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Abstract: Design alternatives in construction projects are compared with concurrently taking various criteria into consideration, such as
costs, functionality, and constructability. This case study introduces a comparison process based on lifecycle costing (LCC) between two
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design alternatives in an irrigation project, the Seyhan River Yedigöze İmamoğlu Irrigation Project, being implemented in the southern region
of Turkey. Decisions related to irrigation projects in Turkey are important because of their effect on the agricultural development and because
of the high amounts allocated from the national budget for their implementation. In this regard, comparing the design alternatives properly
during the design development stage is critical to exploring the superior design. The aim of this case study is to show how considering only the
facility initial construction costs, while ignoring LCC, may lead to wrong decisions, through the example case of an irrigation project under-
taken in Turkey. Comparison of two different design alternatives has revealed that Design Alternative 2 (pipe network and concrete covered
open main channel of 15.812 km) is superior to Design Alternative 1 (pipe network and concrete covered open main channel of 57.562 km)
from the perspective of LCC and such technical criteria as constructability, operation easiness, and water saving. DOI: 10.1061/(ASCE)ME
.1943-5479.0000351. © 2014 American Society of Civil Engineers.
Author keywords: Construction management; Life cycles; Case studies; Irrigation; Turkey; Design.
J. Manage. Eng.
added together to give the total cost for each item and a grand total been argued through explaining the function of concurrent
for the system through its full life. engineering as “bringing together, from project inception, multiple
LCC is the most frequently used economic model that considers individuals to address all angles of a project and enabling the
all cost elements and related factors throughout the service life of accumulation of knowledge and information so as to reduce down-
the alternatives being considered (Ammar et al. 2012). Decisions stream risks and anticipate constructability, operability, and main-
related to alternatives should be based on evaluations of life-cycle tainability expectations.” Ottoman et al. (1999) describes and
considerations and costs, preferably made early in the life of a compares 18 available maintenance and repair budgeting models
project or system, because these evaluations influence the entire used to estimate maintenance and repair funding requirements of
useful life of the facility and determine its true total cost to the facilities. LCC of systems and components of facilities have been
public (Novick 1990). one of the bases outlined in the study for budget-level estimating.
Flanagan and Norman (1993) define LCC as an economic evalu-
ation technique that concerns the assessment of the total cost of an
asset over its operating life, including initial capital costs, mainte- Economic Evaluation of Public Construction
nance costs, operating costs, and the cost or benefit of the eventual Projects in Turkey and the DSİ Practice
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J. Manage. Eng.
the last decade, which can be considered as low and steady with calculate the future value of the investment cost through apply-
respect to the worse times experienced between 1993 and 2002, ing interest rate on the project expense value throughout the
during which the inflation rate was 70.4% in average. construction period. Future value of investment cost at the
• DSİ assumes 50 years of economic life for water resources de- end of construction period is utilized to calculate the annual de-
velopment projects. Therefore, LCC is performed for a period of preciation expense throughout the 50 years of economic life.
50 years in DSİ’s projects (Karataban 1976; Değirmenci 2010). However, the annual operation and maintenance and replace-
Due to this formal acceptation, NPV calculations have been im- ment expenses are calculated by using the construction cost.
plemented by considering the analysis period as 50 years for the • Some coefficients or factors are used to determine the annual
project examined in this case study. operation and maintenance, replacement, and depreciation ex-
• Cost data used in the estimation of construction costs to be uti- penses utilized in the economic evaluation of irrigation projects
lized in the economic evaluation is obtained from the unit prices in DSİ. The parameters used in the assessment of these factors
published by DSİ and other public institutions. If required, mar- are the renewal periods of project compounds (concrete covered
ket search is also carried out. Because DSİ has been servicing open channel —35 years, pipes—45 years), renewal rates of
water resource development projects in Turkey since the 1950s, project compounds (concrete covered open channel—0.0113,
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data records belonging to the previous completed projects are pipes—0.0038), social discount rate for irrigation projects
sufficiently abounding within DSİ and also within the private (5%), and economic life of irrigation projects (50 years). Eqs. (2)
construction companies functioning in this area. and (3) given below are used to calculate the depreciation and
• DSİ applies a 15% contingency rate on the estimated costs in replacement factors in the DSİ practice, respectively (Karataban
order to allow a cost margin for the unforeseen costs caused 1976; Değirmenci 2010)
by various risks that may affect the projects. This is an official
procedural assumption (Karataban 1976; Değirmenci 2010). ið1 þ iÞN
Therefore, the estimated construction cost of the project exam- D¼ ð2Þ
ð1 þ iÞN − 1
ined in the case study is increased by 15%, and this increased
value, which is called the construction cost, has been used in
where D, i, and N designate the depreciation factor, social dis-
the total investment cost and the present value calcula-
count rate, and life cycle period, respectively. Eq. (2) is also
tions. However, this assumption is a disputable issue among
called the capital-recovery factor in the literature
authorities. Quantitative risk analysis methods are suggested
to be used in reflecting the risk effect on the estimated costs
i×c
instead of directly applying a standard 15% of contingency rate R¼ ð3Þ
(Değirmenci 2010). ð1 þ iÞn − 1
• Investigation, design, and control expenses are added to the
construction cost and this new value is called the project where R, i, c, and n designate the replacement factor, social dis-
expense in the DSİ practice. Project expense value is used to count rate, renewal rate, and renewal period, respectively. If the
Table 2. Investment Cost Calculations of Design Alternatives and Project Realized by Saved Water
Construction
Investigation, period for
Estimated Contingency design and Project interest
construction (rate: 0.15) Construction control expense application Investment
cost (TL) (TL) cost (TL) expense (TL) (TL) (year) Interest factor cost (TL)
Design title Work item 1 2 ¼ 1 × 0.15 3¼1þ2 4 ¼ 3 × 0.15 5¼3þ4 n 6 ¼ ð1 þ fÞn−1 a 7¼5×6
Design S1—main channel 114,893,315 17,233,997 132,127,312 19,819,097 151,946,409 3 11,025 167,520,916
alternative 1 (57.562 km)
Pipe network 108,359,586 16,253,938 124,613,524 18,692,029 143,305,552 5 12,155 174,188,795
Total 223,252,901 33,487,935 256,740,836 38,511,125 295,251,962 — — 341,709,711
Design S1—main channel 46,480,676 7,026,101 53,866,777 8,080,017 61,946,794 3 11,025 68,296,340
alternative 2 (15.812 km)
Main pipes 140,377,810 21,056,672 161,434,482 24,215,172 185,649,654 5 12,155 225,658,314
(S1A,S1B-1,S1B-2)
Pipe network 98,609,715 14,791,457 113,401,172 17,010,176 130,411,348 5 12,155 158,515,809
Total 285,828,201 42,874,230 328,702,431 49,305,365 378,007,796 — — 452,470,463
Project Pipe network 118,272,000 17,740,800 136,012,800 20,401,920 156,414,720 5 12,155 190,123,070
realized by Total 118,272,000 17,740,800 136,012,800 20,401,920 156,414,720 — — 190,123,070
saved water
a
f: interest rate = 0.05.
J. Manage. Eng.
9¼6þ7þ8
expense (TL)
renewal rate, c, is ignored, Eq. (3) turns into the sinking-fund
Total annual
11,835,884
10,168,108
22,003,992
4,825,353
13,172,593
9,253,212
27,251,158
11,098,255
11,098,255
factor, as it is called in the literature.
• DSİ assumes the operation and maintenance expense factors as
2% and 0.5% for the concrete covered open channels and buried
pipeline networks, respectively (Karataban 1976; Değirmenci
2010). Due to this formal acceptation, these factors have been
expense (TL)
Replacement
8¼1×5
utilized to calculate the annual operation and maintenance
16,542
2,978
19,521
6,744
3,858
2,710
13,312
3,250
3,250
expense of the project examined in this case study.
expense (TL)
Depreciation
9,176,795
9,542,062
18,718,857
3,741,273
12,361,562
8,683,496
24,786,331
10,414,941
10,414,941
7¼2×4
The 6th Regional Directorate of DSİ carried out the tender of
Seyhan River Yedigöze İmamoğlu Irrigation Project—S1 Irrigation
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Operation and
and started the job officially by October 21, 2011. In the contract,
expense (TL)
maintenance
2,642,546
3,265,614
1,077,335
2,451,513
623,067
807,172
567,005
680,064
680,064
6¼1×3
the aim of the job is emphasized as follows (DSİ 2013a):
The aim of the Seyhan River Yedigöze İmamoğlu Irrigation
Project—S1 Irrigation Area Design Job is to prepare the design
drawings, calculations, technical reports, and quantity survey
and estimate documents of the project that will convey irrigation
1.252 × 10−4
0.239 × 10−4
1.252 × 10−4
0.239 × 10−4
0.239 × 10−4
0.239 × 10−4
Replacement
water to the S1 irrigation area of 35,633 hectares (ha) (the whole
expense
factor
area has been divided into two parts: S1 and S2) in the towns of
—
5
İmamoğlu, Kozan, and Ceyhan of Adana (a city in the Mediterra-
nean region) near the Seyhan River, with a pipe network and a con-
crete-lined main open channel, and which will drain the excess
irrigation water with drainage channels. Depreciation
0.05478
0.05478
0.05478
0.05478
0.05478
0.05478
Brief information about the Seyhan River Yedigöze İmamoğlu expense
factor
—
4
Irrigation Project—S1 Irrigation Area Design Job extracted
from the contract documents is listed in the following (DSİ
2013a). This data has been transferred into the contract from the
expense factor
Operation and
maintenance
0.005
0.005
0.005
0.02
0.02
—
—
3
document.
• Location: Adana (a coastal city in the southern region of
Turkey);
• Water resource: Reservoir of Yedigöze Hydroelectric
167,520,916
174,188,795
341,709,711
68,296,340
225,658,314
158,515,809
452,470,463
190,123,070
190,123,070
Investment
Power Dam;
cost (TL)
by pipes;
• Irrigation area: 35,633 ha (gross);
• Length of main open channel: 57,562 km;
Construction
132,127,312
124,613,524
256,740,836
53,866,777
161,434,482
113,401,172
328,702,431
136,012,800
136,012,800
pipe network;
• Drainage water conveying method: unlined open channels; and
• Irrigation module: 1.10 l=s=ha.
Main pipes (S1A,S1B-1,S1B-2)
Pipe network
Pipe network
ders of these two adjacent areas separately. This paper deals with
Work item
Total
Total
Total
alternative 2
Design
J. Manage. Eng.
applied through pipes. As the irrigation module decreases, less • Irrigation module (as written in the planning report):
water is consumed and more water is saved. 1.10 l=s=ha.
2. Design Alternative 2
• Irrigation area: 35,601 ha (gross);
Comparison of Design Alternatives • Irrigation method: high-pressurized sprinkler and drip
irrigation by pipes;
The design company has worked on two design alternatives, named
• Water conveying method: pipe network and concrete-
Design Alternative 1 and Design Alternative 2. In the design de-
covered open main channel of 15.812 km;
velopment report (also called as preliminary report) submitted to
• Length of S1 main open channel: 15.812 km (concrete-
DSİ by the design company, Design Alternative 1 is proposed
covered trapezoidal);
as the best design. In the following sections, a comparison imple-
• Annual irrigation water requirement per hectare (recalcu-
mented by the design company is explained first, and subsequently
lated): 6,036.64 m3 =ha;
a comparison conducted by DSİ based on LCC is introduced.
• Annual irrigation water requirement (recalculated):
215 million m3 ; and
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Comparison Based on Estimated Construction Costs • Irrigation module (recalculated): 0.74 l=s=ha.
Basic information about Design Alternatives 1 and 2 is given in the The design company used the data of the planning report in the
following (Özdemir 2013): case of Design Alternative 1. However, important data such as ir-
1. Design Alternative 1 rigation module and annual irrigation water requirement per hectare
• Irrigation area: 35,633 ha (gross); has been recalculated in the case of Design Alternative 2, because
• Irrigation method: medium-pressurized surface irrigation the irrigation method and water conveying method applied in De-
by pipes; sign Alternative 2 are different from the proposed methods in the
• Water conveying method: pipe network and concrete- planning report. Such data regarding the water consumption rate
covered open main channel of 57.562 km; along with the irrigation method and water conveying method de-
• Length of S1 main open channel: 57,562 km (concrete- termine the canal or pipe capacities and the amount of saved water.
covered trapezoidal); Table 1 contains the estimated construction costs of Design
• Annual irrigation water requirement per hectare (as written Alternatives 1 and 2. The design company proposed Design Alter-
in the planning report): 8,901.16 m3 =ha; native 1 against Design Alternative 2 as the best design, taking the
• Annual irrigation water requirement (as written in the estimated costs into account. The estimated construction cost val-
planning report): 317.4 million m3 ; and ues show that construction cost of Design Alternative 1 is cheaper
J. Manage. Eng.
of expense and
income (TL)
38,024,614
36,213,918
34,489,446
32,847,091
31,282,944
9¼6þ8
in Table 1 are all in Turkish liras (TL). All of the cost calculations
—
—
throughout the paper are carried out in TL by using the unit costs of
the year 2011. US$1 was equal to 1.81 TL on the March 14, 2013.
8 ¼ 7==ð1 þ f a Þn−1
Present value
of income
termine the best design based on LCC along with the other tech-
(TL)
—
—
—
—
—
—
—
nical criteria. The comparison process started with calculating the
investment cost of Design Alternative 1. The details and results of
the investment cost calculation of Design Alternative 1 are pre-
sented in Table 2. DSİ applies a contingency rate of 15% for
the unforeseen costs. The same rate is applied to the construction
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Income
were determined as 3 and 5 years, respectively. Using these dura-
(TL)
—
—
—
—
—
—
—
7
tions, an interest calculation was performed using an annual interest
rate of 5%. Finally, the investment cost of Design Alternative 1 was
calculated as 341,709,711 TL (Table 2).
After calculating the investment cost of Design Alternative 1,
annual expenses were calculated. The details and results of the an-
6 ¼ 5=ð1 þ f a Þn−1
nual expense calculation of Design Alternative 1 are presented in
expense (TL)
Present value
38,024,614
36,213,918
34,489,446
32,847,091
31,282,944
8,695,777
8,281,689
7,887,323
339,544,870
877,831
836,030
796,219
Table 3. The factors operation and maintenance expense factor and
of total
replacement factor were applied to the construction cost of Design
—
—
Alternative 1 calculated in Table 2 in order to find the annual op-
eration and maintenance and replacement expenses. However,
depreciation expense factor was applied to the investment cost
of Design Alternative 1 calculated in Table 2 in order to find
the annual depreciation expenses. These expense factors have been
determined by using the Eqs. (2) and (3) along with following the 5¼1þ2þ3þ4
38,024,614
38,024,614
38,024,614
38,024,614
38,024,614
11,098,255
11,098,255
11,098,255
11,098,255
11,098,255
11,098,255
745,035,820
issues described in the previous section where the DSİ practice in
expense
Total
(TL)
—
—
Using the annual expense values of Design Alternative 1 in
Table 3, present values of LCC of Design Alternative 1 were cal-
culated as shown in Table 4. The life cycle of the project was
accepted as 50 years after the construction is completed within
5 years. The total investment cost of Design Alternative 1 calcu-
expense (TL)
Depreciation
10,414,941
10,414,941
10,414,941
10,414,941
10,414,941
10,414,941
520,747,050
Table 5. Present Value Calculation of LCC of a Project Realized by Saved Water
—
—
4
expense (TL)
34,003,200
680,064
680,064
680,064
680,064
680,064
680,064
—
—
3
3,250
3,250
3,250
3,250
3,250
3,250
162,500
—
—
to Table 1).
f = social discount rate = 0.05.
190,123,070
Investment
—
—
—
—
—
—
—
—
—
—
53
54
55
J. Manage. Eng.
Table 6. Comparison of Design Alternatives
Compared item Design alternative 1 Design alternative 2
Investment cost (TL) 341,709,711 452,470,463
Annual total expense (TL) 22,003,992 27,251,158
Net present value of total 641,161,333 820,672,125
expense (TL)
Net present value of loss 395,058,980 —
due to saved water (TL)
Net present value of total cost 1,036,220,313 820,672,125
during project life cycle (TL)
Water saving High water losses due to seepage and Water loss is minimized because almost the
evaporation in open main channel, and whole project is constituted by pipes
due to human intervention
Operation easiness Automatic gates on the main channel must be protected Operation and maintenance is easier because
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from human intervention and their operation, and almost the whole project is constituted by pipes
maintenance should be performed properly
Required hydraulic structures Galleries, siphons, highway passages, automatic gates, Only one filter station and a pressure lowering
filter stations, pressure lowering valves valve at the beginning of the pipe system
57.562 km length. The irrigation module is 1.10 l=s=ha, and the ignoring the LCC may lead to wrong decisions. For instance, the
annual irrigation water requirement is 317.4 million m3 . These ir- Design Company has proposed Design Alternative 1 as the best
rigation values and the methods utilized lead to excessive water design in the Design Development Report submitted to DSİ. How-
consumption. In contrast, the irrigation method of Design ever, DSİ has decided to apply Design Alternative 2 after compar-
Alternative 2 is pressurized sprinkler and drip irrigation. Water ing the alternatives based on LCC as described in this paper.
is conveyed with an open channel of 15.812 km length, and the
rest of the system is constituted by pipes. The irrigation module
is 0.74 l=s=ha and the annual irrigation water requirement is Conclusions
215 million m3 ; both are less than the values used in case of Design
Alternative 1. These irrigation values and the methods utilized en- Exploring the optimum design for a construction project is a chal-
able to save a considerable amount of water, i.e., 102.4 million m3 , lenging process. Various technical, social, and economic criteria
in Design Alternative 2 with respect to Design Alternative 1. Addi- should be verified concurrently. Determination of the best design
tional lands can be irrigated with using the saved water. In other among different alternatives at the beginning of the design period
words, ignoring the saved water in LCC would lead to wrong before construction tender gain more importance in huge construc-
results. For this reason, additional calculations were performed tion projects such as highway, dam and irrigation projects. In this
in order to incorporate the economic gains of a fictional project context, this study presents the case of the Seyhan River Yedigöze
realized with saved water. İmamoğlu Irrigation Project—S1 Irrigation Area Design Job being
Calculations have shown that 16,896 ha (gross) of additional implemented in Turkey. Two different design alternatives, Design
land can be irrigated by using the 102.4 million m3 of saved water. Alternatives 1 and 2, have been examined. The design company
Furthermore, construction cost and net annual income of such a proposed the implementation of Design Alternative 1 depending
project were estimated as 118,272,000 TL and 48,911,000 TL, re- on the comparison made with respect to estimated construction
spectively. Using these values, total investment, annual expense, costs. However, DSİ, as the owner, envisaged the necessity of con-
and LCC calculations of a project realized by saved water were ducting LCC on the design alternatives proposed by the Design
carried out. Tables 2, 3, and 5 contain the results of the calculations, Company. The comparison process that based on LCC over a
respectively. Expenses and incomes are designated by positive and project life cycle of 50 years and consideration of the technical cri-
negative signs, respectively, in Table 5. The last column of Table 5 teria specific to irrigation projects has revealed that Design Alter-
contains the present values of incomes and expenses together. At native 2 (pipe network and concrete-covered open main channel of
the end of 55 years (construction period and life cycle), present 15.812 km) is superior to Design Alternative 1 (pipe network and
value of total expense and income is −395,058,980 TL. In other concrete-covered open main channel of 57.562 km). This result has
words, an income of 395,058,980 TL would have been obtained shown that considering only the facility construction costs and
with a project realized by saved water. This gain must be consid- ignoring the LCC may lead to wrong decisions, as in the case
ered as a loss for Design Alternative 1 in order to make an accurate of the design company’s proposal regarding Design Alternative 1.
comparison between the alternatives. Table 6 contains the basic re- Cost estimation and present value calculation based on LCC
sults obtained at the end of the comparison process. Results have implemented in DSİ, which is illustrated on an example project
revealed that Design Alternative 2 (pipe network and concrete in this study, is a deterministic procedure. However, various kinds
covered open main channel of 15.812 km) is superior to Design of risks affect construction projects. Depending on this, construc-
Alternative 1 (pipe network and concrete covered open main chan- tion projects are realized under uncertainty. The uncertainty effects
nel of 57.562 km) from the perspective of LCC and technical cri- taken into account in cost estimation and LCC during the feasibility
teria such as operation easiness, water saving, and constructability. or design development phases of projects provide more rational re-
Net present values of total cost during project life cycle were found sults due to the fact that the cost risk analysis methods are capable
as 1,036,220,980 and 820.672.125 for Design Alternatives 1 and 2, of modelling the real life situations more realistically. In this regard,
respectively (refer to Table 6). In other words, Design Alternative 2 an integrated construction cost–LCC risk analysis model can be
is cheaper than Design Alternative 1 with respect to LCC. This re- developed in order to enable taking risks and uncertainty into
sult shows how considering only the facility construction costs and account during the evaluation and comparison of different design
J. Manage. Eng.
alternatives at the feasibility or design development project phases. Garza, J. M., Alcantara, P., Kapoor, M., and Ramesh, P. S. (1994). “Value of
This is recommended as a future work. concurrent engineering for A/E/C industry.” J. Manage. Eng., 10.1061/
(ASCE)9742-597X(1994)10:3(46), 46–55.
Gündoğdu, H. (2013). Water resources and irrigation development in
Turkey, International Commission on Irrigation and Drainage (ICID),
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J. Manage. Eng.