.
to development plans and base production After reforecasting type curves, for instance,
management. From our experience with operators, operators may need to reprioritize inventory
we’ve identified the following three keys to success: within the constraints of lease agreements,
permits, and logistics. Similarly, if a base-
— Optimize developments through experimentation, production diagnosis reveals that the best use of
with appropriate evaluation periods. Resetting capital lies in mitigating well declines or reducing
developments to focus on value requires lease operating expense (LOE), operators should
operators to experiment with new recipes be prepared to reallocate funding accordingly.
for well design, spacing, and other elements.
Tests should be conducted under controlled — Secure strong technical input. The greatest
conditions following principles of experimental potential for improvement often comes
design. Target parameters should be isolated as from engineering levers, and successful
far as possible, bearing in mind that formation transformations are technically driven. In this
properties will not be constant even for wells in spirit, operators should get technical managers,
the same pad. Tests should also allow sufficient engineers, geoscientists, and other staff
time for assessment, since success is gauged involved in identifying, vetting, and tackling
by economic value, not IP. Preliminary results opportunities for transformation. Involving field
usually take three months to materialize and personnel is also crucial in identifying tangible
conclusive results at least six months, depending improvements that can be quickly captured.
on the development phase, as shown in Exhibit 4.
Testing regimes should be baked into the design
of initiatives and tracked throughout delivery, Where companies stumble—and how
with milestones—and decisions that depend on they can prepare
them—staged at appropriate points. Lean shale operators find some aspects of
transformation challenging. Professionals who have
— Challenge capital allocation rigorously. to wear several hats and spend much of their day
Upcoming capital spend should be optimized firefighting have little time to spend on strategic
Exhibit 4
The optimization timeline and process varies by development phase.
Example testing routines
Well manufacturing: Large well counts, long Well performance can be confidently
histories, and high-confidence type curves forecasted based on a short
producing history, allowing early
determination of testing results
Production Design
Evaluation
3 months next pads
Appraisal and optimization: Decline parameters highly Fully determining the impact of testing
variable; data sets for optimization too small for parameters may take 6–12 months, due to lower
statistical significance; prior experiments uncontrolled well counts and likely need to use rate transient
across completions, spacing, and drawdown analysis for long-term forecasting
priorities. Though multitasking can reduce direct on look-back analyses and other performance
overhead, it can also mean operators struggle to assessments. Companies may not know
determine the causes of underperformance and how far production shortfalls are driven by
how best to tackle them. The following four actions rock, execution, or overoptimistic forecasting;
can help: commercial teams may not be aware that
overpayments are baked into their contracts. To
— Define an inspiring top-down vision. shed light on such issues, companies should
Unpredictable commodity prices, high rapidly diagnose the causes of shortfalls as part
subsurface uncertainty, and a tendency for of the diligence phase, either by reassigning
initiatives to be canceled can lead to a sense of personnel temporarily or deploying SWAT
fatalism in E&P organizations. Change programs teams. They should also compare key metrics
are often seen as management fads that come in each department with industry benchmarks
and go to no lasting effect. To combat this mind- to help teams identify the root causes of
set, smart leaders develop a change story that underperformance.
describes the urgency of the challenge they face
and stresses that the transformation is a top — Set targets that are aspirational and achievable.
priority for both themselves and the board. They Companies that struggle to understand
take care to ensure that change is sustainable underperformance also have trouble knowing
by improving organizational health as well as what they could realistically achieve. Confidence
capturing opportunities to create value. in a change program is undermined as much
by sandbagging as by wishful target setting.
— Identify what drives underperformance. Ultra- Understanding the real potential starts
lean organizations seldom spend much time with a thorough bottom-up diagnostic of
Jeremy Brown is a specialist in McKinsey’s Houston office, where Florian Christ is an alumnus and Tom Grace is a partner.
The authors would like to thank Claudio Brasca and Otto van der Molen for their contributions to this article.