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NORME EUROPÉENNE
November 1992
EUROPÄISCHE NORM
UDC 669:620.178.746.05:620.1
Descriptors: Metal products, mechanical tests, bend tests, impact tests, Charpy impact tests, test equipment, verification, definitions
English version
CEN
European Committee for Standardization
Comité Européen de Normalisation
Europäisches Komitee für Normung
Central Secretariat: rue de Stassart 36, B-1050 Brussels
Foreword Contents
This European Standard has been prepared by Page
ECISS/TC 1A, Mechanical and physical tests, the Foreword 2
secretariat of which is held by AFNOR.
Introduction 5
At its meeting on 25 and 26 January 1990, the TC
1 Scope 5
agreed to publish this text as prEN (yellow proof).
2 Normative references 5
The following member bodies were represented at
this meeting: Belgium, France, Germany, Italy, 3 Definitions 5
Luxembourg, Netherlands, Portugal, United 3.1 Industrial pendulum impact
Kingdom and also the BCR. testing machine 5
At its meeting on 20th June 1991, the TC agreed to 3.2 Reference pendulum impact
submit this document to COCOR for approval testing machine 5
(white proof). 3.3 Anvils 5
The Coordinating Commission (COCOR) of ECISS 3.4 Supports 5
agreed on 1991-11-27/28 to submit this draft
3.5 Striker 5
European Standard to the CEN formal vote.
This document was approved by CEN and according 3.6 Centre of striker 6
to the CEN/CENELEC Internal Regulations, the 3.7 Centre of percussion 6
following countries are bound to implement this 3.8 Rated initial potential energy
European Standard: Austria, Belgium, Denmark, (rated energy) AN 6
Finland, France, Germany, Greece, iceland, Ireland, 3.9 Effective initial potential energy
Italy, Luxembourg, Netherlands, Norway, Portugal, (potential energy) Ap 6
Spain, Sweden, Switzerland and United Kingdom.
3.10 Indicated absorbed energy
(indicated energy) As 6
3.11 Effective energy absorbed
(energy absorbed) Av 6
3.12 Reference test piece 6
3.13 Reference value 6
3.14 Geometry of the test piece 7
3.15 Base of the frame 7
4 Symbols and designations 7
5 Direct verification of the pendulum
impact testing machine 8
5.1 Machine framework 8
5.2 Pendulum 9
5.3 Framework/pendulum position 9
5.4 Test piece supports and anvils 9
5.5 Clearance between anvils and pendulum 9
5.6 Position of centre of percussion 10
5.7 Energy indicator 10
5.8 Potential energy (Ap) 11
5.9 Indicated energy error (As) 11
5.10 Friction losses 11
5.11 Impact velocity 12
6 Indirect verification of the pendulum
impact testing machine 12
6.1 Principle 12
6.2 Charpy V reference test pieces 12
6.3 Procedure 12
2 © BSI 03-1999
EN 10045-2:1992
Page
6.4 Repeatability and error of the
pendulum impact testing machine 13
6.5 Evaluation of the verification 13
7 Verification report 14
8 Intervals between indirect verifications 14
8.1 Direct verification 14
8.2 Indirect verification 14
Annex A (informative) Direct method of
verifying certain geometric properties
using a jig 15
Annex B (informative) Guide to preparation
and characteristics of the Charpy V
reference test pieces 20
Figure 1 — Test piece anvils and supports 6
Figure 2 — Representation of the definitions
of the pendulum geometry 8
Figure 3 — Representation of the angles
used for the calculation of the impact energy 8
Figure 4 — Types of striker 10
Figure A.1 — Jig 16
Figure A.2 — Change of position from A to B
corresponding to the striker travelling 30 mm 17
Figure A.3 — Example of application of the
jig illustrated in Figure A.1 18
Figure A.4 — Example of application of the
jig illustrated in Figure A.1 19
Table 1 7
Table 2 — Values of the geometric properties 13
Table 3 — Repeatability and error values of
the pendulum impact testing machine 13
Table B.1 — Dimensions of the reference
test pieces 20
Table B.2 — Conditions of repeatability
and error of the reference pendulum 20
Table B.3 — Values of the standard
deviation for the characterization of the
reference test piece batch 20
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3.14 3.15
geometry of the test piece base of the frame
the test piece being placed on the supports in the part of the machine framework located below the
test position: horizontal plane of the supports
— height: distance between the notched face and
the opposite face; 4 Symbols and designations
— width: dimension perpendicular to the height For the purposes of this European Standard, the
that is parallel to the notch; symbols and definitions given in Table 1 are
— length: largest dimension at right angles to the applicable:
notch.
Table 1
Symbolsa Unit Definitions
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The resolution shall be at least 1/400 of the initial The difference between the energy indicated As and
potential energy. the absorbed energy Av, calculated on the basis of
5.8 Potential energy (Ap) the measured values, shall not exceed 1 % of the
absorbed energy Av or ± 0,5 % of the potential
The potential energy shall be verified according to energy Ap. In each case, the greater value is
the following procedure and shall not differ from the permitted.
nominal value (AN) by more than ± 1,0 %.
This means that:
5.8.1 General
As –Av
By the nature of its design, the centre of gravity of ------------------------ × 100 # ( 1, 0 )
the pendulum is always very close to the striking Av
edge of the pendulum and the straight line which
(from 80 % to 50 % of the rated energy AN)
prolongs this edge passes very close to the axis of
rotation. As –Av
Instead of determining the weight F1 of the ------------------------ × 100 # ( 0, 5 )
Ap
pendulum and the distance from its centre of gravity
to the axis, it is easier to determine a force F such (below 50 % of the rated energy AN)
that — acting at a known distance l2 from the The precision required for measuring F, l2, µ, ¶,
axis — it has the same moment relative to this axis involves for Av a total mean error of
as the weight of the pendulum. approximately ± 0,3 % of the maximum indication
NOTE l2 may be equal to l. of the machine scales.
5.8.2 Procedure NOTE It should be remembered that the accuracy of the
absorbed energy reading varies inversely to Av and this is
Lift the pendulum so that its centre of gravity is in important when Av is small in comparison with Ap.
the horizontal plane of the axis of rotation to Indicated energy values greater than 80 % of the
within 15/1 000 (i.e. practically that the striking initial potential energy are inaccurate and shall be
edge is in the horizontal plane of the axis) and recorded as being approximate.
support one point of this striker a distance l2 from
NOTE This requirement is to ensure that all the tests are
the axis on another horizontal striker perpendicular carried out at deformation rates not varying by more than a
to the first one and supported by a balance beam or, factor of 2. The deformation rate is a function of the pendulum
better, by a dynamometer. Measure the force F impact speed; for a pendulum impact testing machine, the speed
decreases as the fracture progresses.
exerted by the pendulum on the load measuring
The change in the pendulum speed may be calculated by
device and the distance l2 from the anvil to the axis determining, firstly, the impact speed (see 5.11) and the speed
to the nearest 0,2 % (see Figure 2). after impact using the same formula but replacing cos µ with
cos ¶ (see Figure 3).
The moment M of the pendulum is:
M = Fl2 5.10 Friction losses
The breaking of the test piece involves energy
Then measure the angle of rotation described by the
absorption equal to the difference between the
pendulum to pass from the rest position to the fall
potential energy and the residual energy indicated
position. This measurement shall be made using a
by the rise of the pendulum taking into account just
cathetometer or an angle to an accuracy ± 0,065°
the energy losses that can actually be evaluated
(see Figure 3). The angle a may be greater than 90°.
(see 6.1) i.e.:
Ap = M(1 – cos µ) = Fl2(1 – cos µ)
— the friction losses due to the drag of the
5.9 Indicated energy error (As) pointer,
The indicated energy error shall be determined as — the losses resulting from air resistance and
follows: beating friction.
For a machine of A joules, verify the indicator These losses are evaluated as follows.
graduations corresponding to 10-20-30-50 5.10.1 Losses due to the drag of the pointer
or 60-80 percent of the initial potential energy AN.
Move the pointer to a position corresponding to a
To do this, lift the pendulum driving the indicator in rise angle of zero, let the pendulum fall normally
the rise direction until the indicator is on the (fall angle µ) but without the test piece in position
graduation to be verified. Measure the angle ¶ of and read off the rise angle ¶1, or the energy E1
rise to within ± 0,065° (see Figure 3). directly.
The energy absorbed is equal to:
Av = M(cos ¶ – cos µ)
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Then, without resetting the pointer, let the 6 Indirect verification of the
pendulum fall a second time from the position pendulum impact testing machine
corresponding to the fall angle and read off the new
rise angle ¶2, or the energy E2 directly. 6.1 Principle
The friction losses of the pointer are equal to: Determination of the energy absorbed by breaking
of the Charpy V reference test piece from batches
p = M(cos ¶1 – cos ¶2) when the scale is
whose breaking energy is known (see Annex B).
graduated in degrees
This European Standard takes into account the
or total energy absorbed by the fracture of the test
P = E1 – E2 when the scale is graduated in piece.
energy units. The total absorbed energy consists of:
In this calculation, use the mean values of ¶1 and ¶2 a) the energy required to break the test piece;
(or E1 – E2) from four determinations.
b) the internal energy losses of the pendulum
5.10.2 Friction losses in the bearings and as a impact testing machine in making the first
result of air resistance half-swing from its initial position.
They are calculated as follows for a half-swing. The energy losses are due to:
After determining ¶2 or the energy E2 (see 5.10.1), a) air resistance and bearing friction and friction
return the pendulum to its initial position. Then, due to drag of the pointer. These losses can be
without re-adjusting the pointer, release the determined by the direction method (see 5.10);
pendulum to allow 10 half-swings. After the b) foundation impacts and vibration of the
pendulum has started its 11th half-swing, move the framework and pendulum for which no suitable
pointer about 5 % from its maximum reach and note measurement methods or apparatus have been
the value of ¶3. Friction losses in the bearings and as developed.
a result of air-resistance for a half-swing are:
NOTE For the evaluation the following energies are not taken
p9 = 1/10M(cos ¶3 – cos ¶2) if the scale is in account:
graduated in degrees a) energy absorbed by the work of deformation at the anvils
and at the centre of the striker.
or b) energy absorbed by friction of the test piece on the
supporting surfaces and particularly the anvils.
p9 = 1/10(E3 – E2) if the scale is graduated in
energy units. 6.2 Charpy V reference test pieces
5.10.3 The total losses p + p´ measured in this way The Charpy V reference test pieces to be used for
shall not exceed 0,5 % of the rated energy AN. indirect verification of the pendulum impact testing
NOTE The correction of losses corresponding to a rise angle ¶
machine are the national test pieces traceable to the
may be calculated by assuming the proportionality of the losses BCR test pieces (see Annex B).
to the angles passed through, i.e.: The reference test pieces shall be used in accordance
b a+ b with the instructions given by the supplier.
p = p -------- + p 9 ------------------
b b a+ b
1 2
6.3 Procedure
This approximate value approaches the actual correction value
more closely as this absorbed energy decreases. Before carrying out the indirect verification, it is
5.11 Impact velocity necessary to:
The impact velocity is equal to: — check that the anvils are in good condition as
described in 5.4;
v= 2gL ( 1 – cos a ) — check that the test piece is correctly centred
v is the velocity in metres per second and that the striker is in good condition;
— determine the friction losses as described
g is the acceleration of free fall (taken as
in 5.10.
g = 9,81 m/s2),
Indirect verification shall be carried out for a least
µ is the fall angle (see Figure 3), two levels of energy within the range of application
L is the distance between the centre of the of the testing machine and for which Charpy V
striker and the axis of rotation (in metres). reference test pieces exist. These 2 levels shall be as
close as possible to the extremities of this range. If
This velocity shall be between 5,0 and 5,5 m/s. more than 2 energy levels are verified, the
However, for machines manufactured before 1983, additional levels shall be uniformly distributed in
values between 4,5 and 7,0 m/s are permitted and the range of application and as a function of the
shall be noted in the verification report. available reference test pieces.
12 © BSI 03-1999
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< 40 #6 <4
$ 40 # 15 % of E < 10 % of E
© BSI 03-1999 13
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If the machine does not satisfy the repeatability and 8 Intervals between indirect
error values, it is advisable to look for the cause of verifications
this by applying the direct verification method
(see clause 5). 8.1 Direct verification
Verification shall be carried out:
7 Verification report — when the pendulum impact testing machine is
The verification report shall contain at least the installed or dismantled or moved,
following information: — if indirect verification produces results that do
— reference to this standard, not comply.
— identification of the test machine (type, mark, A simplified direct verification, concerning the
year of construction, series number), geometric characteristics of the pendulum impact
— location of the machine, testing machine, shall be carried out before every
indirect verification (see 6.3).
— method of verification (direct or indirect),
8.2 Indirect verification
— reference and value of the energy absorbed
when breaking the reference test pieces used The period between 2 indirect verifications depends
during indirect verification, on the maintenance standard and number of times
the machine is used. Under normal conditions, it is
— any defects observed,
recommended that indirect verification be carried
— the results of the verification, out at intervals not exceeding 12 months.
— date of the verification, The pendulum impact testing machine shall in all
— name or mark of the department carrying out cases be verified following installation and after it
the verification. has undergone any major dismantling, moving,
repair or adjustment operations.
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1)
Community Bureau of Reference (Bureau Communautaire de Reference).
20 © BSI 03-1999
BS EN 10045-2:1993
Aluminium Federation
British Gas plc
British Non-ferrous Metals Federation
British Railways Board
British Steel Industry
Copper Development Association
Department of Trade and Industry (National Physical Laboratory)
Department of Trade and Industry (National Measurement Accreditation Service)
ERA Technology Ltd.
GAMBICA (BEAMA Ltd.)
Institute of Materials
Ministry of Defence
Society of British Aerospace Companies Limited
University College London
Welding Institute
The following bodies were also represented in the drafting of the standard, through subcommittees and
panels:
AEA Technology
BEAMA Ltd.
Electricity Association
Lloyd’s Register of Shipping
Steel Casting Research and Trade Association
© BSI 03-1999
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