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To cite this article: Jun Zhang, Wen-Yi Tsai, Chao-Hung Hsu & Ching-An Peng (2020): Biodiesel
production from Nannochloropsis�oculata cultured at stressful carbon dioxide concentration and
light illumination, Biofuels, DOI: 10.1080/17597269.2020.1787699
Article views: 7
CONTACT Ching-An Peng capeng@uidaho.edu Department of Biological Engineering, University of Idaho, 875 Perimeter Drive, Moscow, 83844-0904
ID, USA
†
Equal contribution.
ß 2020 Informa UK Limited, trading as Taylor & Francis Group
2 J. ZHANG ET AL.
with regards to CO2 utilization [12–14]. Hoshida et al. reported mEm2s1 in equatorial desert regions. CO2 concentration was
that the maximum EPA production was obtained when 2% fixed at 0.037% (normal air). Second, the effect of CO2 con-
CO2 was applied 12 h prior to the end of the exponential centration on the growth of N. oculata was also studied. The
growth phase [15]. Hsueh et al. studied the carbon bio-fix- CO2 concentrations were supplied at 5, 10, and 15% CO2
ation by photosynthesis of N. oculata [16]; they reported that mixed with air, and normal air (0.037% CO2) was used as a
the maximum growth rate was obtained at 5% and 8% CO2. control set. Light intensity was fixed at 25 mEm2s1. The CO2
At 10% CO2 concentration, algal growth was inhibited. concentrations were measured using an Infra-Red CO2
The CO2 concentration normally discharged from facto- Monitor (D-500, Edinburgh Instruments, Livingston, UK).
ries and power plants is typically at concentrations of Microalgal cultures were aerated and stirred by bubbling
10–15% [17]. Consequently, such high CO2 concentrations from the bottom of the flask. Finally, the combined effect of
would result in growth inhibition for most microalgae. The stressful medium light intensity and high CO2 concentration
objective of this study is to design a N. oculata culturing on microalgal culture was also examined. All experiments
system using stressful light illumination and CO2 concentra- were performed with at least triplicate samples.
tions to overcome the photoinhibition problem and thus
achieve improved cellular growth and lipid content.
Photobioreactor
Stressful light intensity, which also can lead to photoinhibi-
tion of microalgal growth, was tested along with high CO2 The cultivation of N. oculata was further scaled up in a photo-
concentrations and pertinent initial cell concentrations to bioreactor, which consisted of a series of five 1.5-L bottles
achieve both high biomass yield and lipid content in N. with 1.4 L of medium in each photobioreactor. Aeration was
oculata microalgae. provided via an air-stone located near the bottom of the bio-
reactor. The air and CO2 flow rates were set at 10 mL min1
with a flowmeter. The experimental conditions were as fol-
Materials and methods lows: 30 mEm2s1 and 0.037% CO2 (A), 30 mEm2s1 and
Microalgae and medium 10% CO2 (B), 300 mEm2s1 and 0.037% CO2 (C), 300
mEm2s1 and 10% CO2 (D), with an initial cell concentration
N. oculata was supplied from the Tung-Kang Fisher Research of 107 cells mL1. The cultivation temperature was controlled
Institute (Pingtung, Taiwan). Seawater (3.5% salinity) was at ambient temperature. The bioreactors were illuminated
obtained from the Institute of Fisheries Science (National continuously from the side, and intensity was measured at
Taiwan University, Taiwan). Modified Walne medium consisted the nearest point between the bottle and the light source.
of 100 mg sodium nitrate (NaNO3), 20 mg monosodium phos- The effluent gases were collected daily with air sampling
phate (NaH2PO4), 45 mg disodium ethylenediaminetetraace- bags (Restek, Bellefonte, PA, USA) and then measured with an
tate dihydrate (Na2EDTA), 33.6 mg boric acid (H3BO3), 0.4 mg Infra-Red CO2 Monitor (D-500).
manganese(II) chloride (MnCl2), 1.3 mg iron(III) chloride hexa-
hydrate (FeCl3 . 6H2O), 0.044 mg zinc borate (B2O6Zn3),
0.02 mg cobalt(II) chloride hexahydrate (CoCl26H2O), 0.009 mg Cell concentration and specific growth rate
sodium molybdate dihydrate (Na2MoO42H2O), 0.02 mg cop- The number of cells were counted by using a microscope
per sulfate pentahydrate (CuSO45H2O), 0.2 mg vitamin B12, (Eclipse TE2000-U, Nikon, USA) with a hemocytometer
and 0.01 mg vitamin B1 per liter [18]. N. oculata was inocu- (Neubauer improved bright-line, Marienfeld, Germany). Dry
lated into a 250-mL flask containing 150 mL sterilized sea- weight of microalgal cells was measured after centrifuga-
water enriched with modified Walne medium under room tion and freeze-drying. Specific growth rate (l, d1) was
temperature (27 ± 2 C) and light intensity of 30 mEm2s1 calculated as follows:
with air-pump aeration rate of 10 mL min1. Light was pro-
vided continuously from above with cool-white fluorescent l ¼ ln ðCf Ci Þ=Dt
lights, and was measured at the bottom center of the flask where Cf and Ci are the final and initial cell concentrations,
by using a Quantum Meter (QMSW-SS; Apogee Instruments, respectively, and Dt is the cultivation time in days.
Logan, UT, USA).
Figure 1. (a) Growth curves rate of N. oculata cultured with normal air and under light intensities of (i-vi) 25, 50, 100, 200, 300 and 400 mEm2s1. (b) Specific
growth rate of N. oculata cultured with normal air and under light intensities of (i-vi) 25, 50, 100, 200, 300 and 400 mEm2s1. (c) Growth curves values of N.
oculata cultured at different CO2 concentrations under light intensity of 30 mEm2s1. (d) Variation of pH values of N. oculata cultured at different CO2 concen-
trations under light intensity of 30 mEm2s1. Data represented mean ± standard deviation (n ¼ 3).
fluorescent intensity). N. oculata cells cultured at various con- boron trifluoride (BF3) solution was added, refilled with N2
ditions were imaged by a light microscope (Eclipse TE2000-U, and vortexed for 30 s, followed by esterification at 110 C for
Nikon, USA). The size distribution of N. oculata cells were 15 min. While the tube cooled down, 1 mL n-hexane was
determined by static light scattering method using a Particle added, the solution was vortexed for 1 min. 6 mL of saturated
Size Analyzer (LS 230, Beckman Coulter, USA). NaCl solution was added to the tube, slowly shook, and then
laid down in order to allow the solution to separate into two
phases. The lower layer was collected and dehydrated by
Lipid extraction adding anhydrous sodium sulphate and then passing the
The microalgal cells were collected by centrifugation at solution through a 0.45 mm polytetrafluoroethylene (PTFE)
9000 rpm for 5 min, and then washed twice with deionized membrane to obtain the FAME for further analysis.
water. The cells were dried using a freeze dryer, then pulv-
erized with a mortar and pestle. The samples were sus- Gas chromatography
pended with methanol/chloroform solution (2:1, v/v), and
extracted with a Soxhlet extractor for 6 h. Chloroform and The composition of the FAME was analyzed by gas chroma-
1% sodium chloride (NaCl) were added into the mixture to tography (GC) using a column of SP-2380 with dimensions of
obtain a ratio of methanol, chloroform, and water of 2:2:1. 60 m 0.25 mm 0.25 mm and a flame ionization detector
The mixture was centrifuged at 9,000 rpm for 10 min, and (FID). Approximately 1 mL of sample was injected into the col-
the lower layer containing organic lipid was removed and umn. The parameters for the oven temperature program
saved. Finally, the chloroform was removed under vacuum were as follows: starting temperature was 150 C for 5 min,
in a rotary evaporator at 80 C (N-1000, EYELA, Japan) leav- ramped by 2 C min1 to 250 C, and then maintained for
ing behind the extracted lipids. 15 min. The injector and detector were maintained at 220
and 250 C, respectively. N2 in a split ratio of 100:1 was used
as the carrier gas with a flow rate of 12 cm/sec. The retention
FAME production time of the components of FAME was compared with
Supelco 37 component FAME mix standard.
Approximately 0.2 g microalgal lipid was placed in a tube, dis-
solved with 1 mL n-hexane, and 1 mL internal standard (hep-
tadecanoic acid methyl ester C17:0, 0.08 g in 10 mL n-hexane) Results and discussion
was added, followed by 1 mL 1 N methanolic sodium hydrox-
Effect of light intensity and CO2 concentration on
ide (NaOH) solution, then filled with nitrogen (N2) and the
microalgal growth
tube was closed tightly. The tube was vortexed for 30 s and
then saponification was allowed to proceed at 80 C for The effect of light intensity on the growth of N. oculata
15 min. After the tube cooled down, 1 mL 14% methanolic was investigated in batch cultures incubated with an
4 J. ZHANG ET AL.
Figure 2. (a) Growth curves of N. oculata cultured with an initial cell concentration of 106 cells mL1 and LL: 30 mEm2s1, ML: 300 mEm2s1, LC: 0.037% CO2, HC:
10% CO2. (b) Growth curves of N. oculata cultured with an initial cell concentration of 107 cells mL1 and LL: 30 mEm2s1, ML: 300 mEm2s1, LC: 0.037% CO2, HC:
10% CO2. (c). Growth curves of N. oculata cultured with an initial cell concentration of 107 cells mL1 and LL: 30 mEm2s1, ML: 300 mEm2s1, LC: 0.037% CO2,
HC: 15% CO2. (d) Growth curves of N. oculata cultured with an initial cell concentration of 108 cells mL1 and LL: 30 mEm2s1, ML: 300 mEm2s1, LC: 0.037% CO2,
HC: 15% CO2. (e) Representative images of N. oculata culture with initial cell concentration of 108 cells mL1 in Roux-type culture bottles. Cells were cultured for 12 days
with conditions LL: 30 mEm2s1, ML: 300 mEm2s1, LC: 0.037% CO2, HC: 15% CO2. Irradiance stress induces accumulation of EPA. These changes are reflected in the
yellow-orange coloration of the ML-acclimated (grown) cells. Data represented mean ± standard deviation (n ¼ 3).
irradiance ranging from 30 to 400 mEm2s1. Cell concen- cultivation. The maximum cell concentration was obtained
tration was determined by sampling from the cultivation while cultured at 100 mEm2s1 with an initial cell concen-
vessel daily. Figure 1(a) shows the growth curves of N. ocu- tration of 107 cells mL1, increasing to 4.76 ± 1.13 107
lata under different light intensities over 10 days of cells mL1 by day 10. The specific growth rate (Figure 1(b))
BIOFUELS 5
Figure 3. (a) Representative pH variation during cultivation of N. oculata with an initial cell concentration of 107 cells mL1 and LL: 30 mEm2s1, ML: 300
mEm2s1, LC: 0.037% CO2, HC: 10% CO2. (b) Representative pH variation during cultivation of N. oculata with an initial cell concentration of 108 cells mL1
and LL: 30 mEm2s1, ML: 300 mEm2s1, LC: 0.037% CO2, HC: 15% CO2. (c) Representative relative fluorescent intensity of Nile red stained cells during cultiva-
tion of N. oculata cultured at an initial cell concentration of 107 cells mL1 and LL: 30 mEm2s1, ML: 300 mEm2s1, LC: 0.037% CO2, HC: 10% CO2. and (d)
Representative relative fluorescent intensity of Nile red stained cells during cultivation of N. oculata cultured at an initial cell concentration of 108 cells mL1
and LL: 30 mEm2s1, ML: 300 mEm2s1, LC: 0.037% CO2, HC: 15% CO2.
was observed to increase with increasing light intensity from oculata. Furthermore, CO2 concentrations over 10% also
25 to 100 mEm2s1, with a maximum specific growth rate inhibited cell growth. With this in mind, attempts to utilize
measured at 100 mEm2s1 of 0.21 d1. When the illumin- CO2 discharged from factories and power plants (which is
ation supplied was over 100 mEm2s1, the specific growth typically > 15%) for the growth of N. oculata would be
rate decreased, a process called photoinhibition [22]. problematic. However, interesting results were observed
The growth of N. oculata under different CO2 concentra- when high CO2 concentrations and photoinhibitive light
tions, with an initial cell concentration of 107 cells mL1, is intensities were combined.
shown in Figure 1(c). After 8 days culturing, the cell con- When beginning with an initial cell concentration of 106
centrations measured were 4.55 107, 7.28 107, cells mL1, a maximum cell concentration of was obtained
3.69 107 cells mL1 when aerated with 0.037, 5, 10% CO2, when N. oculata was cultured at 30 mEm2s1 and 0.037%
respectively. The specific growth rates were 0.189 d1, CO2 (Figure 2(a)). In contrast, when a high CO2 concentra-
0.248 d1, 0.163 d1, respectively (data not shown). The tion of 10% or a medium light intensity of 300 mEm2s1
growth of N. oculata when supplied with 15% CO2 was were used, the growth of N. oculata was inhibited. When
completely inhibited. The pH values of the culture media medium light intensity and high CO2 concentration were
are shown in Figure 1(d). It was observed that while cul- supplied simultaneously, the growth rate was also poor.
tured with ambient air (containing 0.037% CO2), the pH When the initial cell concentration was increased to 107
increased dramatically within 2 days. As the microalgae cells mL1, medium light intensity or high CO2 concentra-
grow, the CO2 in the culture medium is consumed which tion were also inhibitory (Figure 2(b)). However, compared
results in the decrease of Hþ ions, thus increasing the pH to an initial cell concentration of 106 cells mL1, increased
of the culture medium [23]. In contrast, as CO2-enriched cell growth was observed with a higher initial cell concen-
gas is supplied, the pH value of the cultured medium is tration of 107 cells mL1 when cultured at 30 mEm2s1
inversely proportional to CO2 concentration. It is surmised and 10% CO2. This suggests that a higher initial cell con-
that when the pH is too low, it may be responsible for the centration can allow cells to endure high CO2 concentra-
observed inhibition of algal growth at higher CO2 concen- tions, which is consistent with previous findings [16].
trations [16]. In this study, we observed that N. oculata cells However, after 5 days of growth, the cell concentration
grew well at pH values above 6.5, and cell growth was under 10% CO2 was lower than that of cultures supplied
inhibited when the pH was less than 6. with ambient air (0.037% CO2) when the light intensity was
kept constant at 30 mEm2s1. In contrast, when inhibitive
light intensity and high CO2 concentration were supplied
Combination of light and CO2
simultaneously, the cell concentration reached 90 106 cell
It was evident from this study that a light intensity of 300 mL1, 2 times the concentration reached when supplying
mEm2s1 resulted in significant photoinhibition of N. low light intensity and atmospheric CO2. Since medium
6 J. ZHANG ET AL.
Figure 4. Cell size distribution of N. oculata cultured at (A) 30 mEm2s1 þ 0.037% CO2; (B) 30 mEm2s1 þ 10% CO2; (C) 300 mEm2s1 þ 0.037% CO2; (D)
300 mEm2s1 þ 10% CO2 with an initial cell concentration of 107 cells mL1.
light intensity inhibits algal growth, association with 10% combining these two inhibitory conditions, i.e. 300
CO2 might reach a balance between the medium light and mEm2s1 and 15% CO2, a high specific growth rate was
high CO2 enhancing the photosynthetic rate, thus allowing obtained in N. oculata culture. An almost 1.5-fold increase
CO2 to be quickly depleted. The variation of pH values dur- in cells growth was obtained when combining medium
ing the cultivation period are shown in Figure 3(a). As light intensity and high CO2 concentration in comparison
seen, the pH was measured at 5.8–6.2 when cultured at 30 to using either separately. The pH value at medium light
mEm2s1 and 10% CO2. The pH increased slightly to intensity was higher than at weak light intensity when sup-
6.2–6.5 when both medium light intensity and high CO2 plied with 15% CO2 (Figure 3(b)), which was similar to the
concentrations were used. A pH of 6.5 is suitable for N. pH when the culture was supplied with 10% CO2 combined
oculata growth and indicates that, when supplied by 300 with medium light intensity at an initial cell concentration
mEm2s1 and 10% CO2, more CO2 has been photosynthe- of 107 cells mL1. It should be noted that continuous bub-
sized and consumed by the cells. As CO2 is depleted, the bling a fixed percent of CO2 is not an economic approach
pH of the medium increased to a level which would not to acidify the culture medium. An improvement way is to
inhibit microalgal growth. supply CO2 as needed into the airstream using a pH con-
The above experiment was repeated substituting 15% troller to prevent over-acidifying the medium and avoid
CO2 for 10% CO2. When 15% CO2 was supplied, medium the wasteful usage of CO2.
light intensity associated with high CO2 concentration led
to growth inhibition, in contrast to that of weak light and
Lipid content
normal air (0.037% CO2) when cultured at an initial cell
density of 107 cells mL1 (Figure 2(c)). This result is similar The lipid content was measured by using the Nile Red
to the results seen when the culture was supplied with method and fluorescent intensity was measured before
10% CO2 at an initial cell concentration of 106 cells mL1 and after cells were stained. The relative fluorescent inten-
(Figure 2(a)). Having observed increased tolerance to CO2 sity of Nile Red dye was obtained after subtraction of the
concentration with an increase in the starting cell density auto-fluorescence of microalgal cells from the gross read-
when using 10% CO2, we increased the inoculation cell ing at 575 nm. For both the initial cell concentrations of
concentration to 108 cells mL1 and ran the test again 107 cells mL1 and 108 cells mL1, the relative fluorescent
with 15% CO2. As Figure 2(d) shows, when culturing under intensity was highest when culturing with both medium
medium light intensity or high CO2 concentration separ- light intensity and high CO2 concentration, and the second
ately, microalgal growth was inhibited. However, when highest is with weak light intensity and high CO2
BIOFUELS 7
Figure 5. (a) Representative growth curves of N. oculata cultured in a photobioreactor with (A) 30 mEm2s1 and 0.037% CO2; (B) 30 mEm2s1 and 10% CO2;
(C) 300 mEm2s1 and 0.037% CO2; (D) 300 mEm2s1 and 10% CO2. (b and c) GC histogram of FAME from N. oculata cultured at (a) 30 mEm2s1 and
0.037% CO2 and (b) 300 mEm2s1 and 10% CO2. (d) Representative effluent CO2 concentration from photobioreactor with N. oculata cultured at (B) 30
mEm2s1 and 10% CO2 and (D) 300 mEm2s1 and 10% CO2.
concentration over a culture of 12 days (Figure 3(c) and CO2 concentration is combined with medium light inten-
(d)). Higher lipid content can be obtained when the cul- sity, the lipid content is 4-fold higher than when combined
tures are stressed by higher CO2 concentrations, consistent with weak light, most likely because cells are additionally
with results observed by others [24]. Moreover, when high stressed and going into survival mode. Growing N. oculata
8 J. ZHANG ET AL.
Table 1. Composition of FAME produced from N. oculata cultured in a pho- of total FAME, in contrast to normal light intensity and CO2
tobioreactor under (A) 30 lEm2s1 þ 0.037% CO2 and (D) 300 lEm2s1
þ 10% CO2.
concentration (about 40%). Previous studies showed that
Content (%)
increased levels of CO2 favored the total lipid content, but
decreased the amounts of polyunsaturated fatty acids [24].
Number FAME A D
Polysaturated FAME is more stable, as polyunsaturated is
1 Methyl myristate (C14:0) 5.26 5.31
2 Methyl palmitate (C16:0) 34.42 43.07 easily oxidized [1]. GC histograms of condition A and D are
3 Methyl palmitoleate (C16:1) 24.63 21.06 shown in Figure 5(b and c), respectively.
4 Methyl heptadecanoate (C17:0) The effluent CO2 concentration discharged from the
5 Methyl stearate (C18:0) 0.88 1.75
6 Methyl oleate (C18:1) 12.03 19.41 scaled-up photobioreactor under 10% CO2 combined with
7 Methyl linoleate (C18:2) 3.20 4.98 low and medium light conditions are shown in Figure 5(d).
8 Methyl homogamma linolenate (C20:3) 2.92 1.75
Saturated FAME 40.56 50.13 The outlet CO2 concentration was measured by collecting
Saturated FAME 42.78 47.20 gases from the photobioreactor with an air sampling bag
Others 16.66 2.67 for 1 h, and then measured with a CO2 sensor. The effluent
Total lipid 14.74 24.83
CO2 concentration of condition B (30 mEm2s1 and 10%
CO2) was measured at 8.5% after one day. This might be
under medium light intensity and high CO2 concentration due to the CO2 being dissolved in seawater or depleted by
can potentially not only increase the biomass, but also the cells. It increased to nearly 10% day to day, indicating
advance the lipid content when beginning with an optimal CO2 was barely consumed by the cells. In contrast, under
initial cell concentration. The diameter of N. oculata cells
condition D (300 mEm2s1 and 10% CO2), the outlet CO2
became larger when cultured at high CO2 concentrations,
concentration at day 1 was measured at 6%, and continued
especially when associated with medium light intensity
at a similar level to day 10, indicating that CO2 was
regardless of the initial cell concentration used (data now
depleted consistently by the cells. The amount of CO2
shown). Increased cell size might be due to the higher lipid
removal in the cultures of condition B and D were 0.278 g
accumulation in the microalgal cells, as suggested by the
d1 and 1.152 g d1, respectively.
Nile Red staining data. Figure 4 shows the cell size distribu-
N. oculata grown in a scaled-up 7.5-L photobioreactor
tion analysis of N. oculata. When cultured at medium light
under 300 mEm2s1 and 10% CO2 showed similar results,
intensity and high CO2 concentration, the particle size
increased. This result is in accordance with the fluorescent with the total dry weight and biodiesel productivity as
intensity of stained cells. 5.31 g and 1.32 g, respectively. In contrast, the dry weight
and lipid content were 1.81 g and 0.267 g, respectively,
under 30 mEm2s1 and 0.037% CO2. When N. oculata cul-
Scaled-up photobioreactor tured in a photobioreactor at 300 mEm2s1 and 10% CO2
Microalgal cultivation was scaled up in a 7.5-L photobior- and an initial cell concentration of 107 cells mL1, N. ocu-
eactor (i.e. five of 1.5-L bottles connected in series) with lata not only could obtain high cell concentrations and
the light intensity and CO2 concentration being 30, 300 lipid content, but also depleted more CO2, reaching a CO2
mEm2s1 and 0.037, 10%, respectively. Figure 5(a) shows removal of 1.152 g d1.
the growth curves of N. oculata cultured with the four con-
ditions. The highest cell concentration was obtained while
N. oculata was cultured at 300 mEm2s1 and 10% CO2, Conclusions
which agreed with previous results. The dry weight after In this study, stressful CO2 concentration and light intensity
culturing for 10 days was measured after centrifugation and were used in combination to generate high biomass and
freeze-drying. The dry weight of N. oculata was 0.24, 0.21, lipid content in the microglae N. oculata. We observed that
0.18 and 0.71 g L1 for conditions A–D, respectively. The the growth and lipid accumulation in N. oculata under
dry weight of microalgae under medium light intensity and high CO2 concentration and medium light intensity were
high CO2 concentration was almost 3-fold higher than that
far better than cells grown under a low CO2 concentration
of low light and low CO2. However, the cell concentration
and low light intensity. N. oculata grown in a scaled-up
was only 2.24-fold higher, indicating that this was because
photobioreactor under 300 mEm2s1 and 10% CO2, N. ocu-
the particle size was larger when N. oculata was cultured at
lata showed increased total dry weight and biodiesel prod-
medium light intensity and high CO2 concentration and
uctivity compared to cells cultured under 30 mEm2s1 and
thus, the dry weight per cell was heavier. Table 1 shows
0.037% CO2. This method can potentially be used in bio-
the composition of FAME produced under low light illumin-
ation and CO2 concentration and medium light illumination diesel production from N. oculata microalgae.
and CO2 concentration (i.e. condition A and D, respect-
ively), the lipid content was about 15% for condition A and
Acknowledgments
about 25% for condition D. This result of higher lipid con-
tent per cell, obtained from the scaled-up photobioreactor The GC analysis was provided by Dr. Chan-Chiung Liu of Department
under the stress conditions of medium light intensity and of Food Science, National Pingtung University of Science and
high CO2 concentration, was in line with the Roux-type flat Technology, Pingtung, Taiwan.
bottle culture utilizing Nile Red dye for examination of lipid
contents at four different conditions. In addition, the poly-
saturated FAME also increased while cultured at medium
Disclosure statement
light intensity and high CO2 concentration, reaching 50% No potential conflict of interest was reported by the authors.
BIOFUELS 9