MOVIMOT® Status LED 11

1
11 MOVIMOT® and Bus Diagnostics
11.1 MOVIMOT® Status LED 2

Status LED 6

10
02600AEN

Exploration of The operating and fault messages are signaled by the three-colored LED display.
11
Status LED
LED LED status Operating status Description
Display color 12
– Off Not ready for No 24 V power supply
operation
yellow Flashing at regular Not ready for Self-testing phase or 24 V power supply present,
13
intervals operation but supply voltage not o.k.
yellow Steady light Ready for 24 V power supply and supply voltage o.k.,
operation, but no enable signal 14
but device blocked
green / Flashing with Ready for Communication via RS-485 faulty
yellow changing color operation, 15
but in timeout mode
green Steady light Unit enabled Motor in operation
green Rapid flashing at Current limit active Drive has reached the current limit
16
regular intervals
red Steady light Not ready for
operation
Check 24 VDC power supply
Note that a smoothed direct voltage with low
17
ripple (residual ripple max. 13%) is present.
red 2 x flash, pause Fault 07 DC link voltage too high
18
Fault 01 Overcurrent of output stage
red 3 x flash, pause
Fault 11 Excessive temperature in output stage
red 4 x flash, pause Fault 84 Excessive temperature in motor
19
assignment of motor-frequency inverter incorrect
red 5 x flash, pause Fault 89 Excessive temperature in brake
assignment of motor-frequency inverter incorrect
20
red 6 x flash, pause Fault 06 Supply system – phase fault
red Flashing at regular Fault 90 Assignment of motor – inverter incorrect 21
intervals (e.g. MM03 – DT71D4 쑶)

22
System Manual - Drive System for Decentralized Installation 287
11 MOVIMOT® List of Faults
11.2 MOVIMOT® List of Faults
Fault
Timeout of communication (motor
comes to a stop without fault code)
DC link voltage too small, net off
was recognized
(motor comes to a stop without fault
code)
Fault code 01 overcurrent of output
stage
Fault code 06 phase fault
Fault code 07 DC link voltage too
large
Fault code 11 Thermal overload of
output stage or internal unit defect
Fault code 84 Thermal overload of
motor
Fault code 89 Thermal overload of
brake coil or brake coil defective
Note: If you require assistance from customer service:
• State the data on the nameplate.
• State type and extent of the fault.
• Indicate when and under which operating conditions the fault occurred.
• State the probable cause.
288
Cause / Remedy
A Missing connection ⊥, RS+, RS- between MOVIMOT® and RS-485 master.
Check and establish connection, especially ground.
B EMC influence Check shielding of data lines and improve, if necessary.
C Incorrect type (cyclical) with acyclical protocol interval between the individual
messages >1 s with protocol type "cyclical." Decrease message cycle or
select "acyclical."
Check power supply lines and power supply voltage for interruptions. Motor starts operating
again as soon as the power supply voltage reaches standard values.
Short circuit of inverter output.
Check the connection between inverter output and motor for short circuit.
Check power supply lines for phase fault. Reset fault by switching off 24 VDC supply voltage or
reset via MOVILINK®.
A Ramp time too short → Extend ramp time.
B Faulty connection brake coil/braking resistor
→ Check connection of braking resistor/brake coil and correct, if necessary.
C Incorrect internal resistance of brake coil/braking resistor
→ Check internal resistance or brake coil/braking resistor.
(see the section "Technical Data and Dimension Drawings")
D Thermal overload of braking resistor → Braking resistor incorrectly dimensioned.
Reset fault by switching off 24 VDC supply voltage or reset via MOVILINK®.
• Clean heat sink.
• Lower ambient temperature.
• Prevent heat build-up.
• Reduce drive load.
Reset fault by switching off 24 VDC supply voltage or reset via MOVILINK®.
• Lower ambient temperature.
• Prevent heat build-up.
• Reduce motor load.
• Increase speed.
• If the fault should occur shortly after the initial enable, check the combination of drive and
MOVIMOT® frequency inverter.
Reset fault by switching off 24 VDC supply voltage or reset via MOVILINK®.
• Extend set ramp time.
• Brake inspection (see the section "Inspection and Maintenance").
• Contact SEW service department.
• If the fault should occur shortly after the initial enable, check the combination of drive (brake
coil) and MOVIMOT® frequency inverter.
Reset fault by switching off 24 VDC supply voltage or reset via MOVILINK®.
System Manual - Drive System for Decentralized Installation
 MOVIMOT® Diagnostics via MDG11A Option 11

1
11.3 MOVIMOT® Diagnostics via MDG11A Option
2

05240AXX
7
• The diagnostic unit must be connected before a fault can occur since the MOVIMOT®
fault messages are not stored and the information is lost upon disconnecting the 24 8
V supply.
• The diagnostic unit may be connected only with a MOVIMOT®.
9
• Connecting the MDG11A to an RS-485 bus with several MOVIMOT® is not allowed.
• The diagnostic unit can be used only if the MOVIMOT® is controlled via terminals.
This requires that the DIP switches S1/1 to S1/4 are set to OFF (= address 0).
10

11
ON
ON

12
1 2 3 4 5 6 7 8
1 2 3 4
13
03125AXX

• Using the diagnostic unit with setpoint setting via RS-485 interface is not 14
permitted.
• Connection according to section "Electrical Installation". 15

16

17

18

19

20

21

22
System Manual - Drive System for Decentralized Installation 289
11 MOVIMOT® Diagnostics via MDG11A Option

Diagnostics The diagnostic unit can display different information such as operating status, motor
Procedure current, status of input terminals, status of message relay and brake. The selection is
made by pressing the button . If a fault occurs, the fault number is automatically
displayed.

Motor current Brake Relay Terminal R Terminal L Terminal f1/f2

___ o1_ o2_ i1_ i2_ i3_

Operating status
Scrolling through the display
c_

02878AEN

Display Meaning
Operating status --- No communication – no 24 V at MOVIMOT® or RS-485 connection is incorrect (interrupted or
switched cable)
c 0 Not ready – supply voltage is missing, but 24 V are present
c 2 Ready for operation – supply voltage and 24 V are present, but no enable signal at terminal R or
L
c 4 Enabled – motor is turning
Fault codes F01 Short circuit of inverter output
F07 DC link voltage too high
F11 Thermal overload of output stage
F84 Thermal overload of motor or blocked motor
F89 Thermal overload of brake or incorrect internal resistor of brake
F06 Supply system – phase fault
F90 Assignment motor–inverter incorrect (e.g. MM03 – DT71D4 쑶)
Motor current 0...180 Displays percentage of inverter nominal current, from 0% to 180%
Brake o10 Brake closed
o11 Brake open
Relay o20 Inverter not ready for operation (supply voltage is missing or inverter is in "fault" condition, see
Operating States or Fault Codes)
o21 Inverter ready for operation
Terminal R i10 Terminal R = "0"
i11 Terminal R = "1" = CW rotation
Terminal L i20 Terminal L = "0"
i21 Terminal L = "1" = CCW rotation
Terminal f1/f2 i30 Terminal f1/f2 = "0" = setpoint f1 activated
i31 Terminal f1/f2 = "1" = setpoint f2 activated

290 System Manual - Drive System for Decentralized Installation

 Fieldbus Diagnostics via MF.. Diagnostics Interface 11

1
11.4 Fieldbus Diagnostics via MF.. Diagnostics Interface
MF.. fieldbus modules contain a diagnostics interface for startup and service. This 2
allows for bus diagnostics using the SEW user software MOVITOOLS.

8
03565AEN

Setpoint and actual values that are exchanged between MOVIMOT® and fieldbus 9
master can easily be diagnosed.
In the fieldbus monitor operating mode "Control," MOVIMOT® can directly be
controlled; see “Bus Monitor in MOVITOOLS” in the section "Technical Data and 10
Dimension Drawings / MWS21A Option for Bus Diagnostics"
11
Structure of The diagnostics interface is located on potential level 0 and, therefore, on the same
Diagnostics potential as the module electronics.
Interface
12
The interface is accessible via a 4-pole RJ11/TAE plug connector. The connector is
located underneath the screwed gland on the module cover.
13
GND RS- RS+ +5V

14
4 321
15

16
02876BXX
17
MWS21A Option The diagnostics interface can be connected to a commercially available PC with a serial
interface (RS-232) using SEW's MOVIMOT® fieldbus diagnostic kit MWS21A (see the 18
section "Technical Data and Dimension Drawings / MWS21A Option for Bus
Diagnostics"). 19

20

21

22
System Manual - Drive System for Decentralized Installation 291
11 Fieldbus Diagnostics via MF.. Diagnostics Interface

Relevant The software MOVITOOLS can be used for diagnosis and control of MOVIMOT® via the
Diagnostics diagnostics interface of the MF.. fieldbus interfaces.
Parameter

Display Values - MOVIMOT® returns the output current as process value.

00. Process
Menu number Parameter name Index Meaning / Implementation
Values
004 Output current [% In] 8321 Output current MOVIMOT®

Display Values - MOVIMOT® status is completely interpreted and displayed on the status display.
01. Status Display
Menu number Parameter name Index Meaning / Implementation
010 Inverter status 8310 Inverter status MOVIMOT®
011 Operating status 8310 Operating status MOVIMOT®
012 Fault status 8310 Fault status MOVIMOT®

Display Values - The digital inputs of fieldbus interface MF.. are shown as optional inputs of MOVIMOT®.
04. Option Binary Since these inputs do not have a direct effect on MOVIMOT®, the terminal assignment
Inputs is set to "no function."
Menu number Parameter name Index Meaning / Implementation
040 Binary inputs DI10 8340 Status of MF.. binary inputs DI 0
041 Binary inputs DI11 8341 Status of MF.. binary inputs DI 1
042 Binary inputs DI12 8342 Status of MF.. binary inputs DI 2
043 Binary inputs DI13 8343 Status of MF.. binary inputs DI 3
044 Binary inputs DI14 8344 Status of MF.. binary inputs DI 4
045 Binary inputs DI15 8345 Status of MF.. binary inputs DI 5
046 Binary inputs DI10 to DI17 8348 Status of all binary inputs

Display Values - The digital outputs of fieldbus interface MF.. are shown as optional outputs of
06. Option Binary MOVIMOT®. Since these outputs do not have a direct effect on MOVIMOT®, the
Outputs terminal assignment is set to "no function."
Menu number Parameter name Index Meaning / Implementation
060 Binary outputs DO10 8352 Status of MF.. binary outputs DO 0
061 Binary outputs DO11 8353 Status of MF.. binary outputs DO1
068 Binary outputs DO10 8360 Status of MF.. binary outputs DO 0 and DO 1
to DO17

292 System Manual - Drive System for Decentralized Installation

 Fieldbus Diagnostics via MF.. Diagnostics Interface 11

1
Display Values - Information from the unit data is displayed to MOVIMOT® and MF... fieldbus interface
07. Unit Data
Menu number Parameter name Index Meaning / Implementation
2
070 Unit type 8301 Unit type MOVIMOT®
072 Option 1 8362 Unit type option 1 = MF.. Type
074 Firmware option 1 8364 Firmware part number MF.. 3
076 Firmware basic unit 8300 Firmware part number MOVIMOT®
4
Display Values - This menu entry represents all fieldbus data.
09. Bus
Menu number Parameter name Index Meaning / Implementation
5
Diagnostics
090 PD configuration 8451 PD configuration set for MOVIMOT®
091 Fieldbus type 8452 Fieldbus type of MF.. 6
092 Baud rate fieldbus 8453 Baud rate of MF..
093 Address fieldbus 8454 Fieldbus address of MF.. DIP switches 7
094 PO1 setpoint [hex] 8455 PO1 setpoint of fieldbus master to
MOVIMOT®
095 PO2 setpoint[hex] 8456 PO2 setpoint of fieldbus master to 8
MOVIMOT®
096 PO3 setpoint [hex] 8457 PO3 setpoint of fieldbus master to
MOVIMOT® 9
097 PI1 actual value [hex] 8458 PI1 actual value from MOVIMOT® to fieldbus
master
098 PI2 actual value [hex] 8459 PI2 actual value from MOVIMOT® to fieldbus 10
master
099 PI3 actual value [hex] 8460 PI3 actual value from MOVIMOT® to fieldbus
master 11

12

13

14

15

16

17

18

19

20

21

22
System Manual - Drive System for Decentralized Installation 293