What’s New from Siemens Automation:

Controllers, I/O, and Software

Innovations 2019
John DeTellem | October 24th
What’s New in Siemens Automation
– Controllers, I/O, and Software Innovations/Roadmap Session

John DeTELLEM
Marketing Manager
5300 Triangle Parkway
Norcross, GA 30092
john.detellem@siemens.com

Totally Integrated Automation portfolio

TIA Portal FY19
Roadmap

2018 2019 2020

Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4

V15.1
V16 V17

Opportunities with options…
• Consistent Reliable Diagnostics
• Team Engineering / Version tracking
• Virtual Commissioning
• Line Integration / Open Connectivity
… achieve a new level of productivity , efficiency …. Digital Journey
- System Diagnostic & ProDiag
- Multiuser
- PLCSIM Advanced with SIMIT // NX MCD
- OPC UA : Edge / Cloud / SCADA

• Advanced Controllers – Kinematics, C++, Artificial Intelligence

Promote the Options – part of the base install
… reducing the install process

Bundled approach for installations

• Step 7 Professional installs with WinCC Advanced
and Safety Advanced
• Basic variants are licensed as that only

• Includes Libraries, Compare, Motion,…

• User management Access Control

• Plus: Start Drive, PLCSIM, HMISIM and Openness

• Getting started with Options FREE – License later…

• Multiuser Server
• Cloud Connector
• Teamcenter Gateway
• ProDiag
• OPC-UA

Options that require the Install Media + license

• Safety Basic/Advanced
• PLCSIM Advanced
• Energy Suite
• SIMATIC Visualization Architect
• User Management Component
System functions
Project upgrade

TIA Portal V13 SP1/SP2 TIA Portal v14 / V16 TIA Portal V16

V11 / V12 project V13 SP1 project >V13 project V16 project

Project upgrade to V13 SP1 Project upgrade with V16

Side-by-side installation of V13 SP1/SP2 up to V16 allows access to all project versions.
The V16 license can be used for all available versions from V11.
System functions
Spare parts compatibility S7-1500 and ET 200 CPUs –
FW 2.8 with older TIA Portal versions
TIA Portal V12/V13/V14/V15/V15.1 TIA Portal V16

V12 V13/V13 SP1 V14/V14 SP1 V15/V15.1 V16 project

project project with FW project with project with with FW 2.8
with FW 1.0/1.1 1.5/1.6/1.7/1.8 FW 2.0/2.1 FW 2.5/FW 2.6

Firmware V2.8 Firmware V2.8 Firmware V2.8 Firmware V2.8 Firmware V2.8

New functions can be used with TIA

Full spare part functionality: Online support: ID 109744163 Portal V16 and firmware V2.8
STEP 7 – Innovations –
Collection of useful functional extensions
DB snapshot
Stored snapshots are not lost even after a
structural change of the DB
Snapshots still available after adding another output
Monitoring unconnected outputs
When monitoring blocks online, the actual
values for unconnected outputs are now
also displayed.
Changing setting values for tags
of the UDT data type
The settings pre-defined in a user-defined
data type can be selected or deselected for
the instance used.
TIA Portal Multiuser –
»Commissioning mode«

Shared commissioning in a team

Downloads are synchronized via the server project.
This enables a consistent status between device
and server project.
Server project
Server project
Characteristics of the commissioning mode synchronization
Client A Client B
In commissioning mode, the changes are automatically checked
into the server project, compiled and loaded into the device Check-in Check-in
and download and download
when downloaded from the local session.
• Selectable project-granular via
the multi-user administration tool
• A selected commissioning mode applies Local session »A« Local session »B«
to all connected multiuser clients
• No change of the download workflow
• Local session, server project and the device having
the same version after downloading
TIA Portal Options – ProDiag – Optional –
Displaying entire block in the PLC Code Viewer

Function
• Advanced diagnostics view for missing conditions
• PLC Code Viewer can also be used if STAT/OUT
parameters of a block are monitored (user blocks with their own
monitoring logic)

Benefits
Extended system-guided error diagnostics

Extensive diagnostic options even in case of simple

operand monitoring
TIA Portal Options – ProDiag –
Jumping into the TIA Portal from WinCC Advanced

Function
• System-supported access to the TIA Portal in
the context of an S7-GRAPH or ProDiag message
• Relevant block is opened automatically
• Read mode or read/write mode possible
• Automatic status display yes/no

Go to TIA Portal …

Benefits
Extended system-guided error diagnostics for PC-based systems Read-only Online mode

Extensive diagnostic options

with support of the TIA Portal
11
OPC UA
Integrated security mechanisms

OPC UA Security

Selectable security policies

in Controller and Clients

Device/application authentication
based on certificates

Integrity protection
and encrypted communication
S7-1500,
1500S, 1500T
ET 200SP CPU,
PLCSIM Adv. User authentication and restricted
access to PLC tags
TIA Portal Options – OPC UA –
OPC UA client in the S7-1500

New functions
In addition to the OPC UA server, an OPC UA
client is integrated in the CPU and offers the
following functions via corresponding OPC UA
communication
instructions
• Method calls
• Reading and writing data

Benefits
The client enables
• Vertical communication to MES systems
or cloud services
• Controller-controller communication
Strategy –
One Network infrastructure with PROFINET and OPC UA

Ethernet/
Ethernet TSN Cloud Strategy –
Cloud
MES, ERP “1 Network for all”
OPC UA for vertical commu-
SCADA, DCS
Management nication of acyclic data
OPC UA level
OPC UA also for controller/
controller communication
Operator
level PROFINET for cyclic and
real-time capable I/O data
exchange on field level
Control
level
Benefit
PROFINET PROFINET and OPC UA
can share the same network!
Field
level
OPC UA
S7-1200 V4.4 - Functional scope

Browsing Read/Write Subscription Companion S7-1200 exceptions

Specification in the 1st version
• Registered read/write
Client Client Client Client • No structured
data types and arrays
• No methods
• No alarms
Browse response

Publishing
Browse request

R/W response
R/W request
and conditions

Sampling

DB DB

Server Server Server Server

Browsing of Asynchronous Load reduction for HMI / Information
CPU data data access monitoring applications modeling
Integration of PLM and TIA: Digital Workflow
Merging mechanical and automation engineering

Software in-the-loop

Mechanical model Automation

NX Digital Twin Automation

3D Model
Mechatronics
(e.g. from
Controller Engineering
Concept
SolidWorks, Framework
AutoCAD,
Designer CATIA, NX,
etc.)
PLCSIMAdvanced TIA Portal
Getting started in Virtual Commissioning
… offer a bundled PLCSIM Advanced and SIMIT

List: $ 2865.00

Bundled approach Virtual Commissioning

PLCSIM Advanced with SIMIT
The SIMIT Portfolio can serve the simulation needs of
different simulation set-ups

Observations / assessments

▪ Main use cases for virtual commissioning:

▪ Software in the Loop (PLCSIM Advanced) PLCSIM Advanced MCD

▪ Hardware in the Loop (real controller)

▪ 3rd party support (OPC UA)

▪ PLM connectivity possible: Real Controller Process Simulate

SIMIT
▪ Direct connectivity to NX MCD
is building the bridge
▪ Direct connectivity to other Siemens simulation in between
tools planned (e.g. Process Simulate) Automation and PLM
Plant Simulation
▪ PLM connectivity to other simulation tools OPC UA
▪ ONE simulation
through tool interfaces
standard for different
of simulation
SIMIT set-ups

…
User Management and Access Control UMAC
and Option UMC – Cooperation

UMAC: User Management and Access Control

UMAC UMAC
• Built-in functionality in TIA Portal
• Allows personalized access to TIA Portal projects TIA Portal V15 TIA Portal V15

• Define project users, roles and assign them

UMC: User Management Component Option UMC Windows AD

• Extends UMAC by optional use
• Manages users/groups outside TIA Portal projects
• Import of needed UMC users/groups UMAC UMAC

into TIA Portal projects TIA Portal V15 TIA Portal V15
• Assigning project roles to them
• Authenticates UMC users’ logins afterwards
Outlook – TIA Portal V16

Highlights of TIA Portal V16

• Device overlapping trace – Coordination of traces in different devices
• Distributed gearing – High-precision synchronous operation across devices

• Version Control Interface – Versioning of program artefacts with standard tools

• TIA Portal Test Suite – Automated testing and verification of TIA Portal programs

• SIMATIC Unified Comfort Panels – Next generation of Comfort Panels

• WinCC Unified – broad release
Trace – Innovations in V16 –
Device overlapping Trace

Function

• Coordination of the traces in different

devices
• Support of multiple CPUs
• Support of different device types
• Visualization in a common diagram
• Support of alternative trigger sources

Customer benefit
S7-1500 S7-1500T S7-1500DC ET 200 CPU Drive*
Device overlapping diagnostics
• Comprehensive trigger possibilities
• Easy combination of related traces
Trigger-1 Trigger-2
1 Planned > TIA Portal V16
TIA Portal – Version Control Interface planned for V16

Overview Source Code Management

• VCI offers a connection to standard versioning tools Preparation of
• Using existing versioning environment and toolchain versionable objects

• Enables versioning of program artefacts

TIAP Openness Workspace
• Provides a context specific script interface to control Copy of SCL / XML files
repository actions
• to adapt to the repository functions of different
versioning tools

Check In

Check Out
• Allows to configure own preferred tools,
e.g. for comparison,
• to start them in TIA Portal via context menu

Git Adapter SVN Adapter TFS Adapter

Systemfunktionen
VCI – Interface for external version management

Functionality
Ex-/Import of program objects
• Blocks
Source
• User data types Control
Git
• Tagtables Version Control Adapter System
Interface (Repository)
Compare
Preparation of SVN
• Objectstatus (equal/unequal) versionable objects Adapter1

• Detailed Block compare

TFS
Interfaces for Adapter

• External compare tool

Transfer
• Userscripts Check-In
via Openness
Openness Interface
Check-Out
• API with VCI operations Workspace
• Without User-Interface Copy of SCL/XML
files to Filesystem

1 Samplescripts available
System functions
VCI – User interface

Filter Selection and

synchronize buttons
VCI Editor

No differences
Differences in folder elements
Difference – label on latest version
Difference – both sides changed

Workspace
Preview of file content
Program elements and folders
synchronized with workspace

Multiple workspaces are supported

TIA Portal – Test Suite
Automated testing and verification of TIA Portal programs

Cyclic Block/Unit automated block/unit

Unit Testing
simulation test with PLCSIM Adv.
Test Suite 1st Step (V16)

proof that all possible • Unit Testing

Mathematical proof Formal
Blocks

input value
•
Test Suite

of behavior Verification combinations result in Styleguide verification

a correct outcome

detection of not Test Suite 2nd Step (>V16)

Code optimization Static Code
initialized variables,
algorithm Analysis not entered if-loops, .. • Static Code Analysis

• Formal Verification
Project

Programming Styleguide check of

programming
Guidelines Checker guidelines / standards
SIMATIC Field PG M6

Highlights
• Intel Core H Processors, Core i5/i7, 8th generation
• Full-HD display / 4k via DPP – viewing angle independent
• Up to 2TB SSD, up to 32 GB DDR4 SDRAM, 2,666 MHz
• Integrated industry and SIMATIC interfaces: WLAN 2.7GB/s,
BT 5.0, 2x Gigabit Ethernet, 1x COM, 1x Profibus DP/MPI,
SIMATIC Card Slot
• USB 3.0/3.1 gen.2 technology
(3x Type A, 1 x Type C)
• USB right side with charging function
• Windows 10 only
• SIMATIC Safety SW as option!
• S5 option
• Released ~March
SIMATIC S7-1500 Redundant systems
System overview

Redundant – S7-1500R High available – S7-1500H

Consistent concept –
Identical synchronization Primary Backup Primary Backup

process Sync

Scaling of the switching Sync

performance over the available
bandwidth of the 1-Ring 1-Ring

sync connection

ET 200SP ET 200MP ET 200SP ET 200MP

CPU type CPU 1513R/CPU 1515R CPU 1517H

Synchronization via Profinet Ring (MRP) Via Sync module

Switchover time 200 – 500ms <100ms

I/O systems ET 200SP and ET 200MP ET 200SP and ET 200MP

Type of connection Single connection (PN redundancy S2) Single connection (PN redundancy S2)
SIMATIC S7-1500 Redundant systems
Always there when it counts

Airport logistics Tunnel HVAC in Data centers

• Baggage transport • Ventilation • Ventilation,

• Storage • Smoke extraction, • Air treatment
• Light, (e.g. humidification),
• Traffic control • Heating
 Controllers, now with advanced functionalities…

AI-module Neural
Network
(ET 200MP TM NPU for AI)

AI
Chip

• Integration of Kinematics motion

control applications
Multifunctional Platform PLC AI
• Simple, easy to configure, with Integration of C/C++ Runtime Tool
traceable diagnosis of coordinated kit
with high performance running on
axis and motion behavior with 3D- dedicated hardware-based PLC
Viewer Artificial Intelligence Integrated
Artificial Intelligence in SIMATIC S7-1500/ET 200MP
Application examples

Robotics:
Handling of arbitrary and unknown workpieces/
objects recorded via camera

(Visual) quality control:

Application of human “expert knowledge” about the
perfect consistence, color, texture etc.
• of a product (chocolate mass, metal, …)
• a process (flame color in a furnace)

Detection of process anomalies

Condition monitoring
(e.g. recording the sound profiles in paper plants)
SIMATIC TM NPU (Neural Processing Unit)
Artificial Intelligence Module for SIMATIC S7-1500 and ET 200MP
Highlights TM NPU
• Artificial Intelligence module for S7-1500 and ET 200MP Neural New
Processing Unit
• Neural Compute Engine with on-device deep neural
networks
• Powerful vision / imaging processing onboard
AI
Chip
Potential use cases
• Robotics learning
• Additive manufacturing
• Face recognition
• Quality control
• Condition monitoring (e.g. sound profile)

Benefits USB or
Ethernet
• Use AI to optimize the PLC process AI
• No separate IPC needed Toolkit

• Direct communication to PLC reduces

engineering effort Camera / Microphone
Collaborative robots working with Artificial Intelligence

These robots independently perform part of the control panel assembly

The interesting thing is that

the robots only get the
instruction
about what is to be
manufactured and no
longer how it is to be
manufactured. This means
robots no longer need
to be programmed in
detail. Moreover, the
robots’ wrists are equipped
with cameras to locate the
parts around them and
monitor their surroundings.
SIMATIC S7-1500 Software Controller –
Highlights of CPU150xS and ET 200SP Open Controller

CPU1507S/1508S (F) V2.6 Released

• OPC UA Client – up to date with the newest

S7-1500 CPU FW V2.6
• Microsoft Windows 10 support for SIMATIC IPCs
• CPU 1508S (F) with large code/data memory
(10/100 Mbyte)
• TIA Portal Openness with V15.1 for PC based applications

ET 200SP Open Controller 2

• Latest 4core 1,6GHz Intel Processor (E3940)/Display port
• 2 x USB 3.0/2 x USB 2.0/8GB RAM/30 Gbyte CFast
• 64 bit Windows 10 IoT LTSB 2016
• Available as preinstalled bundles – SW Controller
CPU1505SP V2.5 (Standard/Failsafe/Technologie) + HMI
• Support of all released ET 200SP BusAdapter and CMs Released
• “Linux ready” in preparation for Q2/2019
 SIMATIC ET 200MP – Performance Updates and accessories
New Features and Upgrades for more flexibility and better scalability
Feature / Function
AI 8xU/I/R/RTD BA New
Cost-effective 8-channel analog input module for
measuring current, voltage, resistance and
temperature (25% less than for ST version)
• Connection of resistance thermometers via 3-
wire connection
AI 8xU/I/R/RTD BA • Toolless mounting of the shielding
CM 8xIO-LINK New
CM 8xIO-LINK 8 Port IO-Link Master (V1.1) for S7-1500/ET 200MP
• Up to 32 Byte In-/Output data per port
• Engineering with the S7-Port Configuration Tool
or directly in the TIA Portal („Autostart-function“)
• Master-Backup via TIA Portal function block
S7-1500 Mounting adapter
Easy and quick installation of the S7-1500
mounting rail on standard 35mm DIN rails
(flat and deep types)
Benefit
▪ Optimized price-performance
solution for price-sensitive
measurement applications
▪ Continuous scalability of the ET

200MP in terms of cost, functionality
and performance
▪ Time saving for mounting
▪ Space saving in the control cabinet
due to the possibility to connect IO-Link
devices directly and centrally to the S7-
 1500
▪ Reduction of engineering and wiring
effort
Cost savings through the use of
standardized, prefabricated control
 cabinet and terminal box systems
New Communication (CM) modules
S7-1500 / ET200MP – IO Link Master
• 8x IO-Link
• IO-Link acc. V1.1 Specification
• Projecting with and without
S7-PCT
• Wide 35mm
Released
CM DALI
• DALI module for ET 200SP
• DALI V2
• integrated DALI power
• supports line, star and tree topology
• 1 DALI connection per module, up to 300m
• max. 64 lamps or sensors, different types
(Digital Addressable Lighting Interface)
SIMATIC ET 200SP – system enhancements
New interface modules, accessories & -30° ambient temperature
Feature / Function
New „High Feature“ Interface modules New
• 3-port-IM (6ES7155-6AU30-0CN0)
• IM HF V4.2. (6ES7155-6AU01-0CN0)
Features:
• Mountable strain relief
• 10ms bridging of power failure
• Module to module communication
• 2 pluggable BusAdapaters (only 3-Port-IM)
New Busadapter BA 2 x M12 New
with two M12-PROFINET Ports for
• Standard M12 connectors
• Push-pull-connection
60°C 60°C
System enhancement -30°C New
0°C -30°C
Extension of the ET 200 SP system for
Before New ambient temperatures from -30 °C
Benefit
Higher machine availability due to
the increased robustness against
power supply fluctuations and bus
cable strains
 3 PN Ports for more flexibility:
• Additional stub line
• Infield connection of a
programming device
• Direct connection of HMI
• Cost savings through standardized
bus connectors
 • Higher availability due to the high
contact reliability
• Faster mounting via Push-pull
Use of the ET 200SP system in new
applications (e.g. warehouses and
 refrigeration chambers in the F&B and
logistics industries)
New Failsafe modules for IP20 and IP67
✓ First analog safety IO in ET200SP!
ET 200SP F-AI
▪ 4 Analogue Inputs for
0(4)..20mA
▪ 2 or 4 sensors (2xSIL3, 4xSIL2)
▪ Resolution 16 bit incl. sign
▪ Useable up to SIL 3 (IEC
62061) / PL e (ISO 13849)
▪ Diagnostic information
▪ Channel granular passivation
✓ First safety IO in ET200eco PN!
ET 200eco PN F-DI/DQ
▪ IP65/67 module with
integrated PROFINET-Switch
▪ 8 F-DI 24Vdc / 3 F-DQ
24Vdc/2A pm-switching
▪ Useable up to SIL 3 (IEC
62061) / PL e (ISO 13849)
▪ Diagnostic information
▪ Channel granular passivation
▪ Easy Module exchange with
F-Coding element
SIMATIC S7-1500 based CPUs
Webserver Innovations – 1st STEP

Function
Datei-System
• The web server with JSON RPC2.0 provides a new „web data interface“ for an
easy access of web server information e.g.: Web-Seiten

• process data (value of variables) System-Daten

• information regarding status and diagnosis of the CPU (partly)
• „response“ of the CPU web server in JSON format Prozess-Daten
1010
1010
Benefit of the function
1001
• „State of the art“ deployment of user defined web pages 0101
JSON
• Using JSON as a web conform data format for an easy coupling to web data 0011
consumers e.g. MES systems, SCADA systems
• Using JSON as a stable data format for the access to web server information, this
means that e.g. after a firmware update adjusting of code in the web client (e.g. Java
script code) is not necessary.
• Spare part compatibility is guaranteed because the new web data interface can be
used in addition to former access possibilities.
New Product Features for SIMATIC S7-1500 and ET 200 CPUs
Extended Environmental Conditions

PLC usage possible in a temperature range starting with -25°C

70°C possible applications
60°C 60°C
▪ Outside facilities
▪ Cold storage houses
0°C ▪ Tunnel applications
-25°C ▪ Cranes
-40°C
▪ Ships
Up to now new
▪ ….
standard standard SIPLUS Extreme

Additional benefit with SIPLUS

▪ -40°C to +70°C
Planning
▪ Condensation and icing are allowed
• Step-by-step adjustment ▪ Higher pollutant concentration allowed
▪ Railway certificates available
• -25°C for PLCs
• Periphery modules partly support -30°C
New Product Features for SIMATIC S7-1500 and ET 200 CPUs
Extended Environmental Conditions

PLC usage possible in a temperature range starting with -25°C

▪ The permissible temperature conditions for the use of the hardware depends on the module and is
described in the technical data of the PLC and is lasered on the housing.
▪ Overview regarding the temperature range:
CPU-Type Temperature range1)
ET 200SP (F) CPUs -25°C to + 60°C
ET 200pro (F) CPUs based on S7-1500 -25°C to + 55°C
CPU 1511(F) / 1513(F) integrated display -25°C to + 60°C
CPU 1511C / 1512C integrated display -25°C to + 60°C
CPU 1515(F) / 1516(F) integrated display -25°C to + 60°C
CPU 1517(F) / 1518(F) / 1518(F) MFP 0°C to + 60°C
SIMATIC S7-1500 T CPUs 0°C to + 60°C
SIMATIC S7-1500 R/H CPUs 0°C to + 60°C
1) Please have a look at the manunal regarding condensation
SIMATIC Tools
for easy and efficient planning, commissioning & service

Planning Engineering Commissioning Service Operation

SINETPLAN PRONETA SIMATIC Automation Tool

• Simulation of network loads • Commission of PROFINET • Set PN parameters

• Import and simulation
of engineered projects
• Online scan and verification
of existing plants
networks • Project download
• Configuration of devices • Firmware update
• Offline / Online comparison • Backup/restore
• Check of distributed IOs • Service Data …mass operation

News: Update 1 (02/2018) News: V2.5 (05/2018) News: V3.1SP1 (05/2018)

• Support of • Import of TIA Portal projects • CPU 1518 (F) MFP/ODK
TIA Portal V15 projects • IO Check for IO Link • SCALANCE X, PN/CAN Link,
siemens.com/sinetplan siemens.com/proneta siemens.com/sat
SIMATIC Automation Tool
Features for configuration, operation and service

Network configuration System configuration

• Scan a network and builds a sheet with naming devices
• Recipes – Upload, download or delete from a CPU
within the Network
• Datalogs – Upload or delete from CPU
• Device identification through flash LEDs or HMI
• Set time in CPU to the current time in PG/PC
screens
• Firmware Download
• Assign IP addresses (IP, Sub net, Gateway)
• User Program Download in CPU or HMI panel
• Assign PROFINET names (Station name)

•
Operation System diagnostics and maintenance
• Put CPUs in RUN or STOP mode • Backup/Restore for CPUs und HMI devices
• Upload CPU Service data
• Read a CPU Diagnostic buffer
• Reset CPU memory
• Reset devices to factory default values
• Format SMC
SIMATIC Automation Tool
SIMATIC device support

• S7-1200(F) – CPU, SM, CM SIMATIC HMI Panels (≥ V13)

• Basic (2nd Generation)
• S7-1500 (F,T, TF, MFP) – CPU, SM, CM, TM • Comfort/PRO
• ET 200 • Mobile
• ET 200SP(F) – CPU, IM, Server module, SM, CP, TM,
ASi, IO-Link, Motorstarter SITOP
• ET 200pro – CPU1516PRO (F), IM, CM IO-Link
• PSU8600
• ET 200MP – IM
• ET 200AL – IM, SM, IO Link • UPS1600
• ET 200S – IM
• ET 200M – IM SIMATIC RFID
• ET 200eco • RF160C CM, RF170C CM, RF180C CM

• SCALANCE X, W MOBY Ident

• SIMATIC PN/CAN Link • ASM 450, CM ASM 456, CM ASM 475
• SIMATIC PN/BACnet Link
PLC Roadmap, FA-57
Automation Summit, 2019
Tuesday, June 18th, Denver CO

Unrestricted © Siemens 2019 usa.siemens.com/summit