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Fuel
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A R T I C LE I N FO A B S T R A C T
Keywords: The present investigation focuses on need of bio-based lubricants which are biodegradable and environmental-
Ferrography friendly along with improved oxidative stability. The global demand for lubricants is expected to increase as the
Bio-lubricant demand for engine oil for new motor vehicle increases with the increase in number of vehicles. The depleting
HFRR nature of mineral oils and its adverse impacts on environment has raised the attention of scientists towards the
POD
utilisation of renewable bio-based lubricants. The increased environmental awareness is a primary driving force
TAN
for the new technological developments. In the present study, waste cooking oil (WCO) biodiesel is used as a
feedstock for blending with lubricating oil as it is the economical source for the production of biodiesel. WCO
was chemically modified by transesterification process. The effect of friction and wear behaviour on perfor-
mance of cylinder liner-piston and cam-tappet in valve train under lubricating condition has been studied using
high frequency reciprocating test rig (HFRR) and pin on disc tester (POD). In addition, the investigations of
lubricant variants after the test were also carried out with analytical ferrography to analyse the wear debris in
the lubricants. The 10% blending of SAE20W40 with WCO biodiesel exhibits improved results in terms of
coefficient of friction and wear scar diameter (WSD).
1. Introduction per year to reach 45.40 million metric tons by 2020 due to the usage of
600 million automobiles by 7 billion populations in the world [7,8,35].
The increase in the demand of crude oil along with its adverse effect Moreover, about half of the used lubricants (5 million tonnes) is not
on human health and pressure of the international appeals like ‘Kyoto appropriately disposed off in Europe and hence, adversely affect the
agreement’ to diminish the greenhouse gases emissions (GHGs) have led environment through evaporation. Both the terrestrial and aquatic
the research interest towards biogenic fluids. The depleting nature of ecosystems have been degraded due to the disposal rate of used lu-
fossil fuels and its bad impacts on environment is also a concern. bricant [9]. The combustion of lubricants also leads to the emission of
Globally various activities have been done to increase the usage of metal traces like iron particles, zinc, magnesium etc. [10]. So, it is
environmental friendly fuels to decrease the dependency on fossil fuels imperative to find alternates which are renewable and eco-friendly for
in the automotive sector. Development in technical advancement like the lubricant production. Progress in developing sustainable green
exhaust gas recirculation, environment friendly alternate fuels, con- chemistry innovative products draws the attention of researchers to-
trolled burning techniques, etc. are some feasible ways to minimize the wards the use of plant oil for lubrication purposes also. It is preferable
adverse impact of vehicles pollution on environment. In this regard, to use these oils instead of fossil fuel based lubricants due to its nu-
biodiesel seems to be the probable alternative as fuel to overcome these merous advantages like low environmental pollution, existence of a CO2
problems due to its suitability and similarity in properties as diesel fuel. cycle in burning period, easy additive combinations, biodegradability
Therefore, the research is concentrated on various feedstocks (edible/ (95% higher as compared to mineral oil), high lubricity, availability,
non-edible) along with its methyl esters (biodiesel) as a potential source low sulphur contents, low aromatic compounds, low toxicity, high flash
of transportation fuel [1–3]. In general, biodiesel is clean burning points, etc. [11–14]. In spite of this, they also have better lubricity and
mono-alkyl esters based oxygenated fuel derived from long chain fatty higher viscosity because of the presence of esters. The disposal rate of
acids edible and non-edible oil, animal fat, micro-algae, etc. [4,5]. plant oils is 25–35% faster than petroleum based lubricants which leads
Lubricants are commonly produced from petroleum fuels [6]. The to lower cost of disposal [15,16]. Plant oils have the environmental and
global demand for lubricants is expected to increase at the rate of 2.0% economic advantages. After some appropriate chemical modification
⁎
Corresponding author at: MED, NIT Hamirpur, India.
E-mail address: varun@nith.ac.in (V. Goel).
https://doi.org/10.1016/j.fuel.2018.06.092
Received 23 May 2017; Received in revised form 10 March 2018; Accepted 21 June 2018
0016-2361/ © 2018 Elsevier Ltd. All rights reserved.
P. Singh, V. Goel Fuel 233 (2018) 677–684
valve train and increase the engine life. The total acid number (TAN)
Nomenclature
and ferrography tests were also conducted for testing the degradability
of oil and to check wear debris in the used lubricating oil after the test.
HFRR high frequency reciprocating monitor
POD pin on disc tester
SWR specific wear rate 2. Materials and methods
TAN total Acid Number
GHG greenhouse gas emissions 2.1. Experimental setup
ZDDP zinc dialkyldithiophosphates
WCO waste cooking oil Lubricity is assessed in terms of friction coefficient between disc and
WSD wear scar diameter ball with lubricating conditions by means of reciprocating friction
monitor or HFRR (Ducom made, 536B) which is connected with the
controlled data acquisition system. This equipment is mainly used to
Plant oils are used for various industrial purposes like lubricants, fuel study the friction coefficient, frictional force, specific wear or wear
for compression-ignition engine, etc. The excellent lubricity of oil resistance of the tested materials with different type lube oils, stroke
makes their derivatives as base stock for lubricants and efficient fluids. length, temperature, applied load, frequency etc. The disc is fixed in the
In boundary and hydrodynamic lubrication region application of ve- groove provided inside the machine and the ball is reciprocated on the
getable oils as lubricants is adorned with their chemical structure with disk. The stroke of the top specimen is controlled by the angle of os-
long chained fatty acid [17]. Moreover, low oxidative stability and cillation of servomotor according to the value set in the computer. The
higher melting points have been recognised for vegetable oils [18]. load is applied on the top specimen. The schematic diagram of re-
Transesterification is the most crucial and cheapest method to enhance ciprocating friction monitor test setup is shown in Fig. 1.
the viscosity index and thermo oxidative stability [19]. Similarly, POD wear and friction monitor tester (Ducom made, TR-
The consumption of cooking oil increases per year throughout the 20LE) is also connected with the controlled data acquisition system.
world and its disposal to the environment create problems due to their This is also used to study the friction coefficient, frictional force, spe-
uneven disposal ways. Some countries prescribed policies to chasten for cific wear, etc. of the tested materials with different operating condi-
the disposal of waste oil inside the water drainage because of its adverse tions. The disc is rotated about the disk centre with the help of DC-
effect on environment [21,22]. The best approach to exploit the WCO is servomotor and speed is controlled by the controller as per the value set
to convert it in biodiesel. in the computer. The tangential force on the pin is measured with the
There are different lab tests have been done for the investigation of load cell. The schematic diagram of POD test setup is shown in Fig. 2.
bio-based lubricants effect on wear and friction on the contact surfaces. The specifications of POD tester and HFRR are given in Table 1.
Mobarak et al. [20] had nicely reviewed promiscuous studies on bio-
based lubricants. The researchers have found out that bio-based lu-
bricants have provided better surface as compared to other petroleum 2.2. Lubricants used
based lubricants. They also stated that bio-based lubricants can be the
most promising feedstock for replacing fossil fuel based lubricants as WCO biodiesel and SAE 20 W40 blends are used in ratio of 0:10
these lubricants are environment friendly, efficient etc. Due to the (LUBE1), 1:9 (LUBE2), 2:8 (LUBE3) and 3:7 (LUBE4) by volume. WCO
improved results with bio-lubricant, they become more popular. Some was collected from the canteen at National Institute of Technology,
aspects with bio-based lubricants like reactivity of hydrocarbon chain, Hamirpur (Himachal Pradesh), India. In the first step, suspended par-
oxidative stability, its corrosive nature, etc. are crucial and hence, ne- ticles are removed and it is cleaned with water. Then, this filtered oil
cessary to study. was heated for 60 min to remove the water contents. To remove the
A lot of work has been done by researchers on the use of bio-lu- sediments, the WCO was heated at 95 °C for 60 min with 3% of ortho-
bricants for diesel engines. But there is very less literature available on phosphoric acid. The most frequently used chemical reaction transes-
tribological aspects associated with waste cooking oil (WCO) biodiesel. terification is used for the production of WCO biodiesel. KOH and
The distinctive objective of the present investigation is to emphasize on H2SO4 were used as a catalyst in 0.75% by weight of oil and oil is used
the perspective of WCO in the automotive sector. The probable feasi- in a molar ratio of 1:6 with methanol. The oil and methanol mixture is
bility of this bio-based lubricant contributes to the limitations made by heated in the presence of a catalyst for about 90 min on a magnetic
government bodies like environmental protection organizations, etc. stirrer with a hot plate at 600 rpm stirring speed. The final product is
towards the use of biogenic fluids in place of mineral oils. then allowed to settle for 24 h in separating funnel. Then, this mixture
The aim of the present study is to indicate the effect of WCO bio- was separated, neutralized and distilled. For removing excess alcohol
diesel blending with lubricant (SAE20W40) on the tribological perfor- and catalyst, the separated biodiesel was washed with hot water and
mance of cylinder liner-piston ring and cam-tappet in valve train acetic acid added. By taking the above stated conditions, the yield of
combination by using HFRR and POD. Lubricant helps in reducing wear WCO biodiesel was approximately 85%. The properties of the feed-
and friction between the cylinder liner-piston ring and cam-tappet in stocks are shown in Table 2.
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P. Singh, V. Goel Fuel 233 (2018) 677–684
regulating valve and flexible copper tube to set the position of dripping.
Motor The operating parameters for experimentation on POD are shown in
Table 3.
Then, the experiments were conducted with lubricating conditions
for investigating the impact of lubricant on the contact of cam and
Fig. 2. Schematic diagram of pin on disc wear tester.
tappet in valve train using HFRR. A standard steel ball of 6 mm dia-
meter reciprocates on fixed disc (40 mm × 40 mm × 5 mm) submerged
Table 1 in an oil bath under a normal load of 9.8 N. This particular load endows
Specification of POD tester and HFRR. stress of 1.3 GPa and 0.5–1 GPa at the start and end of the experiment
POD tester respectively. This provides the similar ambience and stresses as prac-
tised in the contact of cam and tappet in the valve train [23,24]. The
Parameter Specification wear scar diameter (WSD) was measured with the help of microscope.
The balls used in this experiment consist of chrome alloy steel ball. The
Sliding Speed 0.05 m/s–10 m/s
Disc rotation speed 100–2000 RPM steel ball consists of carbon (0.9–1.10%), chromium (1.2–1.6%) and
Normal Load 200 N maximum balanced iron. After each experiment, new ball was taken. Initially, the
Frictional Force 0–200 N ball used for experimentation was properly cleaned with acetone. After
Temperature Ambient-200 °C
that the ball was cleaned and dried with the tissue paper. The operating
Power 415 V, 15 Amps, 3phase, 50 Hz
Viscosity Range 90 SAE maximum
parameters for experimentation on HFRR are shown in Table 4.
Disc size 160 mm dia × 8 mm thick
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P. Singh, V. Goel Fuel 233 (2018) 677–684
3.1. Wear assessment consequently forming metal oxides such as Fe2O3, Fe2O4, CuO and
Al2O3 resulting in more wear at later stage of experiments [26]. Fur-
As the hardness of the disc is less than the hardness of the pin. The ther, the degraded products of the esters during oxidation becomes
weight of the disc was measured before and after the experiments with more polar by taking more oxygen due to any of the cause i.e. aged,
an electric weighing balance (10−4 g sensitive scale). degrade, oxidative aging, etc. The oxidized biodiesel degradation pro-
The specific wear rate can be calculated by the Archard’s equation ducts can interact with lubricating oil additives such as ZDDP and leads
[25], to formation of complexes between oxidized biodiesel and ZDDP which
V adversely affect the effectiveness of additive and hence enhance the
Ws = wear rate. This complex formation can be quantified by the intensity
L × Fn
change in bands of ZDDP with the help of infrared spectroscopy and
where Ws is the specific wear rate (mm3/Nm), V is the wear volume phosphorous-31 nuclear magnetic resonance spectroscopy [29,30].
(mm3) and Fn is the applied normal load (N), L is the sliding distance
(m). 3.2. Coefficient of friction assessment
In the study, wear volume is calculated as,
Δm Fig. 6 shows the average COF for POD test. The variation in COF
V= during HFRR test with time is presented in Fig. 7. COF is stagnant after
ρ
a very short time period. Initially the COF goes up; this is due to as-
where, Δm is the mass loss (g) and ρ is the density (g/mm3). perities on the surface of ball. As the asperities finished, the COF be-
For POD, as the hardness of disc is less than the hardness of pin, the come stable. Therefore, wear tests in engine oil can result in stronger
specific wear rate of the disc relative to sliding distance was calculated physical adsorption on rubbing surfaces and a local hydrodynamic ef-
on the basis of weight loss data and plotted in the Fig. 4. The WSD was fect reduces the interference between asperities. These effects con-
measured by optical microscope after HFRR and the calculated WSD is tribute the increased stabilization of the COF in engine oil wear test.
plotted in Fig. 3. Result shows that the blending of 10% biodiesel with The blending of 10% WCO biodiesel shows a decrement in COF for
SAE20W40 assists in improving the tribological performance and en- both the conducted tests. On the other hand, the blends which is having
hances the anti-wear property. higher percentage of biodiesel i.e. 20 and 30% exhibit higher COF
This is might be due to its inherent properties of biodiesel from base under similar operating conditions. The blending of 10% biodiesel en-
oil and the polar components of methyl ester may draw an attraction hanced the tribological performance in terms of COF due to their in-
towards the additive i.e. Zinc dialkyldithiophosphates (ZDDP) of engine herent lubricity of biodiesel. This helps in reducing the COF between
oil and hence, the potency of lubricating film enhances and hence, lu- rubbing surfaces by providing an adequate oil film thickness between
bricity improves. The presence of longer C-atom chain of adequate the surfaces. The higher blends show higher COF due to the reasons
length, polarity providing heteroatom, oxygen moieties, mono-acyl- discussed above in Section 3.2.
glycerol and the functional group presents in biodiesel especially COOH
also improves the lubricity [26,27]. 3.3. Worn surface characterization
The high affinity of methyl ester toward the metal surfaces in the
presence of polar functional groups and due to its amphiphilic prop- The micrographs of the worn surfaces of the ball specimens for the
erties helps in forming a protective layer between the contact surfaces various lubricant variants were taken with optical microscope with
and minimise the contact surface area and hence, decreases the wear. 400X zoom as shown in Fig. 8. The occurrence of adhesive wear is
As amphiphiles is adsorbed on the surface, there are two types of ad- clearly visualized from the micrographs. The load applied to the ball
hesive interaction between biodiesel molecules and steel surface. First which deforms asperities and adheres to the contacting disc surface.
interaction is in between polar groups of amphiphiles and surface. The The constant sliding of the ball up to 180 min on the disc causes the
lateral or secondary interaction is due to dipole-dipole and dispersive deformation of the surface and generates grooves and pits. The surface
interaction between adsorbed molecules. The primary interaction is morphology of the wear surfaces clearly exhibit that contact surfaces
mainly influenced by the functional groups whereas chain length as are abraded with the wear particles for HFRR test. The direction of the
well as degree of unsaturation of biodiesel influenced the secondary wear scar is as the direction of sliding motion of the ball on the lower
interaction. In addition, oxygen molecules presence and double bonds plate as shown in Fig. 8(a-d). The lubricant with 10% blending of
in biodiesel found to be beneficial for improving lubricity. The inter- biodiesel shows the smooth surface. This is due to anti-wear properties
action of oxygen atoms with metal surface is due to attraction of po- of biodiesel which increase the strength of lubricating film between
sitively charged metal surface and lone pair of electron present in mating surfaces leads to less adhesive wear.
oxygen atom. The presence of minor component such as tocopherol and
phospholipids also increases the lubricity of biodiesel as these compo- 3.50E-05
nents act as antioxidants. A long chain eCH2e chain, one OH group and
Specific wear rate (mm3/Nm)
one aromatic link contained by tocopherol enhanced the lubricity. The 3.00E-05
phospholipids being surface active compounds provide phosphorus
2.50E-05
soaps at the mating surfaces and improve lubricating performance.
Moreover, the availability of long chain fatty acids in biodiesel gen- 2.00E-05
erates a layer of hydrocarbon that also prevents the mating surfaces
[28]. 1.50E-05
As the viscosity of WCO biodiesel is too lesser than SAE20W40 as
shown in Fig. 5, the higher contents i.e. 20 and 30% of biodiesel in 1.00E-05
SAE20W40 show higher wear rate. Due to the higher temperature be-
5.00E-06
tween the mating surfaces and presence of higher contents of biodiesel
(more prone to oxidation) in lubrication oil, oxidation may occur. 0.00E+00
During oxidation, allylic hydro peroxides are also reacts and form proxy 0% 10% 20% 30%
radicals and hydrocarbon. These hydro peroxides have also increased Luricants
wear by attacking the metal surface directly. In the presence of un-
saturated fatty acids, O2 react with metal surfaces like Fe, Cu, Al and Fig. 3. Alteration in specific wear rate for different lubricant blends.
680
P. Singh, V. Goel Fuel 233 (2018) 677–684
250
0.17
200
0.15
150 0.13
100 0.11
50 0.09
0 0.07
LUBE1 LUBE2 LUBE3 LUBE4
0.05
Lubricants 0 2000 4000 6000 8000 10000
Time (in seconds)
Fig. 4. Alteration in wear scar diameter for different lubricant blends.
Fig. 7. Alteration in COF of different lubricant blends with time for HFRR test.
250
Dynamiv Viscosity of Diluted Engine oil
0.04 4. Conclusions
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P. Singh, V. Goel Fuel 233 (2018) 677–684
Fig. 8. Optical micrograph of worn surfaces for (a) SAE20W40, (b) 10% blending of biodiesel with SAE20W40, (c) 20% blending of biodiesel with SAE20W40 and (d)
30% blending of biodiesel with SAE20W40.
Fig. 9. Ferrogram shows wear debris after HFRR test for (a) SAE20W40, (b) 10% blending of biodiesel with SAE20W40, (c) 20% blending of biodiesel with
SAE20W40 and (d) 30% blending of biodiesel with SAE20W40.
682
P. Singh, V. Goel Fuel 233 (2018) 677–684
Fig. 10. Ferrogram shows wear debris after POD test for (a) SAE20W40, (b) 10% blending of biodiesel with SAE20W40, (c) 20% blending of biodiesel with
SAE20W40 and (d) 30% blending of biodiesel with SAE20W40.
0.007
0.006
TAN (mgKOH/g)
0.005
0.004
0.003
0.002
0.001
0
LUBE1 LUBE2 LUBE3 LUBE4
Lubricants
Fig. 11. Alteration in TAN after the test for different lubricant blends.
If the parameter is calculated using certain measured quantities as, then uncertainty in measurement of “y” is given follows:
2 2 2 2 0.5
δy
y
δy
⎣ 1
(
δy
2 ) ( δy
) (
= ⎡ ∂x δ x1 + ∂x δ x2 + ∂x δ x3 + ⋯⋯⋯+
3 ) ( δy
∂xn )⎦
δ xn ⎤
Table A. Uncertainty in studied parameters.
Measurements Accuracy
683
P. Singh, V. Goel Fuel 233 (2018) 677–684
Time 1s
Speed 1 rpm
Maximum uncertainty in specific wear rate is 5.06%
Maximum uncertainty in COF (for POD) is 6.78%
Maximum uncertainty in COF (for HFRR) is 1.73%
Maximum uncertainty in WSD is 0.44%
684