DESIGN SHEET PT. BANDO INDONESIA 4.

Power Distribution & Tension Member

BELT CONVEYOR 03-May-21 Power Distribution Tension Member
User PT. INDEXIM COALINDO Power to move empty belt (P1) 52.58 kW Effective Tension (FP) 8568.20 kg
Line No. OLC - 1A Power to move load on level (P2) 94.73 kW Slake Side Tension (F2) 4275.53 kg
Belt Type SUNCON (Ascent Conveyor) 111.69 kW (Ascent Conveyor) 563.79
mm mm mm Power to lift load (P3) Slope Tension (F3) kg 563.79 kg
Belt Spec 2000 x EP - 1250 4P x 10.0 x 4.0 x L Mtr (Descent Conveyor) kW (Descent Conveyor)
Grade FR - 300T Power to move tripper (P4) 0.00 kW (Carrier Idler) 3180.83
Sag Tension (F4) kg 3180.83 kg
Power to Pull Out Material (Ph) 0.00 kW (Return Idler) 956.25
1. Ilustration Line Conveyor Max Tension Fmax (1) 12843.74
kg 12843.74 kg
Total Axle Power Motor (Pt) 259.0 kW (Fmax) Fmax (2) 12312.82
Max Tension (Fmax. x Sf / B) 977.95 kg/cm
Tension belt (T x B) 195589.88 -
Belt tension calculation ( kg/cm ) 978 Safety factor 15
Belt Direction
H = 12.81 Belt tension design ( kg/cm ) 1250 Safety factor 19

5. Result & Miscellaneous Information

12°
224.47 L'= 58.51 30.18 Calc. Correction of Material Belt Conveyor Design Calc. Drive & Takeup Travel
Coefficient Sec. Area (K) 0.135 - Belt Strength 1250 kg/cm Min. Required Power Motor 310.8 kW
L = 313.16
Unit : mtr Coefficient Inclination (S) 0.93 - Carcass Type Polyester – Nylon Min. Gear Box Ratio (n:1) 20 -
2. Basic Information Cross sectional area (A) 0.413 m ² Code of Carcass (EP/P) 300 4 Mass of Counterweight (WT) 8.55 Ton
Operating Condition Material Constant Value Weight Material Loaded (Wm) 288.29 kg/mtr Cover Rubber FR - 300T
Belt Width (B) 2000 mm Name Coal Belt Width (B) 200 cm Correction Peak Capacity (Qt) 3622 TPH Thickness Top Cover 10.0 mm
Rated Capacity (Q) 3152 TPH Lump Size Max. 100 mm Belt Weight Standard (W1) 51 kg/mtr Impact Energy (Ef) 0 kgm Thickness Bottom Cover 4.0 mm
Peak Capacity (Qt)* 3200 TPH Characteristic Dry Weight without material (W) 160.00 kg/mtr Total Thickness Belt 20.80 mm
Speed Conveyor (v) 185 m/min Oil or Chemicals No Friction Factor of Idler (f) 0.03 - Mass of Belt 49.92 kg/mtr
Center to Center Distance (L1) 314.55 m Bulk Density ( ρ) 0.85 t/m ³ Corr. value C to Conveyor (Lo) 49.00 m Min. Total Length of Belt 633 m
Horisontal Length (L) 313.16 m Temperature AMB °C Fric.Coef. belt & mat. (u) 0.4 - Splicing Joint Hot Splice
Horisontal of Conveyor Slope (L') 58.51 m Surcharge Angle ( β) 10 ° Fric.Coef. belt & drive pulley ( μ) 0.35 - Min. Step Length (S) 300 mm
Vertical Height (H) 12.81 m Height of fall material (H) 0 m Drive factor (1 / ( eµq- 1 )) 0.499 - Min. Length of Splicing (L) 1525 mm
Inclination 12 °
Type Line Conveyor Concave Convex Recommendation Pulley Recommendation Roller Transition Distance & Convex Radius
Width of Hopper (b) 0 m Min. Dia Head Pulley ( Ø) 650 mm Min. Dia Carrier Roller (Ø) 159 mm Min. Transition Distance at
HOPPER

0 mm
Length of Hopper (c) 0 m Min. Dia Drive Pulley (Ø) 650 mm Min. Dia Return Roller (Ø) 159 mm First Through Roller
Height of Hopper (h) 0 m Min. Dia Tail Pulley (Ø) 553 mm Max. Pitch Junction Carrier Roller 42 mm Min. Radius Convex (Re) 47.80 m
1.80 Min. Dia Tension Pulley (Ø) 553 mm Min. Face Width Carrier Roller 3 x 760 mm Curve Convex Length (L) 9.94 m
3. Equipment Details Min. Dia Bend Pulley (Ø) 455 mm Min. Face Width Return Roller 1 x 2280 mm Determination Number of Idler
12 Pcs
Drive Unit Pulley Roller Min. Dia Snub Pulley (Ø) 455 mm Rev. per minute Roller 371 rpm at Convex Position (n)
Arc of contact ( q ) 180 ° Dia. Head Pulley ( Ø) 774 mm Pitch Carrier Roller (Lc) 1.5 m Min. Face Width of Pulley 2200 mm Determination Pitch of Idler at
0.9 m
Power to Move Tripper (P4) 0 kW Dia. Drive Pulley (Ø) 774 mm Pitch Return Roller (Lr) 3.0 m Rev. per minute Drive Pulley 76 rpm Convex Position (P)
Speed Motor (N) 1500 rpm Dia. Tail Pulley (Ø) 630 mm Pitch Impact Roller - m
Actual Power Motor - kW Dia. Tension Pulley (Ø) 630 mm Through angle Carrier Roller 35 ° 6. Belt Conveyor Construction
Drive Location Head Dia. Bend Pulley (Ø) 774 mm Dia. Carrier Roller (Ø) - mm Drawings Remarks
Type Drive Single Dia. Snub Pulley (Ø) 420 mm Dia. Return Roller (Ø) - mm
No. Description
Pulley Surface Lagging Face Width of Pulley - mm Face Width Carrier Roller - mm B
Condition of Pulley Dry Tension Pulley Location Intermediate Face Width Return Roller - mm 1 Top Cover = 10.0 mm
Type of Tension Pulley Horizontal GTU Pitch Junction Carrier Roller - mm 2 Canvas EP-1250 / 4 ply
Distance First through Roller - mm 3 Bottom Cover = 4.0 mm
T
First through angle Roller 0 ° B Belt Width = 2000 mm
T Thickness Belt Conveyor = ± 20.80mm

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Input Data Calculation Input Data Calculation

Result Calculation Result Calculation

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