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Schenck Process China

Shenyang Stock Electric Power Equipment Co., Ltd


Leading thermal power & related industries front technology

●Weighing feeding, energy saving, emission reduction, pneumatic


conveying solution

●Accurate, efficient, environmental protection, innovation


© Stock, Schenck Process Group 2006

2014
PCN2 All Staff Meeting
12th June, 2014
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Index

• Company Profile

• Shenyang Stock economic indicators


over the years

• Shenyang Stock Product sale and market

• Organization Chart

• Production Capacity
© Stock, Schenck Process Group 2006

• Product &Technology
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• After Service
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Company Profile

Shenyang Stock Electric Power Equipment Co., Ltd is an


equity Sino-US joint venture company which was co-founded by
Shenyang Electric Power Machinery General Factory (SEPG)
and Stock Equipment Company in Sep,1993. Schenck Process
Group acquired Stock Equipment Company in 2006 and it
acquired Shenyang Stock Electric Power Equipment Co., Ltd in
2012.We mainly supplies gravimetric, volumetric coal feeder
and accessories. We take the top spot in domestic coal feeder
manufacturing industry.
© Stock, Schenck Process Group 2006
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Company Profile
History of PCN2
2012 Shenyang Stock acquired by Shenck Process, become its wholly owned subsidiary

2010 Sales total of Shenyang Stock coal feeder exceeded 3000 sets
PAC2 AVC ESP control systemcome into service in Xian Xijiao thermal power plant, it’s the first
2009 in China.
2008 Shenyang Stock company was relocated to Shenyang Economic Technology Develop AreaThe

2006 Stock company was acquired by Schenck Process Group and became IBS Power
Installed coal feeder EG3690 to Chinese first ultra-supercritical unit of Huaneng Yuhuan
2005 2×1000MW
2003 Installed coal feeder EG2490 to Chinese first supercritical unit of Huaneng Qinbei 2×600MW
Manufactured first batch of coal feeders installed to 2X330MW generating set in Taizhou power
1994 plant
1993 Shenyang Stock Electric Power Equipment Co. Ltd was founded (Sino-US Joint Venture)
© Stock, Schenck Process Group 2006

1983 The Stock® products were exported to Chinese market

1957 Stock company designed and manufactured the world’s first gravimetric feeder
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1929 Stock Equipment Co.,Ltd was founded in America


Company Profile

Shenyang Electric Power


Machinery General Factory
(SEPG), founded in 1956, main
products are coal conveyor
equipments and boiler
auxiliaries.
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Company Profile
When Shenyang Stock founded in 1993,workshop area is 1800㎡, annual production
capacity is 60 coal feeders, location is in SPEG.
© Stock, Schenck Process Group 2006
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Company Profile

According to Schenck Process’s global strategy, Shenyang Stock becomes a main


manufacturing base of Schenck Process in Asian area. With the development of
Shenyang Stock, we move to a new factory in Shenyang Economic & Technology
Development Zone, this zone is State Standard Economic & Technology Development
Zone, more than 50 foreign countries invest here, it’s the biggest Equipment
manufacturing demonstration area.

The new workshop covers an area of approximately 15,000 ㎡, with a building area of
8000 ㎡. Shenyang Stock has the powerful and advanced design and manufacture
capabilities. It is fully responsible for assembling, manufacturing, marketing, selling
© Stock, Schenck Process Group 2006

and technical support of products applied in the field of weighing and feeding, which
meets the same standard of high quality deign, manufacture and inspection.
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Company Profile
In June 2008, Shenyang Stock move to Shenyang Economic & Technology
Development, cover an area of 15000㎡, building area is 8000㎡
© Stock, Schenck Process Group 2006
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Company Profile
The new workshop have the capacity of structural parts
manufacturing, painting, assembly, test and some electrical control
parts production, annual production capacity is 500 coal feeders.
© Stock, Schenck Process Group 2006
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Shenyang Stock Product sale and market

Shenyang Stock Coal Feeder Sales Quantity in Total(Unit)


5000

4370
4500

4000 3933
3633
3500

3167
3000
2765
2500
2398

2000
1922

1500
1403

1000 971

610
© Stock, Schenck Process Group 2006

500
358
0 4 16 32 40 54 68 80 111 200
0
1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013
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Shenyang Stock Product Sale and Market

Since Stock company was founded in 1929, now over 10000 coal feeders has been
running around the world
In China, each day there is a coal feeder assembled in Shenyang Stock factory and over
4300 coal feeders has been delivered to global customers so far, which always ensure
above 50% market share.
Shenyang Stock and Shenyang Stock coal feeder have high visibility and credibility in
the electric power industry, Its products for coal-fired power plants preferred products.

For the coal feeders which export to overseas thermal power plants, more than 80% is
Shenyang Stock products.
For Shenyang Stock have high visibility and credibility in the electric power industry,
we also have a good market on valve, belt weigher, power plant modification and so on
area.
we also plan use our credibility in the power industry, to promote and apply Schenck
and Stock product like Module power, pneumatic conveying, belt weighing, screening
and so on equipments to electric power industry.
© Stock, Schenck Process Group 2006
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Shenyang Stock Product sale and market
Power Coal Feeder (partially)
No. Project Name Capacity Quantity Type
Oversea Project

1 USA COMANCHE 1×600MW 6 EG2490

2 Mongolia Ulan Bator 4×200MW 16 EG2490

3 South Korea Kumho 1×125MW 4 EG2490

4 India Amarkantak 2×300MW 12 EG2490

5 Brazil ute PECEM 4×360MW 16 EG2490

1000MW Unit

1 Huaneng Yuhuan Power Plant 4×1000MW 24 EG3690

2 Guohua Ninghai Power Plant (Phase Ⅱ) 2×1000MW 12 EG3690

3 Huaneng Haimen Power Plant 2×1036MW 12 EG3690

4 Wuhu Power Plant (Phase Ⅱ) 2×1030MW 12 EG3690

600MW Unit

1 Tianjin Panshan Power Plant 2×600MW 12 EG24

2 Inner Mongolia Datang 托克托电厂(一期) 2×600MW 12 EG2490

3 Hebei Guohua Dingzhou Power Plant 2×600MW 12 EG2490


© Stock, Schenck Process Group 2006

4 Huaneng Qinbei Power Plant 2×600MW 12 EG2490

300MW Unit

1
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Zhejiang Taizhou Power Plant 2×330MW 8 EG24


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2 Shanxi Yangquan Power Plant No.2 2×330MW 8 EG24

3 Shanxi Yangquan Power Plant No.2 2×330MW 8 EG24

4 Jiangsu Ligang Power Plant 2×350MW 8 EG24


Shenyang Stock Product sale and market

Power_ ESP (partially)

No. Project Name Date


1 Guodian Xi’an Xijiao Power Plant 2007
2 Huaneng Gansu Pingliang Power Plant 2008
3 Guohua Suizhong Power Plant 2009
4 Guodian Shenxi Power Plant 2010
© Stock, Schenck Process Group 2006
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Shenyang Stock Product sale and market
Key Customers

R.K.M. POWERGEN PVT. LTD 印度


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Shenyang Stock Product sale and market
Coal feeder running in power plant
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© Stock, Schenck Process Group 2006
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Organization Chart
Sales Team

Shenyang Stock have a experienced sales and service team, we have a good
market relationship and channel.

Project sales: 7 employees; Spare parts sales: 12 employees;

Retrofit: 7 employees; After service: 4 employees.


© Stock, Schenck Process Group 2006
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Engineering Team

Shenyang Stock have a experienced design team.

We have more than 20 years design experience on coal feeders and related
products. Every year, they design more than 50 projects according to
customer different requirements.

We have rich experience on power plant technical retrofit.

We are designing more competitive coal feeder with PAC2&PIN2 together.


© Stock, Schenck Process Group 2006

We plan to bring more Schenck new products to power industry.


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Production Capacity

Shenyang is Chinese manufacturing base

We have manufacturing advantages, cost advantages and technology


advantages.

We have more than 20 years coal feeder manufacturing experience.

We have production capacity of 500 coal feeders and control system


every year.

We have ability to do the technical modification.


© Stock, Schenck Process Group 2006

We could supply coal feeders and spare parts for PAC2, PJP, PIN2 such
group company.
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© Stock, Schenck Process Group 2006
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Painting house
Production Capacity
Production Capacity

Annual production capacity is 500 coal feeders


© Stock, Schenck Process Group 2006
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Production Capacity

Control system assembly and test


Product &Technology
In the field of power and industry as following,Shenyang Stock is preferred and world’s
leading global supplier in gravimetric, volumetric coal feeder, accessories and technology
solution.:

Fuel feeding system(include all kinds of coal feeder, material feeder and valves etc.)
• technic research, production design
• selection of equipment, manufacture, supply
• install and commission, operation and maintain
• System reform main contractor
Schenck Process as the leading specialized company in the field of weighing and feeding,
Integrates higher quality resources and provides customers with advanced equipment,
professional technology and full service by acquiring the field of feeding famous company
like Stock, Fairfield and Redler, to meet the different field requirement.
© Stock, Schenck Process Group 2006

ESP power control and energy saving( ModuPower™ For ESP, Forry® AVC X-M Voltage
Controls, Forry® ERC 1001 Rapper Control)
• ESP power control system analysis and diagnosis
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• ModuPower™ For ESP reform


Product &Technology
• Forry® AVC X-M Voltage Controls, Forry® ERC 1001 Rapper Control reform
• system equipment supply, installation, testing
• main contractor of ESP power control
In the field of environmental protection, we provide customers with the ESP power control energy saving
and emission reduction solutions. Therefore your ESP power control will be higher efficiency energy
saving to meet the increasing emission reduction requirements.

Pneumatic Conveying system(Dilute Phase Conveying and Dense Phase


Conveying system, Spheri Valve etc)
• Dilute Phase Conveying
• Dense Phase Conveying
• Batch dense phase conveying
• Continuous dense phase conveying
• E-finity TM low pressure dense phase conveying
© Stock, Schenck Process Group 2006

• Air and dust filtration


• Company commits to provide customers with stable, reliable, efficient and environmental Pneumatic
Conveying system solutions as well as as well as full service from material testing to system design,
manufacture, installation, adjustment and on-site project management.
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Main Equipment Introduction
MULTIDOS® HPG
——A NEW GERERATION
Electronic Gravimetric Feeder
New technology, new features,
excellent performance
Improve the control response
Withstand 3.45 bar,safety and reliability
Meet NFPA,NEC,CE,ATEX standard
With DISOCONT® Tersus(DT-9) controller

Stock Equipment Company was founded in 1929 which designed and manufactured the world’s
© Stock, Schenck Process Group 2006

first gravimetric feeder in 1957. Now it is the world’s largest coal feeder manufacturer and solution
supplier, occupies more than 80% global market share. Stock® has long been recognized as the
NO.1 of the coal feeder which is famous for precise measurement and reliable quality.
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Product and Technology
EG18, 24, 36 Electronic
Gravimetric Feeder
Feature:
Fuel Savings through Improved Boiler Efficiency
Improved Combustion Efficiency / LOI
Improved Pressure and Superheat Control
Less Slagging and Fouling
Less Corrosion
Stability and Improved Response of Combustion Controls
Reduced O&M costs
Improved Pulverize/Cyclone/Combustor Performance
Safety
With 196NT controller
EG Electronic Gravimetric Feeder is one of the core Stock products. it is the optimal choice for
© Stock, Schenck Process Group 2006

pulverized coal furnace system. In the condition of high pressure, feeder can provide the customer
with the safe, reliable, accurate and continuous feeding. It can save energy, improve the boiler
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efficiency and reduce corrosion.


LPG18, 24 Low Pressure
Electrical Gravimetric Feeder
Features:
•Long Life Feeder Belt
•Accurate Weigh System
•Cleanout Conveyor
•Purge Air Connection
•Belt Scraper
•Work Lights
•Bearings

The primary function of Low Pressure Gravimetric Feeder is to provide uniform and
© Stock, Schenck Process Group 2006

precise fuel delivery by weight to the combustor, matching the demand for heat release
in the boiler. It is designed to provide uninterrupted fuel delivery with a feed rate
accuracy of ± 1/2% as proven in full scale material tests. In order to achieve this
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accuracy and reliability, STOCK® has designed the LPG Feeder.


DISOCONT® Tersus(DT-9) Control System
Feature:
Modular design, customized function
Dual Processor design for added capability
Mount in the site or inside the cabinet
Downsize the reform scale and
reduce the wire cost
Large, color, graphic touch screen display.
Modbus, Profibus, Ethernet/IP support.
Wi-Fi access service
© Stock, Schenck Process Group 2006
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196NT Control System
Feature:
INTEL80C196KC16 bit Microprocessor,
16MHz Battery Powered Real Time,
programmable 24 bit A/D converter,
Adjust the harsh power environment and
increase the resistance to interference
Special-purpose IC is adopted to simplify
the circuit and save components, and improve
stability and reliability
 Error memory function
© Stock, Schenck Process Group 2006
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MG Chain Conveyor System
Feature:
Capacities range :10t-2000t/hr
Enclosed and dust-resistant design
Multi charging inlets
Multi discharging outlets
Small occupying space
Easy maintenance

Our product range is extensive and diverse; from heavy duty gas tight and high temperature
water cooled machines, up to 900OC, serving the Chemical, Cement, Mineral Processing and
© Stock, Schenck Process Group 2006

Steel industries, to stainless steel clean line machines for the Food industry.
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Bulk Material Valves
Feature:
The size is suitable for all the outlet of material
bunker
round inlets and rectangular inlets
are available
Electrical or manual operation
Withstand 3.45 bar and meet
explosion-proof requirements
Strong resistance to wearing out and corrosion

Stock BMV’s have a wide range of applications. For bunker/silo applications, a number of
© Stock, Schenck Process Group 2006

valve sizes with round inlets and rectangular inlets are available. For feeder inlet shut-off, the
same basic design is applied to the robust construction necessary to meet NFPA explosion
requirements. Stock Equipment has the ability to create custom bulk material valves perfectly
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suited to your application


STOCK Knife Gate
Burner Line Valves
•Feature:
•Non-Rising Stem Operation
•Enamel finish on rust-resistant primer
•Machined seat
•Standard 150-pound flange bolting pattern
•Low profile design
•Gate seating cams
•Fully retractable, polished stainless steel
gate plate
•Manual operator
•Actuator thrust bearings
•Self cleaning actuator screw and nut
•Adjustable seal high-temperature packing gland
© Stock, Schenck Process Group 2006
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ModuPower™ ESP
——ESP Efficiency “Engine”
The optimal solution to improve
the ESP efficiency and reduce emission
Feature:
•Switching mode power supply for
maximum power and efficiency
•Liquid cooling for superior reliability
•Modular design for redundancy
•Voltages from 46 to 120kV
•Power - almost unlimited by adding 30kW modules
© Stock, Schenck Process Group 2006
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Forry ®AVC XM Voltage Control
•Higher speed and accuracy, combined with
advanced control algorithms allow the AVC XM to
react to sparks more intelligently providing more
power to the ESP more often.
•With its high speed Digital Signal Processor (DSP)
and color graphics interface, the AVC XM
represents the state of the art in T/R voltage
controls for ESPs.
© Stock, Schenck Process Group 2006
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SV Compact Volumetric Feeders
Feature:
•Unique STOCK® ACCUFLEX® Belt, 33" Wide,
•with Mechanical Splice, V-Guide, and Sipped Curbs
•Variable Speed Drive Motor
•External Belt Tension Adjustment

STOCK® volumetric feeders are designed to reliably and safely deliver coal to the pulverized. The
feeder is equipped with a variable speed drive to continuously control coal delivery to the pulverized
by volume in response to a combustion control signal.
© Stock, Schenck Process Group 2006

STOCK® feeders exceed the requirements of the NFPA 8503 Code to withstand 50 psi explosion
pressure.
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MULTIDOS®Feeder
Feature:
Adjust various pressure
Sealing operation
The same control system as all the feeder
Compact design
Reduce the usage and maintenance cost
© Stock, Schenck Process Group 2006
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Dense Phase Pneumatic Conveying System
( Vacuum, Batch, Continuous and E-finity types)
Feature:
Utilize controlled streams of air to move granular or
particle-based bulk materials through various stages
of a production process at a controlled rate of flow.
Work pressure is less than 4.0bar
Conveying distance is less than10m-2000m
Low operating costs and maintenance
Convey fragile material and reduce the breakage rate.
Power consumption and the flow are directly proportional but power consumption and
operation cost are otherwise.
© Stock, Schenck Process Group 2006

The centre air supply to multi systems


High Vacuum Requirement
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Applying fields include steel, copper, cement, gypsum, food, chemicals and grain
Lean phase pneumatic conveying systems (
positive pressure, negative pressure, positive
and negative pressure compound type)
Feature:
Lean phase pneumatic conveying systems, also
know as suspension flow, operate on the principle
that the solids will be suspended in the conveying
line air stream. This is accomplished by metering
product into a moving air stream. Lean phase
conveying velocities typically are greater than 3500
FPM and material to air ratios are less than 12 to 1.
Individual particles in the air stream will have some
separation by their suspension in the air stream.
© Stock, Schenck Process Group 2006

Applying fields include steel, copper, cement, gypsum, food, chemicals and grain.
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MULTIBELT Belt weigher
(Single-idler, Multi-idle )
Feature:
Flexibility is required to measure continuous, different
material streams. This is a requirement which Schenck Process
conveyor belt scales meet extremely well. They can be used
virtually anywhere: in the pit and quarry industry, in heavy
industry, or in the foodstuffs and chemical industries.
Whether using standard belt widths of 500 to 2,000 mm or a
customized belt width beyond normal IEV belt widths,
Schenck can provide the right solution for every application –
solutions that are easy to plan, integratable and maintenance
free.
© Stock, Schenck Process Group 2006

The applications include production and logistics, throughput and consumption rate measurement for
production systems, internal balancing of supply and withdrawal, load limit signaling, batching at loading
stations or pre-feeder control and legal-for-trade weighing.
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Schenck Process belt scales are as precise as required – with an accuracy of +/- 0.25%.
Our Service in China and Vietnam
• Our professionally trained after sales service engineers can arrive at
the customer’s site within 48 hours for emergency situation
• Critical spare parts are held on the shelf for your urgent repairs

• Service centers in Inner Mongolia and Shanxi are under construction

• Provide customers with spare parts and service plan in time

• Supply repairing, maintenance and technical support


• Supply professional tools and special vibration testing services
• From 2015, we control Vietnamese market and have 1 local service
engineer with fully service for this market.
© Stock, Schenck Process Group 2006
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© Stock, Schenck Process Group 2006
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THANK YOU VERY MUCH.

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