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OPERATING MANUAL
PSP 601A-6
SECTION 1
FUEL
TABLE OF CONTENTS
Page
GENERAL 1
FUEL STORAGE 2
FUEL FEED 3
A. Ejector Pumps 3
B. Electric Pumps 3
C. Engine Feed 4
D. APU Fuel Feed 4
E. Tank Vent System 4
REFUEL/DEFUEL SYSTEM 5
A. Pressure Refuel/Defuel System 5
B. Pressure Refueling 5
C. Suction Defueling 6
D. Gravity Refueling and Defueling 6
FUEL QUANTITY INDICATING SYSTEM 7
TAIL FUEL TANK SYSTEM 7
A. General 7
B. Refueling and Defueling 7
C. Fuel Transfer 7
D. Fuel Jettison System 8
E. Tail Tank Vent System 8
F. System Operation 8
LIST OF ILLUSTRATIONS
12 - CONTENTS
Page 1
Apr 10/95
OPERATING MANUAL
PSP 601A-6
12 - CONTENTS
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Apr 10/95
GS
SSmricjer
OPERATING MANUAL
PSP 6C1A-6
SECTION 12
FUEL
1. GENERAL (Figure 1)
The fuel system has a three-tank configuration consisting of left and right
main tanks, and an auxiliary tank,
On aircraft 5135 and subsequent and aircraft incorporating Canadair Service
Bulletin 601-0262,
a tail tank is installed (refer to paragraph 6.).
The principal components of the aircraft fuel system include fuel tanks,
independent ejector pumps for each engine, two electric pumps, and a fuel
feed system for the auxiliary power unit (APU). A single pressure
refuel/defuel adapter is provided. Gravity refueling or defueling is also
possible. Fuel and water drains are located at various low points on the
fuel system.
The relatively high elevation of the fuel lines, running from the top of the
wing box centre section up to the engine nacelle level, protects them from
damage in the event of a wheels-up landing.
Control of the fuel system components and fuel quantity indication are
provided by the FUEL CONTROL and FUEL QUANTITY panels on the centre
instrument panel. The FUEL QUANTITY panel provides an indication of
individual tank and total fuel quantity.
In addition to supplying the engines and the APU with fuel, the system
provides a flow of fuel to cool the APU generator oil.
SECTION 12
Page 1
Apr 10/95
OPERATING MANUAL
PSP 601A-6
A. Ejector Pumps
An ejector pump operates on the same principle as a venturi tube to
convert a small-volume/high-pressure input (motive flow) at the throat of
the unit i n t o a large-volume/low-pressure output flow at the ejector
nozzle. Motive flow for the scavenge and main pumps i s provided by the
high-pressure section of the associated engine pump.
B. Electric Pumps
Two electric fuel pumps are connected to the collector tanks and serve as
sources of fuel pressure during engine starting and as backups for the
main fuel ejectors. The pumps are controlled by the two PUMP
switch/lights on the fuel control panel in conjunction with pressure
switches in the outlet lines of the main fuel ejectors. The PUMP
switch/lights arm both electric fuel pumps. If a low fuel pressure
condition exists at the outlet of the associated main fuel ejector, both
of the electric pumps come on to ensure that an adequate flow of fuel is
delivered to the engine pump. The electric pumps shut down automatically
when the required output pressure is re-established at the outlet of the
main ejector.
On aircraft 5135 and subsequent,
should the electric fuel pumps fail or if they are selected off, the FUEL
LO PRESS lights will come on.
SECTION 12
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Apr 10/95
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OPERATING MANUAL
PSP 601A-6
C. Engine Feed
The main ejector pumps provide a continuous fuel flow to the engine pumps
at a pressure and volume s u f f i c i e n t for maximum engine consumption and
motive flow requirements. The fuel from each ejector flows through a
feed line across the firewall fuel shutoff valve to the inlet of the
engine pump. One-way check valves on the feed lines control the
direction of flow so that each ejector supplies only the engine
associated with i t .
The collector tanks are kept f u l l by gravity feed lines from the
associated main tanks supplemented by scavenge ejectors. The scavenge
ejectors ensure that the c o l l e c t o r tanks are supplied with main tank fuel
during low fuel conditions and during f l i g h t with high nose-up a t t i t u d e s .
The sequence of fuel transfer between the auxiliary tank and the main
tanks is such that all the fuel carried aboard the a i r c r a f t is
transferred to the main tanks before being fed to the collector tanks.
When the main tank fuel level drops below approximately 93% of f u l l ,
transfer of fuel from the a u x i l i a r y tank begins automatically t o maintain
that level i n the main tanks. The transfer i s effected by two transfer
ejectors which are provided with motive flow by bleeds from the engine
feed lines. Float valves control the transfer of fuel to approximately
the 93% f u l l l e v e l .
The APU i s supplied with fuel by an electric fuel pump located i n the
r i g h t main fuel tank. APU fuel i s also routed via a f u e l / o i l heat
exchanger to cool the APU generator o i l . The APU pump is controlled by a
switch/light on the APU control panel (refer to Section 5).
During normal operation, both of the shutoff and selector valves on the
APU fuel system are opened and closed simultaneously by the START/STOP
switch/light on the APU control panel (refer to Section 5). Operation of
the APU FIRE PUSH switch/light closes both the APU fuel shutoff and
selector valves.
The fuel tanks are vented to atmosphere through common vent lines which
terminate at NACA scoops on the l e f t and r i g h t lower wing surfaces. The
vent lines are continuously purged whenever the scavenge ejectors
operate.
SECTION 12
Page 4
Jan 06/98
OPERATING MANUAL
PSP 6 0 1 A - 6
B. Pressure Refueling
With the POWER switch ON, the MODE selector set to FUEL and the FUEL/DEF
switches selected to FUEL, fuel pressure is allowed to open the tank
shutoff valves. Fuel flows from the shutoff valves through pilot lines
to the level control valves in the fuel tanks. When the tanks are f u l l ,
the floats of the level control valves close the pilot lines. Back
pressure, transmitted through the pilot lines closes the shutoff valves
to stop the flow of fuel to the tanks. Valve positions are monitored by
the SOV OP and SOV CL lights on the refuel/defuel control panel (refer to
Figure 4 ) .
Testing the operation of the tank shutoff valves and their associated
level control valves is done by simulating a full-tank condition. This
is accomplished by f i l l i n g bowls which surround each float with fuel.
The test is carried out while refueling is in progress using the MODE
selector switch. I t takes 20 to 30 seconds to f i l l the bowls which, when
f u l l , cause the system to respond as i f the tank was f u l l . Refueling
operation is re-established by reselecting the MODE selector to the
normal FUEL position.
SECTION 12
Page 5
Apr 10/95
OPERATING MANUAL
PSP 0O1A-6
Vent relief valves, one in each main tank and one in the primary section
of the auxiliary tank, prevent fuel tank overpressure should the fuel
tank vent system or the tank shutoff valves fail during pressure
refueling. Each vent relief valve is connected by a pressure-sensing
line to the fueling manifold and is designed to open on positive fluid
pressure only, therefore remaining closed during suction defueling. The
vent relief valve positions are monitored via the green VV OPEN lights on
the refuel/defuel control panel*
C. Suction Defueling
The aircraft may be completely defueled without electrical power via the
single point refuel/defuel adapter. A fuel tender suction of 8 psi will
open the tank shutoff valves. When the tanks are empty, the valves close
by spring pressure.
The tanks may also be selectively defuel ed provided by refuel/defuel
panel is electrically powered and the MODE selector is set to DEFUEL.
Starting and stopping of defueling of a given tank is accomplished by
selecting the associated FUEL/DEF switch to DEF and OFF respectively.
SECTION 12
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Apr 10/95
fonssumssncfBr
OPERATING MANUAL
PSP 6 0 1 A - 6
A. General
On aircraft 5135 and subsequent and aircraft incorporating Canadair
Service Bulletin 601-0262,
the tail cone structure forward of the kevlar fairing i s sealed to form a
187.7 US gallon (827 litre) fuel tank. The complete t a i l tank system
consists of provisions for powered or gravity fuel transfer, fuel
jettison, pressure refueling and defueling and quantity sensing.
Controls and indicators for the system include a T/TANK FUEL TRANS panel
and a modified FUEL QUANTITY panel in the flight compartment.
On aircraft 5135 and subsequent,
the T/TANK FUEL TRANS panel is integrated as part of the FUEL CONTROL
panel.
A T TANK TEST panel on the bulkhead behind the copilot's seat is provided
for maintenance purposes,
B. Refueling and Defueling
The tail tank is pressure refueled and defueled via the existing fueling
adapter on the right wing f i l l e t . A line fitted with two shutoff valves
feeds fuel from the fueling adapter and fuel manifold to the tail tank.
The shutoff valves are controlled by switch selections on the modified
refuel/defuel panel and signals from a level switch, designated the full
level switch, in the tail tank.
No provisions are made for gravity fueling of the tail tank.
C. Fuel Transfer
A 28 volt dc boost pump in the tail tank transfers fuel to the primary
auxiliary tank via a transfer shutoff valve and transfer line.
The boost pump is controlled by the t a i l tank AWED/OFF switch selections
and signals from two level switches, one in the primary auxiliary tank
designated auxiliary tank level switch No. 1 and one in the tail tank
designated tail tank level switch No. 1.
SECTION 12
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Apr 10/95
OPERATING MANUAL
PSP 601A-6
SECTION 12
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Apr 10/95
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OPERATING MANUAL
PSP 601A-6
SECTION 12
i Page 10
Apr 10/95
OPERATING MANUAL
PSP 601A-6
(FRONT SECTION)
RIGHT
ENGINE
OPEN/
CLOSE CLOSE
CLOSE ARU
CLOSE FIRE I FIRE
<%J9H J PUSH
LEGEND
FUEL FEED
f
MOTIVE FLOW
ELECTRIC PUMP
PRESSURE SENSOR
FLOW SENSOR
EFFECTMTY:A/C 5001,5027 AND 6UBS
AND A/C POST SB 601-0225 is CHECK VAVLE
(FRONT SECTION)
APU NEGATJVE-G
+ + u PROTECTION
SHUTOFF VALVE
APU SELECTOR
VALVE
APU
LEFT
ENGINE RIGHT
ENGINE
^mnm^
OPEN/
CLOSE CLOSE
IMEMQ
MK CLOSE CLOSE
*JSM
LEGEND
FUEL FEED
MOTIVE FLOW
lUIIItllll SCAVENGE FLOW
H A W TRANSFER FLOW
\SSSA APU GBl COOLING FLOW
QC^J EJECTOR
ELECTRIC PUMP
PRESSURE SENSOR
fSgl FLOW SENSOR
^STl CHECK VAVLE
EFFECnVTTY:A/C 5002 TO 5026
PRE SB 601-0225
FUEL CONTROL
-PUSH ON OFF-
PUMP
1 SCAV J 1 °^
MOP
II 1 OPEN
1! ON
WOf
j j SCAV 1
1 MAM j
1 II II i 1 MAIN II
V A L V E CLOSED L I G H T S (21
White VALVE C L O S E D light < i on if associated firewall fuel
shutoff valve is closed.
X-FLOW SWITCH/LIGHT
W h e n pressed i n , balance fine cross-flow valve opens,
green O P E N i g h t comes o n and left and right main
tanks equalize by gravity flow. When pressed out.
balance i n e shutoff valve doses and tight goes out.
NOTE
Refer to Section 17 for osteite of fuel temperature
indicator, 9nd FILTER and L O W PRESS fights.
X-FLOW SWTTCH/U6KT
i oressed in, balance fne cross-flow valve opens,
green OPEN ight comes on and left and right main
tanks equalize by gravity flow. When pressed out,
balancefewshutoff valve closes and ight goes out.
NOTE
ncfar t o Secoon 17 for details of fuel temperature
nxScmoc, and FILTH* and LOW PRESS fights.
REFUEL/DEFUEL
ADAPTER
TWO-WAY
CHECK VALVE
TANK SHUTOFF
VALVE
LEVEL CONTROL
VALVE/FLOAT
SOLENOID VALVE -
(OoMd during
system tost)
TF* ^
VENT REUEF
VALVE
I ow ||lcL|oi|{cMo4|cajc4|ctggpTH
sov MODE
bH-kCI IVIIY: A « 5001 TO 5134 PRE SB 801-0262 EFFECnVITY: A/C 5185 AND SUBS AND
A/C POST SB 601-0262
LEGEND
REFUEL/DEFUEL LINES
LEVEL CONTROL PILOT LINES
PRESSURE-SENSING LINES
MODE
8 °* (I |1CI|OP|MJ CLJOpjfl CLJOPfrjj Ci.foqP^^^ J
T £ S T ^ — ^ OFF
POWER ON INDICATOR
Green light comes on when POWER switch is
set to ON.
on if POWER switch is
tank shutoff valve is open.
r®
SIGNAL
CONDITIONER
U<=>
SIGNAL
DATA
CONVERTER
EFFECTIVITY
NOTE
B A/C 5135 AND SUBS AND Refer to Section 17 for
A/C POST SB 601-0232 details of indicator test.
CENTRE INSTRUMENT PANEL
7.51 1 j 1 1 1 j
7.4
7.3
73
SPECIFICATION LIMITS
FUEL SP GR (60/60 F)
KEROSENE 0.775 - 0.845
WIDE CUT 0.751 - 0.802
5.6
TEMPERATURE °F
FUELING ADAPTER
AND MANIFOLD
LEGEND
ELECTRIC PUMP
E A/C 5135 AND SUBS AND
A« POST SB 601-0356
C 3 — PRESSURE SENSOR
g j A/C 5001 TO 5134 PRE SB 601-0355
§ FLAME ARRESTER
H AfC 5135 AND SUBS AND
F^l CHECK VALVE JVC POST SB 601-0362
^»t FLOW SENSOR B A/C 5001 TO 5134 PRE SB 501-0352
PRESS
TO
DUMP
m
SEC
SECTRANS LIGHT
Amber Mght comes on to indicate
DUMP SWITCH / LIGHT that the beck-up putnp is on
(eutomatteaBy) IT primary transfer
When armed DUMP SELECT comes on rate is low or the auxiary and / or
green and when pressed. white DUMP OPEN tei tank leva! switch fails.
kgti comes on end jettison ehutotf VI)VB
opens. T«B fenktuei i t dteeheiged at
100 pounds / minute.
ARMED/OFF SWITCH
fn ARMED position transfer shutott valve
opens and booAi pump transfers tuoi to
pnmary auxifeary lank on s»gn*s from
muubmy tank and tail tank level switches.
fcwcnvnv
A/C SOOt TO SIM
El AJC POST SB 001-0355
B A/CP08T88081-0362
1
^^-V^Os^ i .XA i I
jlC* C3EC
- -^ / / !! cm. I i:
Ik^J^
1
ARMED/OFF SWITCH
ftr> ARMED position transfer shutotf valve
opens and boost pump transfers fuel to
primary auxiliary tank on signals from
auxiliary tank and tail tank level switches.