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    screw conveyor & rotary feeder

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    screw conveyor & rotary feeder

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    screw conveyor & rotary feeder

    Copyright:

    © All Rights Reserved
    Download as PDF or read online from Scribd
    Flag for inappropriate content
    96 views22 pages

    Screw Conveyor & Rotary Feeder

    Uploaded by

    Ervin
    screw conveyor & rotary feeder

    Copyright:

    © All Rights Reserved
    Download as PDF or read online from Scribd
    Flag for inappropriate content
    of 22
    aoe Ic, (Hey#=) DEPT. Phe, Pa i! CEE Le OINT LESSON 7 PT. SEMEN NUSANTARA (MC DSPT) Core Plonning Pr DQ Serey Con fereb- L Cato hifany Pipenya SCrew LEZI | Lins 6000 x Coy) D) 7 Tho als : facraae fs \ = @ Sime j ze = tite, 2. i [Ss Smee AD @ i Pia | I | wy (Bd) rad : i | Ep (Feo) co’ © Tit! Tonaure Motor Ga-kayl ' N ¢ Keeupatan (Pm) cE pt > Ze >-PiPa Tidak Pah [ew | kw Molor kw) i : | Ze! dev bv Mole, Com’ J os Zp < Emo > Pipa PaTah Focax? STpG2R STrensty kaze It 2 Misalnyd GQ) PerTiayddn 2 Holer se 71 Oso bPia Zp i Pa. $4 _' sTrength ollewdnsi ble kth} Pane)? SIPEIE FAT KO | Pippnvs bise thon afin Pitek ? | b2HiTong Tae = P6000 x Zio» /7.b00 CHL ca0 Mifet WA = (eVGA 2M = 28% cor” a7 Tee, fgttm = s2éooGr~ bp 32.4 cm nee ] | C) Hasif 2 Zric2vt) < Ens (324) ostpaseteo 504 Tidok bise [Tenis tips |*eo|%¢ Com) = ceed 5 3. PaaP i Po fees. Bod atl | 28! | zee Alpen £7438 G0 fol | __ pont | | ro? | 525 &, Sim?) bra | 739? | 26 | a7F | | 2 eee [Pare nee al see NO, rr [RG, (ers) DEPT. | Ph. P/M Core Plannine Pi pe Sere Confer SChaw ©) Tip 1 Toraus Motor Ht _Kecuratan Epi > Eno > Pika tidak Pala [sew © Kw Motor . Zuai Z dovi kw Meter Coot Le Ep < Emo 7 Pits Ptah uae! stpeer sire Kea 2 _Misalnyd Q) PerTinyaan s Holer Se yee : STrength aiewans) She _Ckeahe hi Y i Pd Conf Jt \ i sotpm .fipanyrd STPER INTO | natin Teve& 2 5) Hi fang te = 76000 x "forte = 1 oath | _ Xe * 47.800 Cnt /sado Kife = 22.4 co? : L Zp}: @Aax (eaten = 28% cunt c) Hast) 2 Beier’) < Zia (324) . erpase tao Bod Tidek bise | Tanis fils [Poca] 94 cons Zo? : eal rere | at | nF Leet i # 23 | see et Plann Seckow -— BT SEMEN NUSANTARA PO. Box. 35, Phone 21521 - 21528, 22025 Cable address : SEMENUSA CILACAP Telex : PTSN. CLP, 22333 & 72495 CILACAP - INDONESIA, een Processing Dep \ From: LS Meagenak —Tteprovewe“K transport machine afters coven Bag flte Date: 30- Tuly — eu pears | Cetera de pera kk] (after dsperbeik Bip filler bet / ‘ Ke Pesce ony i EF potery fecher Z 5 “4 wohovr_side Seres conveyor side = 327 Beli» of 4M yolor rhatiow wakta Iwi? My ne 2 soot Yekctton of owk pk sheaf: Mh ___tta = hs Yo = 50 FP ~ PT SEMEN NUSANIARA i PO. Box. 35, Phone 21521 - 21528, 22025 Cable address : SEMENUSA CILACAP Telex : PTSN. CLP, 22333 & 22495 CILACAP - INDONESIA fF Planag- Secktow Dae: j99-July “Fe PM Seiten _ a Processingy Dep | From: LX Mengeneh iteproveme-K_ditanspor®” machine after couen Baz filter (before de prbki J ater dperboit ] _ “) —¥ Be fe kp / Bay fll Byer i + Aikscrey conteyor _ — a Rotary fecer™ = q AAA cores comeyev choke i iT apy “of screw _conveyov"] ait i {0 Copackypordam a _ (before inprovewrn tt.) 1 i __ rotation of screw _comuy ae [its whore bT Sete conveyor side + 327 Paw of QM? Yo __tetor eo waka: Mh Tw BORE, BOB? poole Yiettow of uk pekt shat: Ma fa = Nx Yo = bv T™ A 3 «loz = tet eo Sen wdtlese7 + Ly rate of coming meter ~~ pT SEMEN RUSANTARA PO. Box. 35, Phone 2152 ~ 21528, 22025 Cable address : SEMENUSA CILACAP Telex : PTSN. CLP. 22333 & 22495 CILACAP - INDONESIA Plana — Sechtow | pate: 307 Tuy ~B° PM Lae | anal 7 oer Processing Dep \ From: (QC ject = comin Dag Mengeneh ivproveme-T transport _vachine after (afer Aperbsitt see Linfire BP petok ] es s p= 4 BER Toy Nr Byer [ABABA Hh Setty a AVS EE petery feeder repens we Tet seven come eS = yor (exstin [ Goyoctiy of screw _comeyal oh). Gopacthy _pertama, ghton_ ot screw _couwyey. uN pererreree He Peet 1 whose Le box By = 202 Hh) Seres conveyer 5) ce Bee [Bog at oto rebrbtow witkta tai = fh T= BOSE - BEE « 1500 foteton of ouk pk shefh : Ma _ ty = Nhe fp = 90 T _ Ti vote of cari watersa| SS Yon of screw conveyer ih). (MT peter ale a eee ie ay ete ge seas 2 RUAN Fr eae Sv ena Tolakow of owt pk shefh 3 V2. 2 Grey 2 op Sip resem ae “LGpaty of Biay feeder ] ()_Gpacth Whine of Bilary fede fog Bis Pee see ores . OVD «20.9 FD fy Mh x Px 08% $7 Hd B welek safely (comeektwi_adah sifek sleek) 2 O = 55.7%) x08 = a¥y 7327 % Lo wea vete of camyiege material eae ae * ] eee "euane ‘s/c. ! . a a ame aa D d= |, P = OBD = O08 x3 = 290. € . Vp? + Cro® i V290% +(3s9 x89) > = Vs7600 7 7azes + = BIE ih 363,7 3/4. = 7,36 sf 6400" D = qoo-e d= Mae . P = 0,BD = 08x 400 = S20 & g % Mera « My = [azo + (3/4 x1/4,3 = Vi02 400 #128 52,8/ ? = F8/, (/)- #81 53,) 3/4. ®- 400 + (153,/ ~ 1/43) = 423,38 400 CD) epege tee Sarees ee 7 ES fee uso «Vee Fiabs eo = KB (Pr) 363,3 @ —_ HZ,36 3/9 2 HO +(N7,36~32/) = ‘ a e S Nop = | 320° + (3/9 x#4,3> / = Vi02 900 12.8952, 8/ { x ce ey, fe RAN eg (dix Bl = psa Susp soem ae t Co. DAFTAR DOCUMENT ARSIP PERENCANAAN DI MIC DEPT. I. PERHITUNGAN MOMEM INERTIA (GD ) 1. Impeller cooler fan no 1 2. EP Kiln fan motor. I. PIPING J. Modification dust pipe Bfi storage silo. 2. Modification dust pipe Bi nol di atas DCC no 2. 3. Piping air compressor at storage silo, TL ROTARY VALVE 1.Kapasity up rotary Valve 309 dan 310 pada cosl mill. 2.Pothitungan RV @ 500 pada Raw Mill. 3.Check clearence RV pada Raw Mill. IV. PERHITUNGAN 1. Pinion gear pada portal scraper step I dan 2. 2. Reducer gear belt feeder coal, 3. Gear untuk reducer H/P fon 4, Mencari jumlah gigi sprocket. 5. Spie. ERHITUNGAN EXPANTION JOINT 1. Fxp.Joint for duet cooling tower. 2. Exp.Join! for duct cyclon no 3 SP Tower. 3. Exp Joint for duct Cyclon no 4 SP Tower. VI. PERHITUNGAN GRATE 1. Grate cooler no 1. 2. Coneoting Rod for grate cooler. VIL PERENCANAAN ALAT-ALAT TRANSPORT. A. BELT CONVEYOR 1.Mengurangi kecepatan B/C: 1 clay dryer. 2, Mengurangi speed B/C 3 clay di bawah clay crusher. 3. BIC 3 dan BIC 5 clay receiving. 4, Perhitungan slag B transport system (B/C 350 mm). 5. BIC clinker go down. 6. Improvement of B/C clinker go down, 7. Check kapasity BIC clinker no 1 cement mil. 8. Check B/C gypsum no 2 coment mill. 9. Kapasitas up B/C 1 cement. B, SCREW CONVEYOR 1, Planing pipe screw conveyor. 2, Pembuatan blade, 3. Improvement SC after cement bag. iter Cc. MOTOR 1. Penggantian motor BIC after portal scraper. ‘Meneari kapasity. motor (kw). Motor untuk B/C cement Kapasitas motor untuk B/C clay. Kapasitas motor untuk B/C cement. veer Vill. PERHITUNGAN KEKUATAN A. BAHAN/MATERIAL : 1. Dasar-dasar perhitungan kekuatan bahan, 2. Instalation of magnetic separator at head B/C after portal 3. Instalation of magnetic separator at head B/C 3 clinker. 4. Erection of chain block Upper lathe Mackine at work shop MIC (hoist. 5. Kekuatan baja. 6. Jack support. 7. Pips support lime stone. 8. Konstruksi_ gudang trumix Jogjakarta, eee 9. Kekuatan Wire Rope. 7 10, Kekuatan Ron Bar. 11, Kekuaton shaft. 12. Kekuatan a, Kayo, b. HBeam. c. 1 Beam. 4, Canal (C) dan siku (L). B. KEKUATAN CONCRETE : 1. T Block. 2. Dinding. 3. Cor. C. KEKUATAN WELDING IX, OTHERS _Perhitungan rencana pintu automatic di pos I. mn. Iv. DAFTAR DOCUMENT ARSIP PERENCANAAN DIM/C DEPT PERHITUNGAN MOMEM INERTIA (GD ) 1. Impeller cooler fan no 1 2. BP Kiln fan motor. PIPING 1. Modification dust pipe Bfi storage silo 2. Modification dust pipe Bfi nol di atas DCC no 2. 3. Piping air compressor at storage silo, ROTARY VALVE |-Kapasity up rotary valve 309 dan 310 pada coal mill, 2.Perhitungan RV @ 500 pada Raw Mill, 3.Check clearence RV pada Raw Mill, PERHITUNGAN 1. Pinion gear pada portal scraper step 1 dan 2, 2, Reducer gear belt feeder coal, 3. Gear untuk reducer HYP fan, 4. Mencati jumlah gigi sprocket, 5. Spie. PERHITUNGAN EXPANTION JOINT 1. Exp.Joint for duct cooling tower. 2. Exp.Joint for duct cyclon no 3 SP Tower, 3. Exp.toint for duct Cyclon no 4 SP Tower, PERHITUNGAN GRATE 1. Grate cooler no 1 , 2. Coneoting Rod for grate cooler. va. PERENCANAAN ALAT-ALAT TRANSPORT A. BELT CONVEYOR : 1 Mengurangi kecepatan B/C.1 clay dryer. 2. Mengurangi speed B/C 3_clay di bawah clay crusher. 3. BIC 3 dan BIC 5 clay receiving, iS $ Rethitungan slag B transport system (B/C'350 mmm, 5. BIC clinker go down, Fs 6 Improvement of B/C clinker go down. 7. Check kapasity B/C clinker no 1 cement mill, 8. Check B/C gypsum no 2 cement mill, 9. Kapasitas up B/C 1 cement. B. SCREW CONVEYOR 1, Planing pipe screw conveyor. 2. Pembuatan blade, 3: Improvement SC after cement bag filter A Reemungon Capeciy Up enue Geavayer. 5p pore omen os i ¢. MOTOR 1. Penggantian motor B/C after portal scraper. 2. Mencari kapasity. motor (kW). 3, Motor untuk B/C cement. 4, Kapasitas motor untuk B/C clay. 5. Kapasitas motor ‘untuk B/C cement. VIM. PERHITUNGAN KEKUATAN A. BAHAN/MATERIAL : 1. Dasat-dasar perhitungan kekuatan bahan. 2. Instalation of magnetic separator at head B/C after portal. 3, Instalation of magnetic separator at head B/C 3 olinker. Erection of chain block Upper lathe Machine at work shop M/C (hoist). Kekuatan baja. 6. Jack support. 7. Pipe support lime stone. 8. Konstruksi_ gudang trumix Jogjakarta 9. Kekuatan Wire Rope. 10, Kekuatan Ron Bar. 11. Kekuatan shaft. 12, Kekuatan a. Kayo. b, HBeam. ¢. [Beam. 4, Canal (C) dan siku (L). B, KEKUATAN CONCRETE : 1. TBlock. 2, Dinding. 3. Cor. ¢, KEKUATAN WELDING 1X, OTHERS Perhitungan rencana pintu automatic di pos F KEADAAN TINDAKAN * Capacity up Rv. 309 & 310 fredBm > GM —> Phe > py Qa. "RE y ‘SEKARANG Kondisi feed coal mill tidak bisa tin, ei, dimana pada feed 11 ty » injector sudah haunting menye babkan pembakaran didalam icin kurang stabil , Coal mill sebeear 20 % , Pnansk day Dimana capacity “sebe lum 215 th Menjadi — eapacity up +22 th. Dg. jalan ganti Sprocket pada RV. side dari BS.100 x au? menjadi RS.100 x 19NP |, CMhat lomp nen). kecupntan, 2% ffm —» F°+ Pm Rv Rete dpabas melt ? cs ~Sgail abet CAPACITY _UP_RV.209 ERV.3I0_ COAL. tear a : Ls 400 tee em eet capaclty OF RY Q>= Carrying capacity th. \ _ D> Blade damelr om - a: Pipe afomeer om | ee Panjoms blade om No « Rotayy fra. REM- (fe Bae ceasity Yu ere frequensr 3 Motor y9-ada cekaravg + GM : arkwx Yeo x 6px put put 33. pm - Sprocket motor side RS 00x 17 NT cue RM Side RS Wo x QANT = lama . Putaran RY 309 sekavany + 24 RRM Cop. vp- arte —> agrv 30. RpM- creck sprocwweT RY. > a 17 x 33 = Kax 30 kas sprocket RS.wo « 19 ul -.- Q sekarang , ewe, Cerec) xe Ny = Fax Na 17d wyig SF: Sach en ee cHeck capatty RY? UP aot op ime lade Q:% Lyre a2 xix box (hx) eh = onekoa*- 0277 - Coon.x 10x! fe 0.4 x Cox (0.4 %0,90)x 30 + Q = 078 Co — 0,012) x 0,4% 60% 0,36 x 30 > Qranruart), a CHECK. KEKUATAN GHAtN + ray - aakw > Pa = fee? ea) baa 9, 03 Kw - tg fra rons Pa By anges ake 1B m/nth , GUNN Ye. DIPAKAL p- RV. SIDE Re wo x de RANE CHECK KDNDIst GEAR MOTOR, yo ADA SEKA Gu 22 Kix Yao x output epin 33,3 x 20V x OP Rating Current = 5,7 Ampere - Getty = Bo =p Load ate 2 34 -v— UP ao% = so pe -{(riae) GEAR MOTOR Bisa peed Yo LAMA De Bs id feesina Pagel: untar CAP. up 780), : vee sing Ale ASPD 2g! MEME _cukep uipeRcepAT 3270 - SARGORET 197 - Moreh TE7AP 9 50 He OX a ll ROTARY FEE ie FAR | wo semen) BEANE ede) ae |__ ah of | sof asad] ot .| was ons 1 so esta) aeust on | 40 | 1550 ‘ sn_S88) are, ‘ wedeyed Lt] in tacero| ons |_4a Vous 30 | saz20| > | ast io lease ae th ugs9|_eeteans| 25 | so | seo Lit | sys] 22 l 0 Lessney 228 I Gh) e b Dolan. ory 20s CH= sopnf ott Ro effecie AAU Je ony 1misbyBR OD eee Go E+ HR PLLILE C20) he Byatt tnamy = pobshenh BLE Ps70 6 esrb taal OR : 2 BLOM Pn) os et Ley a 142, 1199, 18 (3004, &r EATS AER EL, FIM FO ORE ar oe \s’ PCa Yodan. Sobl » G0 tng LT DD e [= 97 x lot. ky > apvxiotn 2 - by.p38 k fe Pe a fe i4.tleor- foctor barcksi” - 4bt/. \ 1 Pa sn yxdtlay + 3,08 Kw. 120; a OR Fi Joa. x 3, 09 74 i < FO2E : ; i on ay TY el GAEL = Ce a. mg Shon cary. Fe 1357 kof Z 2300 Af >ok . > R00 ~ ups QxDx@D ae ead ~ A KOGXLY KAGE + =o, ok KP > 01 By < LLG 4 OGL Y at OOLSY eaten erie A) OOLSE ane carey. cae. BUNDE dA pee. ois _pmopns Bare => 4 ~ fpereROrArSy free, =) ape Rube Denrsery 3 tm? Rotary. bust Bin) 2 EChad aa yn xbox 2.036 4 IL. 60x60, | CRASHING «S.C. 6600 UNDER, cyclo. MILL LIRNT, ROTATION SPEED MENURUT PBEL we u/ 6c ploo SB opm (may) vax zbesgxas Bye 3326 2S SS Wor (NTIS) PE CD") 6x Px x Lx. h—-. 52.288 (0.6 *= 01398") x60%2.98 2592 0.8 XO, x OL, 3 Tx. — Sry CR Mite FEE. HORSE POWER (HP) Pear Bay SAMPLERS MM cApeIty ~SHs PC pa fhCi de) boy tx mt uoby OB. 2 ee a jp —__--= 9,785 Loos é 203) xbox O29 O18 xO yKO8 = 0/0385 7/4. Kondisi Sckarangs Pada waktu operasi Normal (Raw Mill operasi ) Rotary Valve Under Cyclone Raw “eal pada waktu Gap sudah besar(aus Max ) Draft culup besars Akibatnya operasi, Box Sampler tidak normal,untuk hasil t Sampling material after Mill kurang mewakili/ada masalan. | indakan, + Under Cyclone Noi&2 perlu dipasang 8 ¢.9/600 Material By pass Masuk screw baru diterima oleh Box Sampler. Sue STS eee 2, Material S Cp 600 bisa pakei Ex.Wijaya pura. Lay Out ferlampir. jentar | Sapam Gebelom OF eos C BBL She ttut, “ya. lAdvisor | Dept Mer|Sect Mer | Petuges. SS RW Ceanan a ee DS ee eld Pe nee aeons dain 20°¢ Receeeeeeoee ao aanaaaaITSIEED Pert HanTr Py ray Proo Bn Si od “Bx 2) ~- 0,1 Panne : Pe a % ‘ henomet Femme A . an TE Coofer Ep . i Hinder [Sore Uda Z0°C 130°C J [ane Eee 0.37 om

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