BKD/BKF 7000

BKD/BKF 7000
thyristor converters
from 5 to 800 kW
07/2001
BKD/BKF 7000 - the
D.C. Power Converter for
applications up to 1100 kW
With its power converters
series BKD/BKF 7000,
Baumüller provides a
significant development of
our proven BKD/BKF 6000
Series of DC drives. Series
BKD/BKF 7000 devices are
line commutated power con-
verters for variable-speed DC
drives with powerful micro-
processor-based closed loop
control. Apart from their
familiar high levels of relia-
bility, the new series offers a
wide range of new and
enhanced functions.
The BKD/BKF 7000 replaces
the existing device series
and features a comprehen-
sive selection of digital,
analogue, and internally
specified control values to
give considerable design
flexibility.
The BKD/BKF 7000 is avail-
able as a single quadrant
(BKD) or four quadrant (BKF)
power converter. The two
variants have different
designs of the armature
control power unit. The BKF
7000 is rated for a wide input
voltage range, between 340 V
and 550 V. The armature
current converter, the power
supply and the field current
control units are all easily
adjustable.
Single-quadrant converters,
BKD, are designed for typical
rated currents of 30 A to
2050 A and four-quadrant
power converters, BKF, being
designed for 30 A to 1650 A.
Therefore, DC drives can be
supplied for powers of 5 to
800 kW for four quadrant
operation and up to 1100 kW
for single quadrant operation.
Ease of use in operation
A powerful 16-bit processor
system carries out open and
closed loop control of the
drive as well as communica-
tions and general signal pro-
cessing. The microprocessor
PCB and the electronic
control boards, such as the
power supply and the field
unit, are of identical design
for all unit sizes. The con-
struction and incorporation of
the processor PCB as a lid
board allows you easy access
to all the components from
the unit's front panel.
The power converter's
operating software and the option of linking with USS®
E²PROM containing the protocol. The BKD/BKF 7000
specific data records are series easily adapts to other
implemented on a plug-in bus systems by means of
module. This means that plug-in boards on the micro-
configuration data is easily processor PCB. The USS®
transportable. protocol, Baumüller CAN-
Interface®, CANOpen® and
Profibus® systems, which
Link to all you are familiar with from the
common bus systems Baumüller V-controller, are
available for fieldbus
The devices of Series 7000 connection.
provide optimum performance
when running in conjunction
with PLCs, NCs or CNCs. USS® is a registered
With its RS485 interface, the trademark of Siemens AG
BKD/BKF 7000 gives you the
Visualised free wiring
using ALINKS
The modular structure of the
software incorporating soft-
ware modules such as
adders, multipliers, and PI
controllers, ensures that you
can freely carry out logical
connections, building com-
plex applications yet requiring
little time and effort. The
virtually limitless possibilities
of internal connection via
Baumüller's newly presented
ALINKS is the basis of quick
and easy drive configuration
that is adaptable for your
own particular design needs.
ALINKS are software links
that permit internal drive
"wiring” e.g. the output of a
function module like a ramp
function generator, the output
of a PI controller or the field
current controller actual
value can all be connected
as needed. The output from
one module can act as the
input signal for many other
software modules. This
powerful construction allows
you to set up your own appli-
cation-specific structure,
freely inter-connecting a total
of 300 points using user-
friendly software. The soft-
ware also permits the linking
of selected functions to the
drives inputs and output
terminals.
You can set up the BKD/BKF
quickly and easily for every
application without needing
to make any changes to the
device hardware. This soft-
ware structure avoids the
need for external wiring to
connect internal functions,
thus giving you flexibility and
reducing cost, time and effort.
The BKD/BKF 7000 series is
the ideal power converter for
applications such as plastic
extrusion where variable
speed control and high
torque levels are needed.
Dimensions of size I

M8 earthing screw

Direction of air flow

M6 fastening screws Fixing screw for
M8 connecting screws protective cover

Dimensions of size II

M10 earthing screw

Direction of air flow

Protective cover
M10 connecting screws
 Dimensions of size III, Power unit

354
Radial
Radial direction direction of
Radial
air flow

221
of air flow direction of
X100 air flow Fan Fuse wirh
connection monitoring

Power converter unit

BKF 12/BKD 6
Serie 7000

213
Firing transformer
board
Print 3.9016
ca. 720

200
M12 x 40 Current
transformer
M12

Transparent
Transparent 285
86 86 68 cover
cover

500
470

Dimensions of size IV, Power unit

Direction of
Direction of air flow
air flow 240

680
X100 connection

Cover
X100 connection
Fan
270

KM

Semiconductor
fuses

Cover
1070

Connection of
firing trans-
548
1070

former board X11 connection

Prints 3.9016
676

66
AM
Semiconductor
AM
252

fuses

320
AK5 AK3 AK1
30
165 165 174
46 72 475

720

In the case of sizes III and IV, the controller and the field supply are fittes in
a housing of size I. Both components are connected via ribbon cables.
User-friendly operation
The WinBASS graphical user
interface allows users to carry
out user-friendly wiring at the
click of a mouse button. You
can of course also make
operator setups using the
integrated keyboard and the
seven-segment display.
Six freely programmable
data sets are available for
different applications. Users
can switch between data
records via the PC interface
or input terminals, even on
the run.
Specified value selection Power converter for
demanding applications
Specified values flow via:
Series BKD/F 7000 power
• four analogue specified converters are ideal devices
value inputs, for use in demanding appli-
• six permanently cations requiring DC drives.
programmed internal These include machines for
specified value sources plastic extrusion, traversing
• the internal motor winches in large cranes, lifts,
potentiometer printing machines, machine
• the RS 485 field bus con- tools or film blowing extruders.
nection on the basic unit or With its microprocessor-con-
• the additional trolled field supply, the BKD/F
interface card 7000 series is also eminently
suitable for field weakening
Six analogue outputs and six operation allowing constant
freely programmable digital torque and constant power
outputs are available. Two of operation at higher speeds.
the analogue outputs are
permanently assigned for
monitoring actual motor
speed and armature current.
The four other analogue out-
puts are freely programmable.
In addition, there is one
permanently assigned relay
output for ‘Ready For Opera-
tion’ and one for ‘Main
Contactor On’.
Digital inputs/outputs
12 24 V inputs, with the
following permanently
programmed:
• Fast Brake
• Controller Enable
• Pulse Enable
• Main Contactor On
6 24 V outputs, all of which
are freely settable.
Main converter:
BKD 6/.../7000
BKF 12/.../7000
Connection voltage1) 340 V~ ... 550 V~
Mains frequency 45 ... 65 Hz
Rated DC current (acc. to DIN 40030) Connection voltage 400 V~1) Connection voltage 500 V~1)
BKF 420 V 520 V
BKD 470 V 600 V
Rated currents IA for size I 30 A, 50 A, 80 A, 100 A, 140 A, 200 A
Rated currents IA for size IIa 240 A (BKF only), 340 A
Rated currents IA for size IIb 450 A, 650 A
Rated currents IA for size III 2)
BKD: 750 A. 920 A, 1100 A
BKF: 850 A
Rated currents IA for size IV 2)
BKD: 1550 A, 1750 A, 2050 A
BKF: 1250 A, 1400 A, 1650 A
Manipulating range 0,5 ... 1,0 x IA
Mains unit connection voltage 340 V~ ... 550 V~
Operating temperature range with self-ventilation: up to 100 A units 0 ... 45 oC
with forced ventilation: 140 A units and above 0 ... 40 oC
with temperatures up to 55 C o
Reduction of rated current by 1 % per C o

at H > 1000 m above sea level Reduction of rated current by 10 % per 1000 m
Storage and transportation temperature -30 ... +70 oC
Humidity rating acc. to DIN 40440 E or F
Type of protection acc. to DIN 40050 IP 00

Field current converter:

BKD 6/.../7000
BKF 12/.../7000
Connection voltage1) 340 V~ ... 550 V~
Mains frequency 47 ... 63 Hz
Rated DC current (acc. to DIN 40030) Connection voltage 400 V~1) Connection voltage 500 V~1)
310 V 390 V
Rated DC currents of field IE _ 100 A : 1.5 A, 3 A, 6 A, 12 A
IA <
(depending on the rated current, IA, IA > 100 A : 1.5 A, 3 A, 6 A, 12 A, 24 A
of the controlled device)
Manipulating range 0.2 ... 1.0 x IE

1) If supply voltages are fall by more than 10% of the rated value,
it may no longer possible to achieve the rated DC current
2) In preparation
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2.141.e.07/01.20.F