1/17

Power to Value

ADDITIONAL POWER CONSUMTION

AP2 Pi, D31 & DIFF GEAR PROJECT
1. Additional Power Consumtion AP2 Pi 2/17

Power to Value

NOTE :
Machining & Cam Grinding MAP-IN MSI MSI/MAP-IN

13

12 11 8
3 2 1
5 4
7 6
10 9

No Machine Item Power (KVA) No Machine Item Power (KVA)

1 Tanmen & Drilling Machine 34 8 Inner Debburing Machine 10
2 Tanmen & Drilling Machine 34 9 Cylinder Grinding Machine 43
3 Tanmen & Drilling Machine 34 10 Cylinder Grinding Machine 43
4 Lathe Machine 32 11 Press Pin Machine 6
5 Lathe Machine 32 12 Cam Grinding Machine 121
6 Oil Hole Machine 27 13 Cam Grinding Machine 121
7 Oil Hole Machine 27 TOTAL 564
2. Additional Power Consumtion AP2 Pi 3/17

Power to Value

Finishing

5 3 1
4
2

No Machine Item Power (KVA)

1 Cam Side Baritory 9
2 Lapping 6
3 Washing 52
4 Inspection 4
5 Press Fit 10
TOTAL 81

Power consumtion AP2 Pi Machining 564KVA, Finishing 81KVA

TOTAL 645KVA
3. Additional Power Consumtion D31 Project 4/17

Power to Value

3 2 1

KAIZOU MC NEW MC

No Machine Item Power (KVA)

1 Gun Drilling 30
2 Trust Grind 43
3 Cam Grind 121
TOTAL 194

Power consumtion D31, new machine 3 unit total 194KVA

4. Additional Power Consumtion Diff Gear 5/17

Power to Value

New Machine

3 2

No Machine Item Power (KVA)

1 Lathe 32
2 Broachi 20
3 Honing 15
TOTAL 67

Power consumtion Diff Gear project, new machine 3 unit total 67KVA
Additional Power Consumtion New Project Cam 4W 6/17

Power to Value

No Item Project Daya (KVA)

1 Project AP2 Pi Machining 564
2 Project AP2 Pi Finishing 81
3 Project D31 194
4 Project Diff Gear 67
TOTAL 906
POWER LISTRIK KARAWANG 2019-2021 7/17

Power to Value

8000 POWER LISTRIK KARAWANG PERIODE 2019-2021 Jan '21

PLN 6390 Kva June - Des 2020
7000

6000 Estimasi 5088 Kva ( 73%) SAVE

PLN 5190 Kva

5000 90 %
peak 4635Kva ( 67%)
4000

3000

2000

1000

0
1 1223 3 1425 8 19301021 2 1324 4 1526 7 1829 9 20311122 3 1425 5 1627 8 19301021 1 1223 5 1627 7 18291021 1 1223 4 1526 6 1728 8 19301122 2 1324 5 1627 7 18
Kontrak PLN Kva Power Kva Peak Kva Estimasi power

CAPASITAS POWER KARWANG : 6390 kva

PEAK PEMAKAIAN PERIODE JAN 2019-JAN 2021 : 4635 Kva ( 67 % )
RENCANA PENAMBAHAN MESIN DI 2021 TOTAL 906 Kva ( 906 X 50% ) : 453 Kva
ESTIMASI POWER TERPAKAI SETELAH PENAMBAHAN : 5088 Kva ( 73% )

SECARA SIMULASI MAIN POWER LISTRIK KARAWANG SAMPAI DENGAN 2021

MASIH AMAN
 8/17

Power to Value

Project AP2Pi

Project D31

Project Diff Gear

Capacity SS 1 Mch : 2 x 4000A

Cap trafo ;1600kva ( 4000A ) Capacity SS 2 mch :2000A
Capacity SS 2 Mch 1 : 2000A
Actual terpakai : 3265 A ( 82% ) Actual terpakai : 786 A ( 39% )
Actual terpakai : 1689 A ( 84% )
Suhu trafo : >70°C
Tidak aman jika ditambah
Untuk penambahan mesin di area SS2 secara umum masih aman ,dengan
Skenario power di fac 1 ( ss 1 ) scenario pemindahan beban sebagian ke jalur 2
 Kondisi actual power di SS 1 9/17

Power to Value

TR 21 CAP 1600Kva
4000 Ampere

TO SS 2 FROM PLN

TO SS 3

BUSDUC 1 CAP 4000A

BUSDUC 2CAP 2000A

Usulan Penambahan Trafo 1600Kva di SS1 10/17

Power to Value

TR 21 CAP 1600Kva
4000 Ampere
2
TO SS 2 FROM PLN

TO SS 3

3
Kebutuhan Tambahan :
1.Panel MV
2.TR cap 1600kva

CUT
3.Join busduc ( TR TO LV )
4.Cut Bus Tie

Note :
1.untuk pemerataan power
harus dilakukan ,pengecekan 4
lebih lanjut
2.Untuk kebutuhan TOB,legran
Kabel menyesuaikan mesin
KEBUTUHAN PART ALTERNATIF 1 11/17

Power to Value
TOTAL KEBUTUHAN TOB
TOB &
AP2PI KVA AMPERE 60%*AMPERE
LEGRAN
TOB
CAP KEBUTUHAN
STOCK
MAP IN
TOTAL KETERANGAN

1 Tanmen & Drilling Machine 34 98.3 59.0 150A 7 0 7

Pengadaan
2 Tanmen & Drilling Machine 34 98.3 59.0 250A 250A 4 0 4
baru (
3 Tanmen & Drilling Machine 34 98.3 59.0 350A 3 0 3
include box )
4 Lathe Machine 32 92.5 55.5 14 14
5 Lathe Machine 32 92.5 55.5 250A
6 Oil Hole Machine 27 78.0 46.8 TOTAL KEBUTUHAN BOX LEGRAN
7 Oil Hole Machine 27 78.0 46.8 150A 3 3 0 stock di
musashi
8 Inner Debburing Machine 10 SPARE 1 250A 250A 4 4 0
masih
SPARE 2 350A 0 2 -2 tercukupi
9 Cylinder Grinding Machine 43 124.3 74.6 150A 7 9 -2
10 Cylinder Grinding Machine 43 124.3 74.6 150A TOTAL KEBUTUHAN LEGRAN
CAP 125A STOCK
11 Press Pin Machine 6 17.3 10.4 ( BIRU )
KEBUTUHAN
MAP IN
TOTAL KETERANGAN

SPARE 2 150A 1 21 26 -5
stock di
SPARE 3 2 21 27 -6 musashi
masih
12 Cam Grinding Machine 121 349.7 209.8 350A
tercukupi
13 Cam Grinding Machine 121 349.7 209.8 350A 42 53 -11

AP2PI FINISHING
1 Cam Side Baritory 9 26.0 15.6
2 Lapping 6 17.3 10.4 150A
SPARE 4
3 Washing 52 150.3 90.2 150A
4 Inspection 4 11.6 6.9
5 Press Fit 10 28.9 17.3 150A
SPARE 5
D31
1
2
Gun Drilling
Trust Grind
30
43
86.7
124.3
52.0
74.6 150A
TYPE :211A
MENNEKES
Type : 13218
MENNEKES Kebutuhan projek AP2PI & 31
3 Cam Grind 121 349.7 209.8 350A
DIFF GEAR
1 Lathe 32 92.5 55.5
NO PART TYPE JUMLAH KETERANGAN
2
3
Broachi
Honing
20
15
57.8
43.4
34.7
26.0
250A
1 PANEL MVMDB 1 SET NEW
2 TRAFO 20KV T0 200 V 1600KVA 1 SET NEW
3 JOIN BUSDUCT TRAFO TO LVMDB 1 SET OLD
4 CUT BUS TIE MODIFIKASI 1 SET NEW
5 TOB 650 A 1 SET NEW
6 TOB 150 A 7 SET NEW
7 TOB 250 A 4 SET NEW
8 TOB 350 A 3 SET NEW
9 KABEL DAN ASESORIES 1 LOT NEW
MATERIAL BUSDUC
10 LINE NEW BUSDUCT 1 LOT
DARI MAPIN
RE LAY OUT BUSDUC
11 2 LOT
DAN PIPA UDARA