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© 2016 Ernst & Sohn Verlag für Architektur und technische Wissenschaften GmbH & Co. KG, Berlin · Structural Concrete (2016), No. 4 553
M. Zych · Modification of the simplified method of crack control included in EN 1992-3
( )
fcteff crete creep by reducing the modulus of elasticity, which
σ s − kt ⋅ 1 + α e ⋅ ρ p, eff contributes to stress change in reinforcement, as shown by
ρ p, eff 0, 6σ s
(ε sm − ε cm ) = ≥ (3) Bednarski et al. [24], [25]. Buffo-Lacarriere et al. [26], Wu
Es Es
et al. [27] and Liu et al. [28] present parameter analyses
where: referring to the risk of cracking during concrete harden-
ss stress in tension reinforcement after cracking ing, making use of advanced numerical models. The analy-
kt factor dependent on duration of load ses show that weather conditions and conditions accom-
panying the construction have a significant influence on
2 Early-age cracking the development of tensile stresses. Ouzaa and Benman-
sour [29] showed that the cracks that occur first are the
According to the definition, the surface moduli mc = uc/vc widest during the whole period of imposed strain influ-
(Flaga [7]), where uc is the surface area of element that is ence, not only thermal but shrinkage as well. Schlicke
exposed to air and vc is the volume of the element. The and Tue [30] presented an approach for calculating the
semi-massive elements are defined as those for which minimum reinforcement for crack control within the
2 m−1 < mc < 15 m−1. Semi-massive structures are very of- hardening period of concrete, taking into account the de-
ten subjected to thermal restrained strain and, conse- formation compatibility. Regardless of so many factors in-
quently, to concrete cracking at the stage of its hardening. fluencing the cracking of RC tank walls, code [3] does not
Flaga et al. [7], [8] describe this phenomenon together provide precise instructions pertaining to the design and
with suggestions for calculating using engineering and construction of semi-massive RC tanks. In general, what
numerical models. On the other hand, Pettersson et al. [9], should be brought into focus are both strains occurring
[10] present the analysis of RC tank walls cracking as a during the early period of concrete hardening, with its low
result of a temperature drop by means of a two-dimension- mechanical concrete properties, and strains occurring
al model of final elements using the model of discrete during the period of use, taking into account 28-day con-
cracks. The analysis shows a significant influence of crete properties, as a further temperature drop at a later
scheme strain restraint on the order in which cracks occur period and increasing drying shrinkage can cause crack
and on their width. Early-age concrete cracking can be widening and the occurrence of new cracks.
eliminated efficiently by using internal wall cooling [11],
which is rarely used due to the additional technological 3 Crack control to EN 1992-3
operations involved. Another solution is to reduce the de-
gree of restraint by including construction joints, main- For semi-massive RC tank walls, where the imposed strain
taining the right casting order as shown by Feng et al. [12], leads to the occurrence of vertical cracks, code [3] gives a
[13] and by controlling temperature changes as shown by separate method for calculating crack width. Tank wall
Nannan et al. [14] and Tayade et al. [15]. cracking can be caused by the imposed strain, such as a
One of the first research projects concerning crack- temperature change and shrinkage provoking stress as a re-
ing of members restrained at the foundation was conduct- sult of strain restraint due to a foundation or neighbouring
ed by Stoffers [16]. The research showed that the way the walls constructed beforehand. This information has a very
members crack depends first of all on amount of rein- general character: “Special care should be taken where
forcement and member curvature. Other researchers, members are subject to tensile stresses due to the restraint of
Rostásy and Henning [17] and Iványi [18], suggested engi- shrinkage or thermal movements” [3]. This provision also
neering models for cracking control in members re- concerns cracking that occurs during the construction stage
strained at the foundation, partly accepting assumptions when a given tank is subjected to substantial temperature
derived from the research conducted by Stoffers [16], i.e. changes caused by the development of hydration heat, daily
crack spacing 1–1.5H (where H = wall height). As shown ambient temperature changes and solar radiation.
by Zych [19], in some calculation cases these calculation Code [3] presents the strain restraint issue for two
models render more accurate results than the model in- schemes (Fig. M1 in [3]), i.e. for the case of a member re-
cluded in [3]. Seruga and Zych [20], [21] provide thorough strained at both ends and one restrained along its bottom
research results pertaining to semi-massive RC tank walls edge. Eqs. (4) and (5) were proposed for these two cases,
cracking due to imposed strain. For example, the papers which together with Eqs. (1) and (2) constitute the de-
present both particular cracking stages and crack spacing, tailed calculation method for defining the width of cracks
and strain distribution and development depending to a caused by the imposed strain.
large extent on amount of reinforcement, restraint scheme
and solar radiation. The research in question was a basis ( )
ε sm − ε cm = 0, 5 ⋅ α e ⋅ kc ⋅ k ⋅ fct , eff ⋅ 1 + 1 / α e ⋅ ρ Es (4)
for the verification of advanced numerical models pro-
posed by Zych [22], [23]. The models took into account ε sm − ε cm = R ⋅ ε free (5)
how conditions that accompany tank wall construction
and concrete hardening influence imposed strain develop- where:
ment and the cracks occurring. Making use of the calcula- R restraint factor (taken from BS 8007 [31])
tions and the research conducted, ref. [19] also presents a εfree strain that would occur if the wall was completely
considerable influence of ambient temperature on the de- unrestrained
gree of imposed strain and crack width in semi-massive
RC tank walls. Generally, due to the long-term character EN 1992-3 [3] states the following: “For cracking caused
of the strain, it is also necessary to take into account con- dominantly by loading, either the maximum bar sizes
ρ peff Es ⋅ wk
s=
ϕ ⋅ − 3.4 ⋅ cnom (6)
0.34 ⋅ k2 W σ s ( )
drawn on the basis of Eqs. (10)–(11). Taking the thick-
in which ness of the concrete cover to be cnom = 30 mm, the
graphs complying with Fig. 7.103N of [3] (solid lines)
( )
fct , eff
W ( )
σ s = max σ s − kt
ρ p, eff
1 + α e ρ peff ; 0.6σ s (7)
were obtained. Increasing the thickness of the concrete
cover, which is characteristic of RC tank walls, signifi-
cantly changes the provision of the acceptable diameter
As was presented by Knauff [32], when it comes to the ele- ϕs*.
ments with axial tension, if 2.5a < 0.5h, i.e. a < 0.2h, then The fundamental advantage of the simplified meth-
rpeff = 0.5As/2.5ab = 0.2rh/a. In the opposite case, rpeff = od is the possibility of choosing a rebar diameter and
r. The aforementioned dependencies and Eq. 7.1 in [4] for bar spacing without performing direct calculations.
Asmin give the following dependency: This method should render credible results in relation
to the precise method pertaining to both external load
k ⋅ fct , eff and imposed strain. Knauff [34] questions, in some cas-
ρ peff = r (8)
σs es, the implementation of tables 7.2N and 7.3N of [4]
used for cracking control without the calculation of
where r = 1 for a ≥ 0.2h and r = 0.2h/a when a < 0.2h. crack width. Moreover, an alternative method, called
the method of two stresses, was proposed. Its results are
On the basis of Eqs. (6)–(8), the maximum diameter very close to those obtained by means of the general
equals method.
Es ⋅ wk
k ⋅ fct , eff 4 Aim of the research
s =r
ϕ ⋅ − 3.4 ⋅ cnom (9)
0.34 ⋅ k2 ⋅ σ s W σ s ( )
The aim of this paper is to define the scope of cases char-
Assuming fct,eff = 2.9 MPa (for concrete class C30/37) and acteristic of liquid-retaining RC tank walls for which the
k = 1, taking into account Eq. 7.122 in [3], Eq. (10) is ob- simplified method in the form presented in [3] gives safe
tained: results. In the case of typical liquid-retaining RC tank
walls, it is also essential to show the potential underesti-
ϕ (
s* = 8.529 ⋅ f wk , σ s ⋅ 2 ) (10) mation resulting from the simplified method and also to
identify the factors that influence this underestimation the
Ew most. From the practical point of view, the most impor-
( k s )
f w , σ = 1 s k − 3, 4 ⋅ cnom
σs W σs ( )
(11)
tant aspect is to present suggestions for properly defined
coefficients in the form of equations and in graphic form
where: on the basis of which it should be possible to adjust graph
ϕs* maximum bar diameter 7.103N (Fig. 1) without performing direct calculations.
W(ss) simplify to 0.6ss The adjustment of the simplified method should comply
wk maximum crack width fully with the direct calculation methods and should cover
and Es = 200 GPa. all the variables that are part of the direct calculation
method, including wall thickness, strain type, reinforce-
Caldentey et al. [33] confirmed that concrete cover is an ment method, concrete cover thickness and concrete me-
important parameter affecting crack spacing. Fig. 1 was chanical properties.
Assuming a/h = 0.1 and k = 1, condition εs > 2εctu (or ss > strength and 0.86 for modulus of elasticity were calculat-
2aefcteff ) is obtained; further, for the case k = 0.65, the ed according to section 3.1.2 of [4] (for s = 0.25, Tmean =
condition εs > 4.33εctu (or ss > 4.33aefcteff) is obtained, 20 oC). The maximum value εctu,max (Eq. (17)) was defined
where εctu = fct,eff/Ecm. Figs. 2a and 2b show this condition for 28-day class C50/60 concrete made with sandstone ag-
as a function of concrete class and reinforcement stress gregate, where according to [4], the modulus of elasticity
for 28-day concrete, 3-day concrete and 28-day concrete is reduced by 30 %. Owing to the lack of such information
made with sandstone aggregate, i.e. according to [4] with for concrete tensile strength, the fctm value was not re-
concrete modulus of elasticity decreased by 30 %. duced.
From Fig. 2 it can be concluded that the compatibil-
ity areas concerning the simplified and detailed calcula-
tion methods are larger in the case of thick walls as a re-
ε ctu
min t = 3 days =
( ) 0.6 ⋅ 2.2 MPa
0.86 ⋅ 30 GPa
= 0.005 % (16)
sult of using coefficient k < 1. Moreover, the compatibility
areas are the largest for 28-day concrete of a higher class
made with sandstone aggregate and smallest for 3-day
ε ctu
max t = 28 days =
( ) 4.1 MPa
0.7 ⋅ 37 GPa
= 0.015 % (17)
concrete of a lower class. Thus, the control of cracks oc-
curring during the period of concrete hardening by means The minimum value of the expression a/k·h was defined
of the simplified and direct calculation methods should according to Eq. (18) for an 800 mm thick wall reinforced
render the biggest differences in the results obtained. with ϕ 16 mm bars and 30 mm concrete cover. The maxi-
To continue the graphic interpretation of the com- mum value of a/k·h was defined for a 250 mm thick wall
patibility areas for both methods, the range of potential reinforced with ϕ 20 mm bars and 40 mm concrete cover
tensile strain capacity εctu and ranges a/k·h characteristic (Eq. (19)).
of RC tank walls were defined. The minimal value εctu,min
was defined according to Eq. (16) for 3-day class C20/25 a 30 mm + 16 mm / 2
= = 0.073 (18)
concrete. To do this, the coefficients bcc(t) = 0.6 for tensile h⋅k 0.65 ⋅ 800 mm
min
( )
kϕ1 σ s =
( )
ϕs σ s
(22)
( )
ϕ s7.103N σ s
*
2.9MPa Es ⋅ wlim
2⋅ − 3.4 ⋅ cnom
=
0.34 ⋅ k2 ⋅ σ s ( )
W σ s ≥ 0.6σ s
2.9MPa Es ⋅ wlim
2⋅ − 3.4 ⋅ 30 mm
0.34 ⋅ k2 ⋅ σ s 0.6 ⋅ σ s
After substituting the first part of Eq. (7) into Eq. (22) and
after transformations, Eq. (23) is obtained:
( )
kϕ1 σ s =
( )
1
kϕ1 A σ s + kϕ1B σ s ( ) ( )
− kϕ1C σ s (23)
a
=
40 mm + 20 mm / 2
= 0.20 (19) +
(
ε ctu ⋅ 0.6 ⋅ σ s ⋅ 102 mm − Es wlim )
h⋅k 1.00 ⋅ 250 mm 1.5 ⋅ σ s wlim
max
Fig. 4. Partial coefficient kϕ1A, which takes into account the ultimate tensile
strain in the concrete εctu.
Fig. 6. Partial coefficient kϕ1C, which takes into account thickness of con-
crete cover cnom.
a) b)
Fig. 7. Influence of value a/kh on: a) global coefficient kϕ1 and b) maximum bar diameter ϕs (assumptions: εctu = 0.01 %, cnom = 30 mm)
6 Detailed calculation method according to EN 1992-3 detailed calculation method according to EN 1992-1-1
6.1 Convergence ranges with the simplified method [4].
Fig. 8 presents the Eq. (30) condition as a function of
In the detailed calculation method included in EN 1992-3 concrete class and reinforcement stresses for 28-day con-
[3] for the case of a member restrained at both ends, crete, 3-day concrete and 28-day concrete made with
where cracking occurs due to the imposed strain, expres- sandstone aggregate, i.e. with the concrete modulus of
sion W(ss) is defined as follows: elasticity reduced by 30 %. Fig. 8 shows that the range of
compatibility of the simplified and the detailed calculation
1
( )
σ s = 0.5 ⋅ α e ⋅ kc ⋅ k ⋅ fct , eff ⋅ 1 +
W
α e ⋅ ρ
(27)
methods is larger in the case of thicker walls due to the
implementation of coefficient k < 1. Moreover, the range
of compatibility is largest in the case of 3-day concrete of
By substituting r = k·fct,eff /ss in Eq. (27), we obtain Eq. (28): a lower class and smallest for 28-day concrete of a higher
class (the one made with sandstone aggregate). Conse-
σs
( )
σ s = 0.5 ⋅ α e ⋅ kc ⋅ k ⋅ fct , eff ⋅ 1 +
W
α e ⋅ k ⋅ fct , eff
(28)
quently, crack control by means of the detailed and the
simplified methods should reveal the biggest differences in
the results obtained for 28-day concrete of a higher class.
In this case axial tension kc = 1.0, hence Eq. (28) can be Fig. 9 presents the range of appropriate implementa-
simplified: tion of the simplified method in relation to the detailed
calculation method as a function of ss and k for analo-
( ) (
σ s = 0.5 ⋅ σ s + α e ⋅ k ⋅ fct , eff
W ) (29) gous cases shown in Fig. 3. The range of compatibility is
largest for 3-day concrete and smallest for 28-day concrete
Comparing the aforementioned expression with W(ss) = made with sandstone aggregate. Moreover, as in the case
0.6ss used in the simplified method, it can be seen that the of comparing the simplified method with the detailed cal-
difference between the simplified method and the detailed culation included in EN 1992-1-1 [4], the range of compat-
calculation occurs when the following condition is ful- ibility of both models increases for thicker walls, i.e. for a
filled: smaller value of coefficient k.
σ
s ≤ 5α e ⋅ k ⋅ fct , eff = 5k ⋅ Es ⋅ ε ctu (30) 6.2 Proposal for coefficient kϕ2
It should be added that the difference occurs in the case The global coefficient kϕ2 for the acceptable rebar diame-
of smaller ss values, contrary to the comparison with the ter was defined as in section 5.2:
a)
7 Conclusions
a)
b)
Fig. 11. Influence of concrete cover thickness cnom on: a) global coefficient kϕ2 and b) maximum bar diameter ϕs (assumptions: εctu = 0.01 %, k = 1)
hardening. Moreover, thicker layers of concrete cover deformations and taking into account the effects of
cnom = 40 and 50 mm, which are commonly used for liq- tension stiffening
uid-retaining RC tank walls, result in the biggest differ- rpeff effective amount of reinforcement = As/Aceff (Aceff
ences between both methods. as defined in [4])
In general, for RC tank walls, the compatibility of the ss stress in tension reinforcement after cracking
simplified and detailed calculation methods pertaining to f bar diameter
the imposed strain (included in EN 1992-3 [3]) is much fs* maximum bar diameter
bigger than the compatibility of the simplified and the de-
tailed calculation methods pertaining to external load (in- References
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PhD Eng. Mariusz Zych
108(6), pp. 536–543, 2015, DOI:10.1016/j.proeng.2015.06.
Department of Prestressed Structures, IMiKB
175. Faculty of Civil Engineering
25. Bednarski, Ł., Sieńko, R., Howiacki, T.: Estimation of the Cracow University of Technology
value and the variability of elastic modulus for concrete in 31-155 Krakow, Warszawska St, 24, Poland
existing structure on the basis of continuous in situ measure- Tel./Fax.: 12-628-20-27
ments. Cement-Wapno-Beton, No. 12, 2014, pp. 396–404. mzych@pk.edu.pl