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监控状态
monitoring
status
使用说明 快速观察 quick observe
operating
背光控制 back light button
instructions
鸣叫开关 buzzer button 幅度radius
使用操作
operation 工况设置operating mode 主调main
语言切换 language set adjustment
change button 系统调试system 副调auxiliary
系统设置与调整 adjustment adjustment
After being switched on, the intelligent monitoring device can automatically
perform a periphery test and a self-test. If the test finds no problems, the
system will switch to the “monitoring status” screen automatically and it will
be automatically set to status of the latest operation, the buzzer will properly
work and the screen display will be as Fig.1.1/1.2/1.3.
In this screen, pressing the button 【▶】 can switch over between Chinese
and English language.
For this figure shown in English, please refer the next page.
图1.1 监控主界面
Fig.1.1 Monitoring status screen (lifting with main boom)
Marked weight Actual weight
Date / Time (actual load)
(rated load)
Percentage of marked
(rated) weight to
actual weight
Outrigger status:
0/2 outrigger fully retracted
1/2 outrigger half extended
2/2 outrigger fully extended
Boom
length
Reeving description:
X12 means the number of
Lifting rope reeving is 12
height
Wind speed
Back light
ON / OFF
图1.4快速观察界面
Fig. 1.4 Quick observe screen
1.2.2 背光控制 Back light button
开机上电后,背光的初始状态为关闭。在监控状态
(图1.1/1.2/1.3 )下按【▲】键点亮液晶屏显示屏
背光。如背光已点亮,按【▲】进入背光关闭状态。
监控器将在18:00 ~8:00间自动打开背光灯。
Initial status of back light is “off” after the device is powered on. The back
light icon is displayed as in monitoring status screens (see Fig. 1.1 / 1.2
/1.3). Press 【▲】 once to turn on LCD back light and press it twice to turn
off the back light.
The back light will be turned on automatically over the period from18:00 to
8:00.
1.2.3 鸣叫开关 Buzzer button
开机上电后,在监控状态(图1.1/1.2/1.3)下图标
为 ,表示允许蜂鸣器正常鸣叫。此时,按【▼】键,
图标会自动更正为 ,表示蜂鸣器禁鸣。如在蜂鸣器
禁鸣状态,按【▼】键,蜂鸣器恢复正常鸣叫状态,
图标会自动显示为 。
Buzzer button icon is displayed as in monitoring status screens (see Fig.
1.1 / 1.2 / 1.3), which means that buzzer works properly. At this time, press
【▼】 and the icon will be automatically changed to , which means that
buzzer is disabled. Press 【▼】 again, the buzzer will be recovered to
normal mode, and the icon will be automatically changed to .
1.2.4 语言切换 Language change button
开机上电后,在监控状态(图1.1/1.2/1.3 En )下按
【▶】键进行语言切换。中文操作界面时图标显示为 中英
文操作界面时图标显示为 。En
In monitoring status screens (see Fig.1.1 / 1.2 / 1.3), pressing the button 【▶】
can change the language. When the screen is displayed in Chinese, the icon
“ 中 ” is displayed; When the screen is displayed in English, the icon “ En ” is
displayed.
1.2.5 系统设置与调整
System set and adjustment
在监控状态下(图1.1/1.2/1.3)下按【ENT】键进入主菜单界面。通过【◀】、
【▶】键选择所设置项,【ENT】键进入系统设置和系统参数的调整设置。技术人
员设置项需要输入密码进行设置(图1.6)。In monitoring status screens (see Fig. 1.1 / 1.2
/1.3), press button 【ENT】 to switch to the main screen (see Fig. 1.5). Press 【◀】 or 【▶】 to select
the item to be set, and then press button 【ENT】 again to switch to the system set and adjustment
screen. Before switch to the system set and adjustment screen, please input the password.
System On-line
OM set adjustment Time set adjustment
Under the main screen (see Fig. 1.5), press the icon 【System adjustment】
to switch to the system adjustment screen (see Fig. 1.8). Press 【▲】or【▼】
to select the 【Radius】 and press 【ENT】 to switch to the radius set screen
(see Fig. 1.9). Buttons 【▲】and【▼】 are used to select the item, and the
buttons 【◀】and【▶】 are used to adjust the parameters.
Radius
Main adjustment
Auxiliary adjustment
0 / Full
Length 1
Length 2
Angle
图1.8系统设置界面
Fig. 1.8 System adjustment screen
Radius
Centre distance
Main boom
Jib
图1.9幅度设置界面
Fig. 1.9 Radius set screen
1.2.5.2.2 主调 Main adjustment
系统调试界面(图1.10)。通过【▲】、【▼】选择所需
要设定的【主调】项【ENT】键进入(图1.10),上下键选
择功能项左右键修改所选功能项的数值。 Weight adjustment
1.重量调试(如图所示):按左右键用来调整主调的重
量值,每次增量为正负0.1t,调整后的重量值应与吊车所
挂的实际重量相等。调整完毕后按【ENT】键进入取点 Parameter recover
采样功能。(具体调试方法请参照书本第6章进行操作)
2.参数恢复:此功能用来恢复主调参数组理最近一次成
功采样保存过的数值。 Parameter reset
3.参数复位:此功能用来把主调参数组计算因子恢复到
原始初值。
In the system adjustment screen (see Fig. 1.8),
press 【▲】or【▼】 to select the 【Main
adjustment 】and press 【ENT】 to switch to the main
adjustment screen (see Fig. 1.10). Buttons 【▲】and
【▼】 are used to select the item, and the buttons
【◀】and【▶】 are used to adjust the parameters.
1. Weight adjustment (as shown in the right Fig.): press
the buttons 【◀】and【▶】 to increase or decrease the
weight by 0.1t once until the value is equal to the actual
one. After adjustment, press 【ENT】 to collect the
parameters when the main boom is in different status.
(For the detailed information, please refer to Section 6
of the manual.)
2. Parameter recover: the button is used to recover the
latest value saved in the main adjustment screen.
3. Parameter reset: the button is used to make the 图1.10幅度设置界面
parameter adjusted in the main adjustment screen
come to the initial value. Fig. 1.10 Main adjustment screen
Weight:显示吊车所吊实际重量,如果重量改变需要按下
左右键调整(如图显示的是空勾实重值0.3t)
调整规则 :L0 ~L4一共表示5组臂长值,WO ~W4是
与相应臂长值计算出的数值。采样完毕一个值后按向下
方向键选择接下来的一组,依次类推。当需要注意的事
项是:5组数值的相互差必须>=1。例如:当L0=10.5的
时候进行了采样,那么接下来采样时L1>=11.5,或者L1
<=9.5才符合L1的采样要求(与以前数据采样值的比较
差>=1)。L2采样的时候采样值就要与L0和L1两个值
进行相互比较,且相互差值的绝对值要>=1。L3,L4的
采样的要求完全相同。采完5组数据后根据提示,按
ENT键计算保存数据。
“Weight” here represents the actual load (including
the weight of load to be lifted and the weight of
hook). If the actual load changes, press 【◀】or
【▶】 to adjust the value (as shown in the left
figure, the weight 0.3t is the weight of hook
Adjust method : Symbols L0 – L4 respectively
represent 5 kinds of boom length, and symbols
W0 – W4 respectively represent the load
calculated on the basis of corresponding boom
length. Press 【▲】or【▼】 to select item and
adjust the parameters one after another.
Sampling is over. Attention! The difference between any two lengths
Press ENT button to should not be less than 1. For example, if sample
start calculation the value when L0=10.5, L1 should not be less
than 11.5 or not be more than 9.5. Furthermore,
图1.10主调设置界面 the absolute value of the difference between L0
and L2 and that between L1 and L2 should not be
Fig. 1.10 Main adjustment screen less than 1. The requirements for L3 and L4 are
the same as that of L1 and L2.after sampling the
values, press 【ENT】 to confirm the operation
and save the values.
1.2.5.2.3 副调 Auxiliary adjustment
系统调试界面(图1.8)。通过【▲】、【▼】选择所需要设定的【副调】项【ENT】键进
入(图1.11),上下键选择2个不同重量的砝码采样【砝码1】【砝码2】(砝码1和砝码2的
操作方式完全一样)。选择其中一个砝码【ENT】键进入(图1.12)下界面,上下按键用来
选择功能项目(与主调调整方式一样)。按下【重量调试】后进入采样取点功能(图1.13),
副调采样操作和主调采样操作方法和规则要求相同,只是副调采样取的是角度值(A0 ~
A4),主调采样取的是长度值(L0 ~L4).(具体调试方法请参照书本第6章进行操作)
In the system adjustment screen (see Fig. 1.8), press 【▲】or【▼】 to select the 【Auxiliary
adjustment 】and press 【ENT】 to switch to the auxiliary adjustment screen – 1 (see Fig. 1.11).
Then press 【▲】or【▼】 to select item 【Weight 1】or 【Weight 2】 to collect the data (both the
Two items are operated in the same way). Select one item and press 【ENT】 to switch to the
auxiliary adjustment screen – 2 (see Fig. 1.12), then press 【▲】or【▼】 to select item.
Press 【Weight adjustment】 to begin sampling and collecting parameters (see Fig. 1.13). The
method and regulation of sampling operation in auxiliary adjustment screen are the same as that in
main adjustment screen. However, the values about angle (A0 – A4) are collected in auxiliary
adjustment screen while the values about length (L0 – L4) are collected in main adjustment screen.
(For the detailed information, please refer to the Section 6 in the manual.)
Weight 1
Weight 2
图1.11副调界面-1
Fig. 1.11 Auxiliary adjustment screen – 1
Weight adjustment
Parameter recover
Parameter reset
图1.12副调界面-2
Fig. 1.12 Auxiliary adjustment screen – 2
Sampling is over.
Press ENT button to
start calculation
图1.13副调界面-3
Fig. 1.13 Auxiliary adjustment screen – 3
1.2.5.2.4 调零调满
“0” position and “Full” position adjustment
系统调试界面(图1.8)。通过【▲】、【▼】选择所需要设定的【调零调满】项在调零调满选项中,【◀】
调零,【▶】调满,如果调整符合参数限制,显示正确符号并自动保存数据,否则显示错误符号且数据不会
保存(图1.14)。(具体调试方法请参照书本第6章进行操作)
In system adjustment screen (see Fig. 1.8), press 【▲】 or【▼】 to select the 【0 / Full】. Press 【◀】 to carry out
“0” position adjustment, and press 【▶】 to carry out “Full” position adjustment. If the adjusted parameters are within the
Specified range, symbol √ will appear in the screen and the adjustment will be confirmed automatically.
Otherwise symbol × will appear in the screen and the adjustment is invalid (see Fig. 1.14). (For the detailed information,
please refer to the Section 6 in the manual.)
Radius
Main adjustment
Auxiliary adjustment
0 / Full
Length 1
Length 2
Angle
图1.14调零调满界面
Fig. 1.14 0 / Full position adjustment screen
1.2.5.3 时间设置与联机调试
Time set and on-line adjustment
时间设置 Time set
在主菜单界面(图1.5)下,选择按【时间设置】图标进入时间设置界面(图1.15)。通
过【◀】【▶】选择所需要设定项,【▲】 【▼】调整所选项的时钟值。
Under the main screen (see Fig. 1.5), press the icon 【Time set】 to switch to the time set screen (see
Fig. 1.15). Buttons 【▲】and【▼】 are used to select the item to be set, and the buttons 【◀】and
【▶】 are used to adjust the parameter.
H: M: S
Y: M: D
图1.15时间设置界面
Fig. 1.15 Time set screen
联机调试 On-line adjustment
在主菜单界面(图1.5)下,选择按【联机调试】图标进入联机调试界面(图1.16)。
通过【▲】 【▼】选择功能项,【ENT】进入所选功能项。
Under the main screen (see Fig. 1.5), press the icon 【On-line adjustment】 to switch to the on-line
adjustment screen (see Fig. 1.16). Buttons 【▲】and【▼】 are used to select the item to be set,
and then press 【ENT】 to confirm the operation.
Receive dada
Transfer dada
Collecting data
about operation
图1.16联机调试界面
Fig. 1.16 On-line adjustment screen
1.2.5.4 超载限度设置与黑匣子
Load limit set and black box
在主菜单界面(图1.5)下,选择按【超载限度设置】图标进入(图
1.17)。该功能项可以修改超载数据切断的百分比 ,从90% ~104%
(Percentage)。还可以根据车型选择风速仪功能(Wind device)。
返回主菜单界面(图1.5)下,选择按【黑匣子】图标进入(图1.18)。
该项显示当前最新超载数据,左右翻页查看数据。COUNT表示总的超载
数据条数,PAGE表示当前页。
Under the main screen (see Fig. 1.5), press the icon 【Load limit set】 to switch over
to the “load limit set” screen (see Fig. 1.17). Adjust the limit load of the crane from
90% to 104% and you can also select the Wind Device according to the crane model.
Back to the main screen (see Fig. 1.5) and press the icon 【Black box】 to switch
over to the ‘back box” screen (see Fig. 1.18), where the latest over load data are
displayed. In the screen, press 【◀】and【▶】 to page up and page down. COUNT
represents the number of the overload data, and PAGE represents the current page
number.
图1.17超载限度界面 图1.18黑匣子界面
Fig. 1.17 “Load limit set” screen Fig. 1.18 “Black box” screen
2.调试说明 Adjustment instruction
WIDE ACS系列智能监控装置根据各个传感器的信号动态实时计算反映
工程机械的工况,利用数学建模等模糊预测理论,为工程机械安全工作
提供最及时的保障。
WIDE ACS series intelligent monitoring device collects real-time working status
parameters of the crane through pressure, length and angle sensors and other status
detectors, precisely judges whether the crane is within the range of safe operation after
mathematics modeling processing.
调试说明详情图示:Illustration for adjustment:
调试说明
Adjustment
instructions
长度调整 角度调整
工作原理 重量调整 压力调整
Length Angle
Working Weight Pressure
adjustmen adjustmen
principle adjustment adjustment
t t
2.1 工作原理 Working principle
对于汽车起重机智能监控器必须要调整的参数有:长度调整、角度调整、重量调整。
The parameters which must be adjusted via the intelligent monitoring device are as follows:
实际起重量Actual load
压力传感器 数学模型处
Pressure sensor 理
Mathematics 其它工况信息Other
modeling information
processing
工程机械控 控制信号、停止危险动作
制机构 Control signal, dangerous
Control system movement cutoff
of crane
2.2 重量调整 Weight adjustment
重量调整前请检查压力传感器是否有定点飘移.
方法:将吊臂变幅到底,卸掉P1,P2的压力;观察压力AD
值和实际值是否回到零位(AD值160-170为正常,AD值小
于160或大于170为不正常)。
Check whether the pressure sensor is dislocated before carry out weight
adjustment. The check methods are as follows:
1. Derrick the boom down completely to unload the pressure of P1 and P2;
2. Check whether the pressure AD value and actual value are in “0” position (it
is normal if the AD value is within 160 – 170).
主调重量调整方法:
在保证P1P2正常前提下,将吊臂角度抬到60度以上,从基本臂伸到全伸臂采5个数据点进行空钩重量
学习以校准空钩重量值。
注意:5个数据中,基本臂和全伸臂两个点必须采集,另3个点在两点之间采集。
副调重量调整方法:
在保证P1P2正常情况下,选择两个重量进行副调学习(进入图1.11,通过【▲】、 【▼】选择砝码)。
砝码1:中长臂选择1个5-10T的砝码进行上下变幅学习以保证中小吨位准确。
砝码2:基本臂 进行1个20T以上的砝码进行上下变幅学习以保证大吨 位准确。
注意:具体吨位选择要根据具体车型,才能进行调整。
Weight adjustment in main adjustment screen:
Raise the main boom to more than 60° when P1 and P2 are displayed normally. Then calibrate the
weight when the crane is lifting without load with 5 different boom lengths.
Note: For the 5 different boom lengths, the basic boom length and the fully extended boom length
must be taken, and the other 3 lengths should be between the two.
Weight adjustment in auxiliary adjustment screen:
When P1 and P2 are within specified range, press 【Weight 1】 or 【Weight 2】 to calibrate the
weight (see Fig. 1.11, select weight 1 or weight 2 via pressing 【▲】or 【▼】).
【Weight 1】: Derrick up and down the extended boom with a 5-10t weight to ensure the precision of
the crane if it needs to lift a middle-small load.
【Weight 2】: Derrick up and down the basic boom with a weight more than 20T to ensure the
precision of the crane if it needs to lift a large load.
Note: The weight should be select according to the actual crane model.
2.3 长度调整 Boom length adjustment
在主菜单界面(图1.5)下,选择按【系统调试】图标输入密码进入系统调试界面(图1.8)。通过【▲】 、【▼】选择【长度】项,左
右键修改数值。
【长度1】调整:
调零 确认长度检测器是否安装固定好,在基本臂状态下调整拉线盒电位器,使长度AD值保持0-400之间,按【▲】 、【▼】选择【长度
1】栏进行调整;
调满 将吊臂全伸出,按【▲】 、【▼】键选择【长度1】,图1.14右边「L1」AD值显示在600-1022之间方可调满。
【长度2】调整:
调零 确认长度检测器是否安装固定好,在基本臂状态下调整拉线盒电位器,使长度AD值保持0-200之间,按【▲】 、【▼】选择【长度
2】栏进行调整;
调满 将吊臂全伸出,按【▲】 、【▼】键选择【长度2】,图1.14右边「L2」AD值显示在200-1022之间方可调满。
注意:
1.调整完毕后,进行伸缩臂操作,确认长度正常;
2.伸缩臂过程中长度显示值应均匀变化,由于拉线盒内拉线排列位置不同,可能出现长度显示值有一定吾侪,偏于正常现象;
3.在中长臂和全伸臂吊重较大时,由于吊臂变形,吊重长度显示值可能有一项误差,属于正常现象。
In the main screen (see Fig. 1.5), press icon 【System adjustment】 and then input the password to switch to the
system adjustment screen (see Fig. 1.8). Press 【▲】 or【▼】 to select the item 【Length】, and press
【◀】and 【▶】 to adjust the parameter.
【Length 1】 adjustment:
0 Ensure the length detector is fitted well, and adjust the cable reel and potential device with basic boom length
until the displayed length AD value is in the range of 0 – 400. Then press 【▲】 or【▼】 to select the
item 【Length 1】, and then carry out “0” position adjustment.
Extend the boom completely and press 【▲】 or【▼】 to select the item 【Length 1】, and press 【◀】and
Full 【▶】 to adjust the parameter until the displayed Length AD value in Fig. 1.14 is in the range of 600 – 1022,
then carry out “Full” position adjustment.
【Length 2】 adjustment:
Ensure the length detector is fitted well, and adjust the cable reel and potential device with basic boom length
0 until the displayed length AD value is in the range of 0 – 200. Then press 【▲】 or【▼】 to select the
item 【Length 2】, and then carry out “0” position adjustment.
Full Extend the boom completely and press 【▲】 or【▼】 to select the item 【Length 2】, and press 【◀】and
【▶】 to adjust the parameter until displayed the Length AD value in Fig. 1.14 is in the range of 200 – 1022,
then carry out “Full” position adjustment.
Note:
1. After adjustment, please telescope the boom in and out to ensure the length is displayed correctly.
2. The length displayed in the screen should change with the boom telescoping. Since the cables in the cable
reel are located in different positions, there may be errors of the displayed boom length. It is normal.
3. When the crane is lifting a heavy load with incompletely extended boom or completely extended boom, there
may be errors of the displayed boom length caused by boom deformation. It is normal.
2.4 角度调整 Boom angle adjustment
在主菜单界面(图1.5)下,选择按【系统调试】图标输入密码进入系
统调试界面(图1.8).通过【▲】 、【▼】选择【角度】项,左右键修
改数值。
将吊臂水平,图1.14右边角度AD值显示在125-400方可调整;
调零
调满
将吊臂抬到最大角度,图1.14右边角度AD值显示在600-1022之间方可
调整。
注意:调整完毕后,从主臂水平位置到最大仰角之间变幅2-3次,确认
角度正常;在变幅过程中角度显示值应均匀变化。
In main screen (see Fig. 1.5), press icon 【System adjustment】 and then input the
0
password to switch to system adjustment screen (see Fig. 1.8). Press 【▲】 or【▼】
to select item 【Angle】, and press 【◀】and 【▶】 to adjust the parameter.
Full Make the main boom be horizontal and ensure the displayed Angle AD value in
Fig. 1.14 is in the range of 125 – 400, then carry out “0” position adjustment.
Raise the boom to the upper limit position and ensure the displayed Angle AD
value in Fig. 1.14 is in the range of 600 – 1022, then carry out “Full” position
adjustment.
Caution: After adjustment, derrick the boom up and down between the 0° position
and the upper limit position for 2 – 3 times to ensure the boom angle is displayed
normally. During the derricking process, the displayed angle value should change
2.5 压力值调整 Pressure adjustment
在主菜单界面(图1.5)下,选择按【系统调试】图标输入密码进入系统调试界
面(图1.8)。通过【▲】 、【▼】选择【P】项,左右键修改数值。
In main screen (see Fig. 1.5), press icon 【System adjustment】 and then
input the password to switch to system adjustment screen (see Fig. 1.8). Press
【▲】 or【▼】 to select item 【P】, and press 【◀】and 【▶】 to adjust
the parameter.
调零 P1值为0-400。 0 P1 is in the range of 0 – 400.
调满 P1值为600-1022。 Full P1 is in the range of 600 – 1022.
调零 P2值为0-400。 0 P2 is in the range of 0 – 400.
调满 P2值为400-1022。 Full P2 is in the range of 400 – 1022.