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Mini Hi-Fi System: Service Manual
Mini Hi-Fi System: Service Manual
SERVICE MANUAL
MINI HI-FI SYSTEM
SERVICE MANUAL
CAUTION
BEFORE SERVICING THE UNIT, READ THE “SAFETY PRECAUTIONS”
IN THIS MANUAL.
1-1
SECTION 1
SUMMARY
CONTENTS
1-2
SERVICING PRECAUTIONS
NOTES REGARDING HANDLING OF THE PICK-UP
1. Notes for transport and storage
1) The pick-up should always be left in its conductive bag until immediately prior to use.
2) The pick-up should never be subjected to external pressure or impact.
2. Repair notes
1) The pick-up incorporates a strong magnet, and so should never be brought close to magnetic materials.
2) The pick-up should always be handled correctly and carefully, taking care to avoid external pressure and
impact. If it is subjected to strong pressure or impact, the result may be an operational malfunction and/or
damage to the printed-circuit board.
3) Each and every pick-up is already individually adjusted to a high degree of precision, and for that reason
the adjustment point and installation screws should absolutely never be touched.
4) Laser beams may damage the eyes!
Absolutely never permit laser beams to enter the eyes!
Also NEVER switch ON the power to the laser output part (lens, etc.) of the pick-up if it is damaged.
Pressure
Magnet
Pressure
Conductive Sheet
1-3
NOTES REGARDING COMPACT DISC PLAYER REPAIRS
1. Preparations
1) Compact disc players incorporate a great many ICs as well as the pick-up (laser diode). These components
are sensitive to, and easily affected by, static electricity. If such static electricity is high voltage, components
can be damaged, and for that reason components should be handled with care.
2) The pick-up is composed of many optical components and other high-precision components. Care must be
taken, therefore, to avoid repair or storage where the temperature or humidity is high, where strong magne-
tism is present, or where there is excessive dust.
2. Notes for repair
1) Before replacing a component part, first disconnect the power supply lead wire from the unit
2) All equipment, measuring instruments and tools must be grounded.
3) The workbench should be covered with a conductive sheet and grounded.
When removing the laser pick-up from its conductive bag, do not place the pick-up on the bag. (This is
because there is the possibility of damage by static electricity.)
4) To prevent AC leakage, the metal part of the soldering iron should be grounded.
5) Workers should be grounded by an armband (1 M)
6) Care should be taken not to permit the laser pick-up to come in contact with clothing, in order to prevent
static electricity changes in the clothing to escape from the armband.
7) The laser beam from the pick-up should NEVER be directly facing the eyes or bare skin.
Armband
Resistor
(1 M)
Resistor
Conductive
(1 M)
Sheet
1-4
ESD PRECAUTIONS
Electrostatically Sensitive Devices (ESD)
Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components
commonly are called Electrostatically Sensitive Devices (ESD). Examples of typical ESD devices are integrated
circuits and some field-effect transistors and semiconductor chip components. The following techniques should
be used to help reduce the incidence of component damage caused by static electricity.
1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off
any electrostatic charge on your body by touching a known earth ground. Alternatively, obtain and wear a
commercially available discharging wrist strap device, which should be removed for potential shock reasons
prior to applying power to the unit under test.
2. After removing an electrical assembly equipped with ESD devices, place the assembly on a conductive surface
such as aluminum foil, to prevent electrostatic charge buildup or exposure of the assembly.
3. Use only a grounded-tip soldering iron to solder or unsolder ESD devices.
4. Use only an anti-static solder removal device. Some solder removal devices not classified as "anti-static" can
generate electrical charges sufficient to damage ESD devices.
5. Do not use freon-propelled chemicals. These can generate electrical charges sufficient to damage ESD
devices.
6. Do not remove a replacement ESD device from its protective package until immediately before you are
ready to install it. (Most replacement ESD devices are packaged with leads electrically shorted together by
conductive foam, aluminum foil or comparable conductive materials).
7. Immediately before removing the protective material from the leads of a replacement ESD device, touch the
protective material to the chassis or circuit assembly into which the device will by installed.
CAUTION : BE SURE NO POWER IS APPLIED TO THE CHASSIS OR CIRCUIT, AND OBSERVE ALL OTHER
SAFETY PRECAUTIONS.
8. Minimize bodily motions when handing unpackaged replacement ESD devices. (Otherwise harmless motion
such as the brushing together of your clothes fabric or the lifting of your foot from a carpeted floor can generate
static electricity sufficient to damage an ESD device).
1-5
HIDDEN KEY MODE
Push both Display key and Remote Control key to activate it for 5 seconds.
3. Clear EEPROM
Display Key : PLAY/PAUSE
Remote Control Key : SKIP-
4. Edit EEPROM
Display Key : PLAY/PAUSE
Remote Control Key : SKIP+
You can edit 0~f by Sound Effect or STOP key.
1-6
SERVICE INFORMATION FOR EEPROM
POWER ON
FLD ‘OP00-00’
Completed
1-7
PROGRAM DOWNLOAD & UPDATE GUIDE
Caution:
• When downloading the file, you should neither unplug the USB device, change to the other function,
nor power off the device.
• USB device must be unplugged when the downloading process is completed.
If security program (Water Wall) is activated on your PC, you must save the file to the USB storage device and
disable the security software, then download the file to your set.
1. Main Program
1) File name is CM4360_FW_yymmddNo.bin
2) Put upgrade file into USB root directory. (No other file exist on root directory)
3) Change the mode to USB mode.
4) It will start update process automatically with showing “MCU UP” on Display window.
5) If the update is finished, the set will turn off automatically.
2. EQ Program
1) File name is EQ_PRG_CM4360_yymmdd_No_Checksum.bin
2) Put upgrade file into USB root directory. (No other file exist on root directory)
3) Change the mode to USB mode.
4) It will start update process automatically with showing “EQ UP” on Display window.
5) If the update is finished, the set will turn off automatically.
1-8
SPECIFICATIONS
• GENERAL
Power requirements Refer to the main label.
Power consumption Refer to the main label.
Networked standby : 0.4 W
(If all network ports are activated.)
Dimensions (W x H x D) Approx. 204.5 mm x 278 mm x 285.5 mm
Net Weight Approx. 2.53 kg
Operating temperature 5 °C to 35 °C
Operating humidity 5 % to 90 %
• INPUTS
Analog audio in (AUX IN) 2.0 Vrms (1 kHz, 0 dB), 75 Ω, RCA jack (L, R) x 1
• TUNER
FM Tuning Range 87.5 to 108.0 MHz or 87.50 to 108.00 MHz
• SYSTEM
Frequency response 100 to 20 000 Hz
Signal-to-noise ratio 75 dB
Dynamic range 75 dB
Bus Power Supply (USB) 5V 500 mA
USB Version 2.0
• FRONT SPEAKERS
Type 2 Way 2 Speaker
Impedance 4Ω
Rated Input Power 115 W
Max. Input Power 230 W
Dimensions (W x H x D) Approx. 203 mm x 284.5 mm x 200 mm
Net Weight Approx. 2.1 kg
1-9
1-10
SECTION 2
CABINET & MAIN CHASSIS
CONTENTS
2-1
2-2
EXPLODED VIEWS NOTES) THE EXCLAMATION POINT WITHIN AN
EQUILATERAL TRIANGLE IS INTENDED
TO ALERT THE SERVICE PERSONNEL
1. CABINET AND MAIN FRAME SECTION TO THE PRESENCE OF IMPORTANT
SAFETY INFORMATION IN SERVICE
LITERATURE.
260 505
505 459
DISPLAY
A43 G
I
SMPS
452
H
A47
505
266
505
A
CABLE1
459
258A C
257A
H
511
256A 258B
262
505
255
257B A26
F
505 261
492 CABLE2
256B
F
CABLE3 A46
E MAIN 452
254
B/T A
B E 825
512 C
D G
259
492 CABLE4 D
A52
492
CABLE5 B
263
252
253
251 492
264
492 492
I
300
265
492
2. PACKING ACCESSORY SECTION
803 Packing
804 Bag
803 Packing
802 Box
3. SPEAKER SECTION
A60
SECTION 3
ELECTRICAL
CONTENTS
ONE POINT REPAIR GUIDE ............................................................................................................................ 3-2
1. NO POWER ............................................................................................................................................ 3-2
2. NO BOOTING WHEN POWER ON THE SET........................................................................................ 3-4
3. VFD IS NOT DISPLAYED WHEN POWER ON THE SET ..................................................................... 3-5
4. NO OPERATION OF MD ........................................................................................................................ 3-6
5. NO SOUND ........................................................................................................................................... 3-11
3-1
ONE POINT REPAIR GUIDE
4
UM-007/UF16-45
1. NO POWER
LF901
If the unit doesn’t work by no power problem, repair the set according to the following guide.
3
1-1. FUSE & BRIDGE DIODE
1-1-1. Solution
Please check and replace F900, BD900 or TH900 on SMPS board.
HVCC
2
TH900
5D-9 D910 IN4007
UM-007/UF16-45
+
C905
LF900
22uF/450V
R914
1
1
IC904
BD900
KB406 7 DRAIN
GND 6
OB2338 DRAIN
2 3 5
2
PWM
VCC_G
T3.15AL 250V
1
4
VFB
VCC
4
SENSE
F900
3
1
1K
R948
R949
0.1uF/50V
ZD903
471/250V
471/250V
R947
C907
18V 0.5W NC
1
2.2/1206
2.2/1206
CY902
CY903
VH-3Y
CM901
0.1uF/275V
PN900
L N GND_EARTH
AC i n 110~240V R911 0R
2
4
UM-007/UF16-45
LF901
3-2
ONE POINT REPAIR GUIDE
NO POWER
If the unit doesn’t work by no power problem, repair the set according to the following guide.
1-2. D907
1-2-1. Solution
Please check and replace D907 on SMPS board.
T900
R954
6 D906 2010
5
HER103
R906 200K/0.5W
R955 200K/O.5W
2.2R 3/4W
10K
102pF/630V
C920
C902 R901
C906
+
470pF/1kV 5.1R/1206 R980
4
R950
+ C919 100K
47uF/25V
220uF/25V
D901
FR107
FB901 BEAD 3 +5.2V
100pF/1KV
C918
L900 10uH/2A
9 D907
SR360
M_VCC
470uF/16V
1000uF/16V
0.1uF/50V
0.1uF/50V
D903 R910 C925 R924
FR107 470pF/100V 5.1R/1206
2.2R/1206 + +
R956 2
10R
C924
C922
C938
C923
22uF/50V
+
1 7
C908
ND_EARTH
EE19 PC900 EL817
R925 330
4 1
10k/1%
15V 0.5W
3 2 R927 10K
ZD901
R926
9.1k/1%
IC902 1
TL431
2
R929
3-3
ONE POINT REPAIR GUIDE
2. NO BOOTING WHEN POWER ON THE SET
The set doesn’t work when press the power button on the display board or the remote control.
KEY1 (R131)
IC105
PWR_CTRL (R149)
3-4
ONE POINT REPAIR GUIDE
3. VFD IS NOT DISPLAYED WHEN POWER ON THE SET
When power on the set, any icons or characters on VFD are not displayed.
3-1. VFD
3-1-1. Solution
Please check and replace VFD300 on DISPLAY board.
SEG8
SEG7
SEG6
SEG5
SEG4
SEG3
SEG2
SEG1
VDD+3.3V
SG signal GND
C332 C315
0.1uF
GR SIGNAL
47uF/16V
SG9 22
SG8 21
SG7 20
SG6 19
SG5 18
SG4 17
SG3 16
SG2 15
SG1 14
VDD1 13
VSS1 12
GND GND
SEG10 23 SG10
K2 11
R307 100K
100K
GND
ABOUT 30 V
SEG11 24 SG11 R306
K1 10 GND
SEG12 25 SG12 P-STB R305 220R
STB 9 VFD-STB
SEG15 28 SG15
100P
100P
100P
DOUT6
SEG16 29 SG16/KS16 R302 100K
OSC 5 GND
C308
C317
C309
F-VKK
30 VEE
LDE4 4
GND GNDGND
31 SG17/GR12
VOL_LDE33
R301
C331
C300
32 GR11
VOL_LDE22
33 GR10
VOL_LDE11
47uF/50V
0.1uF
100K
C307
0.1uF
35 GR8
36 GR7
37 GR6
38 GR5
39 GR4
40 GR3
41 GR2
42 GR1
44 VSS
PT6315
IC300
VDD+3.3V
C301
GR signal
0.1uF
VDD+3.3V GND
GD8
GD7
GD6
GD5
GD4
GD3
GD2
GD1
SG SIGNAL
ABOUT 30 V
3-5
ONE POINT REPAIR GUIDE
4. NO OPERATION OF MD
When no sound output in the CD function, you can not listen to music reading data from a CD disc
if the servo motors in MD don’t work. This step is for checking the SPINDLE MOTOR among them.
SP- SP+
pin18 to PN801 pin17 to PN801
3-6
ONE POINT REPAIR GUIDE
NO OPERATION OF MD
When no sound output in the CD function, you can not listen to music reading data from a CD disc
if the servo motors in MD don’t work. This step is for checking the SLED MOTOR among them.
IC801
SL- TO CN405
SL+ TO CN405
SLED+ SLED-
pin11 to PN801 pin12 to PN801
< Waveform of SLED- & SLED+
< Signal check point >
for driving SLED motor >
3-7
ONE POINT REPAIR GUIDE
NO OPERATION OF MD
When no sound output in the CD function, you can not listen to music reading data from a CD disc if
the servo motors in MD don’t work. This step is for checking the TRAY OPEN/CLOSE MOTOR among
them.
LOAD+ LOAD-
pin9 to PN801 pin10 to PN801
IC801
MOT_OPEN
CLOSE
LO- TO PN801
LO+ TO PN801 MOT_OPEN MOT_CLOSE
pin7 to PN801 pin8 to PN801
< Waveform for driving
< Signal check point >
TRAY open/close motor >
3-8
ONE POINT REPAIR GUIDE
NO OPERATION OF MD
When no sound output in the CD function, you can not listen to music reading data from a CD disc if
the pickup module in MD doesn’t work. This step is for checking the LASER TRACKING ACTUATOR.
TR+ TR-
pin16 to PN801 pin15 to PN801
IC801
3-9
ONE POINT REPAIR GUIDE
NO OPERATION OF MD
When no sound output in the CD function, you can not listen to music reading data from a CD disc if
the pickup module in MD doesn’t work. This step is for checking the LASER FOCUSING ACTUATOR.
IC801
F- F+
pin13 to PN801 pin14 to PN801
< Waveform of F±
< Signal check point >
for driving FOCUSING actuator >
3-10
ONE POINT REPAIR GUIDE
5. NO SOUND
There is no sound output in the CD FUNCTION, repair the set according to the following guide.
P/UP
IC800 DSP IC105
BU9546
MLC3730 MCS_MCLK (16.93 MHz)
MCS_BCK(1.4 MHz)
M
176PIN BGA MCS_ADAT_OUT
MCS_LRCK(44.1 KHz)
Audio DSP-1
USB 2.0 OTG Main Processor Audio DSP-0 DSP SRAM29KB
USB 1.1 133Mhz I-Cache 8KB
ARM 16KB DSP SRAM29KB
Host/Device 926EJS I-Cache D-Cache 8KB
133Mhz I-Cache 8KB
SRAM (10K) 400Mhz 16KB D-Cache 8KB
D-Cache
Interrupt
controller ADPCM
CDROM x8 speed
Decoder PLL
FR,FL
24.57 6MHZ TAS5612LA
PWM
PS9860
3-11
ONE POINT REPAIR GUIDE
NO SOUND
There is no sound output by DIGITAL AUDIO AMP DAMAGE, repair the set according to the following
guide.
L702 L704
L701 L703
IC701
IC700
3-12
ONE POINT REPAIR GUIDE
NO SOUND
There is no sound output in the USB FUNCTION, repair the set according to the following guide.
DSP IC105
MLC3730S
176PIN BGA D- to pin2 of PN104
USB1_D±
USB2_D±
USB 2.0 OTG
Audio DSP-1 D+ to pin3 of PN104
Main Processor Audio DSP-0 DSP SRAM29KB
USB 1.1 133Mhz I-Cache 8KB
ARM 16KB DSP SRAM29KB
Host/Device 926EJS I-Cache D-Cache 8KB
133Mhz I-Cache 8KB
SRAM (10K) 400Mhz 16KB D-Cache 8KB
D-Cache
Interrupt
controller ADPCM
CDROM x8 speed
Decoder PLL
ADC (12bit*5ch) RTC & Wake up
GDMA 3ch Clock Controller
Timer, Watchdog UART 4ch (Max)
Reset Controller
NAND Controller GPIO (72 Max) I2C 2ch
within BCH codec
14bits ECC SPI 4ch (Max) SDHC-SDIO 4ch (Max) Test Controller
FR,FL
TAS5612LA
24.576 MHZ
PWM
PS9 8 60
3-13
ONE POINT REPAIR GUIDE
NO SOUND
There is no sound output in the AUX FUNCTION, repair the set according to the following guide.
DSP IC105
MLC3730S
IC403 CD4052
AUX AUX _L/R
IC401 CD4558 176PIN BGA
IC400 CJC5357
USB 2.0 OTG Main Processor Audio DSP-0
USB 1.1 ARM 16KB
Host/Device DSP SRAM29KB
926EJS I-Cache
133Mhz I-Cache 8KB
SRAM (10K) 400Mhz 16KB D-Cache 8KB
D-Cache
SDRAM
Controller Boot ROM (20KB) GDMA 2ch
Interrupt
controller
CDROM x8 speed
Decoder
ADC (12bit*5ch) RTC & Wake up
GDMA 3ch
Timer, Watchdog UART 4ch (Max)
NAND Controller GPIO (72 Max) I2C 2ch
within BCH codec
14bits ECC SPI 4ch (Max) SDHC-SDIO 4ch (Max)
FR,FL
TAS5612L
24.57 6 MHZ
IC700
PWM
PS9 860
< AUX function signal flow > < Signal check point >
3-14
ONE POINT REPAIR GUIDE
NO SOUND
There is no sound output in the TUNER FUNCTION, repair the set according to the following guide.
TUN_L to C435
IC402
DSP IC105
MLC3730S TUN_R to C434
TUNER
TU_L/R
IC402 Si4702 176PIN BGA
IC403 CD4052
USB 2.0 OTG Main Processor Audio DSP-0
USB 1.1 ARM 16KB DSP SRAM29KB
IC401 CD4558 Host/Device 926EJS I-Cache
133Mhz I-Cache 8KB
SRAM (10K) 400Mhz 16KB D-Cache 8KB
D-Cache
SDRAM
IC400 CJC5357 Controller Boot ROM (20KB) GDMA 2ch
Interrupt
controller
CDROM x8 speed
Decoder
ADC (12bit*5ch) RTC & Wake up
GDMA 3ch
Timer, Watchdog UART 4ch (Max)
NAND Controller GPIO (72 Max) I2C 2ch
within BCH codec
14bits ECC SPI 4ch (Max) SDHC-SDIO 4ch (Max)
FR,FL
TAS5612L
24.57 6 MHZ
IC700
PWM
PS9 860
< TUNER IN function signal flow > < Signal check point >
3-15
ELECTRICAL TROUBLESHOOTING GUIDE
1. POWER (SMPS)
No 5.1 VA
YES
NO
F900 normal? Replace F900 (Use the same fuse).
YES
NO
BD900 normal? Replace BD900.
YES
NO
TH901(TH900) normal? Replace TH900.
YES
Is Vcc NO
(10 V ~ 18 V) supplied to
D903 normal?
IC904 pin3?
NO
NO
D906 normal? Replace D906.
YES
Is there NO
about 2.5 V at Replace IC902.
IC902 pin1?
YES
NO
D907 normal? Replace D907.
YES
3-16
ELECTRICAL TROUBLESHOOTING GUIDE
No PVDD (28 V)
YES
NO
F900 normal? Replace F900 (Use the same fuse).
YES
NO
BD900 normal? Replace BD900.
YES
NO
TH900 normal? Replace TH900.
YES
Is Vcc NO
(14 V ~ 26 V) supplied to NO
D903 normal?
IC901 pin6?
YES
NO
Q901 base HIGH?
YES
NO
IC901 normal? Replace IC901.
YES
NO
D908 normal? Replace D908.
YES
YES
3-17
ELECTRICAL TROUBLESHOOTING GUIDE
No 12 V
YES
Is Vcc (12 V) NO
Check or replace D906.
supplied to D906?
YES
NO
Q905 pin2 “HIGH”? Check P_CTRL HIGH signal from MCS.
YES
No VFD
YES
Is VFD (5 V)
supplied to PN100 pin1?
YES
NO
D301 normal? Check or replace D301.
YES
NO
D302 normal? Check or replace D302.
YES
NO
Q301/ Q303/ Q305/ Q306 normal? Check or replace Q301/ Q303/ Q305/ Q306.
YES
3-18
ELECTRICAL TROUBLESHOOTING GUIDE
2. MCS PART CHECK
YES
Check if voltage NO
Refer to SMPS troubleshooting.
of PN200 pin8 is 5.1 VA.
YES
Check if IC204 NO
Check and change IC204.
have 3.3 V output.
YES
Check if IC205 NO
Check and change IC205.
have 1.2 V output.
YES
YES
OK
3-19
ELECTRICAL TROUBLESHOOTING GUIDE
3. FLD DISPLAY CHECK
YES
YES
Check D301 NO
Check and change D300.
input votltage 5 V?
YES
Check T300
pin6, 7 Output votltage AC 2.6 V. NO Check and change
Check D302 pin1 Output Q301, Q303, Q305, Q306.
votltage -27 V.
YES
Check
IC300(PT6315) voltage NO
pin30 VKK: -27 V If voltage is not 3.3 V.
pin13, 43: 3.3 V.
YES
YES
NO
Check IC300. Replace IC300.
YES
OK
YES
YES
Check output data R304 R305
R303.
YES
NO
FLD light on? Check IC300. Replace IC300.
YES
YES
OK OK
3-20
ELECTRICAL TROUBLESHOOTING GUIDE
4. PWM MODULATION CHECK
PWM MODULATION PART
CHECK
YES
Check NO Refer to
PN200 pin8
SMPS troubleshooting.
(5.1 V)
YES
YES
Check NO NO
Check X700 Replace X700 (24.576 MHz).
X700(24.576 MHz)
(24.576 MHz).
operation.
YES YES
YES
YES YES
OK
YES YES
YES
OK
Check
PWM modulator output NO NO
FL: pin39(-), 40(+) FR: pin41(-), 42(+). Check IC700. Replace IC700.
other output
check.
YES YES
OK OK
3-21
ELECTRICAL TROUBLESHOOTING GUIDE
5. POWER AMP PART CHECK
YES
Check PN200 NO
Refer to SMPS troubleshooting.
pin7: +12 V, pin1, 2: 28 V.
YES
YES
NO
Check IC701 pin2: +12 V input. Check each line resistor output voltage.
YES
YES
YES
NO
Check output line coil. Replace the coil.
YES
OK
3-22
ELECTRICAL TROUBLESHOOTING GUIDE
6. TUNER/ AUX FUNCTION CHECK
FUNCTION CHECK
YES
Check IC403
(CD4052) pin5, 14 (AUX), NO
pin1, 12 (TUNER) input. Check PN401,IC402.
YES
Check IC403 NO NO
Check IC403 Check PN200 pin7: +12 V.
(CD4052) pin3,13 output
pin16: 12 V
data.
YES YES
IC401 pin1,7
Replace IC401
output data.
YES
Replace IC400.
IC105 (MLC3730)
output data.
YES
OK
3-23
ELECTRICAL TROUBLESHOOTING GUIDE
7. TUNER FUNCTION CHECK
YES
NO
Check IC402 (pin11: +3.3 V). Check IC202 Input voltage (5.1 V).
YES YES
Replace IC202.
NO
Check IC402 pin “P8 (SDA)”, “P7 (SCL)”. IC105 (MLC3730) output data.
YES YES
3-24
ELECTRICAL TROUBLESHOOTING GUIDE
8. CD FUNCTION CHECK
CD FUNCTION
YES
YES
YES YES
Check IC801.
NO
Is Motor ok? (about 12 Ω) Check loading motor.
NO
NO NO Focus,
Disc reading IM driving
tracking, sled signal
is ok? (Focus and tracking) is ok?
is ok?
YES YES
YES NO
Check NO
the signal of IC800 Check Vcc of IC800. Check IM (pick-up).
pin34, 35, 36.
YES
Check NO NO
the signal (16.0344 MHz) Check Cristal (X800). Replace Cristal (X800).
at IC800 pin48, 49.
YES
Check IC105 NO
input/output and Replace IC105.
control line.
YES
3-25
ELECTRICAL TROUBLESHOOTING GUIDE
9. DOUBLE USB FUNCTION
USB FUNCTION
YES
YES
NO NO
Display “NO USB”. Check USB_5V. Check CN301.
YES
YES
Check USB_D+, D- NO
Display “READ”. Check USB jack (JK300).
(L303, L306)
YES
YES
NO
Display “NO FILE”. Check IC105 pin “U7”, “U8” Replace IC105.
YES
3-26
WAVEFORMS OF MAJOR CHECK POINT
1. SDRAM 2. SERVO
1 CLK 5
DATA CD-16M
2
3 ADDRESS
CS
4
3-27
3. AUDIO PATH
DAC_MCLK
9
6 CD_BCK
DAC_BCK
10
7 CD_LRCK
DAC_LRCK
11
CD_DATA DAC_DATA
8 12
9
11
10
12
7
6
8
3-28
4. USB
USB_5V
13
D+
D-
14
13 14
3-29
3-30
WIRING DIAGRAM
AUX TUNER
SPK TERMINAL JACK
1. [Total CNT : 7 EA]
POWER
CORD
16 P 1. FFC Cable
MAIN DISPLAY: 1 EA
8P MAIN MD: 1 EA
6P MAIN BT module: 1 EA
1 CD MD 5P
2. Harness Single
1) SMPS MAIN : 1 EA
MAIN + CD 2) MAIN USB: 1 EA
3) MAIN MD: 2 EA
12 P 10 P 4P
SMPS
: Harness
BT
USB + DISPLAY : FFC
3-31 3-32
BLOCK DIAGRAMS
1. SYSTEM BLOCK DIAGRAM
16.9344 MHz
PWM
3.3 V
LOAD+/-
SL+,SL-
DI/DO
MPEG
T+,T-
F+,F-
ROHM CD-RW
CD5888
MD SWITCH BUSY
Main chip IC
TRACK, SPINDLE SUBSYQ 5V
MOTOR DRIVER
IIS MLC3730S TG1103
RESET, SLEGP, FOCUS
R/L
176PIN BGA USB Port
ADC IIS
AUX IN CD4052 D4558
CJC5357 SPI FLASH
R/L 32 Mbit
SDRAM
VFD Display VFD Driver IIC 64 Mbit
HNA-08SS87T PT6315
APS2401 1.2 V IR
1.2 V
APS2401
+5 V 3.3 V 3.3 V Tact key
SMPS
110 V ~ 240 V +12 V
24 MHz
+28 V 32.768 kHz
3-33 3-34
2. SMPS BLOCK DIAGRAM
+5 V 1.5 A
+12 V 500 mA
POWER IC
2/ EMI OB2358
VCC
1/ EMI
3-35 3-36
3. POWER BLOCK DIAGRAM
SMPS
USB_CTRL
+12V IC701/AMP
PVDD 4.5 A
TAS5612LA
+28 V
iPod option
4.5 A
IC702/DC_DC 5.1 V/ 1 A
ADS9129 USB PORT
3-37 3-38
CIRCUIT VOLTAGE CHART
1. ICs
EE Mode (V) PLAY Mode (V) EE Mode (V) PLAY Mode (V)
Pin No. Spec. (V) Pin No. Spec. (V)
Voltage (V) Margin (V) Voltage (V) Margin (V) Voltage (V) Margin (V) Voltage (V) Margin (V)
SMPS BOARD IC205 DC-DC (APS2401 KEC_1.2V )
IC901 POWER IC (OB5296) 3(VOUT) 1.2 +/-0.024 1.204 - 1.204 -
6(VCC) 9.2~32 17.3 8.10 17.5 8.30 4(IN) 0.5~5.5 3.303 2.80 3.303 2.80
IC904 POWER IC (OB2338) IC400 ADC (CJC5357)
3(VCC) 15.2~29 17.3 2.1 17.5 2.30 6(VA) 2.7~3.6 3.292 0.59 3.297 0.60
MAIN BOARD 7(VD) 2.7~3.6 3.292 0.59 3.297 0.60
IC101 FLASH (25Q80 ) IC401 AUDIO IC (D4558)
8(VDD) 2.7~3.6 3.297 0.59 3.294 0.59 3(REF) ‘+/-11 5.98 - 5.99 -
IC102 FLASH (25Q16 ) 8(VCC) ‘+/-22 12.03 - 12.17 -
8(VDD) 2.7~3.6 3.297 0.59 3.297 0.59 IC402 TUNER IC (SI4702)
IC103 SDRAM (M12L64164A-7T) 10(VIO) 2.7~5.5 3.3 0.60 3.3 0.60
1(VDD1) 3.0~3.6 3.297 0.297 3.294 0.297 11(VDD) 2.7~5.5 3.302 0.602 3.302 0.602
3(VDDQ1) 3.0~3.6 3.297 0.297 3.294 0.297 IC403 FUNC. IC (CD4052)
9(VDDQ2) 3.0~3.6 3.297 0.297 3.294 0.297 16(VDD) 0.5~20 12.4 11.90 12.46V 11.94
9(VDD2) 3.0~3.6 3.297 0.297 3.294 0.297 IC700 DSP IC (PS9860)
27(VDD) 3.0~3.6 3.297 0.297 3.294 0.297 17(VDD_IO) 2.97~3.63 3.312 0.16 3.308 0.16
43(VDDQ) 3.0~3.6 3.297 0.297 3.294 0.297 34(VIN33_RFG1) 2.97~3.63 3.312 0.16 3.308 0.16
49(VDDQ3) 3.0~3.6 3.297 0.297 3.294 0.297 43(VDD_IO) 2.97~3.63 3.312 0.16 3.308 0.16
IC105 MPEG IC (MLC3730) 52(VDD_IO) 2.97~3.63 3.312 0.16 3.308 0.16
1(D4_VDD33) 3.0~3.6 3.297 - 3.294 - 66(VIN33_RFG2) 2.97~3.63 3.312 0.16 3.308 0.16
20(J1_BOOT) 3.0~3.6 3.297 - 3.294 - IC701 AMP IC (TAS5612LADDVR)
23(J4_VDD12) 1.08~1.32 1.198 - 1.196 - 2(VDD) 10.8~13.2 12.17 0.17 12.17 0.17
43(P4_VDD33) 3.0~3.6 3.297 - 3.294 - 29(PVDD-CD) 12~34 28.26 16.26 28.26 16.26
55(U4_VDD12) 1.08~1.32 1.198 - 1.196 - 30(PVDD-CD) 12~34 28.26 16.26 28.26 16.26
57(U5_VDD33) 3.0~3.6 3.297 - 3.294 - 31(PVDD-CD) 12~34 28.26 16.26 28.26 16.26
60(U6_VDD33) 3.0~3.6 3.297 - 3.294 - 36(PVDD-AB) 12~34 28.26 16.26 28.26 16.26
66(P9_VDD12) 1.08~1.32 1.198 - 1.196 - 37(PVDD-AB) 12~34 28.26 16.26 28.26 16.26
68(U9_VDD33) 3.0~3.6 3.297 - 3.294 - 38(PVDD-AB) 12~34 28.26 16.26 28.26 16.26
72(T10_VDD12) 1.08~1.32 1.198 - 1.196 - DISPLAY BOARD
84(T16_VDD33) 3.0~3.6 2.945 - 2.943 - IC300 DISPLAY (PT6315 )
87(P12_VDD12) 1.08~1.32 1.198 - 1.196 - 13(VDD) 2.7~5.5 3.111 0.41 3.086V 0.22
90(P14_VDD33) 3.0~3.6 3.297 - 3.294 - 30(VEE) 0~-35 -27.11 -27.11 27.11 -27.11
107(J14_VDD12) 1.08~1.32 1.198 - 1.196 -
132(D14_VDD33) 3.0~3.6 3.297 - 3.294 -
142(F9_VDD12) 1.08~1.32 1.198 - 1.196 -
158(A10_VDD33) 3.0~3.6 3.297 - 3.294 -
160(A9_VDD12) 1.08~1.32 1.198 - 1.196 -
171(A4_VDD33) 3.0~3.6 3.297 - 3.294 -
IC202 LDO (APS5210)
2(VIN) 3.8~18 4.14 0.314 4.14 0.314
3(VOUT) 3.3 +/-0.3 3.31 0.31 3.31 0.31
IC204 DC-DC (APS2401 GFC_3.3V )
3(VOUT) 3.3 +/-0.06 3.303 - 3.303 -
4(VIN) 0.5~5.5 5.1 4.60 5.1 4.60
3-53 3-54
2. CAPACITORS
Value Voltage EEMode Play back Value Voltage EEMode Play back
Loca. No. Capacitor Spec. Positive Negative Gap Margin Positive Negative Gap Margin Loca. No. Capacitor Spec. Positive Negative Gap Margin Positive Negative Gap Margin
(uF) (V) (+ V) (- V) (V) (V) (+ V) (- V) (V) (V) (uF) (V) (+ V) (- V) (V) (V) (+ V) (- V) (V) (V)
SMPS Board DISPLAY Board
C903 120 450 320 0 0320 130.00 320 0 0320 130.00 C329 47 16 5.21 0 05.21 10.79 5.02 0 05.02 10.98
C905 22 450 320 0 0320 130.00 320 0 0320 130.00 C331 47 50 0 -27.2 -27.227.2 22.80 0 -27 -27.27 23.00
C908 22 50 18.4 0 018.4 31.60 18.4 0 018.4 31.60 C332 47 16 3.27 0 03.27 12.73 3.27 0 03.27 12.73
C914 22 50 18.2 0 018.2 31.80 18.2 0 018.2 31.80 C333 47 16 3.29 0 03.29 12.71 3.29 0 03.29 12.71
C919 100 25 12.43 0 012.43 12.57 13.49 0 013.49 11.51 C335 220 10 4.76 0 04.76 5.24 4.71 0 04.71 5.29
C920 47 25 13.42 0 013.42 11.58 13.48 0 013.48 11.52
C922 470 35 5.16 0 05.16 29.84 5.15 0 05.15 29.85
C924 470 35 5.16 0 05.16 29.84 5.15 0 05.15 29.85
C929 1000 50 28.38 0 028.38 21.62 27.6 0 027.6 22.40
C930 1000 50 28.38 0 028.38 21.62 27.6 0 027.6 22.40
MAIN Board
C190 220 10 3.02 0 03.02 6.98 3.02 0 03.02 6.98
C1A1 47 16 12.6 0 012.6 3.40 12.65 0 012.65 3.35
C200 220 10 5.1 0 - - 5.08 0 05.08 4.92
C207 47 16 5.12 0 05.12 10.88 5.08 0 05.08 10.92
C210 470 10 5.1 0 05.1 4.90 5.08 0 05.08 4.92
C223 220 10 1.21 0 01.21 8.79 1.21 0 01.21 8.79
C225 1000 10 3.29 0 03.29 6.71 3.29 0 03.29 6.71
C235 47 16 12.41 0 012.41 3.59 12.48 0 012.48 3.52
C236 47 16 5.12 0 05.12 10.88 5.08 0 05.08 10.92
C244 220 10 3.32 0 03.32 6.68 3.32 0 03.32 6.68
C265 220 10 1.21 0 01.21 8.79 1.21 0 01.21 8.79
C266 10 50 12.41 0 012.41 37.59 12.49 0 012.49 37.51
C405 47 16 3.28 0 03.28 12.72 3.28 0 03.28 12.72
C406 47 16 3.28 0 03.28 12.72 3.28 0 03.28 12.72
C418 100 10 6.52 0 06.52 3.48 6.6 0 06.6 3.40
C422 47 16 12.6 0 012.6 3.40 12.65 0 012.65 3.35
C444 100 10 3.30 0 03.3 6.70 3.30 0 03.3 6.70
C768 220 10 3.28 0 03.28 6.72 3.28 0 03.28 6.72
C769 220 10 3.28 0 03.28 6.72 3.28 0 03.28 6.72
C770 1000 50 28.3 0 028.3 21.70 28.3 0 028.3 21.70
C803 47 16 3.28 0 03.28 12.72 3.28 0 03.28 12.72
C808 47 16 3.28 1.64 1.641.64 14.36 3.28 1.64 1.641.64 14.36
C820 220 10 1.64 0 01.64 8.36 1.64 0 01.64 8.36
C824 100 10 3.29 0 03.29 6.71 3.29 0 03.29 6.71
C841 220 10 3.30 0 03.3 6.70 3.30 0 03.3 6.70
C841 220 10 3.31 0 03.31 6.69 3.31 0 03.31 6.69
C854 47 16 3.28 0 03.28 12.72 3.28 0 03.28 12.72
3-55 3-56
PRINTED CIRCUIT BOARD DIAGRAMS
1. SMPS P. C. BOARD
(TOP VIEW) (BOTTOM VIEW)
NOTE) Warning
Parts that are critical with respect to risk
of fire or electrical shock.
3-57 3-58
2. MAIN P. C. BOARD
(TOP VIEW)
3-59 3-60
MAIN P. C. BOARD
(BOTTOM VIEW)
3-61 3-62
3. DISPLAY P. C. BOARD
(TOP VIEW) (BOTTOM VIEW)
3-63 3-64
3-65 3-66