707X36-40C Alpha Lubricator System

To view a new parameter number, press [ESC] until the parameter number is dis-
played again. Press [%] or [&] to select a different parameter. To return to the
RPM read-out, press [ESC] four times.

4. Configuration of BCU

Two dip switches, SW1 and SW2, are placed in the upper left corner of the BCU
board. These dip switches are used to configure the BCU, see below in Items 4.1
to 4.6. (See also Appendix 6).

4.1 Injection rate with BCU in control

Injection rate for the BCU is set on the dip switches SW1 positions 1 – 4, as a bi-
nary value.

Examples:
If SW1.1-2 is ON and SW1.3-4 is OFF, the injection rate will be 3 rev/injection.
ON

3 rev / inj 1 2 3 4 5 6 7 8 SW 1
OFF
1 2 4 8

4.2 Detection rate (BCU take over from MCU)

The lowest injection rate the MCU can perform before the BCU takes over, is set
on the dip switches SW1 positions 5-8, as a binary value.

Examples:
If SW1.6 and SW1.8 are ON and SW1.5 and SW1.7 are OFF, the lowest injection
rate is 20 rev/injection for the MCU before BCU will take over control.
ON

20 rev / inj 1 2 3 4 5 6 7 8 SW 1
OFF
1 2 4 8 2 4 8 16

4.3 Number of cylinders for the engine

The number of cylinders for the specific engine is set on SW2 positions 1-4, as a
binary value.

e.g. 7 cyl. 1 2 3 4 SW 2
OFF

1 2 4 8

Page 36 (80) When referring to this page, please quote Alpha Lubricator 707X36 Edition 40C
2004-04-13 MAN B&W Diesel A/S, Copenhagen, Denmark
 Alpha Lubricator System 707X37-40C

4.4 BCU board revision

The revision number of the printed circuit board is set on SW2.6.

For installations with revision B, SW2.6 must be OFF.

For other installations SW2.6 must be ON.
The revision is printed on top of the board below the MAN B&W logo,
as “BCU-250-X” where X is the revision.

4.5 Slow down output

The slow down output switch (BCU terminal J8.3, 4) is NC (normally closed) if
SW2.7 is ON and NO (normally open) if SW2.7 is OFF.

The output is connected in parrallel with slow-down output from MCU. The MCU
slow-down output is non-configurable, always NO. Consequently the BCU slow-
down output must also be NO, i.e. SW2.7 OFF.

4.6 Number of lubricators

The number of lubricators for each cylinder is set on SW2.8.

For installations with one lubricator on each cylinder SW2.8 must be ON.
For installations with two lubricators on each cylinder SW2.8 must be OFF.

4.7 Upload of BCU basic program

(Valid for new type processor P89C51RD2, if the old type processor is used, follow
the instruction in Appendix 7).

To identify the component, see Document: ASD244-4090.

1. Connect a NULL-MODEM cable between the PC and BCU (J27)]

2. Connect the BCU to a suitable power supply (24V and minimum 2A)

3. Press [RESET] button (SW4) on the BCU (the LED D50 located in the upper
left corner of the PCB will turn off)

4. Set Switch (SW3) on the BCU in position “Program Mode”

5. The device is now in programming mode

6. Start the FlashMagic program

7. In the FlashMagic program key in the following data:

COM Port : COM1

Baud Rate : 115200
Device : P89C51RD2
Oscillator Freq : 22Mhz

When referring to this page, please quote Alpha Lubricator 707X37 Edition 40C Page 37 (80)
MAN B&W Diesel A/S, Copenhagen, Denmark 2004-04-13
 Alpha Lubricator System 707X77-40C

Appendix 6
Back-up Control Unit

When referring to this page, please quote Alpha Lubricator 707X77 Edition 40C Page 77 (80)
MAN B&W Diesel A/S, Copenhagen, Denmark 2004-04-13
707X78-40C Alpha Lubricator System

Page 78 (80) When referring to this page, please quote Alpha Lubricator 707X78 Edition 40C
2004-04-13 MAN B&W Diesel A/S, Copenhagen, Denmark
 Alpha Lubricator System 707X79-40C

When referring to this page, please quote Alpha Lubricator 707X79 Edition 40C Page 79 (80)
MAN B&W Diesel A/S, Copenhagen, Denmark 2004-04-13