Professional Documents
Culture Documents
Issue
WELDING
ADVICE
FOR
IMS as, Europe Phone: +47 371 55062 IMS Inc. USA Phone: +1941 772-9299
N-4994 Akland Fax : +47 371 55013 2604 Andalusia Blvd Fax : +1941 772 9517
NORWAY E-mail: ims.main@ims-as.com Cape Coral, FL 33909 E-mail: imsdoors@peganet.com
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Table of content
1 GENERAL 3
3 DOOR FRAME 3
4 RUBBER SEALING 3
6 SKETCHES 4
IMS as, Europe Phone: +47 371 55062 IMS Inc. USA Phone: +1941 772-9299
N-4994 Akland Fax : +47 371 55013 2604 Andalusia Blvd Fax : +1941 772 9517
NORWAY E-mail: ims.main@ims-as.com Cape Coral, FL 33909 E-mail: imsdoors@peganet.com
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1 General
Important: The doorblade shall not be removed during mounting and welding. Remove only for short
periods if necessary.
It is important during installation, not to force the door onto a not straightened bulkhead. In case of
clearance bigger than 2mm between doorframe and bulkhead, then the bulkhead shall be straightened, and
the frame not bend or twisted into no clearance.
3 Door frame
Buckling of side of doorframe: (sketch 2 / 3 / 4).
The side of doorframe where hydraulic equipment is located should be inspected, and effort done to avoid
buckling during welding.
Buckled frame can be avoided by inserting wedges and if necessary using a pulley for pre-stressing the
frame. Pre-stress the frame about 2-3mm, using a 2m straightedge in the door opening (where the rubber
gasket hits the frame). Continue to check the straightness during the welding if necessary put on more force
to prevent buckling. The frame shall be straight when the welding has cooled down.
Before action is done to pre-stress the doorframe, parts of the inside welding must be done. There must be
wedges where the horizontal stiffener plates are located. If these precautions are taken, the buckling should
be avoided.
4 Rubber sealing
Cover the rubber gasket to prevent damages. Pay carefully attention during welding.
For F12 type: In order not to damage the rubber gasket at bottom of the doorblade, the welding of the
bottom plate shall be done with small intervals.
NOTE: If doorblade shall be removed be very carefully to prevent damage on the rubber gasket and do not
let it stand or rest on the gasket.
IMS as, Europe Phone: +47 371 55062 IMS Inc. USA Phone: +1941 772-9299
N-4994 Akland Fax : +47 371 55013 2604 Andalusia Blvd Fax : +1941 772 9517
NORWAY E-mail: ims.main@ims-as.com Cape Coral, FL 33909 E-mail: imsdoors@peganet.com
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6 Sketches
Sketch 1 / terminology
Inside welding of
doorframe: a = 5
contiuous welding
IMS as, Europe Phone: +47 371 55062 IMS Inc. USA Phone: +1941 772-9299
N-4994 Akland Fax : +47 371 55013 2604 Andalusia Blvd Fax : +1941 772 9517
NORWAY E-mail: ims.main@ims-as.com Cape Coral, FL 33909 E-mail: imsdoors@peganet.com
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Sketch 2A / Pre-stress
Wedge
Prestress
about 2-3 mm
Straightedge
tool
IMS as, Europe Phone: +47 371 55062 IMS Inc. USA Phone: +1941 772-9299
N-4994 Akland Fax : +47 371 55013 2604 Andalusia Blvd Fax : +1941 772 9517
NORWAY E-mail: ims.main@ims-as.com Cape Coral, FL 33909 E-mail: imsdoors@peganet.com
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Sketch 2B - Pre-stress
kneeplate
straightedge tool
prestress 2-3mm to
avoid crimping
IMS as, Europe Phone: +47 371 55062 IMS Inc. USA Phone: +1941 772-9299
N-4994 Akland Fax : +47 371 55013 2604 Andalusia Blvd Fax : +1941 772 9517
NORWAY E-mail: ims.main@ims-as.com Cape Coral, FL 33909 E-mail: imsdoors@peganet.com
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Difficult access:
Lift out the doorblade in top
during the "outside weld" of
the rectangular pipe.
IMS as, Europe Phone: +47 371 55062 IMS Inc. USA Phone: +1941 772-9299
N-4994 Akland Fax : +47 371 55013 2604 Andalusia Blvd Fax : +1941 772 9517
NORWAY E-mail: ims.main@ims-as.com Cape Coral, FL 33909 E-mail: imsdoors@peganet.com
Sign Doc. No. Issue
Sketch 4 / sequence