Parts Manual

Parts Manual

910
Wheel Loader
S/n 80U6735 & Up

THIS IS A MANUAL PRODUCED BY JENSALES INC. WITHOUT THE AUTHORIZATION OF

CATERPILLAR OR IT’S SUCCESSORS. CATERPILLAR AND IT’S SUCCESSORS
ARE NOT RESPONSIBLE FOR THE QUALITY OR ACCURACY OF THIS MANUAL.

TRADE MARKS AND TRADE NAMES CONTAINED AND USED HEREIN ARE THOSE OF OTHERS,
AND ARE USED HERE IN A DESCRIPTIVE SENSE TO REFER TO THE PRODUCTS OF OTHERS.

CT-P-910W/L 80U
 FORM SEBP1186

CONTENTS
ALPHABETICAL INDEX OF GROUPS __ 3
CONVERSION EQUIVALENT
QUICK
TABLES INSIDE BACK COVER
ORDERING PARTS _______________ 2 REFERENCE GUIDE
QUICK REFERENCE
CHART INSIDE FRONT COVER TO MAJOR SECTIONS
USING THE PARTS BOOK __________ 2

BASIC ENGINE

LUBRICATION SYSTEM

COOLING SYSTEM

INTAKE &
EXHAUST SYSTEM
FUEL SYSTEM
PARTS BOOK' & GOVERNOR
STARTING &

910
WHEEL LOADER
ELECTRICAL SYSTEM
POWER TRAIN-
POWER TRANSMISSION UNIT
STEERING &
BRAKI NG SYSTEM

CHASSIS
SERIAL NUMBER
80U6735-UP (VEHICLE) HYDRAULIC SYSTEM
45V17160-UP (ENGINE)
IMPLEMENTS
REVISION PUBLISHED OCTOBER 1978
CAB, GAUGES &
CATERPILLAR TRACTOR CO.
ACCESSORIES
PUBLICATIONS DIV.-SERVICE G.O.
PEORIA, ILL. U.S.A. SERVICE EQUIPMENT
& SUPPLIES
 IN D EX
A Name
Name Page
Accessory Drive ......•.•........... 33
Air Cleaner ........•.............• 23
Alarm - Back-Up .................. 66
Alternator - 12 Volt, 40 Ampere ..... 49
Ammeter ...........•..•..........• 44
Arm & Bearing Assembly -
Bucket ..................... 148, 149
Arm Rest - Support & Seat .......... 165
Auxiliary Drive Pulley ............... 12
B Camshaft - Engine ................ 7A
Back-Up Lighting ................... 56
Back-Up Warning .................. 66
Bank Valve - Front Attachments ..... 123
Base - Fuel Filter ...............••. 34
Base - Hydraulic Oil Filter .......... 146
Battery -. . . . . • • . . . . . • . . . . . . . . . . .. 39, 43
Battery - Heavy Duty .............. 48
Battery - Holddown ............. 39,43
Battery, Wiring & Lighting - 12 Volt . 38
Bearirtg - Crankshaft ............... 8
Belt - Vee - Engine ............... 12
Belt - Seat ................. 157 & 166
Blade Assembly - Windshield Wiper . 164
Blower Fan and Guard .. . . . . . . . . . . .. 19
Bottom Guard .......•............. 114
Bowl - Multi-Purpose Bucket .....•.. 152
Bracket - Back-Up Lighting to
Transmission ..................... 56
Bracket - Fuel Filter to Cylinder Block. 34
Brackets - Stop Lighting Mounting ... 59
Brake Arrangement ................. 98
Brake Control - Hydraulic ....... 88, 90
Brake Control - Mechanical
Components ..................... 87
Brake lever Assembly .. . . . . . . . . . . . .. 85
Brake - Parking ................... 74
Brake Relief Valve .................. 145
Brake - Service ................... 94
Breather - Brake Relief Valve ....... 145
Breather - Engine ................. 17
Breather - Transfer Gear ........... 72
Bucket - General Purpose .......... 150
Page ,
Bucket - Multi-Purpose .. " ......... 152
Bucket Control ..................... 148 -
Bucket Indicator .................... 153
Bucket Positioner and Kickout ........ 130
Bulb - Back-Up Lighting ............ 56
Bulb - Warning lamp ............ " 61
Bulldozer Assembly - Bucket ........ 152
c
Cab .............................. 158
Cab Wiring ....................... 163
Cap - Fuel Filler .................. 36
Cap - Hydraulic Brake Fluid
Supply Tank ..................... 88
Cap - Hydraulic Filler .............. 143
Cap - Power Train Oil Filler ........ 78
Cap Assembly - Jacket Water ...... 20
Carrier & Lining - Brakes ...... 95, 96, 97
Check Valve ....................... 128
Circuit Breaker - 30 Ampere ........ 40
Circuit Breaker - 40 Ampere ...... 40, 44
Connecting Rod & Piston - Engine. . . . 9
Control Assembly - Hydraulic ....... 105
Control - Parking Brake ............ 86
Control - Torque ............... ,.. 27
Control - Transmission ............. 77
Control Valve ... " ........ 122, 126, 127
Core Assembly - Heater ............ 175
Counterweight ................ 117, 118
Cover - Governor . '. . . . . . . . . . . . . . .. 29
Cover - Neutralizer Valve .......... 92
Crankshaft ........................ 8
Crankshaft Bearing - Oversize ...... 9
Crankshaft Bearing - Standard ...... 8
Crankshaft Bearing - Undersize ..... 9
Crankshaft Bearing Replacement ..... 9
Cutting Edge - Bolt-On ............ 154
Cutting Edge - Bucket ..... 150, 151, 152
Cutting Edge - Multi-Purpose Bucket . 152
Cylinder - Lift ................. , .. 138
Cylinder - lift Brace ............... 112
Cylinder - Master ................. 92
Cylinder - Multi·Purpose Bucket ..... 142
Cylinder - Power .........•........ 93
 Name
Cylinder - Power Master ........... 91
Cylinder - Steering ..............•. 99
Cylinder - Tilt ...................• 140
Cylinder Block ............••.•..... 4
Cylinder Head - Engine ......•..... 7
Cylinder Mounting ................. 154
D Film - Caution .................... 59
Dash ...............•..•.•.......• 176
Defrosting Fan ..................... 176
Demountable Rim ........•......... 85
Differential - Front ......•......... 81
Differential - High Torque ...•...... 83
Differential - No Spin .............. 83
Differential - Rear .........•....... 82
Dipstick - Power Train Oil Filler ...•. 78
Door - Hood Side ......•.......... 116
Door - l.H. . ...........•........•. 161
Door - R.H. . ........•..•..•...... 160
Door - Sound Suppression ....... 169
Drain Cock - Cab Heater . . . . . . . .. 174
Drain Valve - Fuel Tank ............ 36
Drain Valve - Radiator ............. 18
Drive - Accessory ................. 33
Drive - Fan ............••••......• 12
Drive Shaft ........................ 79
Drive Shaft Guard ............. 111, 112
Duo Cone Seal - Front & Rear
Final Drive & Wheel .............. 84
E
Electric Hour Meter ................. 179
Electric Starting Motor - 12 Volt ..... 52
Element - Air Cleaner -
Primary & Secondary ............. 23
Element - Breather ................ 17
Element - Fuel Tank Cap ........... 36
Element - Hydrauilc Oil Filter ....... 146
Element Assembly -
Jacket Water Heater . . . . . . . . . . . . .. 20
Engine and Transmission Support ..... 10
Engine Arrangement ................ 3
Engine Oil Cooler .................. 21
Ether Starting Aid .................. 65
Exhaust - Pipe .................... 25
Exhaust Extension .................. 25
Exhaust Manifold .................. 24
Eye - Lifting ...................... 10
Page F
Name Page
Fan - Defrosting .................. 176
Fan - Suction ..................... 19
Fan Drive .....•................... 12
Fastener - Door - Sound Suppression 170
Fender ..........................•. 119
Filler - Oil . .. .. .. . .. . . .. .. .. . .. .. 16
Filter - Fuel .,. • • . . • . . . . • . . . . . • . •. 34
Filter - Oil .....•.••.............. 14
Final Drive & Wheel - Front & Rear .. 84
Fixed Axle - Front .................. 109
Flood Lamp ......•.•.............. 40
Floormat - Cab ................... 173
Floorplate .....•................... 113
Flywheel .......................... 13
Flywheel Housing .................. 13
Frame - Front ...•.•............... 106
Frame - Rear ..................... 107
Front Differential ................... 81
Front Housing - Engine ............. 5
Front Hydraulic Lines ............... 133
Front Panel ........................ 162
Front Support ........ . . . . . . . . . . . . .. 10
Fuel Filler Extension ................ 37
Fuel Filter ....••.•........••....... 34
Fuel Injection Lines .....•........... 32
Fuel Injection Pump ................. 31
Fuel Oil Lines ...................... 35
Fuel Tank ........•................ 36
Fuel Tank Cap ..................... 36
Fuel Tank Cap Protection Cover .. . . .. 37
Fuel Transfer and Priming Pump ...... 35
Fumes Disposal - Engine ........... 17
Fuse - 5 Ampere -
Bucket Positioner & Kickout ........ 131
Fuse - 7.5 Ampere ....•......... 40, 44
Fuse - 10 Ampere -Lighting - ROPS 54
Fuse - 15 Ampere -
Ammeter, Hour Meter & Heater .... 163
Fuse Holder ....................... 163
G
Gasket - Breather to Cylinder Block .. 17
Gasket - Engine Oil Pan ... ~ . . . . . .. 14
Gasket - Front Housing to
Engine Block . . . . . . . . . . . . . . . . . . . .. 4
 Name Page
Gasket - Fuel Filler Extension
to Fuel Tank ..................... 37
Gasket - Suction Tube to Oil Pump .. 15
Gasket - Valve Cover to
Cylinder Head ................... 11
Gasket - Water lines to Water Pump. 21
Gasket Kits ........................ 181
Gauge - Ammeter .........•....... 40
Gauge - Engine Oil level .......... 16
Gauge - Hydraulic Tank Sight ...... 144
Gauge - Oil Pressure .............. 177
Gauge - Transmission ............•. 78
Gauges ....................•...... 177
Gear - Bevel - Differential . . • . . . .. 83
Gear - Crankshaft ...•....••..•...• 8
Gear - Planetary Transmission •..• 70,71
Gear - Ring - Flywheel • . . . . . • . . .. 13
Gears - Front Differential ...•...... 81
Gears - Rear Differential ...•....... 82
Gears - Torque Converter .........• 68
Glass - Cab - Front Panel ......... 162
Glass - Cab Windows ............. 159
Glass - Door ................. 160, 161
Governor - Basic .................. 28
Governor & Fuel Injection Pump ... . .. 27
Governor Control .................. 30
Governor Spring ................... 27
Grab Iron - Cab .................. 159
Grab Iron - Cab - Front Panel ..... 162
Grab Iron - Dash .................. 176
Grab Iron - Fuel Tank .............. 36
Grease Gun ....................... 181
Guard - Blower Fan •.............. 19
Guard - Bottom .................. 114
Guard - Drive Shaft .. .. .. . .... 111, 112
Guard - Radiator ................. 117
Guard - Vandalism .....•.......... 180
. H
Hand Control - Hydraulic .......... 120
Hand Tool ......................... 182
Handle - Door .................... 161
Handle - Hydraulic Hand Control 120, 121
Handle - Transmission Control ...... 77
Harness - Connector to
lights and Turn Signals ........... 64
Harness - Wiper Motor to
Wiper Switch .................... 163
Harness Assembly - Dash Area ...... 46
Harness Assembly - Engine Area .... 45
Name Page
Heater - Cab ..................... 174
Heater - Jacket Water ....•.......• 20
High lift loader Arrangement .....•.. 147
Highway lighting Arrangement •..... 53
Hinge - Door ................ 160, 161
Hinge - Floorplate ................ 107
Hinge - Hood and Guard ...•...... 115
Hinge - Sound Suppression Door .... 170
Hinge Assembly - l.H. - Bucket ..... 150
Hinge Assembly - R.H. - Bucket .... 150
Hinges - Multi-Purpose Bucket ....... 152
Holddown - Battery ...•.....•... 39, 43
Hood & Guard .................... 115
Hood Side Door .•..........•...' .•. 116
Hose - Air Cleaner to Intake Manifold 23
Hose - Engine Oil Cooler to Block ... 21
Hose - Engine Oil Cooler to
Water Pump .......••.........•.. 21
Hose - Radiator Inlet & Outlet ...... 18
Hour Meter - Electric .............. 179
Housing - Governor ............... 28
Housing - Torque Converter .......• 68
Hydraulic Arrangement ............. 122
Hydraulic Brake Control .......... 88,90
Hydraulic Brake Fluid Supply Tank .... 88
Hydraulic Caliper Service Brake ....•. 97
Hydraulic Caliper Service Brake -l.H. 95
Hydraulic Caliper Service Brake - R.H. 96
Hydraulic Gear Pump ............... 128
Hydraulic Hand Control ............ 120
Hydraulic lines - Bucket ............ 134
Hydraulic lines - Front ............. 133
Hydraulic Oil Filter ..........•...... 146
Hydraulic Pump lines ............... 132
Hydraulic Steering ...........••.... 104
Hydraulic Tank .................... 143
I
Implement Steering Pump ............ 129
Indicator - Air Cleaner ............. 177
Indicator - Bucket ................. 153
Indicator - Converter Oil Pressure ... 177
Indicator - Water Temperature ...... 177
Indicator lamp .......... r. . • • • • • . •• 63
Inserts - Intake & Exhaust Valve.. ... 7
J
Jacket Water Heater .. . . . . . . . . . . . . .. 20
 K Name
Name Page
Kit - Fuel Tank Repair •.... . . . . . . . .. 36
Kit - Hydraulic Caliper
Service Brake Repair . ~ .... 95, 96 & 97
Kit - Power Cylinder Repair .... 91 & 93
Kit - Solenoid Switch Repair ..•..... 51
Kits - Alternator Repair ...•........ 50
Kits - Gasket ...•••............... 181
Kits - Implement Steering Pump Repair 129
Kits - Parking Brake Rebuild .....••. 74
Kits - Seat Repair ...•.........•... 167
Kits - Starting Motor Repair ........ 52
Kits - Water Pump Rebuild ......... 20
Knob - Cab Heater .......•........ 175
Knob - light Switch .............•.. 47
Knob - Transmission Control ........ 77
L Muffler ......•••................•. 26
Ladder .......•................... 116
Ladder - L.H. - ROPS Mounting ..... 108
Ladder - R.H. - ROPS Mounting .... 108
Lamp - Dash ................... 40, 44
Lamp - Head ...••.•.••........... 62
Lamp - Parking .........••......•. 56
Lamp - 12 Volt ................... 62
Lamp Assembly - Rear ............. 47
Lamp Bulbs ........ . . . . . . . . . . . . . . .. 47
Latch - Cab ...................... 158
Latch - Door ...................... 161
Lever - Bucket Control ......... 148, 149
Lever - Governor Control ...•....... 30
Lever - Hydraulic Hand Control . 120, 121
Lever - Seat ............•......... 167
Lever Assembly - Hydraulic
Hand Control .................... 120
Levers - Transmission Control ....... 77
License lighting .................... 55
lift Brace Cylinder .................. 112
Lift Cylinder .....•................. 138
Lift Cylinder lines .................. 135
Lifting Eye - Engine ................ 10
light Switch ....................... 47
Lighting - Back-Up .......... ,..... 56
Lighting - ROPS ................... 54
Lighting - 2 Lamp ............... 57, 58
Lighting & Wiring .................. 42
Lighting Arrangement - Highway .... 53
Lighting Arrangement - Special ..... 53
liner - Door - Sound Suppression ... 170
Page
Lines - Fuel Injection ......•........ 32
lines - Lift Cylinder ................ 135
Lines - Tilt Cylinder ............•... 136
lines - Water .........•........... 21
linkage - Bucket Control ...... 148, 149
Linkage - Governor Control ........• 30
linkage - Hydraulic Hand Control ... 120
Lubrication Relief Valve .........•... 75
M
Manifold ............•............. 24
Master Cylinder ..................... 92
Mats - Sound Suppression liner ..... 171
Mirror - Rear View .............•.. 179
Mirror - ROPS .................... 162
Motor - Windshield Wiper ......•.. 164
Motor Assembly.- Heater .......... 175
Muffler - Sound Suppression ....•..• 25
Multi-Purpose Bucket Arrangement ... 147
N
Name Plates and Films ........•..... 183
Neutralizer Valve .................. 92
Nozzle - Fuel ..................•.. 32
o
Oil Cooler - Engine ............... 21
Oil Filler - Engine ................. 16
Oil Filler - Power Train ............ 78
Oil Filter - Engine ................. 14
Oil Level Gauge ...... -............. 16
Oil Lines - Steering ................ 100
Oil Pan - Engine .................. 14
Oil Pump ......................... 15
Oscillating Axle - Rear ............. 110
p
Padlock & Key -
Fuel Tank Cap Protection Cover . . .. 37
Padlock & Key - Hydraulic
Tank Cap Protection Cover ........ 146
Padlock & Key -
Transmission Oil Filler ............ 78
Padlock & Key - Vandalism Guard ... 180
Panel - Front ..................... 162
 Name Page
Starting Motor ..................... 51
Steering Cylinder ................... 99
Steering Oil lines .................. 100
Stop lighting ...................... 59
Suction Fan .............. . . . . . . . . .. 19
Support - Hydraulic Control Valve ... 122
Support - Engine & Transmission ..... 10
Support & Seat .................... 165
Support Assemblies - Support & Seat . 165
Support Assembly - Muffler ...... 25, 26
Switch - Back-Up lighting .......... 56
Switch - Battery & Disconnect ....... 60
Switch - Ether Starting Aid Flow ..... 65
Switch - Hazard .................. 55
Switch - Heat - Start .............. 44
Switch - Horn ..................... 40
Switch - light ..................... 47
Switch - Oil Pressure .............. 179
Switch - Signal ................... 55
Switch - Start ..................... 40
Switch - Starting Motor Solenoid .... 51
Switch Assembly - Wiper ........... 163
T Valve - Tires ..................... 85
Tank - Hydraulic .................. 143
Teeth - Bucket .................... 155
Thermostat Assembly - Water lines .. 22
Tilt Cylinder ....................... 140
Tilt Cylinder lines .................. 136
Tip - Bucket ...................... 155
Torque Control .................... 27
Torque Converter .................. 68
Torque Converter Cooler lines ....... 22
Transfer Gears ..................... 72
Transfer Pump ..................... 35
Transmission - Planetary ........... 70
Transmission Arrangement ........... 69
Transmission Control ................ 77
Transmission lubrication System Control 75
Transmission Oil Screen ............. 75
Transmission Pump ................. 74
Trunnion - Rear Frame ............. 107
Tube - Air Intake Pipe to
Ether Starting Aid Valve .......... 65
Tube - Hydraulic Brake Fluid Supply
Tank to Power Master Cylinder .... 88
Tube - Oil Supply line from
Fuel Injection Pump Housing ....... 32
Tube - Transmission Filler .......... 78
Nome Page
Tube Assembly - Fuel Filter to
Fuel Injection Pump ............... 34
Tube Assembly - Fuel Filter to
Fuel Transfer Pump ............... 34
Tube Assembly - Fuel Oil lines
to Priming Pump ................. 35
Tube Assembly - Hydraulic Steering .104
Tube Assembly - Oil Pan to Oil Pump 15
Tube Assembly - Tilt Cylinder lines
to Hydraulic Tank ................ 136
Turn Signal lamp Assembly .......... 61
v
Valve - Hydraulic -
Front Attachments ................ 123
Valve - Brake Relief ............... 145
Valve - Check _.................... 128
Valve - Control - Hydraulic 122, 126, 127
Valve - Fuel Injection Pump ....... " 31
Valve - Inlet & Outlet ............. 35
Valve - Oil Pump Bypass ...... , .... 15
Valve - Neutralizer ................ 92
Valve - Steering Oil lines .......... 98
Valve Mechanism .................. 11
Valve Mechanism Cover ........... " 11
Valves - Intake & Exhaust .......... 7
Vandalism Guard - Instrument Panel .180
Vandalism Protection Arrangement ... 180
Vee Belt - Engine ................. 12
w
Warning lamp Assembly ... " .. , .... 61
Water lines ......... :............. 21
Water Pump ....................... 20
Wheel - Hydraulic Steering ........ 104
Window - Cab ................... 158
Windshield Washer ................ 164
Windshield Wiper ................. 164
Wiper Arms ....................... 164
Wiper Blades ..................... 164
Wiring ........................... 60
Wiring - Cab ............. -........ 163
y
Yoke - Drive Shaft ..... . . . . . . . . . . .. 79
 Name Page
Panel - l.H. - Hood & Guard ...... 115
Panel - R.H. - Hood & Guard ...... 115
Parking Brake Control ............... 86
Parking Lighting ................... 56
Pedal Assembly - Brake Control ..... 87
Pedal Assembly - Governor Control " 30
Pipe Assembly - Air Inlet ........... 24
Piston Ring ........................ 9
Plate - Instruction -
Hydraulic Hand Control ........... 121
Plate - Serial No. -
Planetary Transmission ............ 70
Plug - Crankcase Drain ............ 14
Plug - Final Drive Drain ............ 84
Plug - Final Drive Fill .............. 109
Plug - Flywheel Housing ............ 13
Plug - Front Differential Drain & Fill .109
Plug - Hydraulic Tank Drain ........ 143
Plug - Rear Differential Drain & Fill .. 110
Plunger - Fuel Tank ................ 36
Plunger - Fuel Tank Extension ..... " 37
Plunger & Barrel Assembly -
Fuel Injection Pump ............. " 31
Power Cylinder ..•................. 93
Power Master Cylinder ..... " ....... 91
Power Train Arrangement ........... 67
Power Train Oil Filler ........ '" .... 78
Precleaner - Air Cleaner ........... 23
Prescreener ........................ 24
Pressure & Selector Control Valve .... 76
Priming Pump ...................... 35
Protection Cover - Fuel Tank Cap .. .. 37
Protection Cover-
Hydraulic Tank Cap .............. 146
Protection Cover - Transmission Filler. 78
Pulley - Crankshaft ................ 12
Pulley - Fan Drive ................. 12
Pump - Fuel Priming & Transfer ..... 35
Pump - Hydraulic Gear ............ 128
Pump - Implement Steering ......... 129
Pump - Oil ....................... 15
Pump - Transmission ............... 74
Pump - Water .................... 20
Pump & Lines - Hydraulic
Auxiliary Steering & Brakes ........ 102
Push Rod - Power Cylinder ......... 93
Push Rod Assembly - Valve Mechanism 11
R Spring - Valve - Intake & Exhaust .. 7
Radiator .......................... 18
Radiator Cap ...................... 18
Name Page
Radiator Guard .................... 117
Rear - Support .................... 10
Rear Differential ................... 82
Rear Frame ........................ 107
Rear lamp Assembly .............. .. 47
Rear View Mirror - Cab ............ 179
Relief Valve - Direct Operated ...... 124 -
Relief Valve - Pilot Operated ... 124, 125
Relief Valve - Power Cylinder ....... 93
Repair Kit - Solenoid Switch Assembly 51
Rim - Demountable ................ 85
Roll-Over Protective Structure ........ 162
Roll-Over Protective Structure
Arrangement .. . . . . . . . . . . . . .. 156, 157
Roll-Over Protective Structure .
Mounting .................. ~ .... 108
5
Screen - Transmission
Oil Pump Suction ..... . . . . . . . . . . .. 75
Seal - Cab Glass .................. 159
Seal - Door Glass ............ 160, 161
Seal - Fuel Filter to
Fuel Injection Pump . . . . . . . . . . . . . .. 34
Seal - Hydraulic Pump lines
to Hydraulic Tank ................ 132
Seal - Transmission Oil Screen to Tube 75
Seals - Fuel Injection Pump Housing .. 32
Seat - Suspension ......... '........ 167
Seat Assembly - Standard .......... 165
Seat Belt - Standard Seat ........... 165
Seat Belt - Suspension Seat ......... 166
Seat Suspension .................... 167
Service Brake ...................... 94
Sight Gauge - Hydraulic Tank ...... 144
Signal lighting ......' . . . . . . . . . . . . . .. 55
Slip Joint . . . . . . . . . . . . . . . . . . . . . . . 80
Sound Suppression Arrangement . .. 169
Sound Suppression liner - Canopy ... 171
Sound Suppression liner - Firewall ... 172
Sound Suppression Liner - Hood ..... 172
Sound Suppression Liner-
Seat Support .................... 171
Special lighting Arrangement ........ 53
Speedometer .......... _........... 178
Spring - Governor ................. 29
Springs - Brake Control ............ 87
Springs - Pressure & Selector
Control Valve ................... 76
 INDEX ALPHABETIQUE

Moteur de base Admission et echappement

(Page 3) (Page 23)
Designation Page Designation Page

Arbre a carnes. . . . . . . . . . . . .. 7 Co "ecteur . . . . . . . . . . . . . . .. 24

Bielles et pistons. . . . . . . . . . .. 9 Filtre a air. . . . . . . . . . . . . . .. 23
Bloc-cylindres. . . . . . . . . . . . .. 4 Silencieux d 'echappement. . . . .. 26
Bride de levage . . . . . . . . . . . .. 10 T amis de prefiltre . . . . . . . . . .. 24
Carter de volant . . . . . . . . . . .. 13 Tuyau d'echappement (rallonge) 25
Carter inferieur. . . . . . . . . . . .. 14
Culasse . . . . . . . . . . . . . . . . .. 7
Ensemble moteur . . . . . . . . . .. 3 Alimentation en
Entrainement de ventilateur . . .. 12 carburant et regulateur
Poulie d'entrainement (Page 27) .
auxiliaire. . . . . . . . . . . . . .. 12
Soupapes (couvercle) . . . . . . . .. 11 Butee elastique de
Soupapes et train de commande.. 11 course de cremaillere . . . . . .. 27
Support de moteur Canalisations de carburant. . . . .. 35
et de transmission . . . . . . . .. 10 Chapeau de securite (bouchon
Vilebrequin . . . . . . . . . . . . . .. 8 de reservoir de carburant) . . .. 37
Volant . . . . . . . . . . . . . . . . . . , 13 Entrainement auxiliaire ...... , 33
F iItre a carburant . . . . . . . . . .. 34
Pompe d'injection . . . . . . . . . .. 31
Circuit de Pompes d'alimentation et
graissage d 'amor~ge de carburant. . . .. 35
(Page 15) Regulateur. . • . . . . . . . . . . . .. 28
Regulateur (timonerie exterieure). 30
Filtre a huile . . . . . . . . . . . . .. 14 Regulateur et
Jauge de niveau d'huile. . . . . . .. 16 pompe d'injection . . . . . . . .. 27
Pompe a huile moteur . . . . . . .. 15 Remplissage de carburant
Reniflard . . . . . . . . . . . . . . . .. 17 (ra"onge). . . . . . . . . . . . . .. 37
Tubulure de remplissage d'huile .. 16 Reservoir de carburant . . . . . . .. 36
Tuyauterie d'evacuation Tuyauterie d'injection . . . . . . .. 32
de vapeurs . . . . . . . . . . . . .. 17

Demarrage et
Circuit de installation electrique
refro id issement (Page 39)
(Page 19)
Alternateur - 12 volts . . . . . . .. 49
Convertisseur (tuyauterie Avertisseur de recul . . . . . . . . .. 66
du refroidisseur) . . . . . . . . . , 22 Batterie a haute capacite. . . . . .. 48
Pompe a eau. . . . . . . . . . . . . .. 20 Batterie, cablage et eclairage . . .. 38
Radiateur. . . . . . . . . . . . . . . .. 18 Demarreur electrique . . . . . . . .. 51
Rtkhauffeur d'eau de cylindres .. 20 tclairage .......... ; . . . . .. 54
Refroidisseur d'huile moteur. . .. 21 tclairage (route) . . . . . . . . . . .. 53
Tuyauterie d'eau . . . . . . . . . . .. 21 tclairage (special) ............ 53
Ventilateur aspirant. . . . . . . . .. 19 tclairage et cablage . . . . . . . . .. 42
Ventilateur soufflant Injection d 'ether. . . . . . . . . . .. 65
et protecteur . . , , . . . . . . .. 19
 Train de Designation Page
transmission
(Page 67) Chassis AR . . . . . . . . . . . . . . . . 107
Chassis AV. . . . . . . . ........ 106
Designation Page Contrepoids . . . . . . . . . . . . . . . 117
!:chelle . . . . . . . . . . . . . . . . . . 116
Arbre d 'entrainement Essieu oscillant . . . . . . . . . . . . . 110
et cardans . . . . . . . . . . . . .. 81 Essieu rig ide . . . . . . . . . . . . . . . 109
Chapeau de securite Garde-boue . . . . . . . . . . . . . . . 119
(tubulure de remplissage Groupe de pose pour
d'huile de transmission) . . . .. 78 biiti de securite . . . . . . . . . . . 108
Circuit de graissage Panneaux de capot ........... 116
de transmission (commande) .. 75 Protege-radiateur ............ 117
Convertisseur de couple . . . • . .. 68 Tole de plate-forme .......... 113
Differentiel arriere. . . . . . . . . .. 82 Verin de levage
Differentiel avant . . . . . . . . . .. 81 (support) . . . . . . . . . . . . . . . 112
Engrenages de transfert. . . . . . .. 72
Jante amovible . . . . . . . . . . . .. 85
Mecanisme de transmission . . . .. 67
Pompe de transmission .....•.. 74 Circuit hydraulique
Roues et reducteurs de (Page 121)
roue (avant et arriere). . . . . .. 84
Transmission .. . . . . . . . . . . •. 69
Transmission a Canalisations hydrauliques ..... 134
trains planetaires. . . . . . . • .. 70 Canalisations
Tubulure de remplissage hydrauliques avant ......... 133
d'huile (train de transmission). 78 Chapeau de securite
Vitesses (commande) . . . . . . . •. 77 (bouchon de
reservoir hydraulique) ...... 146
Commande manuelle . . . . . . . .. 120
Direction et freinage Commandes hydrauliques
(Page 85) (equipements avant et arriere) . 122
Distributeur . . . . . . . . . . . . . . . 122
Canalisations de graissage Filtre a
(direction) . . . . . . . . . . . . . • 100 huile hydraulique ......... 145
Direction hydraulique .....•.. 104 Pompe a engrenages. . • . . . . . . . 128
Frein (commande elements Pompe de direction
mecaniques) . . . . . . . . . . . .. 87 et d'equipement .......... 129
F rein de stationnement Pompe hydraulique
(commande). . . . . . . . . . . .. 86 et tuyauterie ........•.... 132
Frein hydraulique Reservoir hydraulique ........ 143
(commande). . . . . . . . . . . .. 88 Retour automatique a I'angle
Groupe de frein. . . . . . . . . . . .. 98 d'attaque et arret
Pompe et tuyauterie. . . . . . . . . . 102 automatique de fin de levage .. 130
Verin de direction. . . . . . . . . .. 99 Verin de levage
(canalisations) . . . . . . . . . . . . 135
Verin de levage
Biti (cate droit) ......... : ... 138
(Page 107) Verin de levage
(cate gauche) . . .......... 139
Arbre d'entrainement Verin d'inclinaison ........... 140
(protecteur) .......•..... 111 Verin d'inclinaison
Bouclier de protection inferieur .. 114 (canalisations). ........... 136
Capot et protege-radiateur...... 115 Verins . . . . . . . . . . . . . . . . . . . 142
 Equipement
de travail
(Page 147)
Designation
Bord tranchant . . . . . . . . . . . . . 154
Bras et bielles de godet. . . . . . . . 148
Chargeur a haute levee ........ 147
Dents . . . . . . . . . . . . . . . . . . . 155
Dents du chargeur . . . . . . . . . . . 155
Godet du type normal ........ 150
Godet tous-travaux . . . . . . . . . . 152
Godet tous-travaux
(equipement) . . . . . . . . . . . . 147
Indicateur de
position du godet ......... 153
Verin (montage) . . . . . . . . . . . . 154
Cabine, instruments
de contrale
et accessoires
(Page 157)
Bati de securite. . . . . . . ......
Cabine . . . . . . . . . . . . . . . . . . .
C8blage de cabine . . . . . . . . . . .
Chauffage de cabine . . . . . . . . . .
Compteur de vitesse . . . . . . . . . .
Designation Page
Courroie de base ......•..... 157
Couvercle de protection
Page de tableau de bard ......... 180
Degivreur ..... , ........... 176
D ispositifs anti-vandalisme ..... 180
Essuie-glace .•..•.......... 164
Groupe d'insonorisation ....... 168
Horometre electrique. . . . . . ... 179
Instruments de centrale ....... 177
Lave-glace . . . . . . . . . . . . . . . . 164
Panneau avant . . . . . . . . . . . . . . 162
Porte (cote droit) ........... 160
Porte (cOte gauche) .......... 161
Retroviseur . . . . . . . . . . . . . . . ,179
Siege . . . . . . . . . . . . . . . . . . . . 167
Siege et support . . . . . . . . . . . . 165
Tablier . . . • . . . . . . . . . . . . . . 176
Tapis de plate-forme ......... 172
Divers
(Page 181)
156 Caracteristiques . . . . . . . . . . . . . 185
158 Instructions sur plaques
163 et decalcomanies .......... 183
174 Jeux de joints . . . . . . . . . . . . . . 181
178 Outils a main . . . . . . . . . . . . . . 182
 INDICE

Motor Basico Sistema de

(Pilgina 3) Admision y Escape
(Pilgina 23)

Nombre Pagina
Nombre Pagina
Arbol de levas. . . . . . . . . . . . . . 7
Bielas y pistones . . . . . . . . . . . . 9 Antefiltro especial . . . . . . . . . . . 24
Bloque del motor . . . . . . . . . . . 4 Extension del escape ......... 25
Caja del volante . . . . . . . . . . . . . 13 Filtro de aire ...... " ........ 23
Cancamo . . . . . . . . . . . . . . . . . 10 Multiple de escape . . . . . . . . . . . 24
Carter . . . . . . . . . . . . . . . . . . . 14 Silenciador • . . . . . . . . . . . . . . . 26
Ciguenal ...................... 8
Conjunto de motor . . . . . . . . . . 3
Culata . . . . . . . . . . . . . . . . . . . 7 Sistema del
Mando del ventilador ......... 12 Combustible y Regulador
Mecanismo de las valvulas ...... 11 (Pilgina 27)
Polea de mando auxiliar ....... 12
Soporte de la transmision Somba de cebado
y motor . . . . . . . . . . . . . . . . 10 del combustible . . . . . . . . . . . 35
Tapa del mecanismo Bomba de inyeccion
de las valvulas . . . . . . . . . . . . 11 del combustible . . . . . . . . . . . 31
Volante . . . . . . . • . . . . . . . . . . 13 Bomba de inyeccion del
combustible y regulador ..... 27
Control de par . . . . . . . . . .... 27
Sistema de Lubricacion Control del regulador ......... 30
(Pilgina 15) Extension del tubo de
I len ado del combustible . . . . . 37
Bomba del aceite. . . . . . . . . . . . 15 Filtro del combustible ........ 34
Conjunto del filtro de aceite .... 14 Mando de accesorios ............ 33
Respiradero . . . . . . . . . . . . . . . 17 Regulador . . . . . . . . . . . . . . . . 28
Tubo de lIenado del aceite ...... 16 Tapa protectora del
Varilla indicadora de tanque del combustible ...... 37
nivel del aceite . . . . . . . . . . . 16 Tanque del combustible ....... 36
Tubedas de inyecci6n
del combustible. . . . . • . . . . . 32
Sistema de Enfriamiento Tubed as del combustible . . .... 35
(Pilgina 19)

Sistema de
Bomba del agua. . . . . . . . . . . . . 20 Arranque Electrico
Calentador del agua (Pilgina 39)
de las camisas . . . . . . . . . . . . 20
Enfriador del aceite del
convertidor de par . . . . . . . . . 22 Alarma de retroceso ........ _.. 66
Enfriador del aceite del motor ... 21 Alternador - 12 voltios ....... 49
Radiador . . . . . . . . . . . . . . . . . 18 Bater(a para trabajo pesado ..... 48
Tuberias del agua . . . . . . . . . . . 21 Bateria, alambrado y luces ..... 38
Ventilador de succion ......... 19 Conjunto de luces
Ventilador insuflador para la carretera .................. 53
y proteccion . . . . . . . . . . . . . 19