PAINTING PROCEDURE HDC21-0368-1

(NON Insulated) structure steel , piping (up to 120q)

SURFACE PREPARATION Sa2.5
The surface should be free from dirt, dust, oil,
grease, rust and etc. before paint.
Should be not over 4 hrs.

Primer GALBON S-HB 100

[ Inorganic zinc silicate , high-build type ]
Dry Film Thickness 75 Microns
Painting Interval Min. 7 Hrs.
Max. - Days

Mist EPICON F-HS

[ High-solid Low VOC andepoxy polyamide with micaceous iron oxide ]
Dry Film Thickness 40 Microns
Painting Interval Min. 6 Hrs.
Max. - Days

Intermediate EPICON F-HS

[ High-solid Low VOC andepoxy polyamide with micaceous iron oxide ]
Dry Film Thickness 80 Microns
Painting Interval Min. 6 Hrs.
Max. - Days

Finnish UNY MARINE HS

[ Acrylic aliphatic polyurethane paint (non yellowing), high solid ]
Dry Film Thickness 80 Microns
Painting Interval Min. 1 Hrs.
Max. - Days

Total Dry Film Thickness 275 Microns

MKT-F-04-1-01/06/60
 PAINTING PROCEDURE HDC21-0368-2

(NON Insulated) Repair structure steel , piping (up to 120q)

SURFACE PREPARATION SIS St-3
The surface should be free from dirt, dust, oil,
grease, rust and etc. before paint.
Should be not over 4 hrs.

Primer EPICON ZINC HB-2

[Epoxy zinc rich paint, high-build]
Dry Film Thickness 75 Microns
Painting Interval Min. 4 Hrs.
Max. 180 Days

Mist EPICON F-HS

[ High-solid Low VOC andepoxy polyamide with micaceous iron oxide ]
Dry Film Thickness 40 Microns
Painting Interval Min. 6 Hrs.
Max. - Days

Intermediate EPICON F-HS

[ High-solid Low VOC andepoxy polyamide with micaceous iron oxide ]
Dry Film Thickness 80 Microns
Painting Interval Min. 6 Hrs.
Max. - Days

Finnish UNY MARINE HS

[ Acrylic aliphatic polyurethane paint (non yellowing), high solid ]
Dry Film Thickness 80 Microns
Painting Interval Min. 1 Hrs.
Max. - Days

Total Dry Film Thickness 275 Microns

MKT-F-04-1-01/06/60
 PAINTING PROCEDURE HDC21-0368-3

System for Galvanized Item (up to 95q)

SURFACE PREPARATION SSPC-SP1
The surface should be free from dirt, dust, oil,
grease, rust and etc. before paint.
Should be not over 4 hrs.

Primer EVABOND K
[ Long exposure type etching primer ]
Dry Film Thickness 6 Microns
Painting Interval Min. 5 Hrs.
Max. 30 Days

Intermediate UMEGUARD HS
[ Mastic epoxy modified , high solid , Self primimg type ]
Dry Film Thickness 125 Microns
Painting Interval Min. 5 Hrs.
Max. - Days

Finnish UNY MARINE HS

[ Acrylic aliphatic polyurethane paint (non yellowing), high solid ]
Dry Film Thickness 50 Microns
Painting Interval Min. 1 Hrs.
Max. - Days

Total Dry Film Thickness 181 Microns

MKT-F-04-1-01/06/60
 PAINTING PROCEDURE HDC21-0368-4

Repair System for Galvanized Item (up to 95q)

SURFACE PREPARATION SSPC-SP1
The surface should be free from dirt, dust, oil,
grease, rust and etc. before paint.
Should be not over 4 hrs.

Primer ZINCOLITE
[ Epoxy ester , Cold galvanizing compound ]
Dry Film Thickness 40 Microns
Painting Interval Min. 45 Hrs.
Max. 1.5 Days

Intermediate UMEGUARD HS
[ Mastic epoxy modified , high solid , Self primimg type ]
Dry Film Thickness 125 Microns
Painting Interval Min. 5 Hrs.
Max. - Days

Finnish UNY MARINE HS

[ Acrylic aliphatic polyurethane paint (non yellowing), high solid ]
Dry Film Thickness 50 Microns
Painting Interval Min. 1 Hrs.
Max. - Days

Total Dry Film Thickness 215 Microns

MKT-F-04-1-01/06/60
 No.TH 5422H
Jan' 20
EPICON F-HS
EPICON F-HS, based on a combination of epoxy resin, polyamide curing agent and micaceous iron oxide.
It has excellent weather resistance and physical properties such as hardness, abrasion resistance.
It has excellent compatibility with almost type of the subsequent coat and superior resistance to oil,
seawater, freshwater and chemicals such as weak acid or weak alkali.

TECHNICAL DATA
Type : High-solid Low VOC and epoxy polyamide with micaceous iron oxide
Recommended Use : As a heavy duty coat for bridge, plants, external tank, steel structures, etc.
Mixing Ratio : Base : Hardener = 70 : 30 (by volume) ; 85 : 15 (by weight)
Colour : Light Grey , Dark Grey
Flash Point : Base = 23°C Hardener = 27°C
VOC : 230 [g/litre] EPA method 24
Solid by Volume : 85.0 ± 2%
Coverage (Theoretical) : 0.06 - 0.18 l/m2 ; 17.0 - 5.67 m2/l
Wet Film Thickness : 2.35 - 7.06 mils ; 59 - 176 microns
Dry Film Thickness : 2.00 - 6.00 mils ; 50 - 150 microns
Drying Time : Temperature 10°C 20°C 30°C 40°C
(at D.F.T. 100 microns) : Surface Dry 3.5 hrs. 2.5 hrs. 1.5 hrs. 1 hr.
: Hard Dry 20 hrs. 16 hrs. 14 hrs. 12 hrs.
Painting Interval : Minimum 18 hrs. 12 hrs. 8 hrs. 6 hrs.
(at D.F.T. 100 microns) : Maximum - - - -
Pot Life : 20 hrs. 15 hrs. 12 hrs. 10 hrs.
Thinner : CMP-31
Method of Application : Airless spray , Roller , Brush
Conditions of Application : Temperature Minimum 10°C
Humidity Maximum 85% RH
For Airless spray :
Tip No. GRACO 415 , 417
Paint output pressure 14.7 - 17.7 MPa.
Viscosity 1.5 - 2.0 Pa.s
Thinning 0 - 15% by volume
Preceding coats : Zinc Rich Primer coating such as , Epicon Zinc HB-2 , Galbon S-HB , etc.
Subsequent coats : Wide range of any coating such as , Epoxy , Polyurethane , etc.
Packaging : Two pack product : 3.785 Litres / Gallon , 15.14 Litres / Drum
Shelf life at 25°C : Base 24 months , Hardener 24 months , In unopened container
Note ; As the nature of Epoxy coating, EPICON F-HS can not avoid chalking and fading on UV exposure.
Before the next coat is applied the surface must clean and dry, remove dirt, dust, oil and all other contaminants.

The information given in this sheet is effective at the date shown above and subject to revision from time to time without notice.
 No.TH 5113
Jan' 20
EPICON ZINC HB-2
EPICON ZINC HB-2, high-build anti-corrosive paint, based on a combination of zinc-ASTM D520 II
epoxy resin and hardener, is quick-drying and gives excellent protection of steel against salt water and water.
This paint is compatible with almost any type of subsequent coat. It is highly resistant to heat, oil, water
and solvent. It has also excellent property, toughness, impact and abrasion resistance and superior resistance
to oil and solvent.

TECHNICAL DATA
Type : Epoxy zinc rich paint, high-build
Recommended Use : As a primer for plants, bridges, oil storage tank exterior,
tower and steel structures.
Mixing Ratio : Base : Hardener = 90 : 10 (by weight) , 75 : 25 (by volume)
Colour : Grey
Flash Point : Base = 24°C Hardener = 27°C
VOC : 400 [g/litre] EPA Method 24
Solid by Volume : 57.0 ± 2%
Coverage (Theoretical) : 0.09 - 0.14 l/m2 ; 11.4 - 7.13 m2/l
Wet Film Thickness : 3.51 - 5.61 mils ; 88 - 140 microns
Dry Film Thickness : 2.00 - 3.20 mils ; 50 - 80 microns
Drying Time : Temperature 10°C 20°C 30°C 40°C
(at D.F.T. 75 microns) : Surface Dry 25 mins. 20 mins. 15 mins. 10 mins.
: Hard Dry 20 hrs. 14 hrs. 6 hrs. 4 hrs.
Painting Interval : Minimum 18 hrs. 12 hrs. 6 hrs. 4 hrs.
(at D.F.T. 75 microns) : Maximum 180 days 180 days 180 days 180 days
Pot Life : 16 hrs. 12 hrs. 8 hrs. 6 hrs.
Thinner : CMP-31
Method of Application : Airless spray , Roller , Brush
Conditions of Application : Temperature Minimum 10°C
Humidity Maximum 85% RH
For Airless spray :
Tip No. GRACO 621, 823
Paint output pressure 8.8 - 11.8 MPa.
Viscosity 28 - 32 sec. (Ford Cup No.4)
Thinning 0 - 15 % by volume
Recommended Surface- : Steel : Blast cleaning to Sa 2½ (ISO 8501-1)
preparation Anchor profile 30-65 μm are recommended for the highest performance.
Preceding coats : -
Subsequent coats : Wide range of any coating such as , Epoxy , Polyurethane , Except Alkyd
Packaging : Two pack product per set ; 3.785 Litres / Gallon , 15.14 Litres / Drum
Shelf life at 25°C : Base 24 months , Hardener 24 months , In unopened container
Note ; Surface to be painted must be clean ( free from rust, salt, dust, oil, grease, etc. ) and completely dry.

The information given in this sheet is effective at the date shown above and subject to revision from time to time without notice.
 No.TH 1000
Jan' 20
EVABOND K
EVABOND K is a two-component etching primer that containing phosphoric acid and rust preventing
pigment. It provides temporary protection of blast cleaned steel and improving the adhesion. It also has
rust preventing of the following primers. EVABOND K has excellent weathering resistance and working
properties. Almost any type of paint can overcoat on EVABOND K.

TECHNICAL DATA
Type : Long exposure type etching primer
Recommended Use : As a shop primer or pre-treatment primer for plant , bridge ,
outside of oil storage tank , steel structure , Galvanized surface , etc.
Mixing Ratio : Base : Additive = 78 : 22 (by volume) ; 80 : 20 (by weight)
Colour : Olive drab
Flash Point : Base : 9.5°C , Additive : 15.0°C
VOC : 703 [g/litre] EPA Method 24
Solid by Volume : 14.0 ± 2%
Coverage (Theoretical) : 0.11 - 0.14 l/m2 ; 9.33 - 7.00 m2/l
Wet Film Thickness : 4.29 - 5.71 mils ; 107 - 143 microns
Dry Film Thickness : 0.60 - 0.80 mils ; 15 - 20 microns
Drying Time : Temperature 10°C 20°C 30°C 40°C
(at D.F.T. 15 microns) : Surface Dry 9 mins. 6 mins. 4 mins. 2 mins.
: Hard Dry 3 hrs. 2 hrs. 1.5 hrs. 45 mins.
Painting Interval : Minimum 18 hrs. 12 hrs. 10 hrs. 5 hrs.
(at D.F.T. 15 microns) : Maximum 30 days 30 days 30 days 30 days
Pot Life : 16 hrs. 12 hrs. 8 hrs. 4 hrs.
Thinner : CMP-61
Method of Application : Airless spray , Roller , Brush
Conditions of Application : Temperature Minimum 5°C
Humidity Maximum 85% RH
For Airless spray :
Tip No. GRACO 719 , 821
Paint output pressure 0.9 - 1.2 MPa.
Viscosity 20 - 24 sec. (Ford Cup No.4)
Thinning 0 - 35 % by volume
Recommended Surface- : Remove water-soluble dirt and chemicals with water and detergent;
preparation solvent-soluble contaminants with solvent
Preceding coats : -
Subsequent coats : Wide range of any coating such as Alkyd , Epoxy , etc.
Packaging : Two pack product per set ; 3.785 Litres / Gallon , 18.925 Litres / Drum
Shelf life at 25°C : Base 12 months , Hardener 12 months , In unopened container

The information given in this sheet is effective at the date shown above and subject to revision from time to time without notice.
 No.TH 6251
Jan' 20
GALBON S-HB 100
GALBON S-HB 100 is an inorganic zinc coating, based on ethyl silicate and zinc dust pigment, complies with
ASTM D-520 type II. Galbon S-HB 100 has zinc content by weight in the dry film 80%.
It comforms to ISO 12944-5 and SSPC Paint No.20 Level 2. It gives excellent protection against corrosion
prolonged weather resistance, good abrasion. It also has continuous dry heat resistance up to 400°C and peak
at 540°C for 1 hour.

TECHNICAL DATA
Type : Inorganic zinc silicate , high-build type
Recommended Use : As a protective coating outside of tank, pipe, steel structure, etc.
Mixing Ratio : Base : Zinc dust = 43 : 57 (by weight)
Colour : Grey
Flash Point : Base 14.5°C
VOC : 507 [g/litre] EPA method 24
Solid by Volume : 62.0 ± 2%
Coverage (Theoretical) : 0.08 - 0.14 l/m2 ; 12.4 - 7.29 m2/l
Wet Film Thickness : 3.23 - 5.48 mils ; 81 - 137 microns
Dry Film Thickness : 2.00 - 3.40 mils ; 50 - 85 microns
Drying Time : Temperature 10°C 20°C 30°C 40°C
(at D.F.T. 75 microns) : Surface Dry 30 mins. 20 mins. 10 mins. 5 mins.
: Hard Dry 5 hrs. 4 hrs. 3 hrs. 2 hrs.
Painting Interval : Minimum 32 hrs. 20 hrs. 14 hrs. 7 hrs.
(at D.F.T. 75 microns) : Maximum - - - -
Pot Life : 10 hrs. 7 hrs. 5 hrs. 4 hrs.
Thinner : CMP-61
Method of Application : Airless spray, Brush is recommended for small touch up area.
Conditions of Application : Temperature Minimum 5 - 50°C
Humidity Maximum 50 - 95 % RH
For Airless spray
Tip No. GRACO 419 , 519
Paint output pressure 9.8 MPa.
Viscosity 10-12 sec. (Ford Cup No.4)
Thinning 0 - 5 % by volume
Surface preparation : Surfaces must be clean and dry, remove dirt, dust, oil and all other
contaminants that could interfere with the adhesion of the next coat.
Steel : Blast cleaning to Sa 2½ (ISO 8501-1)
Anchor profile 30-65 μm are recommended for the highest performance.
Preceding Coats : Cerabond 2000
Subsequent Coats : Epicon series, Umeguard series , Silicon series, etc.
Packaging : Two pack product : 5.5 Litres / Gallon
Shelf life at 25°C : Base 6 months , Zinc dust 12 months , In unopened container
Note ; 1.Dry film thickness over 5.0 mils (125 microns) is not recommended
2.Before applying the next coat, the paint film of GALBON S-HB 100 must dry clean and free of zinc salts, etc.
3. Mist coat is required to minimize topcoat bubbling, thinning 30-40% is recommended.

The information given in this sheet is effective at the date shown above and subject to revision from time to time without notice.
 No.TH 6174C
Jan' 20
UMEGUARD HS
UMEGUARD HS, surface tolerant paint, is a high solid modified epoxy paint and low VOC. It is a substantial
coating with excellent adhesion, impact and abrasion resistance properties and superior resistance to
water, oil and chemicals. It has excellent adhesion to the most substrate and may be applied over a wide range
of existing coatings. It is suitable for application to corrode areas where optimum pre-treatment is
not practical.

TECHNICAL DATA
Type : Mastic epoxy modified , high solid , self priming type
Recommended Use : Repair existing paint film and other new steel structure
Mixing Ratio : Base : Hardener = 85 : 15 (by volume) , 90 : 10 (by weight)
Colour : As specified
Flash Point : Base = 27°C Hardener = 27°C
VOC : 125 [g/litre] EPA method 24
Solid by Volume : 90.0 ± 2%
Coverage (Theoretical) : 0.06 - 0.22 l/m2 ; 18.0 - 4.50 m2/l
Wet Film Thickness : 2.22 - 8.89 mils ; 56 - 222 microns
Dry Film Thickness : 2.00 - 8.00 mils ; 50 - 200 microns
Drying Time : Temperature 10°C 20°C 30°C 40°C
(at D.F.T. 100 microns) : Surface Dry 12 hrs. 6 hrs. 3 hrs. 2 hrs.
: Hard Dry 24 hrs. 12 hrs. 8 hrs. 5 hrs.
Painting Interval : Minimum 24 hrs. 12 hrs. 8 hrs. 5 hrs.
(at D.F.T. 100 microns) : Maximum - - - -
Pot Life : 5 hrs. 4 hrs. 3 hrs. 1.5 hrs.
Thinner : CMP-31
Method of Application : Airless spray , Roller , Brush
Conditions of Application : Temperature Minimum 10°C
Humidity Maximum 85% RH
For Airless spray :
Tip No. GRACO 621 , 623
Paint output pressure 14.7 - 17.7 MPa.
Viscosity 1.5 - 2.0 Pa.s
Thinning 0 - 15 % by volume
Preceding coats : Adge wide range of existing coating.
Subsequent coats : Wide range of any coating such as , Epoxy , Polyurethane , Alkyd , etc.
Packaging : Two pack product per set ; 3.785 Litres / Gallon , 18.925 Litres / Drum
Shelf life at 25°C : Base 24 months , Hardener 24 months , In unopened container
Note ; As the nature of epoxy coatings, UMEGUARD HS can not avoid chalking, yellowing and fading on sunlight exposure.
Maximum recoat time is limited. The surface must be clean, dry surface free of chalk, etc.
Safety period should be coated within 30 days interval.

The information given in this sheet is effective at the date shown above and subject to revision from time to time without notice.
 No.TH 5512
Jan' 20
UNY MARINE HS
UNY MARINE HS, based on acrylic polyol and non-yellowing polyisocyanates resin, has excellent
gloss retention, durability and chemical resistance, etc. It is suitable for protection of tank , tower, bridge
and other steel structures.

TECHNICAL DATA
Type : Acrylic aliphatic polyurethane paint (non-yellowing), high solid
Recommended Use : Finish coat of Epoxy system for bridge, chemical plant oil tank
and steel structures, etc.
Mixing Ratio : Base : Hardener = 80 : 20 (by volume) , 5 : 1 (by weight)
Colour : White , as specified
Flash Point : Base = 23.5°C Hardener = 29°C
VOC : 430 [g/litre] EPA method 24
Solid by Volume : 61.0 ± 2%
Coverage (Theoretical) : 0.07 - 0.12 l/m2 ; 15.3 - 8.1 m2/l
Wet Film Thickness : 2.62 - 4.92 mils ; 66 - 123 microns
Dry Film Thickness : 1.60 - 3.00 mils ; 40 - 75 microns
Drying Time : Temperature 10°C 20°C 30°C 40°C
(at D.F.T. 40 microns) : Surface Dry 2 hrs. 1 hr. 30 mins. 15 mins.
: Hard Dry 14 hrs. 8 hrs. 7 hrs. 4 hrs.
Painting Interval : Minimum 6 hrs. 4 hrs. 2 hrs. 1 hr.
(at D.F.T. 40 microns) : Maximum - - - -
Pot Life : 8 hrs. 7 hrs. 6 hrs. 4 hrs.
Thinner : CMP-41
Method of Application : Airless spray , Roller , Brush
Conditions of Application : Temperature Minimum 5°C
Humidity Maximum 85% RH
For Airless spray :
Tip No. GRACO 715 , 813
Paint output pressure 12 - 15 MPa.
Viscosity 25 - 35 sec. (Ford Cup No.4)
Thinning 0 - 15 % by volume
Preceding coats : Epicon HB-CL, Epicon HB-NP, Epicon Undercoat , Epicon F-HS ,
Umeguard HS , Umeguard HS Silver, Univan HS , etc.
Subsequent coats : -
Packaging : Two pack product per set ; 3.785 Litres / Gallon , 18.925 Litres / Drum
Shelf life at 25°C : Base 24 months , Hardener 24 months , In unopened container

The information given in this sheet is effective at the date shown above and subject to revision from time to time without notice.
 No.TH 1036
Jan' 20

ZINCOLITE
ZINCOLITE is a single pack coating that contains 96% zinc in the dry film, provides cathodic corrosion
protection to iron and steel. It can be used for the repair of galvanized steel as a unique system, as an
alternative to hot-dip galvanize or steel. This product is not intended for use on rust steel.

TECHNICAL DATA
Type : Epoxy ester , Cold galvanizing compound
Recommended Use : Zinc rich primer and repairing galvanized surface
Pigment type : Zinc powder (ASTM D 520 Type II)
Color : Silver grey , Silver
Zinc Content : Silver grey 96% ( ±1%) by weight
: Silver 92% ( ±1%) by weight
Flash Point : 40°C
VOC : 435 [g/litre] EPA Method 24
Weight per gallon : 12.0 Kgs.
Solid By Weight : 86.0 ± 2%
Solid By Volume : 56.0 ± 2%
Coverage Theoritical : 0.07 - 0.14 l/m2 ; 14.0 - 7.00 m2/l
Wet Film Thickness : 2.86 - 5.71 mil ; 71 - 143 microns
Dry Film Thickness : 1.60 - 3.20 mil ; 40 - 80 microns
Drying time : Temperature 15°C 25°C 35°C
(at D.F.T. 60 microns) : Surface Dry 1.5 hrs. 1 hr. 45 mins.
: Hard Dry 3 hrs. 2 hrs. 1.5 hrs.
Fully cure : Minimum 28 hrs. 24 hrs. 20 hrs.
Recoat with Zincolite : Minimum 3 hrs. 2 hrs. 1.5 hrs.
Painting Interval : After 6 to 24 hours depending on the drying conditions
Thinner : CMP-11
Method of Application : Airless spray , Roller , Brush
Recommended Surface- : Steel : Blast cleaning to Sa 2 (ISO 8501-1) , St 3
preparation Anchor profile 30-65 μm are recommended for the highest performance.
Conditions of Application : Temperature Minimum 10°C
Humidity Maximum 85% RH
For Airless spray :
Tip No. GRACO 721 , 723
Paint output pressure 11.7 - 17.7 MPa.
Viscosity 60 - 80 sec. (Ford Cup No.4 )
Thinning 0 - 15 % by volume
Subsequent coats : Wide range of coating such as Epoxy , Polyurethane , etc.
Packing : One pack , packing size 3.785 Litres / Gallon
Paint Storage : Store in a cool and dry place , Do not exposure directly to sunlight
Shelf life at 25°C : In unopened container 24 months

The information given in this sheet is effective at the date shown above and subjecte to revisin from time to time without notice.