Parts Manual

Parts Manual

572G Pipelayer
S/n 40U971 & Up

THIS IS A MANUAL PRODUCED BY JENSALES INC. WITHOUT THE AUTHORIZATION OF

CATERPILLAR OR IT’S SUCCESSORS. CATERPILLAR AND IT’S SUCCESSORS
ARE NOT RESPONSIBLE FOR THE QUALITY OR ACCURACY OF THIS MANUAL.

TRADE MARKS AND TRADE NAMES CONTAINED AND USED HEREIN ARE THOSE OF OTHERS,
AND ARE USED HERE IN A DESCRIPTIVE SENSE TO REFER TO THE PRODUCTS OF OTHERS.

CT-P-572GPL40U
 FORM SEBP1402

CONTENTS
ALPHABETICAL INDEX OF GROUPS __ 3
CONVERSION EQUIVALENT
QUICK
TABLES INSIDE BACK COVER
OR DE RING PA RTS _______________ ·2
REFERENCE GUIDE
QUICK REFERENCE
CHART INSIDE FRONT COVER TO MAJOR SECTIONS
USING THE PARTS BOOK __________ 2
REPLACEMENT ITEMS
AND SCHEMATIC

BASIC ENGINE

LUBRICATION SYSTEM

COOLING SYSTEM

INTAKE AND
EXHAUST SYSTEM
PARTS BOOK
572G
PIPELAYER
FUEL SYSTEM
AND GOVERNOR
STARTING AND
POWERED BY 3306 ENGINE ELECTRICAL SYSTEM
POWER TRAIN-
POWER TRANSMISSION UNIT

SERIAL NUMBER STEERING CLUTCHES

40U971-Up (VEHICLE) AND BRAKES
8Z 16129-Up (ENGINE)
CHASSIS AND
2GA 1-Up (TRANSMISSION)
UNDERCARRIAGE
GAUGES AND
ACCESSORIES
PUBLISHED OCTOBER 1982
CATERPILLAR TRACTOR CO. PIPELAYER CONTROLS
PUBLICATIONS DIV.-SERVICE G.O. AND COMPONENTS
PEORIA, I LL. U.S.A.
SERVICE EQUIPMENT
AND SUPPLIES
 IN D EX
A Name
Name
Accessory Drive - Rear Gear ....... 23
Air Cleaner ....................... 47
Air Filter Indicator ................. 163
Air Lines ......................... 45
Alarm - Back-up .................. 75
Alternator ........................ 79
Ammeter ......................... 74
Battery ........................... 76
Battery Box ....................... 150
Battery and Wiring ................ 74
Bearings - Camshaft .. . . . . . . . . . . .. 6
Boom ............................ 167
Bracket - Fender .................. 144
Brake Band and Lining ............. 137
Brake Hydraulic Mechanism ......... 138
Breather - Engine ................. 31
Breather - Transmission ............ 121
Bumper .......................... 141
c
Camshaft ......................... 11
Camshaft - Fuel Injection Pump ..... 63
Cartridge - Vane Pump ............ 171
Circuit Breaker .................... 74
Page
Page Counterweight .................... 169
Crankcase Guard ................. 147
Crankcase ........................ 9
Crankshaft Bearing Replacements .... 10
Crankshaft Pulley .................. 20
Crankshaft Seals ................... 11
Connecting Rod and Piston .......... 12
Cylinder - Counterweight .......... 170
Cylinder Blocks ................... 6
Cylinder Block Covers .............. 9
Cylinder Head .................... 13
Cylinder Head Cover ............... 14
Cylinder Head Fastener ............ 12
o
Damper .......................... 18
Dash Lamp ....................... 77
Drawbar ......................... 140
Drive Hanger - Winch Drive
and Clutch ..................... 184
Drive Shaft ....................... 125
Drive Shaft - Winch .............. 184
Drum - Steering Clutch ............ 127
Drum Shaft - Winch .............. 192
Dust Ejector ...................... 48
Drain Lines - Fuel ................. 54
E
Emergency Starting Receptacle ...... 99
 Name Page Name Page

Engine Arrangements ............... 4 Front Idler ........................ 152

Engine Mounting Hardware ......... 21 Front Pull Hook ................... 141
Engine Support .................... 21 Front Timing Gear ................. 18
Ether Starting Aid ................. 98 Fuel Drain Lines ................... 54
Exhaust Extension .................. 45 Fuel Heater Changeover ............ 71
Exhaust Manifold .................. 43 Fuel Injection Lines ................. 52
Exhaust Manifold Fastener .......... 44 Fuel Injection Pump ................ 62
Fuel Lines ........................ 51
Fuel Priming Pump ................. 68
Fuel Priming and Primary Filter ...... 68
Fuel Priming and Primary Filter Pump. 67
Fuel Pump ........................ 66
Fuel Pump Housing ................ 64
F
Fuel Ratio Control ................. 70
Fuel Tank ......................... 49
Fan - Blower ..................... 38
Fuel Transfer Pump ................ 66
Fan - Reversible .................. 38
Fuel Transfer and Mounting Pump .... 65
Fan Drive ......................... 19
Fumes Disposal .................... 31
Fan Drive Pulley ................... 19
Fan Guard Brace .................. 146
Fastener - Front Timing Gear Housing 17
Fender ........................... 144
Filler - Transmission Oil ............ 121
Filter - Air Cleaner ............... 47 G
Filter - Engine Oil ................. 30
Filter - Fuel ...................... 70 Gasket - Cylinder Head ........... 13
Filter - Fuel - Primary ............ 69 Gasket Kits ....................... 198
Filter - Fuel - Secondary .......... 69 Gauge - Engine Oil Lever ......... 27
Filter - Hydraulic Oil .............. 174 Gauge - Oil Pressure ............. 163
Filter - Transmission Oil Lines ...... 124 Gauge - Torque Converter
Final Drive ....................... 126 Oil Temperature ................. 163
Final Drive Case ................... 151 Gauge - Transmission Oil .......... 120
Gauge - Water Temperature ....... 163
Floorplate ........................ 148
Gauges .......................... 162
Flywheel ......................... 23
Gears - Front Timing .............. 18
Flywheel Housing .................. 22
Governor ......................... 58
Frame ............................ 166
Governor and Fuel Injection Pump .. , 55
Frame and Case ................... 142 Governor Control ................. 57
Front Housing - Timing Gear ....... 16 Grease Gun ...................... 196
Front Housing Cover ............... 17 Guard - Crankcase .. , ............ 147
Front Housing Fastener ............. 17 Guard - Fan '" . . . . . . . . . . . . . . . . .. 38
 Name Page Name Page

Guard - Radiator ................. 146 Kit - Water Pump Repair .......... 37

Guard - Track Roller .............. 151
Guard - Track Roller Frame ........ 155
Guard - Winch ................... 194

lamp - Dash ..................... 77

H lamp -
lifting -
Handle - Steering Clutch Control ... 131 lighting
Heater - Jacket Water ............ 40 lines -
Hood and Dash ................... 149 lines -
Horn ............................. 75 liner -
Hoses - Upper and lower Radiator . 33 linkage
Hydraulic Control and Mounting .... 179 linkage
Hydraulic lines ................... 173
Hydraulic Oil Filter ................ 174
Hydraulic Pump lines .............. 172
Hydraulic Tank and Valve .......... 175
Flood . . . . . . . . . . . . . . . . . . .. 99
Engine ................... 14
.......................... 100
Hydraulic Pump ............ 172
Torque Converter Cooler .... 106
Cylinder Block ............. 7
- Governor Control ........ 57
- Transmission Control ..... 118

Magnetic Screen - Transmission

Oil lines ....................... 124
I
Main Frame Support ............... 140
Muffler ........................... 44
Idler ............................. 152
Instrument Panel Vandalism Guard ... 161

N
J
Name Plates and Transfers .......... 199
Nozzle - Fuel Injection ............ 52
Jacket Water Heater ............... 40

K o
Kit - Alternator Repair ............. 82 Oil Cooler - Engine ............... 39
 Name Page Name Page

Oil Cooler - Transmission 39B Pump and Mounting - Vane ........ 171
Oil Filler - Engine 30
Oil Filter - Engine ................ 30
Oil Level Gauge - Engine ......... 27
Oil Lines - Engine ................. 29
Oil Pan .......................... 26 R
Oil Pan Fastener .................. 26
Oil Pump - Engine ................ 28 Radiator .......................... 32
Orifice - Piston Spray ............. 29 Radiator Guard ................... 146
Rain Cap - Exhaust ............... 43
Rear Gear - Accessory Drive ....... 23
Regulator - Water Temperature ..... 35
Regulator and Housing ............. 35

p
5
Padlock - Fuel Tank ............... 50
Sand Blast Grid ................... 147
Padlock - Hydraulic Tank Cap ...... 177 Scavenge Pump ................... 105
Padlock - Oil Level Gauge ......... 27 Seal - Fuel Injection Pump Housing .. 53
Padlock - Radiator Cap ............ 35 Seals - Final Drive ................ 126
Pedal - Steering Brake ............ 136 Seat - Adjustable ................. 164
Planetary Transmission ............. 110 Seat Belt ......................... 165
Power Take-Off ................... 24 Service Meter ..................... 163
Power Take-Off Clutch ............. 186 Shaft - Steering Clutch ............ 133
Power Take-Off Clutch Control ...... 187 Sheave Block and
Cable Arrangement - Boom Line .. 167
Power Train Schematic .............. 2B
Sheave Block and
Powershift Transmission Arrangement. 109
Cable Arrangement - Load Line .. 168
Prescreener - Air Cleaner .......... 47 Solenoid - Starting Motor .......... 93
Protective Cover- Specifications ..................... 200
Hydraulic Tank Cap ............. 177 Sprocket - Segmented ............. 128
Protection Cap - Fuel Tank ......... 50 Starting Motor - Electric ........... 87
Protection Cover - Radiator Cap .... 35 Steering Brake .................... 134
Pulley - Crankshaft ............... 20 Steering Clutch - Oil .............. 132
Pulley - Fan Drive ................ 19 Steering Clutch Control ............. 131
Pump - Gear- Support - Main Frame ............. 140
Transmission Oil Lines ............ 123 Switch - Disconnect ............... 78
Pump - Scavenge ........ " ....... 105 Switch - Heat - Start ............ , 78