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EUROPEAN STANDARD EN 10045-2

NORME EUROPÉENNE
November 1992
EUROPÄISCHE NORM

UDC 669:620.178.746.05:620.1

Descriptors: Metal products, mechanical tests, bend tests, impact tests, Charpy impact tests, test equipment, verification, definitions

English version

Metallic materials — Charpy impact test —


Part 2: Verification of the testing machine
(pendulum impact)

Matériaux métalliques — Essai de flexion par Metallische Werkstoffe —


choc sur éprouvette Charpy — Kerbschlagbiegeversuch nach Charpy —
Partie 2: Vérification de la machine d’essai Teil 2: Prüfung der Prüfmaschine
(mouton-pendule) (Pendelschlagwerk)

This European Standard was approved by CEN on 1992-02-25. CEN members


are bound to comply with the CEN/CENELEC Internal Regulations which
stipulate the conditions for giving this European Standard the status of a
national standard without any alteration.
Up-to-date lists and bibliographical references concerning such national
standards may be obtained on application to the Central Secretariat or to any
CEN member.
This European Standard exists in three official versions (English, French,
German). A version in any other language made by translation under the
responsibility of a CEN member into its own language and notified to the
Central Secretariat has the same status as the official versions.
CEN members are the national standards bodies of Austria, Belgium,
Denmark, Finland, France, Germany, Greece, Iceland, Ireland, Italy,
Luxembourg, Netherlands, Norway, Portugal, Spain, Sweden, Switzerland and
United Kingdom.

CEN
European Committee for Standardization
Comité Européen de Normalisation
Europäisches Komitee für Normung
Central Secretariat: rue de Stassart 36, B-1050 Brussels

© 1992 Copyright reserved to CEN members


Ref. No. EN 10045-2:1992 E
EN 10045-2:1992

Foreword Contents
This European Standard has been prepared by Page
ECISS/TC 1A, Mechanical and physical tests, the Foreword 2
secretariat of which is held by AFNOR.
Introduction 5
At its meeting on 25 and 26 January 1990, the TC
1 Scope 5
agreed to publish this text as prEN (yellow proof).
2 Normative references 5
The following member bodies were represented at
this meeting: Belgium, France, Germany, Italy, 3 Definitions 5
Luxembourg, Netherlands, Portugal, United 3.1 Industrial pendulum impact
Kingdom and also the BCR. testing machine 5
At its meeting on 20th June 1991, the TC agreed to 3.2 Reference pendulum impact
submit this document to COCOR for approval testing machine 5
(white proof). 3.3 Anvils 5
The Coordinating Commission (COCOR) of ECISS 3.4 Supports 5
agreed on 1991-11-27/28 to submit this draft
3.5 Striker 5
European Standard to the CEN formal vote.
This document was approved by CEN and according 3.6 Centre of striker 6
to the CEN/CENELEC Internal Regulations, the 3.7 Centre of percussion 6
following countries are bound to implement this 3.8 Rated initial potential energy
European Standard: Austria, Belgium, Denmark, (rated energy) AN 6
Finland, France, Germany, Greece, iceland, Ireland, 3.9 Effective initial potential energy
Italy, Luxembourg, Netherlands, Norway, Portugal, (potential energy) Ap 6
Spain, Sweden, Switzerland and United Kingdom.
3.10 Indicated absorbed energy
(indicated energy) As 6
3.11 Effective energy absorbed
(energy absorbed) Av 6
3.12 Reference test piece 6
3.13 Reference value 6
3.14 Geometry of the test piece 7
3.15 Base of the frame 7
4 Symbols and designations 7
5 Direct verification of the pendulum
impact testing machine 8
5.1 Machine framework 8
5.2 Pendulum 9
5.3 Framework/pendulum position 9
5.4 Test piece supports and anvils 9
5.5 Clearance between anvils and pendulum 9
5.6 Position of centre of percussion 10
5.7 Energy indicator 10
5.8 Potential energy (Ap) 11
5.9 Indicated energy error (As) 11
5.10 Friction losses 11
5.11 Impact velocity 12
6 Indirect verification of the pendulum
impact testing machine 12
6.1 Principle 12
6.2 Charpy V reference test pieces 12
6.3 Procedure 12

2 © BSI 03-1999
EN 10045-2:1992

Page
6.4 Repeatability and error of the
pendulum impact testing machine 13
6.5 Evaluation of the verification 13
7 Verification report 14
8 Intervals between indirect verifications 14
8.1 Direct verification 14
8.2 Indirect verification 14
Annex A (informative) Direct method of
verifying certain geometric properties
using a jig 15
Annex B (informative) Guide to preparation
and characteristics of the Charpy V
reference test pieces 20
Figure 1 — Test piece anvils and supports 6
Figure 2 — Representation of the definitions
of the pendulum geometry 8
Figure 3 — Representation of the angles
used for the calculation of the impact energy 8
Figure 4 — Types of striker 10
Figure A.1 — Jig 16
Figure A.2 — Change of position from A to B
corresponding to the striker travelling 30 mm 17
Figure A.3 — Example of application of the
jig illustrated in Figure A.1 18
Figure A.4 — Example of application of the
jig illustrated in Figure A.1 19
Table 1 7
Table 2 — Values of the geometric properties 13
Table 3 — Repeatability and error values of
the pendulum impact testing machine 13
Table B.1 — Dimensions of the reference
test pieces 20
Table B.2 — Conditions of repeatability
and error of the reference pendulum 20
Table B.3 — Values of the standard
deviation for the characterization of the
reference test piece batch 20

© BSI 03-1999 3
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EN 10045-2:1992

Introduction 2 Normative references


The European Standard EN 10045 concerns This European Standard incorporates by dated and
metallic materials — Charpy impact test and undated reference, provisions from other
comprises the following Parts. publications. These normative references are cited
— Part 1: Method of test; at the appropriate places in the text and the
publications are listed hereafter. For dated
— Part 2: Verification of pendulum impact testing
references, subsequent amendments to or revisions
machines.
of any of these publications apply to this European
Standard only when incorporated in it by
1 Scope amendment or revision. For undated references the
This European standard applies to the verification latest edition of the publication referred to applies.
of (pendulum) impact testing machines used for the EN 10045/1, Metallic materials — Charpy impact
Charpy impact test as described in EN 10045/1. It test — Part 1: Test method.
describes 2 methods:
— the direct method allowing the physical and 3 Definitions
geometrical properties of the different parts of
For the purposes of this European Standard, the
the testing machine to be verified statically and
following definitions shall apply:
separately,
— the indirect method: global verification method 3.1
industrial pendulum impact testing machine
of the pendulum impact testing machine using
Charpy V reference test pieces as specified in 6.2. pendulum impact testing machine used for
The direct method shall be used, firstly, when the industrial or laboratory tests, on metallic materials;
machine is being installed or repaired and, secondly, these machines shall not be used for determining
if the indirect method gives an incorrect result reference values (see 3.13)
(see 8.1), in order to find the reason for this. 3.2
This standard is also applicable to reference reference pendulum impact testing machine
pendulum impact testing machines, the geometrical pendulum impact testing machine used for
characteristics of which are defined in Annex B. determining reference values. The requirements for
This standard is also applicable to pendulum impact verification of this type of machine are stricter than
machines of different capacities or different design. those for industrial machines (see B.3.1)
Pendulum impact testing machines verified in 3.3
accordance with this standard and assessed as anvils
satisfactory are considered as valid to carry out part of the machine forming a vertical plane which
impact testing with notches of different types. holds the test piece when it is broken. The plane of
The apparatus used for the direct method shall have the anvils is perpendicular to the plane of the
a certified traceability relative to the SI system of supports (see Figure 1).
units. 3.4
Annex A describes, for information purposes, a supports
direct method of verifying certain geometrical
part of the machine forming a horizontal plane on
properties using a jig.
which rests a test piece before it is broken by a
Annex B describes, for information purposes, a hammer. The plane of the supports is perpendicular
guide to the preparation of reference test pieces and to the plane of the anvils (see Figure 1)
their characteristics.
3.5
striker
part of the hammer which is in contact with the test
piece

© BSI 03-1999 5
EN 10045-2:1992

Figure 1 — Test piece anvils and supports


3.6 3.10
centre of striker indicated absorbed energy (indicated energy)
the point on the striking edge of the pendulum As
which, when the pendulum is released, meets the the value of the energy indicated by the pointer or
horizontal plane over half the test piece read from the indicator
3.7 3.11
centre of percussion effective energy absorbed (energy absorbed)
the point on a body where, on impact, the percussion Av
action is the same as if the total mass of the body the total energy required to break a test piece when
were concentrated at this point. When a pendulum it is tested on a pendulum impact testing machine.
hammer strikes a blow in a horizontal line passing It is equal to the difference in potential energy
through the centre of percussion, there shall be no between the initial position of the pendulum and the
resultant action on the axis of rotation (see Figure 2) end of the first half-swing during which the test
3.8 piece is broken
rated initial potential energy (rated energy) 3.12
AN reference test piece
energy attributed by the designer of the pendulum impact test piece used to verify the compliance of a
hammer pendulum hammer by comparison of the energy
3.9 absorbed by the machine with the reference value
effective initial potential energy (potential supplied with the test pieces
energy) Ap 3.13
the value determined by direct verification reference value
value of the energy absorbed, supplied with the
reference test pieces and determined by test on
reference pendulum impact testing machines

6 © BSI 03-1999
EN 10045-2:1992

3.14 3.15
geometry of the test piece base of the frame
the test piece being placed on the supports in the part of the machine framework located below the
test position: horizontal plane of the supports
— height: distance between the notched face and
the opposite face; 4 Symbols and designations
— width: dimension perpendicular to the height For the purposes of this European Standard, the
that is parallel to the notch; symbols and definitions given in Table 1 are
— length: largest dimension at right angles to the applicable:
notch.
Table 1
Symbolsa Unit Definitions

AN J Rated initial potential energy (rated energy)


Ap J Effective initial potential energy (potential energy)
As J Indicated absorbed energy (indicated energy)
Av J Effective energy absorbed (energy absorbed)
F N Force exerted by the pendulum on the force-proving device for distance l2
F1 N Weight of pendulum
L m Distance between the centre of the striker and the axis of rotation of the pendulum
(length of the pendulum)
l m Distance between the centre of gravity of the pendulum and the axis of rotation
l1 m Distance between the centre of percussion and the axis of rotation
l2 m Distance between the point of application of force F and the axis of rotation
p J Friction losses due to the drag of the pointer
p9 J Friction losses resulting from air resistance and beating friction
p¶ J Correction of the energy losses for a rise angle
t s Period of swing of the pendulum
T s Total duration of 100 swings of the pendulum
TM s Maximum value of T
Tm s Minimum value of T
µ o Fall angle
¶ o Rise angle
E J Value of the energy absorbed from the batch of Charpy V reference test pieces
EBCR J Certified energy value from the batch of BCR test pieces
a
See Figure 2 and Figure 3.

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EN 10045-2:1992

Figure 2 — Representation of the definitions of the pendulum geometry

5 Direct verification of the pendulum — Verification of the pendulum impact testing


impact testing machine machine shall comprise:
a) verification that the tightening of the bolts
This verification relates to the following points:
complies with that specified by the
— machine framework, manufacturer. This value shall be indicated on
— pendulum, the documentation provided by the
— framework/pendulum position, manufacturer;
— test piece supports and anvils, b) verification that the pendulum impact
testing machine is not subject to any external
— position of centre of percussion,
vibration transmitted by the foundation.
— energy indicator, NOTE This may be done, for example, by placing a container of
— initial potential energy, water on the machine framework and checking that there are no
ripples on the surface of the water.
— indicated energy error,
— friction losses,
— impact velocity.
5.1 Machine framework
— The foundation of the pendulum impact
testing machine cannot normally be verified once
the machine has been installed. Consequently,
the documentation prepared when the machine is
installed shall prove that the mass of the
foundation is at least 40 times that of the
pendulum which shall also be given in the
documentation.
NOTE For machines manufactured after the publication of
this standard, it is recommended that the mass of the pedestal
of the machine should be at least 12 times the mass of the
pendulum.
Figure 3 — Representation of the angles used
for the calculation of the impact energy

8 © BSI 03-1999
EN 10045-2:1992

5.2 Pendulum The pendulum shall be positioned so that the centre


The width of the striker shall be between 10 of the striking edge coincides with the median plane,
and 18 mm. to within ± 0,5 mm between the test piece anvils.
The dimensions of the striker shall be verified using The transverse play of the pendulum bearings,
jigs. The angle of the tip of the striker shall measured at the striker, shall not exceed 0,25 mm
be 30° ± 1°, and the radius of curvature of the when a transverse force of approximately 4 % of the
striking edge shall be 2 + 00, 5 mm. mass of the pendulum is applied to the centre of the
striker.
The angle between the line of contact of the striker
and horizontal axis of the test pieces shall The radial play of the pendulum bearing shall not
be 90° ± 2°. exceed 0,08 mm when a force of 150 N ± 10 N is
applied at a distance L perpendicular to the plane of
NOTE One possible method of verification is as follows.
Wrap a test piece 55 mm long and of
swing of the pendulum.
cross-section 10 × 10 mm tightly in a thin sheet of paper and NOTE The radial play may be measured, for example, by
place the test piece on the test piece holder. Also wrap the placing a dial gauge on the framework in order to indicate the
striking edge in carbon paper, the carbon side facing movement at the end of the shaft at the point closest to the
outwards. Move the pendulum a few degrees from its bearings.
equilibrium position and drop it on the test piece, ensuring
that it does not make a second contact with the test piece. 5.4 Test piece supports and anvils
The mark by the carbon paper on the paper the test piece is The supports shall lie in one and the same plane; the
wrapped in makes it possible to measure its orientation in
relation to the horizontal axis of the test piece. This test may distance between the support planes shall never
be carried out jointly with verifying the contact of the test exceed 0,1 mm.
piece over its whole length (see 5.3).
The supports shall be such that the axis of the test
The mechanism for releasing the pendulum from its piece is parallel to the axis of rotation of the
initial position shall be capable of operating freely pendulum to within 3/1 000.
and releasing the pendulum without any initial
jerk, delay or transverse vibration. If this The anvils shall lie in one and the same plane; the
mechanism also includes a braking system, means distance between the two planes shall never
shall be provided to prevent the brake being applied exceed 0,1 mm.
accidentally. The angle between this plane and the plane of the
supports shall be 90° ± 0,10°.
5.3 Framework/pendulum position
The distance between the anvils shall
The machines shall have a reference plane on the
be 40 + 00, 20 mm.
basis of which the measurements can be taken.
The radius of curvature of the anvils shall
The machine shall be installed so that the reference
be 1 + 0, 5 mm.
plane is horizontal to within 2/1 000. 0
The angle of taper of the anvils shall be 11° ± 1°.
The axis of rotation of the pendulum shall be
parallel to the reference plane to within 2/1 000. 5.5 Clearance between anvils and pendulum
This shall be certified by the manufacturer of the Sufficient clearance shall be provided so as to
machine. ensure that the broken parts of the test piece are
For machines without a reference plane, the axis of free to fall from the machine with a minimum of
rotation shall be horizontal to within 4/1 000. This interference and without rebounding onto the
shall be verified by direct measurement, unless a hammer before the pendulum has completed its
reference plane can be machined on the machine swing. No part of the pendulum which passes
and then the above requirement shall be met. between the anvils shall be thicker than 18 mm.
When free, the pendulum shall hang so that the Two types of hammer are generally used. The
striking edge is ± 0,5 mm from the point at which C-shaped and U-shaped hammer (see Figure 4).
the edge touches the test piece. For the C-shaped hammers, the broken parts of the
NOTE This may be verified by means of a bar test piece will not rebound onto the hammer if the
approximately 55 mm long and of rectangular cross-section: play at each end of the test piece exceeds 13 mm.
height 9,5 mm and width approximately 10 mm. The distance
between the striking edge and the bar is measured. For the U-shaped hammers, means shall be
The pendulum shall swing in a plane perpendicular provided to prevent the broken parts of the test
to the axis of rotation to within 3/1 000. piece from rebounding onto the hammer.
The striking edge shall be in contact with the test
piece along the whole width of the test piece.
NOTE One possible method of verification is that described
in 5.2 for verifying the angle between the striker contact and the
horizontal axis of the test piece.

© BSI 03-1999 9
EN 10045-2:1992

Figure 4 — Types of striker


In many machines using this type of hammer, safety For a pendulum having a periodic time of
stops shall be provided and installed and meet the approximately two seconds, t may be determined
following requirements: with sufficient accuracy by ascertaining for the
a) shall be approximately 1,5 mm thick; calculation of t the mean of determinations of the
total duration T of 100 complete swings provided the
b) shall have a minimum hardness of 45 HRC;
pendulum has not swung through an angle of more
c) shall have a corner radius of a least 1,5 mm; than 5° from its rest position and the difference
d) shall be positioned so that the play between the between the maximum duration TM and the
safety stop and the hammer does not minimum duration Tm during 100 swings does not
exceed 1,5 mm. exceed 0,2 s.
NOTE For machines in which the hammer opening permits a 5.7 Energy indicator
play of at least 13 mm between the end of the test piece (placed
ready for the test) and the safety stops, requirements a) and d) do The machine is graduated either in angles of rise or
not apply. in energy absorbed.
5.6 Position of centre of percussion 5.7.1 Analogue scale
The distance l1 from the centre of percussion to the The width of the scale graduation marks shall be
axis of rotation is equal to the length of the simple uniform and the width of the pointer shall be
synchronous pendulum of the testing machine. approximately equal to the width of one graduation
Therefore, determine the time t of the pendulum mark. The pointer shall permit a reading free from
and calculate l1 using the formula: parallax.
2 The resolution r of the indicator is obtained from the
gt
l 1 = --------------
2 ratio of the pointer thickness and the minimum
4; distance between the centres of two adjacent
Where g = 9,81 m/s2 and ;2 = 9,87 giving: graduation marks. The recommended ratios are
l1 either 1 : 4 or 1 : 5 or 1 : 10. The distance between
= 0,2485t2 two adjacent marks shall be at least 2,5 mm in order
t shall be determined to the nearest 0,1 % to be able to estimate 1/10 of a scale division.
l1 shall be equal to 0,995L ± 0,5 %La A scale division shall be equal to 1/100 of the initial
potential energy at most and shall permit the
a Certainold type pendulum testing machines do not satisfy the energy to be estimated by an increment of at
L although, up to now, they have been
requirement l – L # ---------
- least 0,25 % of the initial potential energy.
1 100
regarded as giving correct data; the use of these machines will be 5.7.2 Digital scale
L The resolution of the scale is regarded as one
tolerated as long l – L #1, 75 ---------- , and all the other
1 100 increment of the number on the digital indicator
conditions imposed by direct verification are met; and they are provided that the indication does not fluctuate by
subject to indirect verification (see clause 6), the results of which more than one increment.
shall meet the requirements in 6.5
When the readings fluctuate by more than one
increment, the resolution is taken to be equal to half
the range of the fluctuation.

10 © BSI 03-1999
EN 10045-2:1992

The resolution shall be at least 1/400 of the initial The difference between the energy indicated As and
potential energy. the absorbed energy Av, calculated on the basis of
5.8 Potential energy (Ap) the measured values, shall not exceed 1 % of the
absorbed energy Av or ± 0,5 % of the potential
The potential energy shall be verified according to energy Ap. In each case, the greater value is
the following procedure and shall not differ from the permitted.
nominal value (AN) by more than ± 1,0 %.
This means that:
5.8.1 General
As –Av
By the nature of its design, the centre of gravity of ------------------------ × 100 # ( 1, 0 )
the pendulum is always very close to the striking Av
edge of the pendulum and the straight line which
(from 80 % to 50 % of the rated energy AN)
prolongs this edge passes very close to the axis of
rotation. As –Av
Instead of determining the weight F1 of the ------------------------ × 100 # ( 0, 5 )
Ap
pendulum and the distance from its centre of gravity
to the axis, it is easier to determine a force F such (below 50 % of the rated energy AN)
that — acting at a known distance l2 from the The precision required for measuring F, l2, µ, ¶,
axis — it has the same moment relative to this axis involves for Av a total mean error of
as the weight of the pendulum. approximately ± 0,3 % of the maximum indication
NOTE l2 may be equal to l. of the machine scales.
5.8.2 Procedure NOTE It should be remembered that the accuracy of the
absorbed energy reading varies inversely to Av and this is
Lift the pendulum so that its centre of gravity is in important when Av is small in comparison with Ap.
the horizontal plane of the axis of rotation to Indicated energy values greater than 80 % of the
within 15/1 000 (i.e. practically that the striking initial potential energy are inaccurate and shall be
edge is in the horizontal plane of the axis) and recorded as being approximate.
support one point of this striker a distance l2 from
NOTE This requirement is to ensure that all the tests are
the axis on another horizontal striker perpendicular carried out at deformation rates not varying by more than a
to the first one and supported by a balance beam or, factor of 2. The deformation rate is a function of the pendulum
better, by a dynamometer. Measure the force F impact speed; for a pendulum impact testing machine, the speed
decreases as the fracture progresses.
exerted by the pendulum on the load measuring
The change in the pendulum speed may be calculated by
device and the distance l2 from the anvil to the axis determining, firstly, the impact speed (see 5.11) and the speed
to the nearest 0,2 % (see Figure 2). after impact using the same formula but replacing cos µ with
cos ¶ (see Figure 3).
The moment M of the pendulum is:
M = Fl2 5.10 Friction losses
The breaking of the test piece involves energy
Then measure the angle of rotation described by the
absorption equal to the difference between the
pendulum to pass from the rest position to the fall
potential energy and the residual energy indicated
position. This measurement shall be made using a
by the rise of the pendulum taking into account just
cathetometer or an angle to an accuracy ± 0,065°
the energy losses that can actually be evaluated
(see Figure 3). The angle a may be greater than 90°.
(see 6.1) i.e.:
Ap = M(1 – cos µ) = Fl2(1 – cos µ)
— the friction losses due to the drag of the
5.9 Indicated energy error (As) pointer,
The indicated energy error shall be determined as — the losses resulting from air resistance and
follows: beating friction.
For a machine of A joules, verify the indicator These losses are evaluated as follows.
graduations corresponding to 10-20-30-50 5.10.1 Losses due to the drag of the pointer
or 60-80 percent of the initial potential energy AN.
Move the pointer to a position corresponding to a
To do this, lift the pendulum driving the indicator in rise angle of zero, let the pendulum fall normally
the rise direction until the indicator is on the (fall angle µ) but without the test piece in position
graduation to be verified. Measure the angle ¶ of and read off the rise angle ¶1, or the energy E1
rise to within ± 0,065° (see Figure 3). directly.
The energy absorbed is equal to:
Av = M(cos ¶ – cos µ)

© BSI 03-1999 11
EN 10045-2:1992

Then, without resetting the pointer, let the 6 Indirect verification of the
pendulum fall a second time from the position pendulum impact testing machine
corresponding to the fall angle and read off the new
rise angle ¶2, or the energy E2 directly. 6.1 Principle
The friction losses of the pointer are equal to: Determination of the energy absorbed by breaking
of the Charpy V reference test piece from batches
p = M(cos ¶1 – cos ¶2) when the scale is
whose breaking energy is known (see Annex B).
graduated in degrees
This European Standard takes into account the
or total energy absorbed by the fracture of the test
P = E1 – E2 when the scale is graduated in piece.
energy units. The total absorbed energy consists of:
In this calculation, use the mean values of ¶1 and ¶2 a) the energy required to break the test piece;
(or E1 – E2) from four determinations.
b) the internal energy losses of the pendulum
5.10.2 Friction losses in the bearings and as a impact testing machine in making the first
result of air resistance half-swing from its initial position.
They are calculated as follows for a half-swing. The energy losses are due to:
After determining ¶2 or the energy E2 (see 5.10.1), a) air resistance and bearing friction and friction
return the pendulum to its initial position. Then, due to drag of the pointer. These losses can be
without re-adjusting the pointer, release the determined by the direction method (see 5.10);
pendulum to allow 10 half-swings. After the b) foundation impacts and vibration of the
pendulum has started its 11th half-swing, move the framework and pendulum for which no suitable
pointer about 5 % from its maximum reach and note measurement methods or apparatus have been
the value of ¶3. Friction losses in the bearings and as developed.
a result of air-resistance for a half-swing are:
NOTE For the evaluation the following energies are not taken
p9 = 1/10M(cos ¶3 – cos ¶2) if the scale is in account:
graduated in degrees a) energy absorbed by the work of deformation at the anvils
and at the centre of the striker.
or b) energy absorbed by friction of the test piece on the
supporting surfaces and particularly the anvils.
p9 = 1/10(E3 – E2) if the scale is graduated in
energy units. 6.2 Charpy V reference test pieces
5.10.3 The total losses p + p´ measured in this way The Charpy V reference test pieces to be used for
shall not exceed 0,5 % of the rated energy AN. indirect verification of the pendulum impact testing
NOTE The correction of losses corresponding to a rise angle ¶
machine are the national test pieces traceable to the
may be calculated by assuming the proportionality of the losses BCR test pieces (see Annex B).
to the angles passed through, i.e.: The reference test pieces shall be used in accordance
b a+ b with the instructions given by the supplier.
p = p -------- + p 9 ------------------
b b a+ b
1 2
6.3 Procedure
This approximate value approaches the actual correction value
more closely as this absorbed energy decreases. Before carrying out the indirect verification, it is
5.11 Impact velocity necessary to:
The impact velocity is equal to: — check that the anvils are in good condition as
described in 5.4;
v= 2gL ( 1 – cos a ) — check that the test piece is correctly centred
v is the velocity in metres per second and that the striker is in good condition;
— determine the friction losses as described
g is the acceleration of free fall (taken as
in 5.10.
g = 9,81 m/s2),
Indirect verification shall be carried out for a least
µ is the fall angle (see Figure 3), two levels of energy within the range of application
L is the distance between the centre of the of the testing machine and for which Charpy V
striker and the axis of rotation (in metres). reference test pieces exist. These 2 levels shall be as
close as possible to the extremities of this range. If
This velocity shall be between 5,0 and 5,5 m/s. more than 2 energy levels are verified, the
However, for machines manufactured before 1983, additional levels shall be uniformly distributed in
values between 4,5 and 7,0 m/s are permitted and the range of application and as a function of the
shall be noted in the verification report. available reference test pieces.

12 © BSI 03-1999
EN 10045-2:1992

Table 2 — Values of the geometric properties


Parameters Unit Value
Pendulum (5.2):
— angle of striker tip ° 30 ± 1
+ 0, 5
— radius of striking edge mm 2 0
Framework/pendulum position (5.3):
— horizontality of the axis of rotation of the pendulum
— machine with reference plane ± 2/1 000 relative to the reference
plane
— machine without reference plane ± 4/1 000
— parallelism between the axis of the test piece and
the axis of rotation of the pendulum ± 3/1 000
— distance between the striking edge and the centre of
striker mm ± 0,5
— position of striking edge relative to the plane of
symmetry of the anvils mm ± 0,5
— transverse play of bearings mm 0,25
— radial play of bearings mm 0,08
Anvils (5.4):
— Radius of curvature of anvils mm 1 + 0, 5
0
— Angle of taper of the anvils ° 11 ± 1
— Angle between supports and anvils ° 90 ± 0,10
— Distance between anvil planes mm 0,1
— Distance between support planes mm 0,1
— Distance between anvils mm 40 + 0, 20
0
Impact velocity (5.11):
— Impact velocity m/s 5 to 5,5
Five test pieces are broken for each level, the test 6.4.2 Error
being carried out with test pieces at a temperature The error of the test machine under the specific
of 20 °C ± 2 °C, each test piece being positioned with verification conditions is characterized by the value
the tolerance indicated in Table 2. Any defects E–E
determined shall be indicated in the verification
report. E1 + E2 + E3 + E4 + E5
where E = ----------------------------------------------------------------
6.4 Repeatability and error of the pendulum 5
impact testing machine E is the value of the absorbed energy of the batch of
Let E1, E2 ... E5 be the values of the energy absorbed Charpy V reference test pieces.
when breaking 5 test pieces, classified in ascending 6.5 Evaluation of the verification
order. The verified test machine is only regarded as being
6.4.1 Repeatability satisfactory if the repeatability and error values are
The repeatability of the test machine under the less than or equal to those in Table 3.
specific verification conditions is characterized by Table 3 — Repeatability and error values of
the value E5 – E1, i.e. Emax – Emin. the pendulum impact testing machine
Energy level Repeatability Error
(J) (J) (J)

< 40 #6 <4
$ 40 # 15 % of E < 10 % of E

© BSI 03-1999 13
EN 10045-2:1992

If the machine does not satisfy the repeatability and 8 Intervals between indirect
error values, it is advisable to look for the cause of verifications
this by applying the direct verification method
(see clause 5). 8.1 Direct verification
Verification shall be carried out:
7 Verification report — when the pendulum impact testing machine is
The verification report shall contain at least the installed or dismantled or moved,
following information: — if indirect verification produces results that do
— reference to this standard, not comply.
— identification of the test machine (type, mark, A simplified direct verification, concerning the
year of construction, series number), geometric characteristics of the pendulum impact
— location of the machine, testing machine, shall be carried out before every
indirect verification (see 6.3).
— method of verification (direct or indirect),
8.2 Indirect verification
— reference and value of the energy absorbed
when breaking the reference test pieces used The period between 2 indirect verifications depends
during indirect verification, on the maintenance standard and number of times
the machine is used. Under normal conditions, it is
— any defects observed,
recommended that indirect verification be carried
— the results of the verification, out at intervals not exceeding 12 months.
— date of the verification, The pendulum impact testing machine shall in all
— name or mark of the department carrying out cases be verified following installation and after it
the verification. has undergone any major dismantling, moving,
repair or adjustment operations.

14 © BSI 03-1999
EN 10045-2:1992

Annex A (informative) This method may be applied to all machines and, in


Direct method of verifying the particular, to machines without a reference plane on
geometric properties of the pendulum the framework.
impact testing machine using a jig A.2 Jig
A.1 Field of application The shape and the dimensions of the jig are
specified in Figure A.1. The jig has 2 ends (A and B)
This annex describes the direct method for verifying corresponding to 2 positions of use (A and B).
the geometric properties of pendulum impact
A.3 Procedure
testing machines using a jig. The properties which
can be verified are: Before using the jig, the following 2 properties shall
— position of the striker in the plane of symmetry be verified using a level:
of the anvils; — the horizontalness of the plane of the supports;
— horizontalness of the axis of rotation of the — the perpendicularity between the plane of the
pendulum; anvils and the plane of the supports.
— perpendicularity between the arm of the The jig shall be used in the 2 positions A and B. As
pendulum and the axis of rotation; shown in Figure A.2, passing from position A to
— alignment of the striker and the arm of the position B corresponds to the striker
pendulum; travelling 30 mm.
Figure A.3 and Figure A.4 illustrate the way in
— perpendicularity between the plane of the
which to use the jig for verifying the properties
striker and the test piece.
defined in A.1.

© BSI 03-1999 15
EN 10045-2:1992

Figure A.1 — Jig

16 © BSI 03-1999
EN 10045-2:1992

Figure A.2 — Change of position from A to B corresponding to the striker travelling 30 mm

© BSI 03-1999 17
EN 10045-2:1992

Figure A.3 — Example of application of the jig illustrated in Figure A.1

18 © BSI 03-1999
EN 10045-2:1992

Figure A.4 — Example of application of the jig illustrated in Figure A.1

© BSI 03-1999 19
EN 10045-2:1992

Annex B (informative) B.3 Characterization of Charpy reference test


Guide to the preparation and pieces
characterization of Charpy V This shall be carried out using a reference
reference test pieces pendulum impact testing machine.
B.1 Scope B.3.1 Reference pendulum impact testing
machine
The aim of this guide is to define the preparation
This pendulum impact testing shall only be used for
and characterization of Charpy V reference test
characterizing reference test pieces. It shall meet
pieces.
the requirements of Table 2 in this standard except
B.2 Preparation of reference test pieces for the following parameters, for which stricter
All the test pieces in a single batch shall come from criteria shall be met:
the same ingot or the same casting and shall have Radius of curvature of the anvils: 1 + 0, 10 mm
undergone the same heat treatment. 0
Angle between supports and anvils: 90° ± 0,10°
Throughout all the stages of the preparation of the
Distance between anvils: 40 + 0, 10 mm
test pieces, special precautions shall be taken to 0
ensure the best possible homogeneity of the test Position of the striking edge in relation to the plane
pieces. of symmetry of the anvils: 0,25 mm
The test pieces shall be in steel or other metallic The pendulum impact testing machine shall be
materials and shall be treated in such a way as to be verified using certified BCR1) test pieces as
able to obtain the following energy levels: described in this standard. In order to be considered
as a reference pendulum impact testing machine,
low energy: < 30 joules
the impact testing machine shall meet the
medium energy: 30 to 110 joules conditions of repeatability and error given in the
high energy: 110 to 220 joules following Table B.2.
very high energy: > 220 joules Table B.2 — Conditions of repeatability
and error of the reference pendulum
The dimensional characteristics are those given in Energy level Repeatability Error
the Table B.1 below. (J) (J) (J)
Table B.1 — Dimensions of the reference < 40 #3 <2
test pieces
$ 40 # 7,5 % of E < 5 % of E
Length
550 B.3.2 Characterization of batches of reference
0, 25
test pieces
Height 10 mm ± 0,06 mm
Each batch will be characterized at the same
Width 10 mm ± 0,075 mm temperature by breaking a given number of test
Notch angle 45° ± 1° pieces on a reference pendulum impact testing
Height remaining at device.
notch root 8 mm ± 0,06 mm The number of test pieces for characterization of a
Radius at notch root 0,25 mm ± 0,025 mm batch is 25 irrespective of the number of test pieces
in the batch.
Distance between the
plane of symmetry of The energy value of the batch is the average of the
the notch and one of the energy values characterizing the batch.
ends of the test piece 27,5 mm ± 0,10 mm The standard deviation shall be calculated and shall
Angle between the plane meet the conditions defined in the following
Table B.3.
of symmetry of the
notch and the Table B.3 — Values of the standard deviation
longitudinal axis of the for the characterization of the reference test
test piece 90° ± 2° piece
Angle between adjacent Energy level Standard deviation
faces 90° ± 0,10° (J) (J)
< 40 # 2,0
$ 40 # 5 % of E

1)
Community Bureau of Reference (Bureau Communautaire de Reference).

20 © BSI 03-1999
BS EN 10045-2:1993

National annex NA (informative)


Committees responsible
The United Kingdom participation in the preparation of this European Standard was entrusted by the Iron
and Steel Standards Policy Committee (ISM/-) and the Non-ferrous Metals Standards Policy Committee
(NFM/-) to Technical Committee ISM/NFM/4 upon which the following bodies were represented:

Aluminium Federation
British Gas plc
British Non-ferrous Metals Federation
British Railways Board
British Steel Industry
Copper Development Association
Department of Trade and Industry (National Physical Laboratory)
Department of Trade and Industry (National Measurement Accreditation Service)
ERA Technology Ltd.
GAMBICA (BEAMA Ltd.)
Institute of Materials
Ministry of Defence
Society of British Aerospace Companies Limited
University College London
Welding Institute

The following bodies were also represented in the drafting of the standard, through subcommittees and
panels:

AEA Technology
BEAMA Ltd.
Electricity Association
Lloyd’s Register of Shipping
Steel Casting Research and Trade Association

National annex NB (informative)


Cross-references

Publication referred to Corresponding British Standard

EN 10045-1:1990 BS EN 10045-1:1990 Charpy impact test on metallic materials


Part 1: Test method (V- and U-notches)

© BSI 03-1999
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