User's Manual

DX Air Handling Unit

CONTENTS
Preface 2

1、Loading and Transportation 3

2、Storage 3

3、Installation and Connection 4

3.1、Installation 4

3.2、Connection and Refrigerant charge 6

4、Operation and Maintenance 8

5、Operation manual 14

6、Trouble analysing and shooting 27

1
 Preface

The product is characteristic as per customer requirement. Any maintenance,

adjustment or beyond the operation limit of this manual, or unauthorized change for
control system and electronic wiring, or inappropriate maintenance result in unit
problem will not responsible by our company.

In order to avoid harm for man and unit, please obey below safety precaution
during installation, setting, operation and maintenance：
1) Make sure tools do not leave in fan motor before operating.
2) Make sure fan motor is stopped before opening the access door
3) Make sure correct connection before starting
4) Do not enter into unit when operating. Switching off the power before inspection
5) Make sure Connecting copper tube welded well and has good air tightness in the
finished connecting tube between the indoor and outdoor unit, Can not exist the
Weld and drain welding phenomenon.
6) The indoor and outdoor unit should be vacuumize after connection and than to
charge the refrigerant; In order to ensure that the return pipe back to the trachea
and external insulation, the connecting pipe should cover with heat preservation
cotton.
7) Make sure manually-operated gate is closed before humidifier.
8) Unit with heater should series connect the heater power on fan motor main power,
interlock with fan motor, or install switch off device without wind close to air outlet
pipeline to avoid fire due to lack of wind.

2
1. Loading and Transportation

(1) Unit would be packed and transported integrally or separately as per its type
and size.
(2) Please user proper transportation instrument as per unit’s size and weight,
like forklift, platform truck, and etc, as show in drawing 1-1

(3) Shall mind the followings：

A. Please do not use the connection pipe or drain pipe as lifting point.
B. Please do not remove the protection materials before installation or pipe
connection.
C. Please keep the unit’s protection cover before installation.

2. Storage

If the time between unit arrival and installation is over 2 weeks, please take
following protection measures:
A. Storage the unit in even and dry area, and avoid shaking and pressing to
damage the unit or parts.
B. When leaving factory, the unit is packed with plastic film, which might be
damaged in transportation or inspection, so please use tent cloth or plastic film
to cover the whole unit until to the bottom.
C. If the unit would be stored for a long time, it is recommended to enter the unit
through service door or fan section, and rotate the fan and motor once a
month. And this will be helpful to bearing lubrication and rustproof.

3
 3. Installation and Connection
3.1、Installation
Before installation, please make sure that the field is ready well, and then the
unit could be unpacked. The machine room shall be clean, and the unit basement
shall be even and ready well, and the size shall be fir for the unit.
When unpacking, please check accessories as per packing list
Before installation, please also check the unit’s outlook and main parts, like
panel, service door, main components and etc.
For purge unit, it is also need to check and clean the filter bracket, coil &
heater and fan motor.
Relative staff shall carefully learn the shop drawing, installation instruction
and warning labels before installation.
The above checking procedure shall be conducted by supplier and user
together.
After the above checking, the unit can be installed:
1）Check if there is enough servicing space around (especially the side where
to draw out the filter). Show as drawing 3-1:

Fan
Motor

Coil

Wall

Drawing 3-1

For ceiling concealed modular air handling unit, please spare access spare
above ceiling for unit inspection. And there shall be enough space between unit
and ceiling to make water seal and condensing water piping.
2 ） Please make sure the basement and support can afford the unit’s
4
 operating weight, and the unit is set leveling.
3）For floor mounted unit, please set the unit on basement, which shall has
proper height for free draining, and then leveling, adjusting and fixing. And install
dampers and other accessories at last.
4 ） For ceiling mounted unit, please make sure the lifting bar stable, solid
and correct positioned. The joint of unit and lifting bar shall be tightened by dual
nuts, and make it level and centering, and force uniform on every lifting point.
Unit shall be transported integrally, and it needs only to be installed as per
steps above. While sometimes, it needs to be transported by sections, and then
combined on site. For unit that exceeds limited size of transportation, we will
provide site assemble service.
Please remind the following item when combining.：
A. Stick seal joint strip on joint face of sections.
B. Keep the correct combination sequence. All sections are marked clearly, and
please check the marks carefully when combination, and strictly follow the
general assemble drawing. (as attached)
C. Push and move the jointing sections to make sure there is no apparent gap.
Please make the side and top straight when tight up the bolt.
D. Please make the side and top straight when tight up the bolt.

M6 Stay bolt 5x30 PE Cotton

Drawing 3-2

E. (5) Please tight up the iron bar with bolts when all sections are well installed
(as Drawing 2-2). The sequence is：tight up the mountings（M10x50mm
bolts），tight up fame (side frame first and then top frame).
3.2、Connection and Refrigerant charging：
5
 （1）Connection
For small unit, it is of bell mouth connection. Connection pipe, which is expanded
without rip or crack, shall be directed at check valve and then connect together. For
large capacity unit, it is of welting connection. After welting, there shall be no weld
flash or slag patch. Remarks: please discharge and clear nitrogen in outdoor unit and
indoor unit to avoid human injury.

The system shall be installed with oil return bend in according to the height
difference between indoor unit and outdoor unit, adding one bend every 5m. If the
pipe is horizontally quite long, oil return bend is also recommended. To avoid vapor or
energy loss, gas pipe and liquid pipe shall be strictly insulated. And since the
temperature of gas pipe can reach to 100℃ above, insulation shall be hot-resistant
and flame retardant.

（2）Leak detection, Evacuation

For small unit with bell-mouth joint, charge nitrogen into system through check
valve, and raise the pressure to 2.8Mpa. Then brush soap water on the joint, and
keep this pressure 24hours, if the pressure do not lower down, the system would be
confirmed no leakage. After that discharge the high pressure nitrogen in system,
connect pipe to outdoor unit check valve, connect the three flexible tubes of
compound pressure and vacuum gauge to relative check valves and vacuum pump
adapter, and start up vacuum pump to evacuate. Keep the system under 130Pa
6
pressure and 30minutes before charge refrigerant. Remarks: please do not open the
check valve plug by L-key at this time, in case of R407C refrigerant leakage.
For weld-joint unit, it just need to connect the pressure gauge to relative access
opening, and other procedures as above.

（3）Refrigerant charge
A 、 For small unit, refrigerant has been charged, if the connection pipe length is
within 5m, then no need to recharge. When pipe length is beyond 5m, additional
refrigerant need to be charged as per form below.
.B、For large capacity unit, there is no refrigerant when leaving factory. 。After
Leak detection, Evacuation ，at first close the composite pressure gauge, cut off the
vacuum pump ， use the middle leather hose of the composite pressure gauge to
connect with the fluoride bottle, put the fluorine bottle upside down on the electronic
scales and open the high-pressure side of the composite pressure gauge, so that the
liquid refrigerant is charged into the system from the high pressure side, When the
refrigerant system pressure rise filling stop, and the charging amount has not reached
the rated value, close the high-pressure valve, open the low pressure valve, started
the unit, Please seek help for professional and technical personnel from the low-
pressure side gap filling gaseous refrigerant, until it reaches the rated charging
quantity. When pipe length is beyond 7m, additional refrigerant need to be charged as
per form below. Remarks: liquid refrigerant is not allowed to be charged into unit

7
on operating.

4. Operation and Maintenance

4.2.The management and maintenance of air conditioners must be familiar with the
air conditioning and electrical professionals responsible for regular maintenance and
repair.
4.3.Add the oil to the fan and motor bearings and also check the belt tension
regularly, Press the belt between two wheels, about 12-25mm. If the belt is
damaged should be replaced. When adjust the belt, hand shaking pulley to check
bearing wear, replace the bearings if loose excessive.
4.4.The filter of return air should be carry down, the evaporator should be cleaned
with compressed air or water which is above 0.6MPa, It can be cleaned by water
for instance, In the ordinary course of events, the filters can be cleaned about
weekly, the evaporator can be cleaned about trimestral.
4.5.The condenser should be cleaned with compressed air above 0.6MPa every
month. With a fine wire brush or water to clean it. Use gasoline to clean If it is too
much dirty.
4.6.The high and low pressure controller, condensing pressure controller wind
pressure switch, temperature and humidity controller and overload protection
device of electric appliance, the factory has to adjust the limit ,others shall not be
arbitrarily changed. Because of the trouble to make the action overload protection
device, after excluding should press the manual reset button to resume normal
work.
4.7.Folding type pre-filter shall be checked every half month, and cleaned with
compressed air or water. It can be cleaned by water for about 2~3 times, and shall
be replaced every half year. Please keep the pressure drag within 100~180Pa.
4.8.Bag mid-filter shall be checked every two months. Glass fiber filter can not be
cleaned with water, it could be cleaned with compressed air, and usually replaced
every year. Chemical fiber filter could be cleaned with compressed air and water. It
can be cleaned by water for about 1~2 times, and shall be replaced every two
years. It is suggested replacing the filtering materials when the pressure drag is
reaching 100~180Pa.
4.9.Check if the electrical heater is damaged every half month, if the wiring is
burned, and if it is necessary to replace the wires.

8
4.10. After normally running for one month, please power off the unit and check
tightness of belt and adjust it, and fill lubricant if there is filler well. Check if the
bolts in key parts are loosing, and tight up.
4.11. For the unit runs all year around, bearings of fan and motor shall be filled with
lubricant oil every half year, while for the unit powered off in transition season, it
shall be filled with lubricant oil every year.
4.12. After two years’ operation, please conduct comprehensive maintenance. To
clear the scale in heat exchanger by chemical methods, and clean the fins with
compressed air or water.

4.13. Fan and Maintenance

4.13.1 Start up
When start up, following procedures shall be strictly conducted:
A. For the large air conditioner with multiple system, and centralized control,
please start up on-site. Because it can help to find the problem during start up,
and then avoid equipment failure.
B. When starting up air conditioning system of multiple equipments, please use
the way of sequential starting up. Or it will result in over current to make the
fuse protector breakaway, and all equipments stopped
C. When electric and mechanical system are confirmed normal, then fan could be
powered on for 3~6 seconds to check the fan’s running direction. If the fan
blower is reversing, please revising the wiring.
4.13.2 Running Check
It can be checked by:
A. Watch: if running current, voltage or vibrating is normal.
B. Listening: if the sound is normal.
C. Sense: if the bearing temperature is normal.
D. Smell: if here is any off-flavor.
4.13.3 Maintenance and Managing
In order to make the blower trouble-free continuous operation, maintenance
and management is very important. Fan examination should pay attention to the
situation:
A. Vibration:
If there is any abnormal vibration, please stop the fan instantly to find out the

9
 reason. Please mind the checking on fan blower and bearing. If there is any
damage on bearing, please replace it immediately.
B. Sound:
If there is any abnormal vibration, please stop the fan instantly to find out the
reason. Please mind the belt creep, loose connection, foreign materials,
bearing/motor failure, especially the bearing.
C. Temperature:
Please mind the temperature on bearing base/motor cover. If you can only keep
your finger 3~4 seconds on the base/cover, then it means the temperature is
about 60℃, or you can use instrument for precision recognizing. Belt creep can
result in belt overheat when the fan is stopped, please test the tension and adjust
it

4.14 Motor and Maintenance

4.14.1 Running Condition
Normal ambient temperature: -15℃ ~ + 40℃, altitude ≤1000m
4.14.2 Wiring
Motor shall be installed and wired by experienced technician. Seal the unused
service entrance. Find the wiring diagram in junction box, and wiring as per the
diagram and requirements. Please make U bend for the cable and cover
connected into motor.
Remarks: please do not touch the connector post even if the motor is stopped,
because the junction box may be still electrified at that time.
4.14.3 Three Phase Asynchronous Motor Trouble Shooting
When three phase asynchronous motor is abnormal or breakdown, the
operator shall immediately stop the motor, cut off the electricity supply and report
to relative staff, and then transfer to professionals to check and handle it. The
unit can not be used until all failure are recovered and cleared, to avoid more
serious equipment damage or human injury

4.15. Belt Adjustment and Replacing

Proper belt tension is a main element to keep normal driving. In view of that
the belt is coming loose, in order to keep the required power, and avoid belt
creep and lose of service life, the belt shall be tested and adjusted during usage.
Please adjust the new belt with max. tension, because new belt is more easy to
10
 come loose.
4.15.1 Belt Adjustment
For the supplied unit, the belt is adjusted by moving the motor and changing
pulley center. Drawing 4-1

Drawing 4-1
A. Slight loose the 4 fixing bolts.
B. Move the motor with adjusting bolts.
C. If the adjusting bolts are limited and the motor can not be moved to required
position, then loose jack bolts on bracket, and move to proper position.
D. Fix up all bolts when the belt is adjusted well.
4.15.2. Belt Replacement
Loose bolts on motor bracket, and move the motor toward the fan, take off
old belt and fit on new one. If there are more than one belt, then replace all of
them. The new and old belts shall be replaceable, and completely have the same
length. Belts shall be tested and tensed as above mentioned. Check tension of
the belts after one hour running, and check them again one week later. Abrasion
will appear on V type belts with time increasing. When fan revolving speed is
slowing down, and the supply air volume is reducing, all V type belts shall be
replaced.
When replacing the belts, the new selected belts shall have the same model
no., specification as the old ones. When the specification is unknown, it can be
calculated. The replacing procedures are as following:
A. Stop the fan, and hang a warning board with “in operation, no switching on”, to
avoid and human injury and/or equipment damage.
B. Loose bolts on motor and rail fixing screw
C. Take off old belts and fit on new ones.
11
 D. Adjust position of bolts to get a proper belt tension, as above mentioned.
E. Adjust setting-up bolts to make pulley face of motor and fan on the level face.
Seeing the drawing 4-2:

Drawing 4-2 Find the right method of belt pulley

F. Tight up bolts.
G. Start up motor and check until every thing is normal.

4.16. With appropriate water seal when the unit is installed, you need to ensure a
smooth condensate drain shown in drawing 4-3. Operator should always check
whether there is enough water in the trap, or should be full. If there is no
condensate in the season, the condensate system valve should be closed.

Drawing 4-3 Water seal installation diagram

4.17. Filter Install and Replacement

12
 A. Pre-filters are set in slide bracket. Vertical type, horizontal type are designed
front draw our or side draw out, while ceiling concealed type designed side
draw out or down draw out. The primary filter can be washed repeatedly, long-
term use.
B. Mid-filter and sub-high/High efficiency filter are modular design with different
standard size.
C. Pre-filters are set in slide bracket，designed side draw out or down draw out.。
D. Pre-filters are installed well before installing mid-filter, please check the
sealing strip on frame of every filter elements. After installing every filter
elements one by one, chuck the filter frame and slide bracket with clamping
screw from the leeward side.
E. The sealing face of sub-HEPA / HPEA is the surface of outlet side frame.
There is sealing strip on filter frame, and the side with sealing strip must be
installed on leeward side. After installed all filters one by one，please tight all
filter elements from the windward side with fastener on bracket.
F. When installing sub-high/high efficiency filter, the division plate of every filter
element must be vertically.
Notes：
(1) When the pressure on both side of the mid-filter and sub-high filters are higher
than the initial resistance about 150Pa, The pressure on both side of the HEPA
are higher than the initial resistance is twice, you should Clean or replace the
filters.
(2) The early and medium efficiency bag filter are multi-bag (6 bags or bags),
When installation, it should be marked by the direction of the filter on the border,
and keep the filters vertically.
(3) It must clean the air duct system before the clean room start, after the unit
running for 12 hours, the sub-filter and HEPA can be the installation.
(4) The sub-high filter and HEPA should be unpacking carefully and handle
(5) With the gap between the sealing tape tightly sealed filter bridge to prevent the
airflow bypass.
(6) The installation of filters should be from under to upon, when take down should
be from upon to under.

5. Operation manual
13
 Thank you for using our air conditioning unit. Please read the following instructions carefully
before using the unit!
Air conditioning unit uses PLC as the main control system, with text displays as a local operating
human-machine interface (HMI). Customer can operate and monitor the unit with the local HMI.

5.1. Touch display operating profile：

touch display
Above picture is the HMI used in the control system.
The monitoring and operating part is in middle of the panel. The user can control the whole
unit through touching the panel. There are buttons’ introduction in below content：
Backward page-turning: press once will turn to the backward page of the screen

Forward page-turning: press once will turn to the forward page of the screen.

Return key: No matter in any menu, press the button, the screen will return to
main screen .

When touch the parameters needed revise or button in main menu screen, the touch panel will
show a soft keyboard. Except the numbers and letters ， several keys are defined in below
content：

key, press it to delete the last number input.

14
 key, press it to not save and exit.

key，ENTER, press it to confirm input and return.

5.2．Menu Introduction
5.2.1 Main Menu

5.2.1.1 Main Screen

“Main Screen” is initial screen for control
system ， The left side of“Main Screen”
is the display parameter ， the right side
of“Main Screen” is dynamic
picture ， header is page
information ， page footer for menu
selection and user login status.The top
right corner is the screen language switch
button ， click to switch between Chinese
and English.

A．Parameter Display
A1、Control Parameter：
Ctrl Temp,Ctrl_Humi :The controlled temperature and humidity detected by control system. The
controlled temperature and humidity is the basic of the instruction of control system.Controlled
pressure difference：When the unit is set to the pressure difference control fan frequency, such
as the actual unit without pressure difference control function, it does not need to pay attention
to. Controlled dew point, set dew point : Be converted by temperature & humidity and
temperature set& humidity set. When dew point control is not used, it is only displayed, and
dehumidification control is used when dew point control is enabled.
This screen displays the set-point of temperature / humidity/ differential pressure, and can not
be changed in this screen. You can enter the set menu to change the value.
The upper right corner is the current internal clock of the control system. It is mainly used for
timing operation. Please modify the time through the status menu. System time needs to be set
when "empty" or when the time is inconsistent with the actual time after the week.
A2、Unit State：OFF/ON/ALARM/R_STOP/DELAY.
OFF:Unit is stop；
ALARM:Unit failure occurs；
R_STOP: refers to when the remote control switch is used and it is disconnected, the start-up
15
command is switched to start, the unit can not start；
DELAY: refers to the stop instruction, and the unit is delayed.
A3、Control mode：AUTO/MAN/TIMING
AUTO：The unit will automatically adjust the operation status of the unit according to the logic of
the control system.
MAN ： Unit components will be operated manually and are not recommended for use by
customers. You can see the manual menu in detail.
TIMING：The unit will start and stop automatically according to the time set by customers. See
"Timing Menu" in detail.
A4、Run mode：Summer/Winter/ Aeration
Summer/Winte ： The unit adjusts the fan,
refrigeration, dehumidification, heating and
humidification operation according to the temperature
and humidity.
Aeration ： the unit only start up the supply fan for
ventilation.

B．Menu Select
Select the menu to enter through the footer：《MAIN》、《STATUS》、《ALARM》、《TREND》、
《SET》Note: To enter the settings menu, you need to login to the corresponding permissions. If
there is no login status, you can not enter the settings menu.
C、Unit ON/OFF
"OFF" and "ON" buttons, by clicking on the touch screen buttons to complete the start and stop of
the unit. Click to enter the confirmation screen:

Click "Confirm" to start the unit, and click "Cancel" to maintain the original state.

5.2.2 Status Screen

16
5.2.2.1 Input Status
The input status display screen shows the
current status of each digital input point
of PLC. When the small circle is red, it
means that the input point is closed, and
when the small circle is gray, it means
that the input point is disconnected.
For the meaning of each input point,
please refer to the attached table.

5.2.2.2 Output Status

The output status display screen shows
the current status of the output points of
the digital and analog quantities of the
PLC. When the small circle is green, it
means that the output points are closed
and the corresponding components are
allowed to run. When the small circle is
gray it means that the output points are
disconnected and the corresponding
components stop. The analog output
range is 0-100%. Frequency term is not
displayed in the constant frequency
control of the fan.

5.2.2.3 PLC Time Set

When the display time in the main screen
does not match the actual time, you can
enter the screen modification time,
please pay attention to the choice of the
week.
Method of modifying time:
A. Press the "modify" button to display
"confirm".
17
 B. Modify the date, time and week
according to the actual time;Press
"Confirm".
Then the PLC time has been modified.
After the modification, the time of the
main screen may not display the
modification immediately, and the correct
time of the modification will be displayed
in 1 minute.

5.2.2.4 Company Introduction

And Others
Mainly introduce the company's situation and contact information, program version, etc., here do
not elaborate.

5.2.3 Alarm Menu

Press the "alarm" button, or the flickering "alarm" button on the main screen (when an alarm occurs), and it
will enter the alarm menu.

5.2.3.1 Current Alarm

The alarm screen shows the alarm information that
has occurred. Display content includes: alarm
information text, alarm count, alarm number,
trigger time and date.
For manual reset alarm, after troubleshooting, the
control system will reset and alarm and resume
normal operation only when it enters the "alarm"
menu and presses the "reset" button.
Note: When the alarm is reset, the alarm
information will disappear.

5.2.3.2 Alarm Record

The alarm recording screen shows the alarm
information that has occurred. Record purge button
can clear the fault record. If you need to find the
historical alarm information, you can enter the
specific date information at the query date, then
18
 click the "Record Query" button to switch to
"Query" to select all the historical alarm information
queried to the specific date.

5.2.3.3 Alarm Note

This paper mainly introduces the treatment methods of common faults, which are not described in detail
here.

5.2.4 Trend Menu

5.2.4.1 Temp And Humi Curve

Picture
Temperature and humidity curve screen
is used to display the change trend of
temperature and humidity parameters in
15 minutes.
The blue curve represents the air
temperature and the red curve
represents the air humidity.
The maximum and minimum values are
the statistical limit values of temperature
and humidity data during this period.

5.2.4.2 Temp And Humi Record

The controlled temperature parameter
recording interface is used to record the
temperature parameter values. Record
purge button can clear the data record. If
you need to find the historical parameter
record information, you can input the
specific date information at the query
date, and then click the "Record Query"
button to switch to "Query" to filter the
historical parameter record information of
the query date.

19
5.2.5 Set Menu
Press the "SET" key to enter the settings menu. The settings menu can only be accessed if the
user logs in as USER privilege. If the login is not successful, the settings button will pop up the
login window, and the user needs to enter the user name and login password.
User name of Settings menu: USER; password: 8230.
After pressing the Enter Confirmation, the system returns to the current menu, and when pressing
the "SET" button, you can enter the "SET" menu.

5.2.5.1 Temp And Humi Set

Temperature range：15.0~30.0℃
Humidity range: 20~90RH%
Run mode select ： Summer/Winter/
Aeration
Click on the appropriate location to enter
the modification.
The "Log Out" button is used to exit the
current login status to prevent operators
from exceeding their authority. The login
status is maintained for 5 minutes under
normal condition, and the login will be
automatically logged out after 5 minutes.

5.2.5.2 Other Set1

The operation time of the damper shall
be set according to the time experienced
by the full opening of the damper valve.
State After Power Off: When the unit is in
operation state, it can automatically
memorize the state before power failure.
When selecting "use", the unit will
automatically go to the last state before
power failure after re power up.
The communication protocol is MODBUS-
RTU.
If communication is normal, the following
parameters must be set, the MODBUS-
20
 RTU slave address and baud rate of this
machine.
The solidified communication data format
is "8 data bit +1 stop bit ".
After setting up, the control system
needs to be reset to enable
communication parameters to take effect.

5.2.5.3 Timing Set

“Timing Set” Setting the Time Point of
Unit Timing Start-up and Stop.

A.Timing function: Set the Start point and Stop point in a week. The unit will run and stop
according to the set time.
B. Timing start-stop function set order：
a) Set time from Sun to Sat.
b) Enable the timing every day. Switch “No” to “Yes”.
c) Enable the mainly timing. Switch Timing function from “Forbit” to “Use”.
d) Return to main screen and touch the ON/OFF button and close the remote switch. The unit
status is “ON”.
When the above work is done, the timing function setting is finished. When the Start time
arrives, the unit will run automatically. When the Stop time arrives, the unit will stop
automatically.

5.2.5.4 Running Time

The running time is accumulated time of
unit operating. When the value is over
10000, the control system will display the
‘Unit run overtime’ to prompt the
customer to maintain the unit.After the
maintaining, you can press ‘Reset’key to
reset the run time to 0.

21
 The running time is accumulated time of
compressor operating. When the value is
over 5000, the control system will display
the ‘Compressor run overtime’ to prompt
the customer to maintain the
compressor.After the maintaining, you
can press ‘Reset’key to reset the run
time to 0.

5.2.5.5 Default Menu

When parameter is missing, or the unit is
in abnormal operation because of
parameter changing in the process of
debugging, it is suggested to enter the
default parameters menu, click "Install
default ” to reset to factory default
parameters.

5.2.6 Factory Menu

The factory menu is for debugging and adjusting the operating parameters of the unit .As it
relates to the operation logic of the unit, these settings are password protected. The user is not
recommended to use!

5.3.PLC Input And Output Address Table

PLC input and output address table
PLC PLC
Hard-ware address Meaning Hard-ware address Meaning
I0.0 Fan overload Q0.0 Rot dehumidifier
Air flow pressure Spare
I0.1 switch Q0.1
CPU124XP

CPU124XP

I0.2 Custom fault Q0.2 Compressor 1

I0.3 Remote switch Q0.3 Compressor 2
I0.4 Compressor 1 HP or OL Q0.4 Four-way valve1
I0.5 Compressor 1 LP Q0.5 Four-way valve2
I0.6 Compressor 2 HP or OL Q0.6 Alarm out
22
 I0.7 Compressor 2 LP Q0.7 Supply fan
I1.0 Condensing 1 OL 　 　
I1.1 Condensing 2 OL 　 　
I1.2 Rot dehumidifier alarm 　 　
I1.3 Spare 　 　
　 　 Q1.0 Condensing Fan1
　 　 Q1.1 Condensing Fan2
　 　 Q1.2 Spare
　 　 Q1.3 Spare
　 EM122
　 　 Q1.4 Spare
　 　 Q1.5 Spare
　 　 Q1.6 Spare
　 　 Q1.7 Spare
AIW0 Ctrl temperature AQW0 Spare
AIW2 Ctrl humidity AQW2 Spare
CPU124XP CPU124XP
AIW4 Spare 　 　
AIW6 Spare 　 　
AIW8 1#fin Temp sensor 　 　 　
AIW10 2#fin Temp sensor 　 　 　
EM131
AIW12 Ambient Temp sensor 　 　 　
AIW14 Spare 　 　 　

5.4.Failure causes and description

Fault List
Trigger protections Reset Rote
I0.0 fan overload Stop the unit, and displays After I0.0 is closed. Blower thermal relay
Manual reset
open ‘Fan overload’
After the supply fan Stop the unit, and After I0.1 is closed or Air flow pressure switch
is running for 45 displays ‘Air Flow SW’ the unit is off. Manual signal input.
seconds, when I0.1 reset.
Air flow pressure
switch signal is open
and last for 5
seconds.
I0.2 Custom fault is Stop the unit, and display After I0.2 is closed. Provided by user. Mainly
Manual reset. is fire alarm and other
open. ‘Custom Fault’
emergency stop signal
input
I0.4 or I0.6 Stop corresponding After I0.4/I0.6 is closed. Compressor high
Compressor 1 HP or compressor and Manual reset. exhausting pressure,
OL is open. condenser fan motor and compressor/ condenser
display ‘Compressor HP fan motor thermorelay ,
or OL’ compressor exhausting
thermo-switch
23
I0.5 or I0.7 Stop corresponding After I0.5/I0.7 is closed Compressor low suction
compressor LP is compressor and or the corresponding pressure.
open and delay 30 condenser fan motor and compressor is off.
second. display‘compressor LP’ Manual reset.
Temperature sensor Stop the machine, and Input value greater than Ctrl temperature sensor
is less than or equal presented 0, manual reset
to the input value “Temp sensor fault”
threshold , and delay
3 seconds
Humidity sensor is Stop the machine, and Input value greater than Ctrl humidity sensor
less than or equal to presented 0, manual reset
the input value “Humi sensor fault”
threshold , and delay
3 seconds
When the unit is Warning, does not affect After Ctrl temperature is Ctrl temperature
running, the Ctrl the unit operation. lower than 45℃ or unit
temperature is higher Display ‘Ctrl Temp too is off. auto reset.
than 45℃ and delay high’.
30 minute.
When the unit is Warning, does not affect After Ctrl temperature is Ctrl temperature
running, the Ctrl the unit operation. higher than 15℃ or unit
temperature is lower Display ‘Ctrl Temp too is off. auto reset.
than 15℃ and delay low’.
30 minute.
When the unit is Warning, does not affect After Ctrl humidity is Ctrl humidity
running, the Ctrl the unit operation. lower than 90% or unit
humidity is higher Display ‘Ctrl Humi too is off. auto reset.
than 90% and delay high’.
30 minute.
When the unit is Warning, does not affect After Ctrl humidity is Ctrl humidity
running, the Ctrl the unit operation. higher than 20% or unit
humidity is lower Display ‘Ctrl Humi too is off. auto reset.
than 20% and delay low’.
30 minute.
Cumulative running Warning, does not affect Reset unit run time and Run time
time of unit is over the unit operation. manual reset.
10000 hour. Prompt the user to
maintain the unit. Display
‘Unit run overtime’.
Cumulative running Warning, does not affect Reset compressor run Run time
time of compressor the compressor time and manual reset.
is over 5000 hour. operation. Prompt the
24
 user to maintain the
compressor. Display
‘Compressor run
overtime’.

5.5. Unit start-stop and interlock

After the unit is installed and debugging is completed, customer can supply power to the unit and
if the unit is power on for the first time, supply power to the unit for more than 6 hours before
turn on the unit.
When the unit is power on, look at the HIM to check if there are any alarms. Before turn on the
unit, exclude the alarms completely. Additional observation is to check if the setting parameters
are missing and if loading default parameters is needed. If it is needed, please enter
corresponding menu to set the parameters.
After the above work is finished, enter the main menu and turn on the unit.
The unit’s normal start-stop is affected by the following signal:
1.Use "ON/OFF" key to set the unit to RUN state from homepage.
2.Remote switch I0.3 is closed in case of using remote switch.
3. Real time is in start time zone (timing menu) or no timing.
After the above conditions meet, unit begins operating. On the other hand, the unit stops
running.

25
 6. Trouble analysing and Shooting
Fault Cause Checking and Trouble Shooting
Fan reversing Change sequence
Cut-off valve is not completely open Open the valve bigger
Exhaust System with air and other non- Check forfluid electromagnetic valve circuit
pressure is too condensable gas Removing the gas from the Note fluoride
high The outdoor condenser dust blockage mouth ,re-vacuum if necessary
Refrigerant charge excess Clean the condenser
Drain refrigerant
Exhaust Check the condensation pressure controller
Ambient temperature is too low
pressure is too circuit
Refrigerant leaking or filling not enough
low Leak detection and charge fluoride
Exhaust pressure is too high See the exhaust pressure is too high "
The suction
Refrigerant charge excessive Release the part of the refrigerant
pressure is too
Excessive inhalation of fresh air Reduce the amount of new wind suction
high
Return air temperature is too high Adjust the engine room return air facilities

Dry filter clogging Replace the filter drier

Insufficient system refrigerant Leak detection and charge fluoride
The suction Expansion valve failure Adjusting the suitable degree of superheat
pressure is too low Supply air motor failure Repair or replacement
The amount of return air damper is not Check the evaporator return air filter is clogged,
enough clean up the air return channel
Compressor due to Check the condenser fan
Outdoor condensing fan in troble
high voltage Check the high pressure controller
High-pressure setting is incorrect
protection The check charge fluoride amount, let go of some
Charge fluoride overdose
shutdown of the refrigerant
Check the voltage may not be above or below the
The voltage is too high or too low rated voltage of 20 V, the phase difference shall
The exhaust pressure is too high or too low not exceed ± 30%,
Compressor motor
Overload component failure Check the exhaust pressure and find out the
overload shutdown
Ambient temperature is too high reasons
Motor terminals short circuit Check the compressor current and instructions on
compressor at full load current to compare
Enhanced
Check ventilation
voltage shall not exceed the scope of the
Compressor shut The voltage is too high or too low
above provisions
down due to the Exhaust pressure is too high
Check the exhaust pressure and find out the
built-in temperature Compressor built-in temperature controller
reasons
controller action failure
Repair or replacement of the compressor
Compressor due to Dry filter clogging Replace the filter drier
low voltage Expansion valve failure Adjust or replace expansion valve
protection Low-pressure setting is incorrect Check the low pressure
shutdown Insufficient refrigerant Charging refrigerant
compressor fault change the compressor
Noise lever too refrigerant too more discharge the refrigerant
high fan system fault maintain the fan
screw looseness fasten the screw

26
 Overcurrent relay tripped burned out
insurance Replace damaged components
The control circuit is not turned Check the control system wiring
No current Check the power supply
Compressor can
Contactor coil burnout Replace damaged parts
not start
Power phase sequence connection error And reconnect exchange two of wiring
Communicator off on time setting error View alarm category, take appropriate measures
The temperature sensor detects that the Check and reset
temperature exceeds the set value
Contactor coil burnout
Replace the coil
Heating failure Heating tube burn
Replace air switch
Heated air switch thermal overload

27