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edge-load stresses that are of higher magnitude. A modi- obtained with this parameter,
fication in the high-load-repetition range has been made The development of the erosion criterion was also gen-
to eliminate the discontinuity in the previous curve that erally related to studies on joint faulting. [2* 29) These
sometimes causes unrealistic effects, studies included pavements in Wisconsin, Minnesota,
The allowable number of load repetitions for a given North Dakota, Georgia, and California, and included a
axle load is determined based on the stress ratio (flexural range of variables not found at the AASHO Road Test,
stress divided by the 28-day modulus of rupture). The such as a greater number of trucks, undoweled pave-
fatigue curve is incorporated into the design charts for ments, a wide range of years of pavement service, and
use by the designer. stabilized subbases.
Use of the fatigue criterion is made on the Miner hy- Brokaw’s studies (2o of ““doweled pavements suggest
pothes]s 140that fatigue ~e~istance not consumed by rePe- that climate or drainage is a significant factor in pave-
titions of one load is available for repetitions of other ment performance. So far, this aspect of design has not
loads. In a design problem, the total fatigue consumed been included in the design procedure. but it deserves
should not exceed 100%. further study. Investigations of the effects of climate on
Combined with the effect of reducing the design mod- design and performance of concrete pavements have also
ulus of rupture by one coefficient of variation, the fatigue been reported by Darter. [”]
criterion is considered to be conservative for thickness The erosion criterion is suggested for use as a guideline.
design purposes. It can be modified according to local experience since
cfimate, drainage, local factors, and design innovations
may have an influence. Accordingly, the 100% erosion-
damage criterion, an index number correlated with gen-
Erosion eral performance experience, can be increased or de-
creased based on specific performance data gathered in
Previous mechanistic design procedures for concrete the future for more favorable or more adverse conditions.
pavements are based on the principle of limiting the ffex-
ural stresses in a slab to safe values. This is done to avoid
flexural fatigue cracks due to load repetitions.
It has been apparent that there is an important mode
of distress in addition to fatigue cracking that needs to
be addressed in the design process. T& is the erosion of
material beneath and beside the slab.
,P Many repetitions of heavy axle loads at slab corners
and edges cause pumping; erosion of subgrade, subbase,
and shoulder materialy voids under and adjacent to the
slab; and faulting of pavement joints, especially in pave-
ments with undoweled joints.
These particular pavement distresses are considered to
be more closely related to pavement deflections than to
flexural stresses.
Correlations of deflections computed from the finite-
element analysis(a] with AASHO Road Test{ 24]perform-
ance data were not completely satisfactory for design
purposes. (The principal mode of failure of concrete
pavements at the AASHO Road Test was pumping or
erosion of the granular subbase from under the slabs.) It
was found that to be able to predict the AASHO Road
Test performance, different values of deflection criteria
would have to be applied to different slab thicknesses,
and to a small extent, different foundation moduli (k
values),
More useful correlation was obtained by multiplying
the computed corner deflection values (w) by computed
pressure values (.P) at the slab-foundation interface, Pow-
er, or rate of work, with which an axle load deflects the
slab is the parameter used for the erosion criterion—for a
unit area, the product of pressure and deflection divided
by a measure of the length of the deflection basin (l—
radius of relative stiffness, in inches). The concept is that
a thin pavement with its shorter deflection basin receives
~ a faster load punch than a thicker slab. That is, at equal
pw’s and equal truck speed, the thinner slab is subjected
to a faster rate of work or power (inch-pound per second).
35
APPENDIX B
●ll. criteria are that (1) stressratios in either of the two concrete
Lean Concrete Subbase layers not exceed that of the reference pavement and (2)erosion values
at the s.bbase-s.bgrade interface not exceed those of the reference pave-
The largest paving use of lean concrete has been as a sub- ment. Rational. for the criteria is give. in Reference 50 plus two ad&l-
base under a conventional concrete pavement, This is timal considerations: (1) erosion criteria is included in addition to the
nonmonolithic construction where the surface course of fatigue approach given in the referencq and (2) for nonmonolithic con-
struction, some structural benefit C141is added because the subbase is
normal concrete is placed on a hardened lean concrete constructed wider than the pavement.
subbase. Usually, the lean concrete subbase is built at . . F1.xural wemgth of !..” comxete m be used as a subbase is usually
least 2 ft wider than the pavement on each side to support selected to be between i50 to 250 psi (compressive Wength, 750 to 1200
the tracks of the sfipform paver. This extra width is struc- psih these relatively low strengths are used to minimize reflective crack- ,,.
ing from tbe unjointed subbase (.s..1 practice is to leave the s.hhm.
turally beneficial for wheel loads applied at pavement .“jointed) through the concrete surface. lf, c.ntmry toc.rrem practic.,
edge. joints are placed in the subbase, the stcmgth of the 1..” comrete would u
The normal practice has been to select a surface thick- “.1 have to b. restricted m the lower m “ge.
36
250.
<
14
450 /
I 50 14 _
350
< .< “%
13
250 .. / ‘
,0 / ‘
/
I50 ;
12
/ ‘
6). / /
II / ‘ /
d
/ )
0
I 0(.++ ~ –;
9 r
9
are thicknesses of concrete
surface course
Fig. B1. Design chart for composite concrete pavement (lean concrete subbase),
37
14
350
/,
13 -
12
“l- t+htl+’tft
‘0+--wH--tf7b%4
3“ Surface 4“ Surface
Fig. B2, Design chart for composite concrete pavement (monolithic with lean concrde Iowef layer).
38
39
1 1 1 [ I I
I
I 1 1 I I I I
Total Total
o 7.3
u’
Tabla Cl. Equivalent Stress-Tridems
(Without Concrete Shouldar/With Concrete Shoulder)
Slab k of subgrsde.subbase, pcl
thickness,
in. 50 100 150 200 300 500 700
4 51W431 456/392 4371377 428/369 419/362 41 4/360 41 2/359
4,5 439/365 380/328 359/31 3 349/305 339/297 331/392 32S/291
5 367/317 328/281 305/266 293/258 282/250 272[244 269/242
5.5 347[279 290/246 266/231 253/223 240/214 230/206 226/206
8 315[249 261/218 237/204 223/1 96 209/187 198/1 80 193/1 78
6.5 289/225 238/1 96 214/163 201/175 186/1 66 173/159 168/1 56
7 267/304 219/178 196/1 65 183/1 58 167/1 49 154/142 148/1 38
7.5 247/1 87 203/1 62 181/151 166/1 43 153/135 139/1 27 132(124
6 230/172 189/1 49 168/1 36 156/131 141/123 126/116 120/112
6.5 215/159 177[1 36 1561126 145/121 131/113 116/106 109/102
9 2W147 166/ 128 148/119 136/112 122/105 108/98 101/94
9.5 1871137 157/120 140/111 129/1 05 115/98 101/91 93/87
10 1741127 148/112 133/104 122/98 106/91 95/64 87/61
10.5 183/119 140/105 125/97 115/92 103/86 89/79 82/78
11 153/111 133/89 119/92 110/87 98/81 S5174 78177
11.5 142/104 125/93 113/86 104/82 93{76 80/70 74/67
12 133/97 119/83 106/82 100[78 89/72 77/66 70/63
12.5 123/91 113/33 103/78 95/74 85/66 73[63 67/847
13 114/85 107/79 98/74 91/70 81/65 70/80 64/57 ,..
13.5 105/80 101/75 93/70 87/67 78[62 67[57 61/54
14 97175 98/71 89/67 83/63 75/59 65/54 59/51 L/”
40
P
Table C3. Erosion Fectors—Tridems-Aggregate-interlock Joints
(Without Concrete Shoulder/With Concrete :~oulder)
Slab k of subgrade-subbase, pci
thic;.,
50 100 200 300 5130 700
4 4.06/3.50 3.97[3.36 3.68/3.30 3.62/3.25 3.7413.21 3.6713.16
4.5 3.9513.40 3.8513.26 3,78/3.16 3.70/3.13 3.63/3.08 3.58/3.04
5 I 3,85[3,32 3.75/3.19 3.66/3.06 3.60/3.03 3.52/2.97 3.46/2.93
5.5 3,76/3,26 3,66/3.11 3.56/3.00 3.51[2.94 3.4312.67 3.37[2 .83
6 I 3,68/3,20 3.58/3.05 3.4LV2.92 3,42/2.66 3.35,/2.79 3.29/2.74
6.5 3.61/3.14 3.50/2.99 3.40/2.86 3.34/2.79 3.27,/2.72 3.21/2.67
7 3.54/3.09 3.43/2.94 3.33/2.80 3.27/2.73 3.20/2,65 3,14/2.60
7.5 3.48/3.05 3.3712.89 3.2612.75 3.20/2.67 3.13/2.59 3.06/2.54
8 3.42/3.01 3.31/2,84 3,20/2.70 3.14/2.62 3.07/2.54 3.01/2.46
8.5 3.3712.97 3.25/2.80 3.15/2.65 3.09/2.58 3.01/2,49 2.96/2.43
9 3.32/2.94 3.20/2.77 3.09/2.61 3.03/2.53 2,95/2,44 2.90/2.38
9.5 3.2712.91 3.15/2.73 3.0412.56 2.98/2.49 2.90/2.40 2.85/2.34
41
42
p
*Lane widths of lessthan 12ft are rarely used in current pract i.., ex-
cept for very lightly traveled two-lam roads where land serviceis a pri-
mary function.
**SW Table D2.
?S.. Refermct 53, Table 11-14.
==
40 800 7Cnl 620
43
APPENDIX E
References
1. Westergaard, H. M., “Computation of Stresses in 41;, also PCA Development Department Bulletin
Concrete Roads,” High way Research Board pro. DXOI1.
ceedings, Fifth Annual Meeting, 1925, Part 1, pages 11. Childs., L. D., and Kapernick, J. W., “Tests of Con-
90 to 112. crete Pavement Slabs on Gravel Subbases,” Proceed-
2. Westergaard, H. M., “Stresses in Concrete Pavements ings of American Society of Civil Engineers, Vol. 84
Computed by Theoretical Analysis,” Public Roads, (HW-3), October 195fi also PCA Development De-
Vol. 7, No. 2, April 1926, pages 25 to 35. partment Bulletin DX021.
3. Westergaard, H. M., “Analysis of Stresses in Con- 12. Childs. ,, L. D.. and Kanernick.
. . J. W... “Tests of Con-
crete Roads Caused by Variations in Temperature,” crete Pavements on Crushed Stone Subbases,” Pro-
Public Roads, Vol. 8, No. 3, May 1927, pages 201 to ceedings of American Society of Civil Engineers,
215. Proc. Paper No. 3497, Vol. 89 (H W- 1), April 1963, z “’
4. Westergaard, H. M., “Theory of Concrete Pavement pages 57 to 8@ also PCA Development Department ‘~
Design; High way Research Board Proceedings, Bulletin DX065.
Seventh Annual Meeting, 1927, Part 1, pages 175 to 13. Childs, L. D., “Tests of Concrete Pavement Slabs on
181. Cement-Treated Subbases,” Highway Research Rec-
5. Westergaard, H. M., “Analytical Tools for Judging ord 60, Highway Research Board, 1963, pages 39 to
Results of Structural Tests of Concrete Pavements? 58; also PCA Development Department Bulletin
Public Roads, Vol. 14, No. 10, December 1933, pages DX086.
185 to 188. 14. Childs, L. D., “Cement-Treated Subbases for Con-
6. P1ckett, Gerald; Ravine, Milton E.; Jones, WMam C.; crete Pavements,” Highway Research Record 189,
and McCormick, Frank J., “Deflections, Moments Highway Research Board, 1967, pages 19 to 43; also
and Reactive Pressures for Concrete pavements,” PCA Development Department Bulletin DX125.
Kansas State College Bulletin No. 65, October 1951. 15. Childs, L. D., and Nussbaum, P. J,, “Repetitive Load
7. Pickett, Gerald, and Ray, Gordon K., “Influence Tests of Concrete Slabs on Cement-Treated Sub-
Charts for Concrete Pavements? American Society bases,” RD025P, Portland Cement Association, 1975.
of Civil Engineers Transactions, Paper No. 2425, Vol. 16. Tayabji, S. D., and Coney, B. E,, “Improved Rigid
116, 1951, pages 49 to 73. Pavement Joints,” paper presented at Annual Meeting
8. Tayabji, S. D., and Coney, B. E., “Analysis of Jointed of Transportation Research Board, January 1983 (to
Concrete Pavements,” report prepared by the Con- be published in 1984).
struction Technology Laboratories of the Portland 17. Childs, L. D., and Ball, C. G., “Tests of Joints for
Cement Association for the Federal Highway Ad- Concrete Pavements,” RD026P, Portland Cement
ministration, October 1981. Association, 1975.
9. Teller, L. W., and Sutherland, E. C., “The Structural 18. Coney, B. E., and Humphrey, H. A., “Aggregate in-
Design of Concrete Pavements,” Public Roads, Vol. terlock at Joints in Concrete Pavements,” Highway
16, Nos. 8, 9, and 10 (1935) Vol. 17, Nos. 7 and 8 Research Board Record No. 189, Transportation Re-
(1936); Vol. 23, No. 8 (1943). search Board, 1967, pages I to 18.
10. Childs, L. D., Coney, B. E., and Kapernick, J. W., 19. Coney, B. E., Ball, C. G., and Arriyavat, P., “Evalua- ....
“Tests to Evaluate Concrete Pavement Subbases,” tiOn Of Concrete Pavements with Tied Shoulders or ‘
Proceedings of American Society of Civil Engineers, Widened Lanes,” Transportation Research Record ‘~
Paper No. 1297, Vol. 83 (H W-3), July 1957, pages 1 to 666, Transportation Research Board, 1978; also Pmt-
44
45
‘u’
7..
“u
46
Axle
load,
hips
,p
P’
Total Total
‘u
to pavement
routine
thickness
offers
design problems
u
● Pavement fatigue and subbase erosion calculations
“ Comprehensive theory
● Realistic design criteria
The computer program design procedures, based on this manual and verified by
performance, consider !oad transfer at transverse and longitudinal joints (doweled
or undoweled), concrete shoulders, curbs and gutters, and adjacent parking-lot
Ianee.
Traffic load considerations are simplified. Any designer can choose a stored
traffic load category to fit the situation. Or available traffic load data can be input.
The software runs on IBM personal computers and compatibles(128K, DOS 2.0
or later), and the package includes a floppy diskette, the user’s manual, and this
design manual, Thickness Design for Concrete Highway and Street Pavements.
To order PCAPA~(MCO03), contact the Portland Cement Association, Order
Processing Department, 5420 Old Orchard Road, Skokie, IL 60077-1083,
(800)888-6733